EXPERIMENTATION AND THEORY OF CONVECTIVE...
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Experimentation and theory ofconvective flow in a rotating loop
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Authors Gruca, Walter John, 1941-
Publisher The University of Arizona.
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EXPERIMENTATION AND THEORY OF CONVECTIVE FLOW
IN A ROTATING LOOP
by
Walter J. Gruca
t
A Thesis Submitted to the Faculty of the
DEPARTMENT OF NUCLEAR ENGINEERING
In Partial Fulfillment of the Requirements For the Degree of
MASTER OF SCIENCE
In the Graduate College
THE UNIVERSITY OF ARIZONA
1 9 6 7
STATEMENT BY AUTHOR
This thesis has been submitted in partial fulfillment of requirements for an advanced degree at The University of Arizona and is deposited in the University Library to be made available to borrowers under rules of the Library.
Brief quotations from this thesis are allowable without special permission, provided that accurate acknowledgment of source is made. Requests for permission for extended quotation from or reproduction of this manuscript in whole or in part may be granted by the head of the major department or the Dean of the Graduate College when in his judgment the proposed use of the material is in the interests of scholarship. In all other instances, however, permission must be obtained from the author.
SIGNED:
APPROVAL BY THESIS DIRECTOR
This thesis has been approved on the date shown below:
/)
ROY G. POSTProfessor of Nuclear Engineering
/%%, /~™' Date
ACKNOWLEDGMENTS
The author would like to express special thanks to
Dr o Roy G . Post for his guidance in all aspects of this
research. For the assistance of several other members of
the Department of Nuclear Engineering9 the author is
grateful.
Gratitude is also extended to Mr. Jim Smith for his
technical assistance.
For help in assemblying the rotating loop 9 the
author wishes to acknowledge his father.
Finally9 the writer is thankful for the constant
encouragement and aid of his wife? Jo Ann.
iii
TABLE OF CONTENTS
Page
LIST OF ILLUSTRATIONS ........... . . . . vi
LIST OF TABLES ....................................... vii
ABSTRACT . . . . . . . . . . . . . . viii
INTRODUCTION . . . . . 1
EXPERIMENTAL APPARATUS AND METHODS . . . . . . . . 3
THEORY . . . . . . . . . . . . . . . . . . . . . . 10
Considerations ................................ . 10Temperature 9 Quality 9 Heat Equations . . . . . 12
D erxvatxon . . . . . o . . . . . . . . . . 12Solutions . . . . . . . . . . . . . . . . . l4
Pressure Equations . 15Derivation .................... 15Solutions to the Differential Equation . . 21
DATA ANALYSIS . . ............ 26
Calculating Mass Flow . . . . . . . . . . . . . 26Rotating Loop Equations ......................... 28Observed Mass Flow E q u a t i o n s .................. 31Analytical Equations .............. 3^
RESULTS AND CONCLUSIONS . . . . . . . . . . . . . . 38
Mass Flow-Heat Retention D a t a ........... 38Temperature Data ............................. . 38Mass Flow Data . . . . . . . . . . . . . . . . 43The Coriolis Effect ......... . . . . . . . . . 48Errors . . . . . . . . . . . . . . . 50
Instrumental Errors . . . . . . . . . . . . 50Other Experimental Errors . . . . . . . . . 51Theoretical Errors ......................... 51
Conclusions . . . . . . 52
RECOMMENDATIONS FOR FUTURE WORK . . . . . . . . . . 53
iv
V
TABLE OF CONTENTS— Continued
PageGLOSSARY . . . . . . . . . . . . . . . . ......... 59SELECTED BIBLIOGRAPHY . . . . . ............. . . . 62
LIST OF ILLUSTRATIONS
Figure
1. Schematic of Static L o o p .................. ..
2. Lower Section of Static Loop ..................
3. Overall Rotating Loop . . . . . ........... .
4. Heat Loss With Heat Source ....................
5• Force Diagram of Fluid Flow . . . . . . . . .
6. Fluid Velocity and F l o w ......................
7 . Diagram of Rotating Loop ......................
8 . Rotating Loop Heat Transfer . . . . .........
9• Single Phase Temperatures in Rotating Loop . .
10. Two Phase Temperatures in Rotating Loop . . .
11. Rotating Loop Mass Flow at 0 r.p.m............
12. Rotating Loop Mass Flow at 150 r.p.m. . . . .
13• Rotating Loop Mass Flow at 300 r.p.m..........
14. Static Loop Mass Flow .......................
15• Rotating Loop Mass Flow with Coriolis Effect .
Page
k
5
7
13
17
19
29
3940
41
44
4546
47
49
vi
LIST OF TABLES
Table Page
Ie Temperature, Quality, Heat Equations . l6
IT. Pressure Equations . . . . . . . 22
III o Single Phase S y m b o l s ............ 24
IV. Two Phase Symbols . . . . . . . . . 25
V. Thermal Analysis of Rotating Loop . . . . . . 30
VI o Single Phase Loop Pressure Analysis . . . . . 32
VII . Two Phase Loop Pressure Analysis . . . . . . . 33
vii
ABSTRACT
An experiment was conducted to determine the
importance of Coriolis forces on convection in a rotating
loop. Temperatures of convective fluid flow were measured
for static and rotating systems. Mass flows were calculated
by heat balance and by a mass flow-temperature balance
taking Coriolis forces into account. The Coriolis effect
was assumed to appear as a friction loss. Theoretically,
the pressure drop due to Coriolis forces was demonstrated
to be:
A p = ^^OCu/v'Cr^-r^ ) for single phase
A p - RfjOfWvf (l-X^^ ) (r^-r^. ) for two phase.
The effect of Coriolis forces on the mass flow was
shown to be negligible when the analytical computation was
based on the Bernoulli Equation,
viii
INTRODUCTION
Prolonged voyages in outer space are feasible only
when nuclear power is considered <, For survival in a
hostile element iruch as outer space, heat and electricity
are vital. Nuclear power can supply high electrical and
heat energy, although its weight and space requirements are
optimum only for prolonged periods.
Blinn et al. (1966) have considered cesium and
potassium as working fluids in an advanced high temperature
Rankine cycle power conversion system for space. The study
was conducted for a system to generate one megawatt output
of power. The total weights of the major components of the
power plants compared in this study were 3,894 pounds for
the cesium system and 4,883 pounds for the potassium system.
