Experimental Investigation of the Multiple Row Extended 1/2 End ...

93
I Viinia Tech VIRGINIA POLYTECHNIC INSTITUTE A ND STATE UNIVERSITY The Charles E. Via, Jr. Department of Civil d Environmental Engineering Blacksburg, VA 24061 Sct Engineeng d Mates EXPERIMENTAL INVESTIGATION OF THE MULTIPLE ROW EXTENDED 1/2 END-PLATE MOMENT CONNECTION by Emmett A. Sumner, P.E. 2001 MBMA Graduate Fellow and Thomas M. Mray, Ph.D., P.E. Principal Investigator Submitted to Metal Building Manufacturers Association 1300 Sumenr Ave. Cleveland, Ohio 44115-2851 Report No. CENPI-ST 01114 December 2001

Transcript of Experimental Investigation of the Multiple Row Extended 1/2 End ...

I

Virginia Tech VIRGINIA POLYTECHNIC INSTITUTE

A ND STATE UNIVERSITY

The Charles E. Via, Jr. Department

of Civil and Environmental Engineering

Blacksburg, VA 24061

Structural Engineering and Materials

EXPERIMENTAL INVESTIGATION OF THE MULTIPLE ROW EXTENDED 1/2 END-PLATE MOMENT CONNECTION

by

Emmett A. Sumner, P.E.

2001 MBMA Graduate Fellow

and

Thomas M. Murray, Ph.D., P.E.

Principal Investigator

Submitted to

Metal Building Manufacturers Association

1300 Sumenr Ave.

Cleveland, Ohio 44115-2851

Report No. CENPI-ST 01114

December 2001

Research Report

EXPERIMENTAL INVESTIGATION OF THE MULTIPLE ROW

EXTENDED 112 END-PLATE MOMENT CONNECTION

by

Emmett A. Sumner, P .E. 2001 MBMA Graduate Fellow

and

Thomas M. Murray, Ph.D., P.E. Principal Investigator

Submitted to

Metal Building Manufacturers Association 1300 Sumner Ave.

Cleveland, Ohio 44115-2851

Report No. CENPI-ST 01114

December 2001

Structures and Materials Research Laboratory The Charles E. Via, Jr. Department of Civil and Environmental Engineering

Virginia Polytechnic Institute and State University

EXPERIMENTAL INVESTIGATION OF THE MULTIPLE ROW

EXTENDED 1/2 END-PLATE MOMENT CONNECTION

EXECUTIVE SUMMARY

End-plate moment connections are widely used by the low-rise metal building industry to

provide the rigid connections necessary in gable frames. There are numerous end-plate moment

connection configurations. The multiple row extended 1/2 (MRE 112) end-plate moment

connection configuration is the focus of this investigation. The MRE 1/2 end-plate moment

connection has three rows of bolts at the tension flange, one row located outside the beam flange

and two rows located inside the beam flange.

Six MRE 1/2 end-plate moment connection tests were conducted at the Virginia Tech

Structures and Materials Laboratory. The purpose of the tests was to investigate the moment

strength of the connections and to validate the current design procedures. Details of the

connection design, test set-up, testing procedure, and test results are presented within this report.

It is concluded that the current design procedures, presented in the forthcoming AISC Steel

Design Guide 16, Flush and Extended Multiple Row Moment End-Plate Connections (Murray

and Shoemaker, 2002), conservatively predict the strength of MRE 112 end-plate moment

connections. The strength predictions are adequate for MRE 1/2 end-plate connections utilizing

A325 or A490 bolts with a standard or a large inner pitch distance.

ACKNOWLEDGEMENTS

Funding for this research was provided by the Metal Building Manufacturers Association

through the 2001 MBMA Graduate Fellowship program. Sincere appreciation is extended to

MBMA for their gracious support of this research and the fellowship program. The materials

and fabrication of the test specimens were donated by Star Building Systems, Inc. The generous

support provided by Star Building Systems, Inc. and the valuable guidance of Pat Toney and

Dennis Watson is greatly appreciated.

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TABLE OF CONTENTS

EXECUTIVE SUMMARY ............. .................. ................. . . ................... ........................................ i

ACKNOWLEDGEMENTS ..................................................... ....... ......................................... ....... ii

TABLE OF CONTENTS ........ ........................................ ............... ................................................ iii

LIST OF FIGURES ............................................. ..................................................... ...................... v

LIST OF TABLES .............. ........................................................................................................ ... vi

1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .. . . . .. . .. .. . . .... 1

2. TEST SPECIMENS . . . . . . .. .. . .. . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 3 2.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. 3 2.2. DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.3. MATERIALS AND FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . 5

3. EXPERIMENTAL TESTING . .. . ... . . . . . .. .. . . .. . .... ... ... ... . .. ... . . .... ... ... . .. .. . . . . . .. . . . . . . .. . . . . .. . . .... ... .. . ... ... 8 3.1. TEST SETUP .. .. . . .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . . . . . . . .. .. . .. . .. . ... 8 3.2. INSTRUMENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . . .. .. . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.3. TESTING PROCEDURE . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.4. TENSILE COUPON TESTS . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .. . . . . . . . . . . . . . . . . 10

4. EXPERIMENTAL RESULTS ........................ ................................... .............. . .................... 15 4. 1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.2. CONNECTION PERFORMANCE . . . . . . . . . . . . . . . . .. .. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. . .. . . 16

4.2.1. THIN PLATE TESTS . . . . . . .. .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.2.2. THICK PLATE TESTS . .. . . . .. . . . .... . .. . . . . . . . . . .. . .. .. . . . . . . . . . . . .. . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 17

5. SUMMARY AND CONCLUSIONS . . . . .. . . . . . . . . . .. . . . . . . . .. . .. . . . . ...... . .... . .. . . . . . . . . . . .. . . ... . . . . . . . . . .... . . . . . . 21

6. REFERENCES . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

APPENDIX A MRE 1/2 END-PLATE MOMENT CONNECTION DESIGN PROCEDURE ................................................................................ A-1

APPENDIX B TEST A- MRE 1/2-3/4-3/8-30 RESULTS ... ................................................ B-1

APPENDIX C TEST B- MRE 1/2-3/4-3/4-30 RESULTS .................................. .................. C-1

APPENDIX D TEST B 1 - MRE 1/2-3/4-3/4-30 RESULTS .......... .................... ................... D- 1

111

APPENDIX E TEST C -MRE 112-3/4-112-30 RESULTS ..................................................... E-1

APPENDIX F TEST D- MRE 1/2-3/4-3/4-30 RESULTS ..................................................... F- 1

APPENDIX G TEST D1 - MRE 112-3/4-3/4-30 RESULTS ................................................. G-1

APPENDIX H FABRICATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1

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LIST OF FIGURES

FIGURE 1. 1 TYPICAL MRE 1/2 END-PLATE MOMENT CONNECTION ............................ 2

FIGURE 2. 1 END-PLATE GEOMETRY NOTATION .............................................................. 7

FIGURE 3. 1 TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

FIGURE 3.2 PHOTOGRAPH OF TEST SETUP ...................................................................... 12

FIGCRE 3.3 TEST D\'STRUMENTATION .............................................................................. 13

FIGURE A-1 END-PLATE ANALYSIS PROCEDURE FLOWCHART .............................. A-2

v

LIST OF TABLES

TABLE 2. 1 TEST MATRIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

TABLE 3 .I SUMMARY OF TENSILE COUPON TESTS ...................................................... 14

TABLE 4. 1 SUMMARY OF TEST RESULTS ......................................................................... 20

TABLE A-I SUMMARY OF MRE 1/2 MOMENT END-PLATE ANALYSIS ..................... A-5

TABLE A-2 SUMMARY OF BOLT FORCE PREDICTION EQUATIONS ......................... A-6

VI

EXPERIMENTAL INVESTIGATION OF THE MULTIPLE ROW

EXTENDED 1/2 END-PLATE MOMENT CONNECTION

1. INTRODUCTION

End-plate moment connections are widely used by the low-rise metal building industry to

provide the rigid connections necessary in gable frames. They are used to connect the columns

to the rafters and to splice rafter segments together. An end-plate moment connection consists of

a steel plate that is shop-welded to the end of a beam section that is then field-bolted to the

connecting member using rows of high-strength bolts. There are numerous end-plate moment

connection configurations. The multiple row extended 112 end-plate moment connection

configuration was the focus of this investigation.

The multiple row extended 1/2 (MRE 1/2) end-plate moment connection has three rows of

bolts at the tension flange. One row is positioned outside the flange of the beam section on an

extended portion of the end-plate, and the other two rows are positioned inside the beam flange.

A typical MRE 112 connection is shown in Figure 1.1.

Six MRE 1/2 end-plate moment connection tests were conducted at the Virginia Tech

Structures and Materials Laboratory. The purpose of the tests was to investigate the moment

strength of the connections and to validate the current design procedures. Details of the

connection design, test set-up, testing procedure, and test results are presented within this report.

Discussion of the results and recommendations are also provided.

1

A .... ,.

- � 0 0

> >

- t-- 0 0 - t-- 0 0 - t-- 0 0

Iiiii. ,. A Section A-A

FIGURE 1.1: TYPICAL MRE 112 END-PLATE MOMENT CONNECTION

2

2.1. OVERVIEW

2. TEST SPECIMENS

Each of the six connection test specimens consisted of two built-up beam sections spliced

together at midspan using a multiple row extended 112 end-plate moment connection. Each test

beam was fabricated with an end-plate on both ends so that it could be utilized for two tests. The

built-up beam sections were 30 in. deep with 112 in. by 8 in. flanges and a 3/8 in. web thickness.

The end-plate thickness, bolt grade, and distance of the inner bolts from the tension flange were

varied to investigate their affect on the connection strength. A constant bolt diameter of 3/4 in.

and a gage of 3 in. were used for all of the test connections.

The test matrix is shown in Table 2. 1. The connection geometric parameters shown in the

test matrix are defined in Figure 2.1. The test connection naming convention is a combination of

the connection type, bolt diameter, end-plate thickness, and the nominal beam depth. A test

designation of MRE 1/2-3/4-3/8-30 indicates a multiple row extended end-plate connection with

one row of bolts outside the flange and two rows inside the flange. The designated connection

has 3/4 in. diameter bolts, a 3/8 in. thick end-plate, and a nominal beam depth of 30 in.

