ExecutiveA WAY FORWARD IN SUSTAINABLE CONSTRUCTION: ISSUES AND CHALLENGES

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    Tan Sri (Dr) Ir. Jamilus Hussein

    Chairman / CEO KLIA Premier Holdings Sdn Bhd

    6th February, 2013

    ProJKRM ExecutiveDewan Tan Sri Mahfoz Khalid, KL

    2

    IMPORTANCE OF THE CONSTRUCTION

    INDUSTRY

    Construction Sector as an Enabler of Economic growth Help stimulate Domestic Demand Multiplier effect Creation of Wealth

    Help to Elevate and Improve Quality of Life Construction output for Malaysia estimated to RM50 Billion

    per year Account for 3% to 5% of GDP Provides employment for 800,000 workers

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    TOLL ON THE ENVIRONMENT

    GLOBAL WARMING

    WATER

    POLLUTION

    AIR POLLUTION

    OZONE DEPLETION

    Every living

    system is in decline

    and the rate of

    decline is

    increasing.-The Union of Concerned Scientists

    4

    Arctic is melting

    Coral Reefs dying

    Amazon rainforest drying out

    Many coastal cities could be flooded

    Increase in climate refugees

    Global Wipe Out

    + 1C

    + 2C

    + 3C

    + 4C

    + 5C

    + 6C

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    ISSUES IN CONSTRUCTION INDUSTRY

    TOWARDS SUSTAINABLE CONSTRUCTION

    GREEN PERFORMANCE ASSESSMENT

    TOOLS AND TECHNIQUES TO ACHIEVE SUSTAINABLE

    AND GREEN CONSTRUCTION

    CONCLUDING REMARKS

    PRESENTATION OUTLINE

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    CONSTRUCTION

    INDUSTRY

    TODAY

    PROBLEMS

    ROLE

    PECU

    LARITIES

    SUC

    CESS

    Timely Completion

    Within Cost

    Required Quality

    ECONOMY SOCIAL

    ENVIRONMENT

    Time Overrun

    Cost Overrun

    Construction Waste

    Excessive Resource

    Consumption

    Environmental Threat

    Fragmentation

    Uniqueness Complexity

    Resource Driven

    Schedule Driven

    CONSTRUCTION INDUSTRY TODAY

    CONSTRUCTION TIME OVERRUN Worldwide problem : seldom projects completed on time.

    In Nigeria : 50% projects experienced time overrun with an averagepercentage escalation period up to 188%.

    In Bosnia and Herzegovina : 51.40% project experienced time overrun

    In Jordan : 82% of projects are delayed

    In Saudi Arabia and Ghana : 70% of projects were delayed

    In Malaysia : 18.2% of the public sector projects and 29.45% of private sector

    projects only are completed on time.

    Time Delay can be due to one or more reasons including problemsof financing and payment for completed works, poor contractmanagement, changes in site conditions, shortage of materials,design changes, weather condition, etc.

    Initial conceptionalisation not captured and formalised beforecalling of Tenders changes during construction.

    Integrated Master Implementation Programme.

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    CONSTRUCTION COST OVERRUN

    Cost is a major problem both in developed and developing countries.The trend is more severe in developing countries where these overruns

    sometimes exceeds 100% of the anticipated cost of the project.

    United Kingdom (UK) : nearly 1/3 of the clients complaint that their

    projects generally experienced budget overrun.

    In Nigeria : A minimum average percentage escalation cost of projects

    was 14%.

    In Slovenia : 51 % projects faced price overrun

    In Croatia : 81% projects faced cost overrun

    In Bosnia and Herzegovina : 41.23% of the projects faced cost overrun.

    In Uganda : (Northern-by-pass project in Kampala) the cost overrun was

    more than 100% of the contract price.

    CONSTRUCTION COST OVERRUN

    Worldwide research in transportation projects : 9 out of 10 projects face cost

    overrun. The common overruns are between 50 to 100%.