A 1.5 electrical megawatt thermionic reactor space
power system has been studied by Smith and Parkinson
(1966). Performance potentials of direct conversion from
nuclear heat to electrical power were considered in some
detail. These systems would employ direct nuclear heated
thermionic converters within the reactor fuel elements.
A space electrical power system using nuclear heat
and a magnetohydrodynamic (MED) cycle was studied by
Elliott (1961) and Ulrich and Carter (1963)* High tempera
ture problems associated with a MED fluid were
1
2
circumvented by using two insoluble fluids: a thermo
dynamic fluid for thermal to kinetic conversion9 and a
conducting fluid for kinetic to electrical conversion.
One method of obtaining two phase flow for an
orbiting space power system would be to simulate gravity
by rotation. Convection could be induced. Coriolis forces
act on the convective flow in a rotating loop. Measure
ments of loop parameters and flow would be made to deter
mine the magnitude of the Coriolis effect.
Experimentation of convection in a rotating loop
was conducted by Stockett (1965) • To measure the convec
tive fluid flow in centrifugal fields9 an experimental
apparatus was designed^ constructed^ and tested. A heat
transfer loop was rotated about a horizontal axis in a
centrifuge. Temperatures at various locations were
measured by thermocouples. Convective flow was demon
strated in the rotating loop. Additional experimentation
and analyses of static and rotating loops were necessary
to obtain quantitative data.
EXPERIMENTAL APPARATUS AND METHODS
Convective fluid flow in a static loop and rotating
loop is to be induced and measured, so that the effect of
Coriolis forces can be determined.
The static loop design consisted of a vented glass
tube with thermocouples located at various positions. The
loop was insulated with plastic foam blocks and glass wool.
Figures 1 and 2 show the overall system schematically and
photographically. A heat source and heat sink are located
in the bottom right and top left of the loop respectively.
Iron-constantan thermocouples were connected to a multiple
pole switch which was connected to a single channel Weston
recorder. A rotameter was used to measure the flow of
coolant. A Weston 4^2 Series +.1/2% Electrodynamometer
Type wattmeter was used to measure the heat input at the
heat source.
The rotating loop design consisted of two symmet
rical vented glass and copper tube loops. Slip rings
transmitted electrical power 9 thermocouple potentials 9 and
valve control signals to or from the rotating loop.
Rotating seals allowed transmission of water to and from
the heat exchangers at the central position of the rotating
loop o The axis of symmetry was the axis of rotation.
Iron-constantan thermocouples were located at important
3
Note: Circles indicatethermocouple locations.
SurgeTank
To Drain
Heat ExchangerGlobeValve
R o t a meter
ToWaterSupply
Heater
SurgeTank
DistilledWater
Figure 1. Schematic of Static Loop
103
6positions: in the loop, on metal surfaces, and in the
coolant flow stream at the outlet of the heat exchanger
(Figure 3)• The thermocouples were then connected to a
multiple pole switch connected to a single channel Weston
Recorder. A rotameter and wattmeter were used to measure
fluid flow and heat input.
The instruments and the techniques of calibration
are an important preliminary of the experiment. Three
instruments were calibrated: Weston recorder, rotameters,
and thermocouples.
The Weston Recorder was calibrated with a Leeds and
Northrup voltage source. Errors were found to be less than
one half of one per cent of the full scale reading or 0.05
millivolt. A slight hysteresis was noted: readings for
increasing voltage were slightly different than for
decreasing voltage.
The rotameters were calibrated using room tempera
ture (220C ) tap water. The tap water was turned on to the
desired flow setting and the water was run into a 1000
milliliter volumetric flask and the time to fill was noted.
The filling of the flask was calibrated with less than one
per cent error using 22°C water.
Thermocouples were calibrated using 24°C as a
reference temperature. Readings from coated and uncoated
thermocouples were taken using the rotating loop partially
disassembled. The instrument measuring thermocouple
8voltages was a Weston recorder« The calibration curves
were then determined.
The following sequential procedure was used for all
experimental runs.
1 . The loop was filled with water.
2 . If a loop was to be rotated^ the desired angular
velocity had to be attained.
3 . The coolant flow was turned on to a maximum
measureable amount.
4. Electrical power to the heater was turned to the
desired value read on a wattmeter.
5. The temperature and flow were recorded up to and at
steady state.
6 . The coolant flow was lessened to the nearest
calibrated rate of the rotameter.
7 o In a stepwise procedure 9 each new flow was main
tained and recorded with the steady state
temperature; then the flow was lessened.
8 . When the loop temperature became too high or the
wattmeter indicated electrical breakdown9 the run
was terminated.
In the procedures listed9 the range of electrical
power to the heater went from 200 to 700 watts.
Steady state temperatures were attained at a
minimum of two to three minutes. Two to four sets of
measurements were taken at one minute intervals.
Most coolant flow settings followed the pattern of
1509 125? 100 9 80 9 609 509 40 9 30. The number of settings
attained varied from three to eight for high to low watt-
ages respectively.
THEORY
Considerations
The theory of convection perpendicular to rotation
is developed from the approach of a heat balance and a
pressure balance. The purpose of this theory is to set up
equations that apply to the particular experiment and solve
for the mass flow. Whether Coriolis forces affect fluid
flow will be determined from the mass flow data of the
rotating loop.
The following assumptions were made to simplify the
mathematics:
1 . Steady state mass flow
2 . Constant enthalpy profile of fluid but no back-
mixing
3 * Steady state temperature of surroundings
4. Constant specific heat fluid
5* Constant pressure in two phase
6 . Slip ratio dependent on quality and direction of
flow
7. Heat transfer constant around loop perimeter
8 . Single phase density a linear function of tempera
ture
10
11An important concept of the heat balance theory is
that of the heat transfer. The mass flow and heat reten
tion are inversely proportional to a constant. For the
entire perimeter 9 this is approximately true. The varia
tion is minimized by insulation.
A most important assumption of the pressure balance
theory is that constant pressure exists in two phase
boiling. The actual boiling pressure varies depending on
the momentum transfer 9 the acceleration gradient 9 and
buoyancy of the two phases. The maximum liquid pressure is
assumed the average pressure.