2.2. DESIGN

The test specimen connections were designed using methods developed at the University of

Oklahoma and Virginia Tech. The methods for the design of nine different end-plate connection

configurations have been unified and are presented in the forthcoming AISC Steel Design Guide

16, Flush and Extended Multiple Row Moment End-Plate Connections (Murray and Shoemaker,

2002). The design guide utilizes yield-line theory to determine the end-plate thickness for a

3

given end-plate geometry, and it provides a procedure to determine the bolt forces including

prying forces. A summary of the procedure and the equations used to design the test specimen

connections are shown in Appendix A. Figure A-1 is a flowchart outlining the analysis

procedure. Table A-1 is a summary of the end-plate and bolt force equations for the MRE 1/2

connection. Table A-2 is a summary of the bolt force equations.

Two different connection design options are presented in the AISC Design Guide (Murray

and Shoemaker, 2002); thick plate design or thin plate design. The thick plate design option

designs an end-plate thick enough to avoid the development of significant bolt prying forces.

The prying forces are assumed to be zero and the design results in the smallest diameter bolts

possible and a thick end-plate. The thin plate design option assumes maximum bolt prying

forces are present. This results in the thinnest end-plate possible and larger diameter bolts.

The test specimen connections were designed to investigate both the thick plate and thin

plate design options. This resulted in the design of two connections for each bolt layout pattern.

Two different bolt layout patterns were used, one with a standard inner pitch distance and one

with a large inner pitch distance. The inner pitch distance is the distance from the inside face of

the tension flange to the centerline of the first inside row of bolts (dimension Pfi in Figure 2.1 ).

A large inner pitch distance is necessary when an end-plate connection is used in a diagonal knee

connection that connects a column to a rafter.

A constant bolt diameter of 3/4 in. was used. ASTM A325 bolts were used for both the

thick and thin plate connection tests. To investigate the behavior of ASTM A490 bolts, two

thick plate tests were performed using A490 bolts. The connection bolts were assumed to be

"snug-tight." In accordance with the AISC Design Guide (Murray and Shoemaker, 2002), the

4

.. snug-tight" condition for 3/4 in. diameter bolts provides a pretension level equal to 50 percent

of the LRFD (AISC, 1999) minimum specified pretension force.

2.3. MATERIALS AND FABRICATION

The steel used for the end-plate and built-up beam section was ASTM A572 Grade 50 with a

nominal yield strength of 50 ksi. The ASTM A325 and A490 bolts were used along with ASTM

A563 nuts. No washers were used. The welding of the specimens was performed in accordance

with all current American Welding Society specifications. Detailed fabrication drawings can be

found in Appendix H.

5

TABLE 2.1: Test Matrix

Bolt Bolt End-Plate Inner Outer Gage Beam End-Plate

Test Identification Diameter Grade Thickness Pitch, Pr. Pitch, Pro g Depth, h Width, hP

(in.) (in.) (in.) (in.) (in.) (in.) (in.)

Test A- MRE 112-3/4-3/8-30 3/4 A325 3/8 1 1/4 1 1/4 3 30 8

Test B - MRE 112-3/4-3/4-30 3/4 A325 3/4 1 1/4 1 1/4 3 30 8

Test B 1 - MRE 1/2-3/4-3/4-30 3/4 A490 3/4 1 1/4 1 1/4 3 30 8

Test C - MRE 1/2-3/4-112-30 3/4 A325 112 5 1 1/4 3 30 8

Test D - MRE 112-3/4-3/4-30 3/4 A325 3/4 5 1 1/4 3 30 8

Test 01 - MRE 1/2-3/4-3/4-30 3/4 A490 3/4 5 1 1/4 3 30 8

Pext

tf-

h

g

0 0

0 0

0 �

0 0

Pfo Pfi Pb

� dhole

�t p

FIGURE 2.1: END-PLATE GEOMETRY NOTATION

7

3. EXPERIMENTAL TESTING

3.1. TEST SETUP

The connections were tested as a splice connection loaded under pure moment. The test

specimen was simply supported with rollers at each end. The ends were supported by stiffened

support beams connected directly to the reaction floor. Symmetrical loading was applied using

two hydraulic rams connected in parallel to a single hydraulic pump. The hydraulic rams were

supported by vertical load frames bolted to the reaction floor. The specimen was braced laterally

using "come-alongs" at the supports and lateral brace mechanisms placed on the top and bottom

flanges as close as possible at the load points and at midspan. The lateral brace mechanisms

were connected to the vertical load frames which were bolted to the reaction floor. A typical test

setup is shown in Figure 3. 1 and Figure 3.2.

3.2. INSTRUMENTATION

The six connection test specimens were instrumented to measure the applied load, specimen

deflection, end-plate separation, and bolt forces. The instrumentation layout is shown in Figure

3.3. The applied load was measured using two load cells, one placed between each hydraulic

ram and the supporting frame. Displacement transducers were used to measure the vertical

deflection of the specimen at the load points and at midspan. The separation of the end-plates

was measured using instrumented calipers placed as close to the web as possible on both sides of

the tension flange. The bolt forces were measured using instrumented bolts. Half of the bolts for

each connection were instrumented using 120 ohm strain gages to measure the bolt strains. The

strain gages were inserted into a 2mm hole, drilled into the unthreaded portion of the bolt, and

then secured with an epoxy adhesive. The bolts are then calibrated in a universal testing

8

machine to determine the elastic load-strain relationship. Using this relationship, the bolt tension

load was monitored throughout the testing sequence. All of the instrumentation was calibrated

prior to use and connected to a PC-based data acquisition system.

3.3. TESTING PROCEDURE

Once the test specimen was erected in the reaction frame, the instrumented connection bolts

were installed. The test bolts were connected to the PC-based data acquisition system and the

system zeroed. The bolts were then tightened to the specified "snug tight" level as indicated by

the bolt strain readings. The non-instrumented bolts were tightened to the same torque by "feel"

with reference to the torque applied to the instrumented bolts. The tightening sequence was

repeated until all bolts had achieved the same pretension level.

The displacement transducers and calipers were setup and connected to the data acquisition

system. The calibration of each transducer was then verified and recalibration performed as

necessary. The instrumentation was then zeroed and a preload cycle of approximately 20 percent

of the predicted failure load was applied. The initial stiffness of the specimen was compared to

the theoretical elastic stiffness and the behavior of the instrumentation closely observed. Any

necessary adjustments to the instrumentation were made and the data acquisition system zeroed.

An initial zero reading was recorded and the test was begun. The loading was applied in

increments of approximately 10 percent of the predicted failure load. The specimen was allowed

to settle at each load step. Data points were recorded and real-time plots of the test data

monitored at each load step. As the specimen began to soften, indicated by flattening of the

load-deflection plot, the load steps were applied based on a target deflection instead of a target

load. The load steps were continued until failure of the connection.

9

3.4. TENSILE COUPON TESTS

Tensile coupon tests were conducted on the end-plate material used in the testing program.

The standard tensile coupon specimens were prepared, measured and tested in accordance with

ASTM A370 "Standard Test Methods and Definitions for Mechanical Testing of Steel

Products". The yield strength was determined using a 0.2 percent offset of the recorded stress­

strain relationship. The ultimate tensile strength and the total elongation were also determined.

A summary of the tensile test results is shown in Table 3.1.

10

Lateral Brace

Load Cell

Hydraulic Ram

Test Specimen

12'-0"----+-- 4'-0"--+--4'-0"+- 12'-0"

32'-0"--------'1�--------<�

FIGURE 3.1: TEST SETUP

11

FIGURE 3.2: PHOTOGRAPH OF TEST SETUP

12

t---- Load --� Cell Hydraulic Ram

Lateral Brace

FIGURE 3.3: TEST INSTRUMENTATION

13

TABLE 3.1: Summary of Tensile Coupon Tests

Yield Tensile Elongation Average Coupon Thickness Strength Strength 8 in. Gage Yield Str.

Specimen Number (in.) (ksi) (ksi) (%)_ (ksi)

End-Plat e A 1 0.378 6!.7 86.2 23 62.0

2 0.3 78 6 1 . 7 86.3 23

3 0.3 82 62.7 8 5.9 22

End-Plat e B 1 0.748 6 1 . 5 87.2 24 62.3 2 0.753 63.0 87. 1 26

End-Plat e C I 0.496 6 1 . 3 85 .2 25 60.7

2 0.494 60. 1 85.2 23

End-Plate D I 0.749 6 1 .4 87.2 24 6 1 .3 2 0.749 6 1 .2 87.2 22

4. EXPERIMENTAL RESULTS

4.1. OVERVIEW

Detailed results for each test are included in Appendices B through G. Each appendix

includes a test summary sheet, analysis calculation sheet, test plots, and photographs of the

specimens before and after failure. The test summary sheet includes the measured specimen

dimensions, calculated strengths, and experimental results. The calculation sheet shows detailed

calculations using the design methods included in Appendix A.

The first plot included in the appendices shows the applied midspan moment versus midspan

vertical deflection. The small additional moment induced by the weight of the testing apparatus

is included in data shown on the plots. However, the moment due to self-weight of the specimen

is not included. The theoretical elastic stiffness is plotted along with the experimental data. The

theoretical stiffness was calculated using the following:

Pa ( 2 2 ) �Theoretical = -- 3L - 4a

24EI

Where P is the applied hydraulic ram load, a is the distance from the applied load to the end

support L is the span of the test beam, E is the modulus of elasticity (29,000 ksi), and I is the

moment of inertia of the test specimen.

The second plot included in the appendices shows the applied midspan moment versus end-

plate separation. The end-plate separation measured by each of the calipers is shown. A bilinear

curve fit of the end-plate separation data is also shown. The first line represents the initial elastic

stiffness of the plates and the second line represents the yield plateau. The intersection of the

two lines is considered the yield moment. In a thin plate test, where the connection strength is

15

controlled by the end-plate strength, the yield moment should correlate closely with the

calculated moment strength of the end-plate, Mpl· In a thick plate test, where the strength is

controlled by bolt tension rupture with no prying, the yield moment indicates the onset of bolt

yielding.