    In Malaysia : only 46.8% and 37.2% of public and private sectors projects

    completed within the budget respectively.

    The factors identified that contribute to cost overrun : lack of

    contractor s experience, poor site management and supervision,

    inaccurate time and cost estimates, schedule delay, frequent

    design changes, fluctuation of prices of materials, cash flow and

    financial difficulties faced by contractors.

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    Construction carried out according the specification and detail

    construction drawings.

    Materials approving committee

    Method statement

    Site management and control of works (QA/QC)

    CONSTRUCTION QUALITY

    EXCESSIVE RESOURCES CONSUMPTION

    Built environment has significant impact on resources : consuming

    1/6 of the worlds freshwater withdrawals, 1/4 of wood harvest and

    2/5 of materials.

    About 40% of the energy used is linked to the construction and

    maintenance of buildings.

    Excessive resource and energy use : Resulted in growing demandfor raw materials, are largely responsible for the depletion of

    natural resources worldwide, acceleration of global warming and

    detrimental wastage affecting our ecological integrity.

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    CONSTRUCTION WASTE

    Waste is one of the serious problems in construction projects. Waste has direct impact on the productivity, material loss and completion time

    of project resulting in loss of a significant amount of revenue.

    Waste contributes to around 30-35% of a project s production cost.

    The amount of construction materials wasted on the site is relatively high and

    equals 9% by weight of the purchased materials.

    Construction waste can be generated because of one or more

    reasons including frequent design changes, poor quality of

    materials, workers' mistakes during construction, poor

    planning, poor site management, ordering errors, materialsnot in compliance with specification, effect of weather, etc.

    CONSTRUCTION WASTE

    A study conducted on 30 construction sites in Malaysia identified

    six types of waste materials which includes concrete (12.32%),

    metals (9.62%), bricks (6.54%), plastics (0.43%), timber (69.10%)

    and other wastes (2%)

    Hence, it is timely for Malaysia to adopt a systematic and efficient

    waste management strategy which would minimise the generationof waste at different level. Advanced tool likes lean construction

    techniques can help in reducing waste at source and can

    minimised the waste produced during the operation by re-using

    and re-cycling.

    Adopting waste minimization strategy like recycling and

    reusing material can save 2.5% of the total budget.

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    CONSTRUCTION WASTE MANAGEMENT STRATEGY

    ENVIRONMENTAL THREAT

    Environmental Threat due to built environment : It consumes large

    amounts of natural resources and produces a great deal of

    pollutants.

    Ethics of construction players: Not serious about environmental

    protection at construction sites, assume that a construction site is

    only a temporary setup, ignoring source of pollutants CO2 emission : Contributing to the global warming and extreme

    weather.

    Other Impacts : The harvest of timber leads to the lost of natural

    forests, widespread use of toxic chemicals in materials.

    Site clearings for development especially on slopes, etc.

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    SCHEME OF SUSTAINABLE DEVELOPMENT

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    SUSTAINABLE CONSTRUCTION

    In November 1994, the First International Conference on SustainableConstruction held in Tampa, Florida, USA, the conference convener

    Kibert defined sustainable construction as, Creating a healthy built

    environment using resource-efficient, ecologically-based

    principles. Sustainable construction involves a commitment to:

    Economic sustainability increasing profitability by making more efficient

    use of resources, including labour, materials, water and energy.

    Environmental sustainability preventing harmful and potential irreversible

    effects on the environment by careful use of natural resources,

    minimizing waste, protecting and where possible enhancing the

    environment.

    Social sustainability responding to the needs of people at whatever stage

    of involvement in the construction process (from commissioning to

    demolition), providing high customer satisfaction and working closely with

    clients, suppliers, employees and local communities

    OBJECTIVES OF SUSTAINABLE CONSTRUCTION

    Environmental dimension:

    Increase material efficiency by reducing the material demand ofnon-renewable goods

    Reduce the material intensity via substitution technologies

    Enhance material recyclability

    Reduce and control the use and dispersion of toxic materials

    Reduce the energy required for transforming goods and supplyingservices

    Support the instruments of international conventions andagreements

    Maximize the sustainable use of biological and renewableresources

    Consider the impact of planned projects on air, soil, water, flora,and fauna.