From the above assumptions 9 basic approaches of
computing mass flow are developed in this chapter. The
first approach is derived from a heat balance; while the
next approach is based on a pressure balance. In the
following chapter these approaches are applied in three
steps. The heat transfer is initially computed from
measured quantities of loop heat flow, single phase
temperature 9 and length. Single phase or two phase flow
is taken into consideration. With the heat transfer
defined, the experimental mass flow can be calculated from
a heat balance. The analytical mass flow is finally
obtained from a combined heat and pressure balance computa
tion using the principles of fluid dynamics as well as
computed heat transfer, measured heat flow, lengths, and
angular velocity.
12
Temperature 9 Quality, Heat Equations
Derivation
Consider an element of the rotating loop at a
uniform heat source in a fluid stream as in Figure 4. If
Q is the rate of heat input of the heat source of length (3 9
Q dr/p is the rate of heat input for a length dr. Thee
fluid flows past the heater at a mass flow m ^ « From
previous assumptions of either constant specific heat for
single phase or constant pressure for two phase9 with
quality9 X 9 the heat balances are:
Single Phase:
dq dqs - m 0c 'f£ p dr
Two Phase:
I " mzlCp d F (1 )
dq = dqs - m/ h£g g dr Q . . dX F " mJlhfs dr (2 )
l •The heat loss dq, can be calculated from the
geometry, film coefficients at the wall and surface, and
thermal conductivities » The overall heat transfer coeffi
cient for a cylindrical geometry (Jakob and Hawkins, 1957)
is:
1u =
ln(r /r ) o wr ---=------w k wo
ln(r /r ) r ns o , w 1— ----- T -------------- + — e, -----k r hs s
+ r ' w os(3)
13tr M M M t dq
Plastic Foam
Glass
irection of Fluid Flow
X) +
H H t t t nHeater
I I H HItr
Figure 4. Heat Loss W i t h Heat Source
14where
dq = U • (2TCr dr) ° (t „ - t ) w x r (4)
Substituting (4) in (l) and (2) and solving for
t^ - t for single phase and t^ - t^ for two phase.
Single Phase:
tf *r ™ (27i:r |d)U 27rr UWTwo Phase:
^r (27lr 3 )U - m l A P9 c I 2TCr U | dr A P \ w
(5)
(6)
Solutions
The general solutions to the differential equations
(5) and (6) in simplified form are
Single Phase:
t_ = t 4- t + Const f r p e-r/AtK
(7)
Two Phase:
Cp (tr ^ tp - tb )fg m^K + Const (8 )
where K = c /2TCr U . P w
t Q Q _ QKp - XziS.F)u ~ W ~
w pand (9)
15The integrated heat balances of (l)? (2) 9 and (4)
are
Single Phases
27Tr U w0
Two Phase:
27trw |iD(tb - tr ) - q - ^ h f.g (xe - X0 )
Table X shows several possible boundary conditions
and their meaning= A test was devised to determine single
phase or two phase flow for one value of heat transfer.
The experimental mass flow calculations were based on a
heat balance at the heat exchanger 9 correcting for heat
loss from the computed heat transfer. Analytical determi
nation of the mass flow was based on equations using known
heat transfer as in Table 1.
(t - t ) dr r Q, — m cP (t6 ” to )
Pressure Equations
Derivation
Let denote a unit vector perpendicular to the
center-line of rotation as shown in Figure 5 ° The plane
fluid element is moving in a pipe perpendicular to, and
rotating about 9 an axis. The position vector of the mass
is rf from the axis. Let be the unit vector in the
direction of the pipe motion. From the right hand rule 9
Boundary Conditions
Single Phase
Two Phase
Temperature Equations
Single Phase
Quality Equations
Two Phase
Heat Equations Integrated
Single Phase
Two Phase
t . = t at r = 0
X = at r = 0
t „ = t + t + r r tr - V
c (t + t - t ) P r p bfg 4k
Q - q 2TUr pU w*2 - tl
t + t r_____P - t
tr + S - t.
Q - q = Q - 2TTr PU(t, - t ) ^ w b r
Note: In a region outside the heat source the same ec
l6
Equations
i U n c alculated Heat Transfer
tf ~ t^ at r = 0; tf = t^ at r = (3
X - at r = 0; X = X_ at r = (3
ki
(3+ t ____P+ tP
tt1
2
Pcp (tr + tp - tb )h f g (X2 - V
Q - q = m < C p (t2 - t l )
Q - q = m ^ h f g (X2 - X^)
:s apply with t = P 0 and Q = 0.
18the angular velocity vector LV is LJ£ The fluid mass
center is in motion relative to the pipe wall at a constant
velocity v_ in the -£ direction. The differential fluid
mass dm has a vector momentum:
d(rer )vdm = -- 7T-- dm = (-v Cr + Gu/rCg) dm
The momentum vector changes magnitude and direction,
By Newton!s Second Law9 a force vector results. dm = Q Adr
and dm =^QAdv^,
4TdF = A < dPf + drf + (£ + &) v„2(§(r)drf
- -rr < Vdm dt ' '
After division by A,
dm + vdm dt
a pressure equation results,
4TdPCr + -5^ dr€r + ( jf + ) vr2§(r ) drfr
= -pg cosGu/t dr£‘r - p U 2rdr€r - DL>J-vrar€Q
- f)v dv F r r r
The fluid element dm has an average radial velocity2v relative to the tube wall. Let d m be a fluid element of r
dm with an exact radial velocity v^ shown in Figure 6 .
Because the exact velocity v _ varies in the Qz plane ? the
Coriolis forces vary in the ©z plane. The total force on
dm is in the + Cq direction:
19
U
ActualVelocityDis t r i b u t i o n
<A
c h ui
e
Dis t r i b u t i o n (View from Top)
dm
D
Coriolis Force Current
Figure 6. Fluid Velocity and Flo w
20
dF =j / d^F =5 | d^m( 2 GVG x (-v1 £* ))c J c J z r^r
=5 2dmUv f r 0
The actual Coriolis force distribution is non-
uniform in the plane, The density is also non-uniform in
the 9z plane^ because the fluid medium conducts heat - The
resulting second order effect is a double vortex as in
Figure 6. A non-uniform force distribution acts on a non-
uniform density distribution - The velocity averaged energy
of the double vortex in dm is:
dEC = / d'2Ec = I / d2mv© 2 = I ^ Q 2 (10)
where v^ is exact and v^ is average.