The third plot included in the appendices shows the bolt forces versus the applied midspan

moment (not included for tests B1 and D1). Data points for the instrumented bolts used in each

test are included on the same plot to allow easy comparison. The initial bolt force value is the

··snug-tight" pretension value recorded prior to the application of load. The bolt forces shown

are based on the bolt strain reading multiplied by an elastic load calibration coefficient. Once the

bolts reach their yield strength (the proportional limit), the bolt force readings are no longer

valid. The LRFD (AISC, 1999) specified bolt proof load, Pt = Abolt Fy bolt, is shown on each of

the plots. Once the bolt forces exceed this value, they have yielded and the bolt forces shown

indicate the relative amount of bolt strain but not the correct bolt tension force.

Photographs of the test specimen are also included in the appendices. The first photograph

in each appendix is the specimen before testing. The subsequent photographs are the specimen

at maximum load or after failure.

4.2. CONNECTION PERFORMANCE

A summary of the test results is shown in Table 4.1. The predicted strength based on

measured data and the observed experimental strengths are shown. In addition, ratios of the

observed strengths to the predicted strengths are shown. A controlling strength ratio greater than

one indicates a conservative prediction, and a controlling strength ratio less than one indicates an

unconservative prediction.

16

4.2.1. THIN PLATE TESTS

The results from the two thin plate tests (Test A-MRE 1/2-3/4-3/8-30 and Test C-MRE 1/2-

3/4-1/2-30) show that the thin plate design procedures for the end-plate and bolt strength are

conservative. Thin plate tests have two failure modes. One is end-plate failure which is

identified by yielding of the end-plate and non-linear (inelastic) end-plate separation. The other

failure mode is bolt tension rupture due to a combination of direct bolt tension and prying forces.

The initial failure of Test A occurred in the end-plate. The ratio of the yield moment to the

end-plate strength is 1.29, which indicates a conservative strength prediction. Subsequent to the

end-plate failure, the specimen was loaded until the bolts failed in tension rupture. The ratio of

the maximum applied moment to the bolt strength with maximum prying, Mq, is 1.61, indicating

a conservative strength prediction.

The performance of Test C was similar to Test A. The initial failure occurred in the end­

plate, resulting in a yield moment to end-plate strength ratio of 1. 15. Loading of the specimen

was continued until the bolts failed in tension rupture. This resulted in a ratio of the maximum

applied moment to bolt strength with maximum prying, Mq, of 1.52. The predicted failure mode

of T est C was bolt rupture with maximum prying, but the experimental results show that the end­

end-plate failed prior to the bolts. This occurred because the bolt force design procedure is more

conservative than the end-plate design procedure.

4.2.2. THICK PLATE TESTS

The results from the four thick plate tests (Test B-MRE 1/2-3/4-3/4-30, Test B1-MRE 1/2-

3/4-3/4-30, Test D-MRE 1/2-3/4-3/4-30, and Test D1-MRE 1/2-3/4-3/4-30) show that the thick

plate design procedures for the end-plate and bolt strength are conservative. The thick plate tests

17

have only one failure mode, bolt tension rupture with no prying forces. For the thick plate tests,

the experimental yield moment only indicates the onset of yielding in the bolts and not end-plate

failure. The yield moment to end-plate strength ratios indicate the separation between initial bolt

yielding and the predicted end-plate strength. These ratios should always be lower than one and

do not indicate an unconservative prediction.

The four thick plate tests resulted in bolt tension rupture. No yielding of the end-plates was

observed. The ratios of the maximum applied moment to predicted bolt strength with no prying

ranged from 0.97 (only slightly unconservative) to 1. 13. The slightly unconservative result from

Test D1 (0.97) is considered acceptable because the AISC LRFD resistance factor, �, for bolt

tension is 0.75. The 0.75 strength reduction will reduce the strength considerably below the level

of the observed 3 percent overstress.

Thick plate connection specimens utilizing both A325 and A490 bolts were tested. The

observed to predicted strength ratios for the two A325 tests (Test B-MRE 112-3/4-3/4-30, Test

D-MRE 112-3/4-3/4-30) are 1. 13 and 1.09. The strength ratios for the two A490 tests (Test B1-

MRE 1/2-3/4-3/4-30, Test D1-MRE 112-3/4-3/4-30) are 1.06 and 0.97. A comparison of the

applied moment versus end-plate separation plots shows that the A325 connections exhibited

larger plate separations prior to failure. The higher strength ratios and the higher plate

separations indicate the A325 connections exhibited slightly more ductility than the A490

connections.

The four thick plate tests investigated, along with other parameters, the effect of a large the

inner pitch distance. Two tests (Test B-MRE 1/2-3/4-3/4-30, Test B1-MRE 1/2-3/4-3/4-30) were

conducted with a standard inner pitch distance and two tests (Test D-MRE 1/2-3/4-3/4-30, Test

18

Dl-MRE 1/2-3/4-3/4-30) were conducted with a large inner pitch distance. The observed to

predicted strength ratios for the specimens with the standard inner pitch distance were 1.13 and

1.06. The strength ratios for the specimens with the large inner pitch distance were 1.09 and

0.97. This indicates a 4 percent decrease in strength was observed for the large inner pitch

connections utilizing A325 bolts. The large inner pitch distance connections utilizing A490 bolts

have a decrease in the strength of 9 percent. This indicates that the decrease in strength of the

connections with a large inner pitch distance is a function of the bolt grade, and therefore the bolt

ductility.

19

N 0

TABLE 4.1: Summary of Test Results

Predicted

Test Identification Mpl Mn Failure

(k-ft) (k-ft) Mode

Test A - MRE 1/2-3/4-3/8-30 256.6 256.6 EP Yielding

Test B - MRE 1/2-3/4-3/4-30 994.7 561.9 Bolt Rupture

Test B1 - MRE 1/2-3/4-3/4-30 994.7 705.5 Bolt Rupture

Test C - MRE 1/2-3/4-1/2-30 353.0 316.2 Bolt Rupture wiPrying

Test D - MRE 1/2-3/4-3/4-30 825.3 513.0 Bolt Rupture

Test 01 - MRE 1/2-3/4-3/4-30 825.3 644.1 Bolt Rupture

Notes: I. The bold type strength ratios are the predicted controlling ratios

2. The shaded strength ratios are the observed controlling ratios

3. * indicates that the ratio shown is Mmax I Mq instead of Mmax I M"

My (k-ft)

330.0

540.0

640.0

405.0

500.0

450.0

Experimental Strength Ratios

Mmax Failure My/ MP1 Mmax I Mn (k-ft) Mode

462.1 EP Yielding I Bolt Rupture 1.29 1.61 *

633.3 Bolt Tension Rupture 0.54 1.13

749.9 Bolt Tension Rupture 0.64 1.06

482.0 EP Yielding I Bolt Rupture 1.15 1.52

558.7 Bolt Tension Rupture 0.61 1.09

622.8 Bolt Tension Rupture 0.55 0.97

5. SUMMARY AND CONCLUSIONS

Six multiple row extended end-plate moment connection tests were conducted to investigate

the moment strength of the connections and to validate the current design procedures presented

in the AISC Design Guide (Murray and Shoemaker, 2002). The end-plate thickness, inner pitch

distance. and bolt material (grade) were varied to determine the effects on the connection

strength.

Based on the analysis of the test results, the following conclusions are presented:

• The design procedures presented in the AISC Design Guide (Murray and Shoemaker,

2002) conservatively predict the strength of MRE 1/2 end-plate moment connections.

The strength predictions are adequate for MRE 1/2 end-plate connections utilizing A325

or A490 bolts with a standard or a large inner pitch distance.

• MRE 112 end-plate connections utilizing A325 bolts are slightly more ductile than the

same connections utilizing A490 bolts.

• A large inner pitch distance slightly decreases the strength ratio of thick plate MRE 112

end-plate connections.

• The decrease in the strength ratio of thick plate MRE 1/2 end-plate connections with a

large inner pitch distance is dependant on the type of bolt used, A325 or A490. The less

ductile A490 bolts provide a lower strength ratio.

21

6. REFERENCES

AISC, (1999). Load and Resistance Factor Design Specification for Structural Steel

Buildings, American Institute of Steel Construction, Chicago, IL.

Murray, T. M., and Shoemaker, W. L. (2002). Flush and Extended Multiple Row Moment

End-Plate Connections, Design Guide Series 16, American Institute of Steel Construction.

Chicago, IL (in press).

22

APPENDIX A

MRE 112 END-PLATE MOMENT CONNECTION

DESIGN PROCEDURE

A-I

FIGURE A-1: END-PLATE ANALYSIS PROCEDURE FLOWCHART Page 1

BOLTED END-PLATE CONNECTION ANALYSIS

Given: End-plate thickness, Bolt diameter, End-plate and beam geometry, Material properties Find: Connection Moment Strength

For extended connection:

Start

Yr = 1.00 Calculate Y from Table A-1

Connection Strength- End-Plate Yielding

Mpt = Fpy t/ Y

where: Fp� =end-plate material yield stress tp = end-plate thickness

Connection Strength- Bolt Rupture (No Prying Action)

Mnp = [ 2 Pt (Ldn)] 2 where: Pt = Ab Ft = (n db /4) Ft

F1 =nominal tensile strength of bolts db = nominal bolt diameter dn = distance from centerline of compression flange to

the nth bolt row

Yes

Thick Plate Behavior Controlled by Bolt Rupture (no prying action)

.+.M . <j>Mnp '+' = m1n n <j>bMpl /Y r

where: <!>= 0.75, <l>b = 0.9

End of procedure

A-2

No

Thin Plate Behavior (w/prying action)

Go to Page 2

BOLTED END-PLATE CONNECTION ANALYSIS (cont'd) Page 2

Bolt Prying Force for Inside Bolts

where: w' = bp/2- (db+ 1/16) db = diameter of bolt tp = end-plate thickness al = 3.682 (tp I db)3- 0.085 Fpy =end-plate material yield stress F1' = [t/ Fpy (0.85 bpI 2 + 0.80 w') + 1t db3 F1 I 8] I (4 Pr.i) F1 = nominal tensile strength of bolts

Bolt Prying Force for Outer Bolts

where: w' = bp/2 - (db+ 1116) db = diameter of bolt tp = end-plate thickness ao =min 13.682 (tp I db)3- 0.085

Pext- Pf.o F PY = end-plate material yield stress F'a = [t/ Fpy (0.85 bpI 2 + 0.80 w') + 1t db3 F1 I 8] I (4 Pr.o) F1 =nominal tensile strength of bolts

Go to Page 3

A-3

...