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    THE IMPACT OF THE BUILT ENVIRONMENT

    OBJECTIVES OF SUSTAINABLE CONSTRUCTION

    Economic dimension:

    Consider life-cycle costs

    Internalize external costs

    Consider alternative financing mechanisms

    Develop appropriate economic instruments to promote sustainable

    consumption

    Consider the economic impact on local structures.

    Social dimension:

    Enhance a participatory approach by involving stakeholders

    Promote public participation

    Promote the development of appropriate institutional frameworks

    Consider the influence on the existing social framework

    Assess the impact on health and the quality of life.

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    CHALLENGES IN SUSTAINABLE CONSTRUCTION

    Shifting to sustainability : A new paradigm where sustainable objectives are

    within the building design and construction industry. Key Action : The objectives should be considered in decision making at all

    stages of the life cycle of the facility.

    Figure below shows the evolution and challenges of the sustainable

    construction concept in a global context.

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    GREEN BUILDINGS

    Green building practices are: environmentally responsible and resource-efficient

    to promote building practices that conserve energy and water

    resources, preserve open spaces.

    to minimise the emission of toxic substances

    to harmonise with the local climate, traditions, culture and the

    surrounding environment

    to sustain and improve the quality of human life

    maintaining the capacity of the ecosystem at local and global levels.

    BENEFITS OF GREEN BUILDING

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    Benefits

    S

    S

    EU

    S

    EULower electric andwater utility costs

    Long-term economic returns

    Enhanced health

    and productivity

    Environmentally

    effective use of

    materials

    Reduced

    environmental

    impact

    Higher

    Initial

    Cost

    Benefits to the targeted groupsS (society) EU (end user)

    BREEAM (UK/Global)

    BRE Environment Assessment Method

    LEED (USA/ Global)

    Leadership in Energy & Environment design

    Green Star (Australia)

    Green Star NZ ( New Zealand)

    GBTool (Canada)

    HQE (France)

    High Environmental Quality

    HK-BEAM (Hong Kong)

    HK Building Environmental Assessment Method

    SBAT (South Africa)

    Sustainable Buidling Assessment Tool

    CASBEE (Japan)

    Comprehensive Assessment System for Building Energy Efficiency

    GBI (Malaysia)

    Green Building Assessment and indexing System

    Green PASS (CIDB, Malaysia)

    GREEN BUILDING STANDARDS

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    GREEN BUILDING INDEX

    The Green Building Index, developed by Pertubuhan Akitek Malaysia(PAM) and the Association of Consulting Engineers Malaysia (ACEM) is

    a rating system that provides guidelines for developers for designing

    and constructing green buildings.

    GBI (Green Building Index) comprises of 6 key criteria as:

    Energy Efficiency,

    Indoor Environmental Quality,

    Sustainable Site Planning and Management,

    Material and Resources,

    Water Efficiency, and

    Innovation

    GBI CRITERIA

    Energy Efficiency (EE)

    Improve energy consumption by optimizing building orientation, minimizing

    solar heat gain through the building envelope, harvesting natural lighting,

    adopting the best practices in building services including use of renewable

    energy, and ensuring proper testing, commissioning and regular

    maintenance.

    Indoor Environment Quality (EQ)

    Achieve good quality performance in indoor air quality, acoustics, visual

    and thermal comfort.

    These will involve the use of low volatile organic compound materials,

    application of quality air filtration, proper control of air temperature,

    movement and humidity.

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    GBI CRITERIA

    Sustainable Site Planning & Management (SM) Selecting appropriate sites with planned access to public transportation,

    community services, open spaces and landscaping.