Let the tangential vector of the eddy current
velocity v^ be dr f . A space-averaged current has the
dimension D _ in the 6% direction» This current traverses
a round trip distance of 2Dg in the direction of the
Coriolis forces• The space-averaged energy of the double
vortex is
( 2 U C x ( -v 1 C ) ) ° dr f z r r
=5 2dmVvr 0 (11)
where v 1 is zero near the wall» r
21
After equating the velocity and space-averaged
energies, equations (10) and (ll), an equation of v^
results:
V0 = WV ^ D g ■D (12)
The Moody friction factor (Moody^ 19^4) is related
to the Coriolis effect by the wall shear stress:
2fp — = fp
2 , 2 V r * V 6 =! f,P + 2Dgf p U v r = 4T
where v is the total fluid velocity with respect to the
wall of the pipe.
Summing the forces in the Cr direction and letting9
dP + fp -|- — + fp(>tyvrdr + (£+$.> vr 26(r)dr
+ p g cosLJt dr + p b J rdr + jQv^dv^ = 0 (13)
Solutions to the Differential Equation
The general pressure equation for a segment r^ to
r. is broken into components in Table II. The radius r is Ja loop perimeter variable. The quantities of r have dif
ferent meanings when applied to friction and horizontal
integration. For the friction terms r. - r. is an absolute1 Jvalue and is integrated over the entire perimeter. For
1Table II /
1Pressure Equations i
22
Program-Thesis
Pressure Change Symbols Single Phase Two Phase
Static Head SH - H ' s Pi.i -(,A - r j ) P f s (l - ai j (ri - r
Rotating Head AW - H U 2 r (ri2 - r / ) Pf^2“ (1 - E ij)(ri2 “ r j2)
Eijf(tb )pfw v fi<1 - %ij)Coriolis Effect Rotating Loop
Friction 'FRL
Contraction
A .a..J J
Expansion
2 2 ) (1Void Acceleration-
Deceleration
23integration that is parallel to the center line of rota
tion 9 both the Coriolis effect and the static and rotating
pressure heads do hot change.
The meanings of the symbols in Table II are listed
in Tables III and IV (Lottes 9 1961) . Density is assumed a
linear function of the temperature for 20°C e t c 110°G.
Because density is linear with temperature^ the weighted
densities are solved for in terms of distance weighted
temperatures. The slip ratio is assumed a logarithmic
function of the quality only (lsben9 1957)« In calculating
weighted void fractions 9 the slip ratio is assumed a
constant average before integration.
Table III
Single Phase Symbols
Single Phase Quantities
Program-ThesisSymbols Formulae
Density RHO - p P = Const t + Const 1
Static Loop RHO() - p± . Pi, =P(ti’ tj) =Paij}Rotating Loop RHO() - p ± . P±j =P(E> tj)
Friction F R O - f. . hj = ?(ti’ t)) = f(Tij)Temperature TFi - h> 1 -(r - r ) /m,K
t (r) = tr + tp + (t± - tr - tp )e
riStatic Loop THE - "t. .ij t.. = f tdr10 J ri - r.i' iRotating Loop TER -
> ,5 / tr drlj " J. «ri2 - -j2)/2J
to
Table IV \
Two Phase Symbols
Two Phase Program-Thesis FormulaeQuantities Symbols
Density RFL - Pf p = p f d ■- oc) + D oc
Void Fraction a l i - ay / u - X) + X
Static Loop AH — GC. . ai j = 1 ~r . ? Pdr
A rJj
ri ' r j
RotatingLoop
AR - S ±Jri
— * f Pr&va ij - 1 P f J
r d(r? - r^)/2
Slip Ratio ps -y/ v gPg/vA
Horizontal f s h - % <7.2 loglG:X
cnioH%OCM
Vertical PSV - ^ v % = (2.7 loSioX + 8 .7 ) x 10-3
Average psi -y/ij = ( % " ^ j >/2
Friction RL1 - R. .Multiplier "L^
Quality XM - X
Xid
VX (r ) cp (tr - S - tb )
h g(ri - r .i)
lhJK+ X.
xij = (xi + x j )/2Average
DATA ANALYSIS
Calculating Mass Flow
Convection perpendicular to rotation is not well
understoode One method of measuring convection is by
temperature changes in a heated stream of a rotating
convective loop. The mass flow can be calculated by a heat
balance. From analysis of momentum changes and the
hydraulic head9 the mass flow can be calculated by
including heat transfer data 9 loop dimensions? and angular
velocity. A pressure effect from Coriolis forces is
included in the calculation. A comparison of the mass
flow calculated by the two methods will give an indication
of the validity of the calculation of the Coriolis pressure
effect.
In a physical system such as the rotating convec
tive loop? a balance of enthalpy around the perimeter is
necessary and sufficient to provide the heat balance to
solve for the mass flow. An important factor is the heat
loss in the loop. The product of the mass flow and heat
retention is a useful function to evaluate the heat loss
with distance and power input. The product can be averaged
for the entire perimeter of the loop. Once its value is
known? the mass flow and heat retention can be solved for.
26
27In calculating the mass flow by fluid dynamics9 a
temperature-mass flow balance must be attained. First the
following data must be known: the temperature change with
distance known from the heat transfer 9 the loop dimensions 9
heat flow9 and angular velocity. The temperature equations
are based on the calculated heat transfer equations of
Table I, while the mass flow is calculated from pressure
equations based on Table II. In order to solve for the
balanced temperature and mass flow9 an initial temperature
and mass flow are assumed. In the first step of the
computation9 the temperature calculations proceed down
stream to the starting point. The new temperature is the
calculated starting point temperature after one circuit.
A new mass flow is also calculated from pressure changes
taking downstream temperatures and qualities into account.
The new temperature and mass flow are compared to the old.
If there is a difference between the old and new values 9
the computation process is repeated with new starting point
temperature and mass flow values substituted. When the old
and new values of temperature and mass flow are minimal9
the fluid dynamic calculation is complete.
Once the mass flow is calculated by the two methods
described above 9 comparisons are made and conclusions are
dr awn.
28Rotating Loop Equations
The following diagram. Figure 7 , illustrates the
rotating convective loop« A heater is positioned at the
entrance to the riser and is part of the exit of the lower
plenum. Single phase or two phase water convection starts
at the heater. Passing through the upper plenum, the fluid
loses heat energy at the heat exchanger. The fluid
circulates to the entrance of the riser by way of the
downcomer and the lower plenum.