From Page 1

Thin Plate Behavior (wlprying action)

BOLTED END-PLATE CONNECTION ANALYSIS (cont'd)

From Page 2

Connection Strength- Bolt Rupture (w/Prying Action)

M =max q

[2(Pt - Qmax,o }:fa + 2(Pt - Qmax,1 Xd1 + d3 ) + 2Tbd2 ] [2(Pt - Qmax,o}io + 2Tb(dl + d2 + d3 )] [2(Pt - QmaxJdl + d3 ) + 2Tb(do + d2 )] [2Tb(d0 + d1 + d2 + d3 )]

where: Tb =specified bolt pretension load (See Table A-2 for snug-tight)

Thin Plate Behavior

Page 3

Controlled by End-Plate Yielding

Thin Plate Behavior Controlled by Bolt Rupture (w/Prying Action)

where:�= 0.75

A-4

Yes

where: <l>b = 0. 9

End of procedure

TABLE A-1 SUMMARY OF MULTIPLE ROW EXTENDED 1/2 MOMENT END-J>LATE ANALYSIS

Geomet ry

l- bp _,

I PC'(I • • I

I : :

• • :

• • I I

-i 1- L tp - - -- � - .t,

·-

End-Plate

Yield

g

Bolt Ruptu re

w/Prying Action

Bolt Ruptu re

N o Prying Action

I ' •

!

I Pr,o

I Pr 1

t ph

Yield-Li ne Mechanism Bol t Force Mod el

I • • I I • ! ,, lr I • • • I I

I • • Is • I

,. ' ' M i h ho ' do q I dl : h 1

! h2 ' ! I

• • � I ' ' I ' I

4Mn =�bMp =�bF!7it!Y

Y = �[h,(-1 J + h2(!) + h0(-1 J- _!_] + � [h, (pr,1 + 0.75ph )+ h2 (s + 0.25ph ))+ � 2 Pr,i S Pr,o 2 g 2

Note : Use Pr.i = s , if Pr.i > s

�[2(P1 -Qmax,o )do + 2(P1 -Qmax.Jd1 + 2(Tb )d2] �[2(P1 -Qmax,o)d0 +2(Th)(d1 +d2)) �[2(P1 -Qmax.Jd1 +2(Th)(d0 +d2))

max �[2(Tb )( d 0 + d I + d 2 ) ]

� = 0.75

� = 0.75

- 2(1', - () "'"' " ) - 2(1', -()"'"")

1- 2Tb

d2

t

TABLE A-2: SUMMARY OF BOLT FORCE PREDICTION EQUATIONS

Bolt Proof

Load

7td2 b Pt = A bFt = 4CFt)

F1 =nominal tensile strength of bolts = 90 ksi for A325 and 113 ksi for A490

bolts, as specified in Table 13.2, AISC LRFD Specification.

T b = specified force in Table 13.1, AISC LRFD Specification for fully tightened

bolts

Bolt For snug-tightened bolts, Tb is taken as the following percentage of the AISC

specified pretension force:

Pretension db� 5/8 in., 75% of Table 13.1, AISC LRFD

db= 3/4 in., 50% ofTable 13.1, AISC LRFD

db= 7/8 in., 37.5% ofTable 13.1, AISC LRFD

db � 1 in., 25% of Table 13 .1, AISC LRFD

Inside Bolt Rows Outside Bolt Rows

Maximum a, � 3.682c: r -0.085

Prying

w' = bp/2 - (db + 1116)

a= 0

mm

3 682CJ _ 0.085

Pext - Pr.o

w' = bp/2 - (db+ 1116)

1 If the radical m the expressiOn for Qmax.i or Qmax.o IS negative, combmed flexural and shear yielding of the end-plate is the controlling limit state and the end-plate is not adequate for the specified moment.

A-6

APPENDIX B

TEST A - MRE 112-3/4-3/8-30

RESULTS

B-1

.&

TEST SUMMARY

TEST�AME:

TEST DATE:

Test A - MRE 1/2-3/4-3/8-30

June 4, 2001

CONNECTION DESCRIPTION

TYPE: NUMBER OF TENSION BOLTS: NUMBER OF COMPRESSION BOLTS:

BEAM DATA

SECTION TYPE: DEPTIL h:

FLANGE WIDTH, br: FLANGE THICKNESS, tr:

WEB THICKNESS, tw: MOMENT OF INERTIA. 1: NOMINAL YIELD STRESS, Fy:

END-PLATE DATA

END PLATE THICKNESS, lp: END PLATE WIDTH, hp:

END PLATE LENGTH, J..,:

Multiple Row Extended 1/2 (MRE 112)

6 (2 outside, 4 inside) 2

Built-Up 30.0 in.

8.0 in.

0.496 in.

0.375 in.

2500 in4

50 ksi

0.381 in.

END-PLATE EXTENSION OUTSIDE FLANGE, Pext:

8.0 in 33.0 in. 2.56 in.

1.29 in.

1.17 in.

2.24 in. 3.00 in 62.0 ksi

OUTER PITCH, BOLT TO FLANGE, Pro: INNER PITCH. BOLT TO FLANGE, Pr,: INNER PITCH, BOLT TO BOLT, pb: GAGE. g: MEASURED YIELD STRESS, FYP:

BOLT DATA

BOLT DIAMETER, db:

BOLT LENGTH, 4: BOLT TYPE:

BOLT PRETENSION, T b:

NOMINAL BOLT YIELD STRENGTH, Fyb:

EXPERIMENTAL RESULTS

MAXIMUM APPLIED MOMENT, Mmax:

Snug Tight (Average:

3/4 in.

2.0 in.

ASTM A325

14.6 kips/bolt)

90.0 ksi

462.1 k-ft

YIELD MOMENT (Based on plate separation), My: 330.0 k-ft

F AlLURE MODE: End-Plate Yielding I Bolt Tension Rupture

PREDICTED STRENGTHS

END-PLATE STRENGTH, MPL:

BOLT TENSION RUPTURE (w/o Prying), M!-.;p:

BOLT TENSION RUPTURE (w!Prying), �:

CONTROLLING STRENGTH, Mn:

B-2

256.6 k-ft

563.1 k-ft

286.4 k-ft

256.6 k-ft

Multiple Row Extended Unstiffened 1/2 End-Plate Connection Analysis By: EAS D ate: 6/26/2001

Project Name: MBMA Connection ID: Test A- MREl/2-3/4-3/8-30

Plate Data Member Data

tp = 0.381 m. Section: Build-up Section Fyp = 62 ksi h = bp = 8 m. bf =

g = 3 m. tf = pfi = 1 .17 m. Bolt Data

pfo = 1 . 29 m. Material: pext = 2.56 m. dia. =

pb = 2.24 m. Ft = Tb =

(Tb 1!_. 0 7xPt =

End-Plate Yielding (Mpl)

<!> = 0.90

yr = 1 .00 ho = 3 1 . 29 in. h 1 = 28.33 m. h2 = 26.09

s = 2.45 m. c = 1 . 1 7 Y = 234.50 + 106. 1 9 + 1 . 50

Mpl= 256.6 k-ft <j>Mpl = 23 1 .0 k-ft

Bolt Rupture w/ Prying Action (Mq)

<j> = 0.75 Pt = 39 .8 kips ru = 0 .398 m. ao = min( 0 .398

wi' = 3 . 1 88 in. �-o' = 3 . 1 88 F" ' 1 = 14 .63 kips Fo' = 1 3 . 27

Qimax = 1 6.98 kips Qomax = 17 . 17 d 1 = 28.09 m. do = 3 1 .04

Mq= max ( 3436.6 2977. 1 2940.7 <j>Mq = 214.8 k-ft

Bolt Rupture w/o Prying Action (Mnp)

<I> = 0.75 Pt = 39.8 kips do= 3 1 .04 m. d1 = 28.09 m. d2 = 25.85 m.

Mnp = 563 . 1 k-ft <j>Mnp = 422.3 k-ft

Summary

Mpl = 256.6 k-ft 0.9 Mpl = 23 1 .0 k-ft

Mq = 286.4 k-ft Mnp = 563 . 1 k-ft

Mn= 256.6 k-ft

cpMn= 231.0 k-ft

Plate Yielding Controls, Mpl

< Mq ==> Mn = Mpl

B-3

30 8

0 .496

A325 0.75 90

14 .6 27.8

m. 342.2

1 . 270 m. kips kips in.

248 1 . 2

m. m. m.

m. ksi kips kips)

) in. 0 .398 in.

d2 = 25 . 85 m.

) in-kips = 286.4 k-ft

Test A- MRE 1/2 - 3/4 - 3/8- 30 Applied Moment vs. Midspan Deflection

600 �-----------.------------.------------.------------.------------.------------,

5 00

- 400 � � -..... = � § 3 00 �

"C � .... Q. c. < 200

1 00

- Theoretical

--+-- Observed

0 �-----------+------------+------------+------------+------------+----------� 0 .0 0 . 5 1 . 0 IS 2 . 0 2.5 3.0

Midspan Deflection (in.)

Test A- MRE 1 /2 - 3/4 - 3/8- 30 Applied Moment vs. Plate Separation

600 �--------�--------�---------r--------�--------�--------�--------�--------�

500

-400 ct J: -.... = � ! 300 tp �

Vl "0 � .... c. c. < 200

100

M · ld = 3 3 0 k-ft YIC

-- ---

Note : The inelastic plate separation is

primari l y due to yielding of the end-plate

--tr- Caliper #I

--+--- Caliper #2

0 ft---------�---------+----------r---------+---------�---------+--------�r-------�

0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40

Plate Separation (in.)

-r.ll c. .... � -� c.J "" 0

� ..... "'S Q:l

Test A- MRE 1/2 - 3/4 - 3/8 - 30 Bolt Force vs. Applied Moment

1 20 �----------�------------,------------,------------,-------�---,----------�

1 00

80 0 0

60

Pt = 3 9 . 8 kips

40 B3 • 0

0 • B 2 B 1 • 0

20 -ir- Bolt # I

-+-- Bolt #2

---o- Bolt # 3

0 +-------------r------------+-------------r------------+-----------�r-----------� 0 1 00 200 3 00 400 500 600

Applied Moment (k-ft)

-.

- I "'' , 4

� -� 1

,-.- .