    Avoiding and conserving environmentally sensitive areas through theredevelopment of existing sites and brown fields.

    Implementing proper construction management, storm water management andreducing the strain on existing infrastructure capacity

    Materials & Resources (MR)

    Promote the use of environment-friendly materials sourced from sustainablesources and recycling.

    Implement proper construction waste management with storage, collection and re-

    use of recyclables and construction formwork and waste. Water Efficiency (WE)

    Rainwater harvesting, water recycling and water-saving fittings.

    Innovation (IN)

    Innovative design and initiatives that meet the objectives of the GBI

    GBI RATING SYSTEM

    GBI rating for Non-residential (commercial, institutional, and industrial in nature.

    Factories, hospitals, offices, hotels, etc)

    More emphasis on energy efficiency

    GBI rating for Residential residential buildings (Linked houses, apartment,

    bungalows, condominium, etc, More emphasis on sustainable site planning &

    management)

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    GBI CLASSIFICATION

    GREEN PERFORMANCE ASSESSMENT SYSTEM

    IN CONSTRUCTION

    (GREEN PASS)

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    Introduction

    i. Green Performance Assessment System In Construction(Green Pass) is designed to meet this need through a standard

    conformance that promoted sustainable construction in an integrated

    manner with other with other Construction Industry Standards (CIS).

    ii. This standard is based on minimum requirements for buildings and

    systems using performance-related provisions and complements

    existing standards to form a comprehensive assessment system for

    green building construction.

    iii. The Green PASS has incorporated international standards in its

    development, specifically PAS 2050, Common Carbon Metrics(United Nations SBCI), United Nations GHG Protocol, ANSI and other

    relevant standards inline with emerging global technological and

    sustainability requirements.

    Scope

    The Green PASS estimates the carbon emission from building construction

    works throughout a building s life cycle.

    Assessment system covers construction, operations, renovation and

    demolition.

    The evaluation of Green PASS is divided into:

    i. Building Construction

    ii. Building Operations

    Embodied carbon is referred to as COe 2 emitted during the construction or

    retrofitting processes. Operational carbon is CO 2 emitted during building.

    Green PASS adopt minimum standards of performance for baselings in key

    areas e.g. water, waste, IEQ (Indoor Environment Quality)

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    Objectives of Green PASS

    i. To evaluate the environmental impact of construction andoperational performance of building in relation to carbonemission reduction.

    ii. To give due recognition for Low Carbon building constructionand operations.

    iii. To align and support the Low Carbon Cities Framework andAssessment System (LCCF&AS).

    iv. To encourage peer review of construction and operationsmanagement practices towards sustainable construction.

    v. To increase awareness of carbon reduction and

    environmental impact in construction and building operationsamongst project stakeholders.

    The outcomes of the Green PASS provide information on the:

    i.Baseline emissions and project emissions from five elements: Site,

    Material, Energy, Water, Waste

    ii.A non-GHG qualitative and quantitative analysis of Indoor

    Environmental Quality,

    iii.Percentage reduction in carbon emissions

    iv.Opportunity for further improvement

    Objectives of Green PASS

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    Application of Green PASS

    Green PASS assesses the whole performance of abuilding in terms of carbon emission reduction basedon:

    Site, Material, Energy, Water & Waste

    while indoor environmental quality (IEQ) is aqualitative and quantitave assessment ofbuilding occupants comfort and overall

    satisfaction.

    Structure of Green PASS

    Green PASS Rating % of CO ReductionSub-elements

    Elements

    Categories

    Green PASScertification

    GreenPASS

    BuildingConstructionBuilding

    Operations

    - ThermalComfort

    - IndoorAirQuality

    - IndoorLighting

    - IndoorAcoustic

    Site Material Energy Water WasteIndoorEnvironmental

    Quality Energy Water

    Diamond Rating

    Scheme 1 to

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    TOOLS AND TECHNIQUES

    Advanced technological methods in achieving sustainable

    construction are:

    Lean techniques, Good Project Management Practise

    Industrialized Building System (IBS),

    Value Engineering (VE),

    Automated Construction,

    Building Information Modelling (BIM),

    Sustainable Supply Chain Management (SSCM) etc.