The vent at the upper plenum assures atmospheric
pressure in the loop. At m the hydraulic head is increased
to about 0.2 psi at 0 r.p.m., 0.6 psi at 1$0 r.p.m. and 2.5
psi at 300 r.p.m. This results in boiling temperatures of
100 °G, 101°C, and 104°C, respectively.
In Figure 7? the cross marks (X) with numbers
denote thermocouple locations. Temperatures are measured
at six positions: the first four positions are in the loop
stream, and the next two are at the secondary of the heat
exchanger.
A summary of the thermal analysis of the rotating
loop is shown in Table V. Depending on the application of
the calculations, the variables of these equations may be
either known or unknown. Each equation is applied to a
region corresponding to^Figure 7 * The L dimensions in the
exponents have subscripts denoting downstream perimeters
between two points.
Table V
Thermal Analysis of Rotating Loop
Region Equations
Single Phase
1 to m-L /m-K
t = t + t + (t - t - t ) e mm r p 1 r p
m to 2-b /mxK
*2 = + (tm -
2 to I-L /muK
*1 = *r + (t2 ' tr )e
I to 0 t0 = *1 - q ' / ^ c p
0 to 3-L /m K
*3 = *r + (t0 - tr )e
3 to 4-L ^/m^K
*4 = tr + <t3 - tr )e
4 to l = + (t4 " tr )e
t + t + (t,, - t - t ) er p 1 r p"Lib1/lil(K
. , , ^ + S - *1Lib1 = m(K ln t + t -1 r p b
V = (Llm - L lb )cp (tr + S ' tb1 )/(hfgXm )
= Lmb2cp (tb 2 - tr )/(hfgXm )
mb2 = (Llm - Llb1 )(tr + tp “ tb2 )/(tb2 ' * r }
t2 = t + r-Lb02/AiK
tr )e
single phaseVjOO
31These formulae in Table V compliment the pressure
formulae shown in Tables VI and VII„ Changes in the number
of phases 9 flow direction9 and hydraulic diameter determine
the position and length of a pressure analysis segment.
Each type of pressure change is summed over one loop
circuit. A convention is used so that net pressure gains
equal net pressure losses. The r dimensions have sub
scripts denoting distance from the center line of rotation
to the point in question.
Observed Mass Flow Equations
A test is devised to determine single or two phase
flow assuming one m^K. From equation (9)9 the definition
of t 9 and the mass flow solved from the heat balance at Pthe heat exchanger (region 2 to 3 9 single phase):
Q(m^K) « mjK~T~ (t2 " tr )e
-L 2I/A/ K
- (t, - t )e+L° 3 ^ K3 r(l4)
If > L the system is entirely single phase. Solving1 ™
for t in terms of tr and t (region 4 to 2) and equating P 2to (l4)9 yields a transcendental equation:
Table VI
Single Phase Loop Pressure Analysis
Segment h to m m to 2 3 to 4
H = s - P (tH ’ - rm ) - P (tm ’ - r 2 ) + P ( t 3 , t4 )g(r4 - rj)
2 2 2 2 2 2HrU 2 = - p (th , t j w 2 - P < V * 2 )m2 !2L^ + P ( t 3 , t4 ) ^ J L L - 1
II • (H
O
+ f<th , tm )Wp fvf (rh -A
rm ) + f(tm ’ t2)UPt:vf 5 7 (rm " r 2 )0+ f(t3 , V ^ P f V f <r4 - r3)
'Y 2 _ . T ( V f (tm , R-- P) 5f: three elbows __+ TT=r
X
2P u i> V lDo - “ l'
2* Pt —
15f: one tee
A ? \ /, )2 1l— <
+ i ! 1 + ( * : ‘ l) 1 -~o\
A.
Segment
7
ICL =
Two Phase Loop Pressure
Table VII
h to b,, b1 to m
H = s - P (th ’ tb1 ) "Pf(1s(rh - rb, >1
g(^
H =r .- ^ wrh - rb.2
H
U 2---2-^ U 2 ■
n> ? II + F(th ’ tb1 }Pf + R (0
r 2 - r2 b_, m
- rb1 )
f(th> S ' ^ P ^ i b ,
u. 1 - (% " r™)r -r + R<0, xm)f(t )pf -j
vfAlPmb.+ K<0’ -ZST-T)O' 0A,
S . P. Contraction - fX1 Ao
2 A; 1 Ab 1 + (1 - X )2 mi a i '
[ m P g 1% ‘L Aoaij 1 - ( 1 - )/
'ff 1Ara - ap ■ pK<x pg A u - xm >'Pf Pf a2
33
Analysis
m to b. bg to 2
- P f (i - E(xm , o)) - p aV t2>g(rm - rb2) g(rb 2: - r2)
- Pfd - S(sm , 0 )) -p(tb , t2)2 ■
/r2 - r 2 \ fr.2 - r2u2 m „ b2 U2 b2 2
Q
+ R(Xm , 0 ) f ( t ^ p f
A. / X >Al1 - f <r- ' - V+ t2)pf
U v f (rb2 " r 2 )
b^m
Do - Di
f(tb2> t2)PMA?Pb22t2)A0 (D0 - Dl>2
-2 1
P s S
+ Single Phase in 2 to h
+ S. P.
+ S. P,
+ S . P.
+ S . P,
34
+L
V cT(t2-tr )e )e-L^ ^ K4 r
n r v T F " ie -1f -L / ^ K +L /m,K(t „-t )e 21 * -(t_-t )e 03 ^ -1ur\UM
(15)
If c L- m the system is partially two phase.
Equating m^K in the boiling regions (b^ to m) and (m to b^)
and solving for the single phase downstream lengths L1
and 2 :
(L - 6,Kin / t tE '. t;)(tr + .tp " S ’ r p b ^
a m2 " ,i,/ Kln - tr >(tb - tr ) = (16)
Equation (l6 ) combined with equation (l4) yields a
transcendental equation in m^K for two phase«
Once the transcendental equations of m^K are
solved 9 the mass flow, heat retention, maximum temperature,
and maximum quality can be determined by algebraic manipula
tion of the above equations.