..,

MBMA Test A MRE 1/2-3/4-3/8-30

06-04-01

"'

w1

nr :J

B-7

MBMA Test A MRE 1/2-3/4-3/8-30

06-04-01

' I

' -

B-8

'I�

B-9

M BMA Test A M R E 1 /2-3/4-3/8-30

06-04-01

M BMA TesfA fv1R E 1 /2-3/4-3/8-30

06-04-01

-- I ' ' �

B- 1 0

APPENDIX C

TEST B - MRE 112-3/4-3/4-30

RESULTS

C-1

TEST SUMMARY

TEST NAME:

TEST DATE:

Test B - :MRE 1 12-3/4-3/4-30 June 5, 200 1

CONNECTION DESCRIPTION

TYPE: NUMBER OF TENSION BOLTS : NUMBER OF COMPRESSION BOLTS :

BEAM DATA

SECTION TYPE: DEPTH, h:

FLANGE WIDTH , br: FLANGE THICKNESS, tr: WEB THICKNESS, tw: MOMENT OF INERTIA, I : NOMINAL YIELD STRESS, Fi

END-PLATE DATA

END PLATE THICKNESS, ip: END PLATE WIDTH , hp: END PLATE LENGTH, Lp:

Multiple Row Extended 1/2 (MRE 112) 6 (2 outside, 4 inside)

2

Built-Up 30.0 in. 8 .0 in.

0.496 in. 0 .375 in. 2500 in4

50 ksi

0 .75 1 in.

END-PLATE EXTENSION OUTSIDE FLANGE, Pext:

8.0 in. 33 .0 in. 2 .56 in. 1 .25 in. 1 . 24 in. 2.24 in. 3 .02 in. 62.3 ksi

OUTER PITCH, BOLT TO FLANGE, Pro: INNER PITCH , BOLT TO FLANGE. Pr,: INNER PITCH, BOLT TO BOLT, pb: GAGE, g : MEASURED YIELD STRESS. Fyp:

BOLT DATA

BOLT D IAMETER, �: BOLT LENGTH , Lt,: BOLT TYPE: BOLT PRETENSION, T b: NOMINAL BOLT YIELD STRENGTH, Fyb:

EXPERIMENTAL RESULTS

MAXIMUM APPLIED MOMENT, Mmax: YIELD MOMENT (B ased on plate separation), My: F AlLURE MODE:

PREDICTED STRENGTHS

END-PLATE STRENGTH , MPL: BOLT TENSION RUPTURE (w/o Prying) , M�,: BOLT TENSION RUPTURE (w!Prying), �:

CONTROLLING STRENGTH, Mn:

C-2

Snug Tight (Average:

3/4 in. 2 . 5 in.

ASTM A325 16 . 1 kips/bolt )

90.0 ksi

633 . 3 k-ft 540.0 k-ft

Bolt Tension Rupture

994 .7 k-ft 56 1 . 9 k-ft 335 . 1 k-ft

56 1 . 9 k-ft

Multiple Row Extended Unstiffened 112 End-Plate Connection Analysis By: EAS D ate: 6/26/200 I

Project Name: MBMA Connection ID: Test B- MREl/2-3/4-3/4-30

Plate Data Member Data

tp = 0 .751 m. Section: Build-up Section Fyp = 62.3 ksi bp = 8 Ill.

g = 3 .02 in. pfi = 1 . 24 in.

pfo = 1 .25 Ill. pext = 2.56 in.

pb = 2.24 Ill.

End-Plate Yield ing (Mpl)

<P= 0.90

yr = 1 .00 ho = 3 1 . 25 Ill. hi = 28.26 Ill. h2 = 26.02

s = 2.46 in. Y = 23 1 .53 + 106.66 +

Mpl = 994.7 k-ft <PMpl = 895 .2 k-ft

Bolt Rupture w/ P11·ing Action (Mq) <P = 0.75

Pt = 39.8 kips at = 3 .612 Ill.

wi' = 3 . 1 88 ill F"' 1 = 45.1 6 kips

Qimax = 6.60 kips d l = 28.02 m.

Mq = max ( 4021 .5 <j>Mq = 25 1 .3 k-ft

Bolt Rupture w/o Prying Action (Mnp)

<P = 0.75 Pt = 39 .8 kips do = 3 1 .00 Ill. d l = 28.02 Ill. d2 = 25.78 Ill.

Mnp = 561 .9 k-ft <!>Mnp = 421 .4 k-ft

Summary

Mpl = 994.7 k-ft 0.9 Mpl = 895 .2 k-ft

Mq = 335 . 1 k-ft

h = 30 bf = 8 tf = 0.496

Bolt Data

Material: A325 dia. = 0.75

Ft = 90 Tb = 1 6.1

(Tb :g 0.7xPt = 27.8

c= 1 . 24 Ill. 1 .5 1 339.7

ao = min( 3 .6 12 1 .3 10 wo'= 3 . 1 88 ill Fo' = 44.80 kips

Qomax = 18 .25 kips do = 3 1 .00 in.

3065. 6 3 686.3 2730.4

Mnp = 561 .9 k-ft < 0.9 Mpl ==> Mn = Mnp

Mn= 561.9 k-ft

cjlMn= 4 21.4 k-ft

Bolt Tension Rupture w/o Prying Controls, Mnp

C-3

Ill. m. Ill.

m. ksi kips kips)

) in. 1 .3 10 in.

d2 = 25.78 ill

) in-kips = 3 3 5 . 1 k-ft

n I �

Test 8- MRE 1 12 - 3/4 - 3/4 - 30 Applied Moment vs. Midspan Deflection

800 �----------�------------�----------�------------,-----------�----------�

700

600

-i!::

5 00 � -.... = cu § 400 �

"0 .� -§: 3 00 <

200

1 00 - Theoretical

--+- Observed

0 4L-----------+------------+------------+------------+------------+----------� 0 0 0 .5 1 . 0 1 . 5 2 .0 2 .5 3 . 0

Midspan Deflection (in.)

n I V'l

-c::: I .::.:: -..... = � 8 0 �

"0 � ... -

Test B- MRE 1/2 - 3/4 - 3/4 - 30 Applied Moment vs. Plate Separation

800 �--------�--------�---------r---------,---------,--------�--------�--------�

- M · td = 540 k -ft YIC 700

600

500

400

§:: 3 00 I

<

200

1 00

Note ;_ The inelastic plate separat ion is due

to yielding of the connection bolts and not

yield ing of the end-plate.

--t:r- Caliper # I

-+-- Caliper #2

0 -----------r---------+----------�--------+----------r---------+----------�------� 0 . 00 0 . 0 5 0 . 1 0 0 .1 5 0 .20 0 .2 5 0 .3 0 0 . 3 5 0 . 40

Plate Separation (in.)

-<ll c. .... � -� CJ ...

n 0 I �

0\ .... 0 CQ

Test B - MRE 112 - 3/4 - 3/4 - 30 Bolt Force vs. Applied Moment

1 20�--------.--------,---------,--------,---------,--------,---------,--------,

1 00

80 0 0

60

P1 = 3 9 . 8 k ips

40 • 0 0 • B2

B l • 0

--tr- Bolt # I

--+-- Bolt #2

--e--- Bolt #3

0 +---------�--------�---------r---------r---------+---------+--------�--------� 0 1 00 200 3 00 400 500 600 700 800

Applied Moment (k-ft)

C-7

MBMA Test B MRE 1 /2-3/4-3/4-30

06-05-01

M BMA Test B M R E 1 /2-3/4-3/4-30

06-05-0 1

. ' '

C-8

' -

(

MBMA Test B M R E 1 /2-3/4-3/4-30

06-05-01

C-9

M BMA Test B

M R E 1 /b3/�3/�3m

- 0 6-05-0 1

C- 1 0

APPENDIX D

TEST Bl - MRE 1/2-3/4-3/4-30

RESULTS

D-1

TEST SUMMARY

TEST NAME:

TEST DATE:

Test B 1 - .MRE 112-3/4-3/4-30 June 6, 200 1

CONNECTION DESCRIPTION

TYPE: NUMBER OF TENSION BOLTS : NUMBER OF COMPRESSION BOLTS :

BEAM DATA

SECTION TYPE: DEPTH, h: FLANGE WIDTH, br: FLANGE THICKNESS, tr: WEB THICKNESS. �: MOMENT OF INERTIA, 1 : NOMINAL YIELD STRESS. Fy:

END-PLATE DATA

END PLATE THICKNESS, 1p: END PLATE WIDTH, hp: END PLATE LENGTH, 1-p:

Multiple Row Extended 112 (MRE 1/2) 6 (2 outside, 4 inside)

2

Built-Up 30.0 in.

8 .0 in. 0.496 in. 0 .375 in. 2500 in4

50 ksi

0.75 1 in.

END-PLATE EXTENSION OUTSIDE FLANGE, Pext:

8.0 in. 3 3 .0 in. 2 . 56 in. 1 .25 in. 1 .24 in. 2 .24 in. 3 .02 in. 62.3 ksi

OUTER PITCH, BOLT TO FLANGE, Pro: INNER PITCH, BOLT TO FLANGE, Pr,: INNER PITCH, BOLT TO BOLT, pb: GAGE, g: MEASURED YIELD STRESS, Fyp :

BOLT DATA

BOLT DIAMETER, db: BOLT LENGTH, 4: BOLT TYPE: BOLT PRETENSION, Tb: NOMINAL BOLT YIELD STRENGTH, Fyb:

EXPERIMENTAL RESULTS

MAXIMUM APPLIED MOMENT, Mmax: YIELD MOMENT (Based on plate separation), My : F AlLURE MODE:

PREDICTED STRENGTHS

END-PLATE STRENGTH, MPL: BOLT TENSION RUPTURE (w/o Prying), Mll<1': BOLT TENSION RUPTURE (w!Prying), �:

CONTROLLING STRENGTH, Mn:

D-2

3/4 in. 2 . 5 in.

ASTM A490 Snug Tight

1 1 3 .0 ksi

749 .9 k-ft 640 .0 k-ft

Bolt Tension Rupture

994.7 k-ft 705 .5 k-ft 44 1 . 9 k-ft

705 . 5 k-ft

Multiple Row Extended Unstiffened 1/2 End-Plate Connection Analysis By: EAS Date: 6/26/2001

Project Name: MBMA Connection ID: Test Bl - MRE l/2-3/4-3/4-30 (A490 bolts)

Plate Data Member Data

tp = 0 .751 m. Section: Build-up Section Fyp = 62.3 ksi bp = 8 m.

g = 3 .02 m. pfi = 1 . 24 m. pfo = 1 .25 m.

pext = 2.56 m. pb = 2.24 m.

