EXPERION SCADA - · PDF fileExperion SCADA & the Long Reach of Control 7 2013 2012 2014 2017...

and the Long Reach of ControlEXPERION SCADAPaul Vellacott

25 October 2016

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

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Where do you think I

come from? Longreach?


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Experion SCADA & the Long Reach of Control

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Experion SCADA & the Long Reach of Control

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2013

2012

2014

2017

2015

2016

Experion R410300,000 SCADA Points

Improved ControlLogix

Interface

OPC Non-scanned

parameters

SCADA Point Processing

New Calculation Algos

Dynamic Alarm Suppression

Alarm Tracker

ACM Alarm Help

64-bit OS support

+++ much more

Experion R430Pan & Zoom Displays

Equipment Templating &

Displays

5,000 Controllers / RTUs

Scanning Sub-system

Enhancements

EFM Data Collection &

handoff

Gas Operations Suite

Experion R431New Protocols:

Flow-X EFM

Bristol Babcock EFM

IEC 61850 Configuration

Efficiencies

Experion R500 *Configuration Management of Change

New SCADA Protocols for EFMs

IEC 61850 SCADA Interface Update

SCADA Point Enhancement

RTU2020 Integration

Third Party Package Configuration Efficiency

Backup Control Center (native)

Operational Application Suite Enhancements


Backup Control Center

Better Availability for Critical Infrastructure Protection

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Backup Control Center

Better Availability for Regulatory Compliance

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EFM Protocols with EFM Export Option

Reduce Costs with One System to Collect All Data

- Enron Modbus

- Flow-X EFM

- Bristol Babcock EFM

- Omni

- Emerson ROC

- ABB TotalFlow

- Honeywell RTU2020

• Export to:

- FlowCal (CFX files) or

- CSV file

• Support for Gas & Liquids EFMs

- Gas: API 21.1

- Liquids: API 21.2

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R431

R500

R500

R430

SCADA

Interface

Experion

Server

Monitoring &

Control

Electronic Flow Meter

Experion

StationGas

Management

EFM Repository

•Transaction records

•Audit Events

•Configuration

CFX / CSV

export

Transaction record collection integratedinto polling engine


IEC 61850 SCADA Interface Update

KEMA Certified to Edition 2

• Supports Edition 2 of IEC 61850 Standard

• Single Line Diagrams from SCD files

• Experion Server PRP & HSR network driver

- No RED Box required

• Faster recovery during redundancy failover

• History backfill

• Updated Point Detailed Displays and Faceplates

• All SCL file types and re-import of files

• Option to upload database

• Multiple IED Import and Export

• Archive / Restore of IEDs

• SLD Generator tool

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Quick Builder Concurrent Users & MOC

Supports API 1168 Recommended Practice for Pipeline Control Room Management

Up to 12 concurrent Users

- A ‘LEAP’ enabler

Plus Management of Change

- Who changed what when

- Compare to runtime

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Quick Builder

Experion’s configuration

tool for SCADA points &

Equipment templating


Display Builder Display Repository & MOC

API 1168 - Inbuilt Management of Change of the HMI

Version control

Check out, check in

Version Tracking

Supports API 1168

Recommended Practice for

Pipeline Control Room

Management

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HMIWeb Display

Builder

Experion’s configuration

tool for HMI Displays


New types:“Scanned – Analog”“Scanned – Status”

Config for this parameter

Use case: Motor Status

Use case: Flag arrays

Use case: PLC PID Loop

User Defined Parameters: Scanned

Do more with less: Keep related data together

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Example Use Case: PLC PID Loops

PLC Configuration Options such as PID Tuning

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User defined

scanned

parameters on an

Analog point


Changing Scope of Responsibility with Asset

Profiles

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UIS Enhancement: Similar functionality to an ‘Area Change’ in TPS

Asset Profile

Collection of Asset

permissions used as

‘Scope of Responsibility’

for a Station or Operator

… Temporary Operator Absence

… Busy Periods

… Operator Handover

… …

Why Change Asset Profile?


Changing Scope of Responsibility with Asset

Profiles

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UIS Enhancement: Similar functionality to an ‘Area Change’ in TPS

Change Asset Profile (& SOR) …

• Locally from Status Bar

• Remotely from Stations System Display


Change Asset Profile for: Temporary

Operator Absence

West Operator has to leave

their console

East Operator swings 1 Station

to ‘West’ Asset Profile

… until West Operator returns

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Before

After


Change Asset Profile for: Busy Periods

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Oxi Console is busy with a start up

Swing Aux toOxi to help out

Before

After


Change Asset Profile for: Operator Handover

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Before

After

We normally don’t operate from Offshore

But for maintenance, Control Room controls when Offshore has control


Operational Application Suite Enhancements

Integrated, low up keep solution

Addition of Liquid Pipeline Apps

- Leak Detection

- Batch Tracking

- Linepack

Comply to standards:- API 21.2

liquids measurement

- API 1130 & API 1149

leak detection

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Pipeline Route Segment Node Flow Calc