Analytical Equations
Analytical calculations involve the same tempera
ture formulae as are shown in Table V . In all cases of
single phase or two phase flow, the calculations proceed
downstream from an assumed temperature at t^. The same
35temperature must be calculated after one circuit » In
general9
ti = T(™()» ti )
However 9 the presence of bubbles in the riser affects the
mass flow.
The formulae that follow govern the number of
phases . Five cases are possible «> but only two cases were
experimentally feasible as in Tables VI and VII.
Case I . Single Phase Flow Around the Entire Loop.
The length of heater necessary to bring about boiling must
be greater than the heater's actual length:
L1V ™eKln
Case II . Two Phase Flow in the Riser Only. The
length of two phase flow downstream of m is less than the
distance from m to 2 :
LmT32= (Llm " Llb1) ( ) ^ Lm 2
From the information on temperatures 9 qualities 9
and the lengths of two phase flow9 the velocity9 v^ 9 and
mass flow9 , are calculated.
Mass flow is the product of the fluid velocity9
density, and area at one point. The velocity is calculated
from a pressure formulation with the effect of Coriolis
36forces considered« Density is a function of temperature or
quality9 while the area is assumed independent of tempera
ture o The mass flow is at steady state9 the path being
constrained within a rotating convective loop„
From the sign convention 9
Pressure losses = Pressure gains
After summing pressure changes around the loop:
Static loop x+7+a> = Hs
Rotating loop (J +
(17)
(18)
Formulating the mass flow from its definition, (17)? and
(18),
71 (D^ - DStatic loop x
Rotating loop
i> x l /J+T3 + (l
2(x+r? +a.)In summary^ all five possible cases of analysis are
functions of the independent variables t^ and m ^ :
rhj| = M(mj| t^) <>
The temperature and mass flow formulations are
boundary conditions for each other. Two subroutines are
necessary in a computer program solution:
SUBROUTINE TEMP = T(t^, )
SUBROUTINE PRES mj = M(ih| , t^).
When t - . OOOO51' < t < t 1 +± JL — ± — ±
and mj- - .00005mj
.00005t^
.00005m|
the mass flows and temperatures are simultaneously
balanced. Theoretical values are to be- compared to
experimental values.
RESULTS AND CONCLUSIONS
Mass Flow-Heat Retention Data
The product of the mass flow and heat retention is
calculated from experimental data. This product is the
distance at which the stream-room temperature difference
changes hy a factor of e , A plot of the mass flow (linear
scale) versus the product of the mass flow and heat
retention (log scale) is shown in Figure 8 , The straight
line represents almost all of the rotating loop data.
The heat retention values of the rotating loop are
low. This is caused by two effects: a high film coeffi
cient of heat transfer of the insulation-air interface at
high angular velocity9 and a small hydraulic diameter at
the heater causing high friction and low mass flow. High
values of heat loss justify the analysis of temperaturei ' .
with distance,
Temperature Data
Theoretical temperatures are compared to measured
temperatures of the rotating loop stream. Two cases are
shown: one with temperatures below boiling (Figure 9) and
the other with maximum temperature at boiling (Figure 10),
The total perimeter of the loop is 135 centimeters;
consequently% the temperatures at 0 and 135 centimeters
38
Mass
Flo
w, m, (G
m/se
c)© Measured Values300 r.p.m. 300 w . Heater
8 .9 1.0 3-0 4.0 5.0 6.0 7.0 8.0
Mass Flow Heat Retention Product, m«K (cm x 10 )
Figure 8. Rotating Loop Heat Transfer
vi\D
300 RPM300 W . Heater49.1 W . Heat Exchanger
© ExperimentalTheoretical
1 Loop Location
10 11 12 13 l4Loop Perimeter (cm x 10 )
Figure 9• Single Phase Temperatures in Rotating Loop
rHIoiHXo
0)ud-p(0k0)aE<yaoo
0 RPM250 W Heat er115*9 W . Heat ExchangerExperimentalTheoreticalLoop Location
10 11 12 13 14Loop Perimeter (cm x 10
Figure 10. Two Phase Temperatures in Rotating Loop
►s-H
42
are the same« The numbers and letters denote the loop
location in Figure 7» The circled points indicate the
calculated mass flow from measured data9 while the
triangles indicate the calculated mass flow from a pressure
balancec A line connects the theoretical data points. In
the single phase portions of the graphs the curves are
exponential. The two phase portion is represented by a
horizontal line at boiling temperature. A straight line
temperature distribution is assumed through the heat
exchanger.
The angular velocity of the system is an important
factor. Note the relatively high temperatures upstream of
the heat exchanger for the 0 rpp.m. case. At m the system
is two phase starting 0.3 cm upstream and ending 3 ° 0 cm
downstream. In the 0 r.p.m. case most of the heat is
dissipated through the heat exchanger, whereas at 300
r.p.m. most of the heat is dissipated through the loop.
The downstream temperatures of the heat exchanger are on
the average 10°G higher than the corresponding temperatures
for 0 r.p.m.
The close relationship between the data-analyzed
temperatures and the experimental temperature is a good
indication of the validity of the theoretical analysis.
43
Mass Flow Data
In addition to the temperature data described9 the
mass flow was also computed. Typical results of these
computations are illustrated in three graphs showing the
mass flow from a heat balance and a pressure balance. The
0 9 150 9 and 300 r.p.m. cases of the rotating loop are shown
in Figures 119 12 9 and 13 9 respectively. For the purpose
of comparison to the rotating loop 9 Figure l4 shows the
experimental mass flow for the static loop.
The first three graphs represent typical rotating
loop data. The analytical mass flow is compared to the
experimental mass flow. The analytical results are
consistently 20% higher than the experimental results.
Furthermore 9 the mass flow is greater as the angular
velocity becomes greater. On the other hand9 the wattage
through the heat exchanger does not strictly determine the
loop mass flow.
The wattage through the heat exchanger was
controlled by the coolant mass flow. The loop temperatures
also determine the heat exchanger wattage 9 the loop mass
flow9 and the loop heat transfer. To consider the heat
exchanger wattages properly9 the loop temperatures must be
included. For example 9 two coolant mass flows resulted in
the same heat exchanger wattage in Figure l4.
An increase in the loop mass flow causes an
increase in the heat retention (Figure 8). Also 9 the
168 172 176 180 184 188 192Heat Exchanger Wattage (Watts)
►e*vnFigure 12. Rotating Loop Mass Flow at 150 r.p.m.