End-Plate Yielding (Mpl)

Q> = 0 .90

yr = 1 .00 ho = 3 1 . 25 m. hi = 28.26 m. h2 = 26.02

s = 2.46 m. Y = 23 1 .53 + 106.66 +

Mp1 = 994.7 k-ft Q>Mp1 = 895 .2 k-ft

Bolt Rupture w/ Prying Action (Mq)

Q> = 0.75 Pt = 49. 9 kips a.J. = 3 .612 m.

·wi' = 3 . 188 m. f" ' 1 = 45.92 kips

Qimax = 6.56 kips d 1 = 28.02 m.

Mq = max ( 5302.7 Q>Mq = 3 3 1 .4 k-ft

Bolt Rupture w/o Prying Action (Mnp)

Q> = 0.75 Pt = 49.9 kips do = 3 1 .00 lll. d l = 28.02 m. d2 = 25.78 m.

Mnp = 705 .5 k-ft Q>Mnp = 529 . 1 k-ft

Summa�·

Mpl = 994.7 k-ft 0.9 Mp1 = 895 .2 k-ft

Mq = 441 .9 k-ft

h = 30 bf = 8 tf = 0.496

Bolt Data

Material: A490 dia. = 0.75

Ft = 1 13 Tb = 17 .5

(Tb �- 0.7xPt = 34.9

c = 1 .24 m. 1 . 5 1 339 .7

ao = min( 3 .612 1 .3 10 wo' = 3 . 1 88 lll. Fo' = 45.56 kips

Qomax = 18. 14 kips do = 3 1 .00 m.

3853.5 4417.0 2967.8

Mnp = 705.5 k-ft < 0.9 Mp1 ==> Mn = Mnp

Mn= 705.5 k-ft

cpMn= 529. 1 k-ft

Bolt Tension Rupture w/o Prying Controls, Mnp

D-3

in. ill. in.

m. ksi kips kips)

) in. 1 .3 10 ill.

d2 = 25.78 ill.

) in-kips = 441 . 9 k-ft

0 I �

Test 81 - MRE 1/2 - 3/4 - 3/4 - 30 Applied Moment vs. Midspan Deflection

800 .------------,------------�-----------,------------,------------,------------,

700

600

-c!:

5 00 I � -..... = � § 400 :E "0 � .... -§: 300 <

200

1 00 - Theoretical

--+--- Observed I

0 �-----------+------------+------------+------------+------------+----------�

0 .0 0 . 5 1 . 0 1 . 5 2 . 0 2 . 5 3 . 0

Midspan Deflection (in.)

t:l I Vl

800

700

600

-.... '"i 5 00 ...:.:: -.... = � e

400 0 � "0 -� � 300 <

200

1 00 1 0

0 . 00

,

I

� I · � I

,k/ / /

I 1

v

Test 81 - MRE 112 - 3/4 - 3/4 - 30 Applied Moment vs. Plate Separation

� I Myield = 640 k-ft I

0 . 05 0 . 1 0 0 . 1 5 0 . 20

Plate Separation (in.)

Note: The inelastic plate separation is due

to yielding of the connection bolts and not

yielding of the end-plate.

[ --tr- Caliper # I J I

0 . 2 5 0 . 3 0 0 . 3 5 0.40

M BMA Test 8 1 M R E 1 /2-3/4-3/4-30

06-06-01

D-6

D-7

MBMA Test 8 1 M R E 1 /2-3/4-3/4-30

06-06-0 1

APPENDIX E

TEST C - MRE 1/2-3/4-112-30

RESULTS

E-1

TEST NAME:

TEST DATE:

TEST SUMMARY

Test C - l'v1RE 1/2-3/4-112-30 (Large inner pitch distance) June 7. 200 1

CONNECTION DESCRIPTION

TYPE: NUMBER OF TENSION BOLTS : NUMBER OF COMPRESSION BOLTS :

Multiple Row Extended 1/2 (MRE 1/2) 6 (2 outside, 4 inside)

2

BEAM DATA

SECTION TYPE: DEPTII , h: FLANGE WIDTII, br: FLANGE TIIICKNESS, tr: WEB TIIICKNESS, t..: MOMENT OF INERTIA. I : NOMINAL YIELD STRESS, F;

END-PLATE DATA

END PLATE TIIICKNESS, �: END PLATE WIDTII, hp: END PLATE LENGTII, I.,: END-PLATE EXTENSION OUTSIDE FLANGE, Pext: OUTER PITCH. BOLT TO FLANGE, Pro: INNER PITCH. BOLT TO FLANGE, Pr,: INNER PITCH. BOLT TO BOLT, pb: GAGE, g: MEASURED YIELD STRESS, Fyp:

BOLT DATA

BOLT DIAMETER, db: BOLT LENGTII, 4: BOLT TYPE: BOLT PRETENSION, T b: NOMINAL BOLT YIELD STRENGTII, Fyb:

EXPERIMENTAL RESULTS

MAXIMUM APPLIED MOMENT, Mmax:

Snug Tight (Average:

Built-Up 30.0 in. 8 .0 in.

0.497 in. 0 .375 in 2500 in 4

50 ksi

0.498 in. 8.0 in

33 .0 in. 2.59 in. 1 . 35 in. 4.88 in. 2.23 in. 3 . 0 1 in. 60.7 ksi

3/4 in. 2.0 in.

ASTM A325 1 5 .2 kips/bolt)

90.0 ksi

482 .0 k-ft YIELD MOMENT (Based on plate separation), My : 405 .0 k-ft F AlLURE MODE: End-Plate Yielding I Bolt Tension Rupture

PREDICTED STRENGTHS

END-PLATE STRENGTII, MPL: BOLT TENSION RUPTURE (w/o Prying), M�l': BOLT TENSION RUPTURE (w/Prying), �:

CONTROLLING STRENGTII, Mn:

E-2

353 .0 k-ft 5 14.4 k-ft 3 16 .2 k-ft

3 16 .2 k-ft

Multiple Row Extended Unstiffened 112 End-Plate Connection Analysis By: EAS Date: 6/26/2001

Project Name: MBMA

Connection ID: Test C - MRE l/2-3/4-112-30 (Large inner pitch)

Plate Data Member Data

tp = 0.498 Ill. Section: Build-up Section Fyp = 60.7 ksi bp = 8 in.

g = 3 .01 Ill.

pfi = 4.88 Ill. pfo = 1 .35 Ill.

pext = 2.59 in. pb = 2.23 Ill.

End-Plate Yielding (Mpl)

(j> = 0.90

yr = 1 .00 ho = 3 1 . 35 Ill. h i = 24.62 in. h2 = 22.39

s = 2.45 in. Y = 1 67 .54 + 1 12.3 1 +

Mpl = 353 .0 k-ft (j>Mpl = 3 17 .7 k-ft

Bolt Rupture w/ Prying Action (Mq)

¢ = 0.75 Pt = 39 .8 kips ai = 0.993 m.

wi' = 3 . 1 88 Ill. F" ' 1 = 5 .35 kips

Qimax = 1 2.03 kips d l = 24.37 in.

Mq = max ( 3793.9 ¢Mq = 237 . 1 k-ft

h = bf = tf =

Bolt Data

Material: dia. =

Ft = Th =

(Th :g. 0.7x:Pt =

c = 2.45 1 .5 1

ao = min( 0.993 wo' = 3 . 1 88 Fo' = 1 9.35

Qomax = 1 1 .33 do = 3 1 . 10

3 1 82.8 2970.7

Bolt Rupture w /o Prying Action (Mop)

¢ = 0.75 Pt = 39 .8 kips do = 3 1 . 10 in. d l = 24.37 in. d2 = 22. 14 in.

Mnp = 5 14.4 k-ft ¢Mnp = 385.8 k-ft

Summary

Mpl = 353 .0 k-ft 0.9 Mpl = 3 17 .7 k-ft < Mnp ==> Mn = Mq

Mq = 3 16.2 k-ft < Mpl => Mn = Mq Mnp = 5 14.4 k-ft

Mn = 3 16.2 k-ft

cj>Mn = 237. 1 k-ft

Bolt Tension Rupture w/ Prying Controls, Mq

E-3

30 8

0 .497

A325 0.75 90

1 5.2 27.8

m. 281 .4

1 .240 m. kips kips m.

2359.7

Ill. Ill. m.

Ill. ksi kips kips)

) in. 0.993 m.

d2 = 22. 14 in.

) in-kips = 3 1 6 .2 k-ft

Test C - MRE 1 /2 - 3/4 - 1 /2 - 30 Applied Moment vs. Midspan Deflection

600 �-----------,,------------,------------,-------------r------------.------------.

5 00

- 400 c::: � -.... = Cl.l

§ 3 00 � "0

Cl.l .... -a Cl. < 200

1 00 - Theoretical

--+-- Observed

0 �----------�r-----------�------------�----------�r------------+----------� 0 . 0 0 . 5 1 . 0 1 . 5 2 . 0 2 . 5 3 . 0

Midspan Deflection (in.)

tT1 I

Test C - MRE 112 - 3/4 - 112 - 30 Applied Moment vs. Plate Separation

600 �--------�--------�--------�---------r---------,--------�--------�--------�

500

- 400 •

.::: J= --= Q,j § 3 00 �

- Myicld = 405 k-ft

� - """"­

- - -

- - -

- - -- - -- - -- - -- - -

- - -

Vl "0 Q,j ... Q. Q. < 200

1 00

Note: The inelastic plate separation is

primari ly due to yielding of the end-plate

--tr- Caliper # I

--+- Caliper #2

0 �---------r---------+--------�r---------+---------�---------+--------�--------__, 0 . 00 0 .05 0 . 1 0 0 . 1 5 0 . 20 0 . 25 0 . 3 0 0 . 3 5 0 . 40

Plate Separation (in.)

-fll Q.. .... � -� CJ ""'

tT1 Q I � 0\ .....