3rd Party Package Integration

Reduce time and effort for PLC point configuration

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PLC ProgramCreate

SpreadsheetCreate points Test points

Create

pointsTest points

Create

TemplatesPLC Program

As-Is Workflow

Experion R500 Workflow

Project

Vendor

Software

For Allen-Bradley

ControlLogix on

Ethernet/IP


3rd Party Package “Updates” Workflow

Reduce time and effort for point update and validation

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Update PLC ProgramUpdate

SpreadsheetUpdate points Validate points

Update

pointsTest pointsUpdate PLC Program

Validate

points

Test points

Project

Vendor

Software

As-Is Workflow

Experion R500 Workflow


3rd Party Package - Config Efficiency

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Experion Quick Builder

Controller

ControlLogix

Project


RTU2020 Integration - System Status

Same diagnostics as accessed in RTU Builder

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RTU2020

specific tabs

Data direct from

RTU2020


RTU2020 Integration - Config Efficiency

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Experion Quick Builder

DNP3 Controller

RTU Builder

Project


RTU2020 Integration - Config Efficiency

Converts RTU2020 Project into Experion Points & maintains it

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RTU2020 Integration – Meter Runs

Preconfigured RTU2020 EFM Templates in Experion

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Honeywell RTU2020 Process Controller

Perfect Vision, 20/20 Vision with RTU2020

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75º70º


Perfect Vision, 20/20 Vision with RTU2020

Wireless I/O

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RTU2020 Wireless I/O

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Access Point

(FDAP)

R120


Use Wireless I/O

Reduce Capital Cost - Increase Safety - Reduce Site Time

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R120

Expensive Duct Worklaid at site

Cabling at Risk

… Expensive

… Difficult

… At risk of damage

… On pre-built skids

separate to controller

… where ‘wiring’ is


RTU2020 Wireless I/O

Integrated - No Specialised Modules

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R120

Less Hardware

- No extra modules

- Less spares

- More reliable

Single Configuration Tool

- Hardwired & wireless I/O

- No address mapping

- Firmware management

- Remote configuration &

management

… On board


Configuring Wireless I/O

Configure & Commission in 1 tool

R120

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Binding Wireless I/O R120

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Commissioning Wireless I/O R120

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RTU2020 Redundant Process Controller

The Physical Detail...

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1. 24 Vdc Power Input x 2

2. RS485 Ports x 2

3. RS232 Ports x 2

4. Ethernet Ports 2 / CPM

6. SD Card Slot

7. Status LEDs

8. Expansion I/O

Connector

9. Control Processor Module x 2

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3

4

9

7DIN Rail Mount

94

1

8

66

2

R140


RTU2020 Redundant Process Controller

500 I/O Channels across 30 I/O Modules

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Mixed I/O, 28 channels

Mixed I/O, 28 channels

R140


Use a Redundant Controller

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… better availability

… more uptime

… less eggs in one basket

… when you require

Multi Well PadsOne controller with many wells

Pipeline Compressor Station

High availability required

Pipeline Pump StationHigh availability required


Controller Redundancy Methods

Redundancy Simplified

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• CPU Rack- 2 x CPU

- 2 x Power supply

- 1 x CPM Red Chassis

- 1 x Switch Panel

- 2 x Switch cable

• I/O Rack- 1 x CPU

- 1 x Power supply

- 1 x IO Chassis

- I/O Modules as required

• Others - 2 x Switches

- Network cables

• 1 x Redundant Controller

• Expansion I/O Modules as

required

• 1 x right end plate

Oth

er

RT

Us

I/O Rack

Switch

PanelCP

U1

CP

U2

PS

PS

Co

mP

S

Switch

Switch

RT

U2020


Configuring Redundant Controller

No Complicated Programming

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Select Controller Type:

Non-Redundant

Or

Redundant


What’s New for SCADA in R500

• Backup Control Center

• New SCADA Protocols for EFMs

• IEC 61850 SCADA Update

• Management of Change:

Points & Displays

• User Defined Parameters - Scanned

• Changing SOR at Runtime

• Liquid Pipeline Applications

• Third Party Package Configuration

• RTU2020 Integration

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R500


Experion Cloud Operations

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Experion SCADA

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HMI Design Alarm Management Distributed System Architecture

Virtualization Solutions Radically Simplified Configuration Superior Operator Experience


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www.honeywellprocess.com

EXPERION SCADA - · PDF fileExperion SCADA & the Long Reach of Control 7 2013 2012 2014 2017...

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Transcript of EXPERION SCADA - · PDF fileExperion SCADA & the Long Reach of Control 7 2013 2012 2014 2017...