Q 9
Loop
Mas
s Fl
ow (G
m/Se
c)
c
300 RPM300 W . Heater
9 Experimental& Theoretical
(Without Coriolis Effect)
Heat Exchanger Wattage (Watts)
Figure 13* Rotating Loop Mass Flow at 300 r.p.m.
#*
Loop
Mas
s Fl
ow (G
m/Se
c)
14
12
10 -
8 -
48
300 W. Heater°Calculated Values
_i__________ i__________ i i i i12 16 20 24 28 32
Heat Exchanger Wattage (Watts x 10 )
Figure l4. Static Loop Mass Flow►S'-sj
48minimum loop temperature increases and the maximum loop
temperature decreases. The maximum temperature decrease in
the region of most heat loss causes the overall heat
transfer coefficient to decrease. If the minimum tempera
ture increase is large enough9 the loop heat loss increases
for increasing mass flow as in Figure 12. If the minimum
temperature increase is not large enough9 the loop heat
loss decreases for Increasing mass flow9 as in Figure 11
and Figure 13.
Comparison of the mass flows of the static and
rotating loop shows that the static mass flow of the large
loop is several times that of the small rotating loop at
300 r.p.m. This apparent discrepancy is due to the differ
ence of the hydraulic diameter at the heater. The static
loop heater had unrestricted heat transfer causing optimum
conditions for mass flow. In contrast 9 the hydraulic
diameter at the rotating loop heater was 0 .l6 centimeters
causing non-optimum mass flow conditions.
The Coriolis Effect
The non-optimum mass flow is affected by the
Coriolis forces, yet the results show that the Coriolis
effect on mass flow can be neglected.
In single phase the pressure changes from rota
tional height and friction are about twenty times as large
as the diminishing effect from Coriolis forces. Figure 15
Loop
Mas
s Fl
ow (Gm/
Sec) 300 RPM
300 W. Heater0 Experimental^ Theoretical
(With Coriolis Effect)
Heat Exchanger Wattage (Watts)
Figure 13* Rotating Loop Mass Flow with Coriolis Effect
illustrates the Coriolis effect as 5% of the mass flow for
single phase.
When two phase flow occurs9 the pressure change
from Coriolis forces is of about the same magnitude as that
for single phase. The pressure changes from rotational
height and friction become one hundred times as large as
the Coriolis effect because a small portion of the riser
is two phase. The density of two phase steam is much less
than that of water, and the pressure change of rotational
height increases by a factor of at least ten. The increasing
effects of friction and rotational height in two phase flow
cause the Coriolis forces to affect the mass flow by less
than one per cent.
50
Errors
An estimated magnitude of error is in parentheses.
Instrumental Errors
1. Iron-constantan thermocouples were commercial
grade. Noise from slip rings added to error (2%).
2. Good quality wattmeter was used. Resistance from
slip rings and circuit added to error (1%) .
Rotameter was accurately calibrated. Rotating
seals cause flow oscillation. The average flow
was taken (2%)=
3 •
51Other Experimental Errors
1 o Backmixing and conduction were localized at the
entrance to the heater <, Calculations indicated
one-third of the heat backmixed at t^. Temperature
t was not included in experimental calculations, iTemperature t^ was extrapolated from t^.
2 o Phase separation and steam escape through the vent
in the upper plenum gave two phase heat balances
at the heat exchanger. The mass flows computed
were of single phase. These data were neglected.
Theoretical Errors
1 o The specific heat of water was assumed constant
for single phase. The specific heat varies 1%
from 20°C to 110*0 (l%).
2 . Two phase boiling was assumed constant pressure.
The two phase temperature is off 3% at the region
of maximum temperature quality (3% ) °
3• The product of the mass flow and heat retention is
constant around the entire perimeter of the
rotating loop. The downstream variation of the
film coefficients with the magnitude of the heat
transfer determines the error. The maximum
possible error of this assumption is 7% for 300
r.p.m. and 300 watts (7% ) °
524 o Other assumptions of the pressure equation are a
source of error. The assumptions of a constant
temperature profile and steady state effect amount
to 7% error (7%)«
The combined effect of all the errors 9 e^, is
formed from the product
1 - eT = (! - eTC^ ° ^ e¥M^ ’ f1 “ eRM^ ’ ^ eCp^
(1 “ ep ) * (1 ~ eHT) ? (1 - eBE)
1 - eT = (.98)(.99)(.98)(.99)(-93)(-93)(.93) = .79
The combined error is 21% between theoretical and
actual mass flow for the best data.
Conclusions
The effect of Coriolis forces on the mass flow of a
rotating loop can be neglected if the analytical computa
tion of the mass flow is based on the Bernoulli Equation.
The effect of gravity can also be neglected if the rota
tional acceleration is in excess of 5 g f s . However 9 the
pressures derived from rotation about a center-line must
be included. The magnitude of the Coriolis force affects
5% of the mass flow in single phase and less than 1% of the
mass flow in two phase.
RECOMMENDATIONS FOR FUTURE WORK
Fluid flow9 both single phase and two phase 9 of a
downcomer and riser in rotation can be photographed for
study o The purpose would be to give some idea of the
pattern a flow undergoes under such conditions. The bubble
size, formation rate, bubble velocity, slip ratio, fluid
path, and heater burnout could be experimentally determined
Appropriate correlations and formulations could be devised•
Two phase separation by centrifugal force could
also be studied photographically. It would be possible to
investigate the magnitude of the parameters affecting the
separation. The quality, fluid velocity, and angular
velocity would be the experimental variables. The amount
of separation and slip ratio could be experimentally
determined. , . _
The value of the heat retention constant, K, could
be evaluated experimentally and tested to theory. It could
be determined whether the concept of heat retention is an
adequate description of all possible cases. As a variable,
the heat retention could be studied in non-isothermal flow,
phase separated flow, temperature dependent flow, and
position dependent flow. Thus K could be evaluated for
compatibility of theory and experiment.