Q =

Test C - MRE 1 12 - 3/4 - 1 12 - 30 Bolt Force vs. Applied Moment

1 20 �-----------.------------�------------,-----------�------------�----------�

1 00

80

60

P1 = 3 9 . 8 kips 40

20

0 0

B3 • 0 0 • B2

B l • 0

---tr- Bolt # I

___._... Bolt #2

--&- Bolt #3

0 +-------------r------------4------------�------------4-------------+-----------�

0 1 00 200 300 400 500 600

Applied Moment (k-ft)

-. ; ____ .

,.. ,.

' �

,_ ,.

E-7

-

- .1 . , , • J .

M BMA Test C M R E 1 /2-3/4- 1 /2-30

06-07-01

� 1'4 '

M BMA Test C M R E 1 /2-3/4- 1 /2-30

06-07- 0 1

. . . .

. .. - -

E-8

E-9

MBMA Test C MRE 1 /2-3/4- 1 /2-30

06-07-01

1

. f -

APPENDIX F

TEST D - MRE 1/2-3/4-3/4-30

RESULTS

F- 1

TEST SUMMARY

TEST NAME:

TEST DATE:

Test D - MRE 1/2-3/4-3/4-30 (Large inner pitch distance) June 8, 200 1

CONNECTION DESCRIPTION

TYPE: NUMBER OF TENSION BOLTS : NUMBER OF COMPRESSION BOLTS :

BEAM DATA

SECTION TYPE: DEPTH, h: FLANGE WIDTH, br: FLANGE THICKNESS, tr: WEB THICKNESS. tw: MOMENT OF INERTIA. I : NOMINAL YIELD STRESS, F;

END-PLATE DATA

END PLATE THICKNESS, 1p: END PLATE WIDTH, hp: END PLATE LENGTH, �:

Multiple Row Extended 112 (MRE l/2) 6 (2 outside, 4 inside)

2

Built-Up 30.0 in. 8 .0 in.

0.498 in. 0 .375 in.

2500 in 4

50 ksi

0.75 1 in.

END-PLATE EXTENSION OUTSIDE FLANGE, Pext:

8.0 in. 33 .0 in. 2 .56 in. 1 .27 in 4.94 in. 2 .23 in. 3 .0 1 in. 6 1 . 3 ksi

OUTER PITCH, BOLT TO FLANGE, Pro : INNER PITCH, BOLT TO FLANGE. Pr,: INNER PITCH, BOLT TO BOLT, pb: GAGE, g: MEASURED YIELD STRESS, Fyr:

BOLT DATA

BOLT DIAMETER, db: BOLT LENGTH, Lt,: BOLT TYPE: BOLT PRETENSION, Tb: NOMINAL BOLT YIELD STRENGTH, Fyb:

EXPERIMENTAL RESULTS

MAXIMUM APPLIED MOMENT, Mmax: YIELD MOMENT (Based on plate separation), My : F AlLURE MODE:

PREDICTED STRENGTHS

END-PLATE STRENGTH, MPL: BOLT TENSION RUPTURE (w/o Prying), Mw: BOLT TENSION RUPTURE (w!Prying), �:

CONTROLLING STRENGTH, Mn:

F-2

Snug Tight (Average:

3/4 in. 2 .5 in.

ASTM A325 17 .5 kips/bolt)

90.0 ksi

558 .7 k-ft 500.0 k-ft

Bolt Tension Rupture

825 .3 k-ft 5 1 3 .0 k-ft 305.6 k-ft

5 1 3 .0 k-ft

Multiple Row Extended Unstiffened 1/2 End-Plate Connection Analysis By: EAS Date: 6/26/2001

Project Name: MBMA Connection ID: Test D - MREl/2-3/4-3/4-30 (Large inner pitch)

Plate Data Member Data

tp = 0.751 m. Section: Build-up Section Fyp = 6 1 . 3 ksi bp = 8 in.

g = 3 .01 Ill. pfi = 4.94 Ill.

pfo = 1 .27 Ill. pext = 2.56 Ill.

pb = 2.23 Ill.

End-Plate Yielding (Mpl)

¢ = 0.90

yr = 1 .00 ho = 3 1 . 27 Ill. h l = 24. 56 Ill. h2 = 22.33

s = 2.45 in. Y = 1 72.94 + 1 12.02 +

Mpl = 825 .3 k-ft ¢Mpl = 742.8 k-ft

Bolt Rupture w/ Prying Action (Mq)

¢ = 0.75 Pt = 39.8 kips ru = 3 .6 1 2 in.

wi' = 3 . 1 88 Ill. F" ' I = 1 1 . 17 kips

Qimax = 7.56 kips d l = 24.3 1 Ill.

Mq = max ( 3667.8 ¢Mq = 229.2 k-ft

Bolt Rupture w/o Prying Action (Mnp)

¢ = 0.75 Pt = 3 9. 8 kips do = 3 1 .02 m. d l = 24. 3 1 Ill. d2 = 22.08 Ill.

Mnp = 5 1 3 .0 k-ft ¢Mnp = 3 84.8 k-ft

Summa�·

Mpl = 825.3 k-ft 0.9 Mpl = 742.8 k-ft

Mq = 305.6 k-ft

h = 30 bf = 8 tf = 0 .498

Bolt Data

Material: A325 dia. = 0.75

Ft = 90 Th = 17 .5

(Th g, 0.7xPt = 27.8

c = 2.45 Ill. 1 .5 1 286.5

ao = min( 3 .6 12 1 .290 wo' = 3 . 1 88 Ill. Fo ' = 43.43 kips

Qomax = 1 8.34 kips do = 3 1 .02 m.

2953.0 3424.4 2709.6

Mnp = 5 13 .0 k-ft < 0.9 Mpl ==> Mn = Mnp

Mn = 5 13.0 k-ft

cj>Mn = 384.8 k-ft

Bolt Tension Rupture w/o Prying Controls, Mnp

F-3

lll. in. in.

in. ksi kips kips)

) in. 1 .290 in.

d2 = 22.08 lll.

) in-kips = 305.6 k-ft

'Tj I �

Test D- MRE 1/2 - 3/4 - 3/4 - 30 Applied Moment vs. Midspan Deflection

800 �----------�------------�----------�------------�----------�----------�

700

600

-c:::

5 00 I ..::c: --... = Cl,j § 400 �

"C Cl,j .... '"§: 300 <

200

1 00 - Theoretical

-+- Observed

0 �----------�-------------r------------4-------------�-----------+------------�

0 . 0 0 . 5 1 . 0 1 . 5 2 . 0 2 . 5 3 . 0

Midspan Deflection (in.)

Test D- MRE 1/2 - 3/4 - 3/4 - 30 Applied Moment vs. Plate Separation

800 �--------,---------r---------,--------,---------,---------,---------,--------�

700

600

-..... '"i 500 ..!ld -..... c � � 400

71 � Vl "0

-� '"§: 3 00 <

200

1 00

M · td = 5 00 k-ft YIC

Note: The inelastic plate separation is due

to yielding of the connection bolts and not

yielding of the end-plate.

1 ---tr- Caliper # 1

--+-- Caliper #2

0 �--------�--------�----------�--------+---------�---------+--------�r-------__, 0 . 00 0 .05 0 . 1 0 0 . 1 5 0 . 20 0 .25 0 .30 0 . 3 5 0 .40

Plate Separation (in.)

..... -0 CQ

Test D - MRE 1/2 - 3/4 - 3/4 - 30 Bolt Force vs. Applied Moment

1 20 �--------,---------,---------,---------,--------,---------,---------,--------�

1 00

80

60

P1 = 3 9 . 8 kips

40 � - � � � - - - - - - -

20

0 0

B3 • 0 0 • 82··

B l • 0

l ---tr- Bolt # 1

-+-- Bolt #2

-+- Bolt #3

0 +---------�--------4----------r--------�---------+---------+--------�--------� 0 1 00 200 3 00 400 500 600 700 800

Applied Moment (k-ft)

F-7

' ,. - · <'

/

, - ,.- ,, 't" . ..

J. -

· r �

-- -- . .

M BMA Test D �- M R E 1 /2-3/4-3/4-30

i1J I � '

. . .

F-8

06-08- 0 1

APPENDIX G

TEST Dl - MRE 1/2-3/4-3/4-30

RESULTS

G- 1

TEST SUMMARY

TEST NAME:

TEST DATE:

Test D 1 - MRE 112-3/4-3/4-30 (Large inner pitch distance) June 8. 200 1

CONNECTION DESCRIPTION

TYPE: NUMBER OF TENSION BOLTS : NUMBER OF CO'MPRESSION BOLTS :

BEAM DATA

SECTION TYPE: DEPTII , h: FLANGE WIDTII. br: FLANGE TIIICKNESS, t( WEB TIIICKNESS. t,..: MOMENT OF INERTIA. I : NOMINAL YIELD STRESS. F�

END-PLATE DATA

END PLATE TIIICKNESS, ip: END PLATE WIDTII. hp: END PLATE LENGTII, J,:

Multiple Row Extended 1 /2 (MRE 1/2) 6 (2 outside, 4 inside)

2

Built-Up 30.0 in. 8 .0 in.

0.498 in. 0.375 in. 2500 in 4

50 ksi

0 .75 1 in.

END-PLATE EXTENSION OUTSIDE FLANGE, Pext:

8.0 in. 33 .0 in. 2.56 in. 1 .27 in. 4 .94 in. 2.23 in. 3 01 in. 3 1 . 3 ksi

OUTER PITCH. BOLT TO FLANGE, Pfo: INNER PITCH. BOLT TO FLANGE, Pf, : INNER PITCH, BOLT TO BOLT, pb: GAGE. g : MEASURED YIELD STRESS, Fyp:

BOLT DATA

BOLT D IAMETER, db: BOLT LENGTH, 4: BOLT TYPE: BOLT PRETENSION, Tb: NOMINAL BOLT YIELD STRENGTH, Fyb:

EXPERIMENTAL RESULTS

MAXIMUM APPLIED MOMENT, Mmax: YIELD MOMENT (Based on plate separation), My: F AlLURE MODE:

PREDICTED STRENGTHS

END-PLATE STRENGTH, MPL: BOLT TENSION RUPTURE (w/o Prying), M�l': BOLT TENSION RUPTURE (w!Prying), �:

CONTROLLING STRENGTH, Mn:

G-2

3/4 in. 2 . 5 in.