53
54The direct measurement of mass flow in a rotating
loop could be possible- A flow meter that is independent
of temperature gradients 9 fluid conductivity 9 and the
forces of gravity and rotation has been developed by
Satchell (196$)- The operation of the flow meter was based
on Faraday1s Law of Electrolysis: measurement of the mass
flow of injected ions in an ionic fluid - A comparison
could be made between the mass flows obtained by a heat
balance 3 pressure balance? and direct measurement -
APPENDIX
Derivation of Coriolis Force Pressure Loss
The change of pressure is
" X
P ve drdPc = f 2 D
Single Phases
v_ = 4Wv from equation (12) © r ©
^QlVl " P vr = constant for constant area 2
Let: 9 PVo" . 2D9W ~ P U v r
j f p u vrdr = fu j pvrdr = yTherefore: (r^ - r^)
Two Phase:
If: P = p^(l - OC.) , neglecting gas mass
Let : v 029 = 4aAr0rD9 = ^ (I^I)vfrD9 and - ^ = 1
1-Xwhere VQr = Vfr "or dow quality steam
single phase velocity in the direction
55
56
Then» ZXpx/ -^2 < r a )Tf1-dr
1 VQ2 —Let: / -2_ (l-X)dr = R(l-X) (r1-r())/r0 V09
Therefore : A P c = (l-X) (r^-r^)
Steam Bubbles and Fluid Currents Influenced by Coriolis Forces
Steam bubbles formed at the heater in rotation are
under the influence of Coriolis forces in the C_ direction =9Since the bubbles are less dense than the liquid9 Coriolis
forces buoy the bubbles in the opposite direction. The
terminal velocity of the bubbles can be calculated using
Stokes1 Law and Newton?s Second Law.
The resisting force of friction by Stokes 1 Law is
6,vRbvb.( •
The viscosity of the fluid is 9 the radius of the
bubble 9 9 and the relative velocity of the bubble to the
liquid, vb^ .
The Coriolis force experienced by a bubble is the
product of mass times acceleration:
- | ERbPb ' 2Wvbr
57The density difference of the steam and water is ~Pi0 9 andthe velocity of the bubble relative to the wall of the pipe
in the £ direction is v_ ,^r hr.The terminal velocity, vb^ 9 can be found by setting
the resisting force of friction equal to the Coriolis
force:
6,l|1RbvbJ = - I
4 P i ^ 'b br p2 9 V b
As an example, if:
= 0.05 cm, P b = 1 gm/cm'
vbr = 1 cm/sec, p, = 2.84 x 10 poise
iij = 31 • 4 rad/sec or 300 RPM, for 100°C water,
then
12.3 cm/sec
If the Coriolis effect causes eddy currents the
size of one-half the hydraulic diameter of the pipe,
Dq = .635 cm.
58
The fluid velocity in the Cg direction is
vQ = ~ \ J = "\/4 x 31.4 x 1 x .635
Vq = + 8.9 cm/sec
The terminal velocity of the bubble relative to the
wall of the pipe is:
rhl + V9 = ‘ 12-3 + 8"9 3.4 cm/sec.
GLOSSARY
m
Symbols
Area
Void acceleration factor
Specific heat of a substance at constant pressure
Energy of Coriolis effect
Force in an inertial system
Force of Coriolis effect
Loop friction factor
Moody friction factor
Acceleration due to gravity
Film coefficient of heat transfer
Enthalpy of boiling
Static height factor
Rotating height factor
Thermal conductivity
Heat retention
Contraction-expansion factor
Downstream length from start of heater to where
boiling begins
Downstream length from top of heater to where
boiling ends
Downstream length of heat exchanger
Mass of particle
59
6om
P
Q
q'q
qs
r
R
iet
uvrv
X
a
P<$(r)
P4P
Mass flow
Pressure
Total heat rate input
Heat rate output of heat exchanger
Rate of heat loss to room
Rate of heat generated to fluid
Radius of upper plenum from rotation center-line
Radius of lower plenum from rotation center-line
Radius variable
Lottes-Flynn friction factor
Total perimeter of loop
Temperature
Overall coefficient of heat transfer
Velocity in the r direction
Velocity vector
Fluid velocity at saturation temperature 9 X = 0
Quality of two phase fluid
Void fraction
Length of uniform heat source
Dirac delta function
Unit vector in the r direction
Viscosity
Density. /Fluid density at saturation temperature, X = 0
Wall shear stress .
Slip ratio
6i
u
u
b
c
f
fgh
i,
Xo
r
s
w
z
1 ,
Angular speed
Angular velocity
Subscripts
Subscript denoting boiling
Subscript denoting cold leg or coolant
Subscript denoting bulk temperature of a fluid
Subscript denoting fluid to gas
Subscript denoting hot leg
j Subscripts denoting arbitrary positions on loop
perimeter
Subscript denoting loop
Subscript denoting insulation-air interface
Subscript denoting room? or radial direction
Subscript denoting glass-insulation interface
Subscript denoting fluid-glass interface
Subscript denoting angular velocity direction
2 ? 3 9 etc• Subscripts denoting thermocouple locations
Subscript denoting direction of pipe motion9
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Christie, Clarence V 0 , Electrical Engineering, McGraw-Hill Book Coo, Inc•, New York (1952)°
Costello, Charles Po, and Adams , Jim, A d o Ch * E «J . , 9? 5?663 (1963).
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Elliott, David G ., "A Two-Fluid Magnetohydrodynamic Cycle for Nuclear-Electrical Power Conversion," Jet Propulsion Laboratory, California Institute of Technology, Pasadena, Technical Report N o • 32~116(1961).
El-Wakil, Mo M » , Nuclear Power Engineering, McGraw-Hill Book Coo, Inco, New York (1962)0
Isben, Ho So, A „ I »Ch . E , J » , J), I 9 136 (1957) •Jain, Kamal Co, "Self-Sustained Hydrodynamic Oscillations
in a Natural-Circulation Two-Phase-Flow Boiling Loop," Argonne National Laboratory, Argonne, ANL-7073 (1965).
Jakob, Max, and Hawkins, George, Elements of Heat Transfer, 3rd ed», John Wiley & Sons, Inc., New York (1957)»
Lottes, Paul A ., "Nuclear Reactor Heat Transfer," Argonne National Laboratory, Argonne, ANL-6469 (1961).
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62
63Merte, Herman, Jr., and Clark, J . A., J . Heat Transfer,
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Synge, John L ., and Griffith, Bryan A., Principles ofMechanics, 3rd ed., McGraw-Hill Book Co., Inc.,New York (1959)•
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Ulrich, A . J ., and Carter, Informal Memorandum(unpublished), Argonne National Laboratory,Argonne (1963).