ASTM A490 Snug Tight

1 1 3 . 0 ksi

622.8 k-ft 450.0 k-ft

Bolt Tension Rupture

825 .3 k-ft 644. 1 k-ft 400.0 k-ft

644. 1 k-ft

Multiple Row Extended Unstiffened 1/2 End-Plate Connection Analysis By: EAS Date: 6/26/200 1

Project Name: MBMA

Connection ID: Test Dl - MRE l/2-3/4-3/4-30 (A490 bolts, Large inner pitch)

Plate Data Member Data

tp = 0 .751 m. Section: Build-up Section Fyp = 6 1 . 3 ksi

bp = 8 in.

g = 3 . 0 1 in. pfi = 4.94 in.

pfo = 1 .27 m. pext = 2.56 in.

pb = 2.23 in.

End-Plate Yielding (Mpl)

¢ = 0.90

yr = 1 .00 ho = 3 1 . 27 m.

h1 = 24. 56 in. h2 = 22.33

s = 2.45 m . Y = 1 72.94 + 1 1 2.02 +

Mpl = 825 .3 k-ft ¢Mp1 = 742 . 8 k-ft

Bolt Rupture w/ Prying Action (Mq)

¢ = 0.75 Pt = 49.9 kips at = 3 .6 1 2 m.

wi' = 3 . 1 88 Ill. Fi' = 1 1 .36 kips

Qimax = 7.56 kips d 1 = 24. 3 1 m.

Mq = max ( 4799.5 ¢Mq = 3 00.0 k-ft

Bolt Rupture w/o Prying Action (Mop)

¢ = 0.75 Pt = 49.9 kips do = 3 1 .02 Ill. d 1 = 24. 3 1 Ill. d2 = 22.08 m.

Mnp = 644 . 1 k-ft

¢Mnp = 483 . 1 k-ft

Summary

Mp1 = 825.3 k-ft 0.9 Mpl = 742.8 k-ft

Mq = 400.0 k-ft

h = 30 bf = 8 tf = 0.498

Bolt Data

Material: A490 dia. = 0.75

Ft = 1 1 3 Tb = 1 7 . 5

(Tb ;g 0.7x:Pt = 34 .9

c = 2.45 m. 1 .5 1 286 . 5

ao = min( 3 .6 12 1 .290 wo' = 3 . 1 88 m. Fo' = 44. 1 8 kips

Qomax = 1 8. 22 kips do = 3 1 .02 Ill.

3 590.5 3 9 1 8.6 2709.6

Mnp = 644 . 1 k-ft < 0.9 Mpl ==> Mn = Mnp

Mn = 644. 1 k-ft <j>Mn= 483.1 k-ft

Bolt Tension Rupture w/o Prying Controls, Mop

G-3

in. m. in.

m. ksi kips kips)

) in. 1 .290 in.

d2 = 22.08 in.

) in-kips = 400 .0 k-ft

a I �

Test 0 1 - MRE 1 12 - 3/4 - 3/4 - 30 Applied Moment vs. Midspan Deflection

800 .------------,------------,------------,------------,------------,------------.

700

600

-c::

5 00 I ...::.:: -.... = � § 400 :E "0 � .... -§:: 3 00 <

200

1 00 - Theoretical

--+--- Observed

0 �-----------+------------+------------+------------+------------+----------� 0 . 0 0 . 5 1 . 0 1 . 5 2 . 0 2 . 5 3 . 0

Midspan Deflection (in.)

0 I Vl

-� I .::c: '-' .... = CIJ e 0 �

"'0 CIJ · -

Test D l - MRE 1 12 - 3/4 - 3/4 - 30 Applied Moment vs. Plate Separation

800 �--------.---------�--------�---------,---------,---------,---------.---------.

700 ,.

,. ,.

600

500

400

§: 3 00 <

200

1 00

Note : The inelastic plate separation is due

to yielding of the connection bolts and not

yielding of the end-plate.

-i::r- Caliper # l

--+--- Caliper #2

0 �--------�--------�--------�--------�---------+---------+---------+--------�

0 . 00 0 . 05 0 . 1 0 0 . 1 5 0 . 20 0 . 25 0 . 3 0 0 . 3 5 0 .40

Plate Separation (in.)

f •

...... - - , -• I "

. �

M BMA Test 0 1

· M R E 1 /2-3/4-3/4-30

06-08-0 1

, .

� . - -.� . , _ - .. . . .

G-6

> -'

I M BMA Test 01

I .� •t .-..

G-7

M R E 1 /2-3/4-3/4-30 06-08-01

APPENDIX H

FABRICATION DRAWINGS

H-1

::r: I N

0 0 ,..... (1)

N

"'0 ...., 0

ro· (') ,..... � ....,

1.0 ::J 0

� � -l (1) (') :::r CXJ rn

� � 0 :J> 0

"'0 0

1.0 (1)

0 __.._

(Jl

� , � 0 0 3 �

3 (1) ::J ,..... 1'1 ::J 0.. I

"'0 0 ,.....

(1) ::J ,..... 0 __.._

(') � .

(1) 1'1 -l I ::J (1) 1.0 (f) ,..... ::J

1.0

0 ...., 0 ::.:!: ::J rn

':<;

1'1 :J> (,/)

::J (1) (1) ...., ::J

1.0

(,/) (') 0 (1)

z 0 ::J (1)

OJ l'l )> �

:::t:t::: �

R=> :::t:t::: N

* z 0 u )> z -----1

WEB PL 3/8 X 29 X 1 9 ' - 1 0 7/8"

FLANGE PL 1 /2 X 8 X 1 9 ' - 1 0 7/8"

1 n 2

END- PLATE A 2 '- 5"

A

-I- �" ( EP A ) L 1 n

2

I 4 ' - 0" I ( TO CL STIFFENER )

2 PL 3/8 X 3 1 /2 X 2 ' - 5" (ONE E ACH SIDE OF WEB )

1 1 6 ' - o" ----___J'\,-----( To CL STI FFEN ER )

�"

{Upside Down

(EP B ) �" -"-

I 1 9 ' - 1 1 i " I

1 20' - o" _______ _,,, _______ _

NOTE: A ) PROVIDE 24" OF CON TI NUOU S WELD AT EACH END B ) ALL STEEL SH ALL H AVE A M IN IMUM SPECIF IED

YI ELD STRESS OF 50 KS I .

B E A M L A YO U T ( 2 R E Q U I R E D )

r- �" 3ti" 3ti"

�----------�-00 0

r-- 2 1 " 2

�z::z::z;;+ZZ:zz:<l ===::t=-- �" 0

2 ' - 9 "

-- 5�" -1-

--- a" -

'-- 1 3/1 6 " D i o . Holes, Typ.

'-- E n d - Pl a t e T h i c k n e ss 3/4" ( 2 P l a t e s , EP B ) 3/8" ( 2 P l a t e s , EP A)

S E C T I O N A - A : E N D - P LA TE L A YOU T ( TYP I CAL FOR E N D - PLATES A & B )

B E A M #1 & #2 * N O P A I N T Virg i n ia Tech Depar tm en t o f C ivi l En g i n ee r i ng Sca l e : 1 1 /2 " = 1 ' - 0"

Project : M B M A M om en t En d - P l a te Tes t i ng D rawn B y: EAS

Da te : 2/28/0 1 Page : 2 o f 5

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WEB PL 3/8 X 29 X 1 9 ' - 1 0 3/4"

FLANGE PL 1 /2 X 8 X 1 9 ' - 1 0 3/4 "

1 oo 2

END- PLATE C 2 ' - 5"

1 oo 2

1---- 4' - o" 1 ( TO CL STIFFENER)

2 PL 3/8 X 3 1 /2 X 2 ' - 5" (ONE E ACH SIDE OF WEB )

1----------- 1 6 ' - o" \�-----� ( TO CL STIFFENER)

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( EP D ) � " _,._

1----------------- 1 9 '- 1 1 l " ---------' -----------

1------------------ 20 ' - 0" ---------' tr----------1

NOTE: A ) PROVIDE 24" OF CON TIN UOU S WELD AT E ACH END B ) ALL STEEL SHALL H AVE A M IN IMUM SPECIF IED

YIELD STRESS OF 50 KS I .

B E A M L A YO U T ( 2 R E Q U I R E D )

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0

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'- 1 3/1 6" Dia. H o l es, Typ.

2 '- 7;:;_ .. 4 � 2 '- 5" �

2 '- 1 " '- E n d - P l a t e Thickn ess 3/4" (2 P l a t es, EP D ) 1 /2" ( 2 P l a tes, E P C )

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S E C T I O N B - B : E N D - P LA TE L A YO U T ( TYP ICAL FOR E N D - PLATES C & D )

B E A M #3 & #4 * N O P A I N T Virg in ia Tech Depar tm en t o f C ivi l E n g in eer in g Sca l e : 1 1 /2 " = 1 ' - 0"

Pro ject : M B M A M om e n t E n d - P l a t e Tes t i ng Drawn B y: E AS

Date : 2/28/01 Page : 4 o f 5

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1 ' - 6 "

/ P l a t e Th ickn ess 3/4" EP B 3/8" EP A

/ 3/4" EP D --t" 1 /2 " EP C

N OTES : 1 ) PLATE SAM PLES SH ALL BE CU T FROM TH E SAME P I ECE OF PLATE AS TH E CORRESPON D I N G E N D - PLATE .

2 ) EACH PLATE SAM P LE SH ALL B E M ARKED TO I D E N TI FY WH I CH E N D - PLATE I T M ATCH E S .

E N D - P L A TE TE N S I LE TE S T S A M P LE S (ONE SAMPLE I S REQU I RED FOR EACH E N D - PLATE)

R E QU I R E D C O N N E C TI O N B O L TS ALL BOLTS SH ALL B E 3/4" D I A M E TER A325 WI TH A563 N U TS .

- E N D - PLATE CON N EC TI ON S B & D ( 2 4) 3/4" X 2 1 /2 " BOLTS

- E N D - PLATE CON N E C TION A & C ( 24) 3/4" x 2 " B OLTS

B E AM #1 , #2 , #3 , & #4 * N O P A I N T Virg i n i a Tech Depar tm en t o f C ivi l E n g in eer in g Sca l e : 1 1 /2 " = 1 ' - 0"

Pro ject : M B M A M om e n t E n d - P l a t e Tes t i n g Drawn B y: E AS

Da te : 2/28/0 1 Page : 5 o f 5

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