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    LEAN TECHNIQUES

    LEAN AND SUSTAINABILITY

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    GOOD PROJECT MANAGEMENT

    PRACTISE

    The Concept & Role of PM

    in Construction Industry

    The Rightful Roles :

    - The Client determines the WHAT.

    - The Construction industry determines the HOW.

    - The Construction Industry is obligated to results,

    based on key role of Project Management in

    conceptual development, optimisation of know-howand innovative processes.

    - Independent role of Project Management in protecting

    Clients overall interest is assured as it is the

    Project Managers main interest.

    - Independent Project Management will result in

    the right balance throughout the Project between

    Budget, Quality, Time, Information & Organization

    forcing all involved Parties to clearly focused on

    Clients aim and objectives.

    -The (non-technical) Client can focus on hisprincipal role in the Project without placing

    a load on his organization. Thus, retaining his

    valuable resources for his Core Business.

    Client

    Construction

    Industry

    WHAT

    ProjectManagement

    HOW

    Sub-Contractors

    DisciplinaryConsultants

    Main Contractor &

    LeadConsultant

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    47

    The 3 Cornerstones of Project Management

    Decision-making

    C

    O

    N

    T

    R

    OL

    P h a s i n g

    This represents the BASISfor the Project Management Working Method

    48

    The Project Controlling Principle

    T

    C

    Q

    I

    O

    Controlling Aspects

    Project Result

    Detailed Plan & Approach

    for next Phase

    Broad Plan for

    subsequent Phases

    Each DevelopmentPhase must beControlled to ensurethe ProjectDevelopment is in

    accordance with thesetProject END RESULTor GOAL

    Each Phase will be subjected to Controlling Processesin

    Time,Cost,Quality,Organization &Information

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    49

    Phased Project Development

    How How toMake

    DesignPhase

    ProcurementPhase

    Project Phasing

    Dividing the Overall Project Development into

    Distinct Project Phases.

    Each with their unique Development Content.

    Formulating UPFRONT

    how the Execution Processes takes place,

    Making the Total Development Scope MANAGEABLE!

    Idea

    Inception

    Phase

    P1

    Preserve

    O&M

    Phase

    P6

    Do

    ConstructionPhase

    P5P4

    P3

    What

    DefinitionPhase

    P2

    50

    The Managerial Integration

    Idea What How How to

    Make

    Do Preserve

    InitiativePhase

    DefinitionPhase

    DesignPhase

    ProcurementPhase

    ConstructionPhase

    O&MPhase

    Project Phasing

    Achieved Result

    Decision-making

    Operation &

    Maintenance

    Program

    T C Q IO

    Implementation

    Program

    T C Q IO

    Project

    Design

    T C Q IO

    Project

    Program

    T C Q IO

    Project

    Inception

    Remaining Scope

    T C Q IO Control

    Leads to a Decisive, Controlled and thereforeManageable Overall Process!

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    51

    Need and intention to built (incl. initial thoughton facility)

    Feasibility studies & Technical & economic study

    Project Budget

    Project brief design, technical, cost, quality,time parameters

    External & Internal Stakeholders

    Project Phasing

    Idea

    P1Inception

    Phase

    External Project Environment

    ProjectSponsor

    ProjectManager

    andProject Team

    ConsultingEngineers

    Corporate Enterpriseand its business purpose

    GeneralConstruction

    EXTERNAL PROJECT ENVIRONMENT

    Primary

    End Users

    Secondary

    End Users

    Government

    Agencies

    Professional

    Associations

    Legislative

    Authorities

    Public

    Media

    Clients

    Representatives

    Local Authorities

    Government

    Ministries

    Local

    Municipality

    FinanciersShareholders

    (Main) Client

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    Internal Project Environment

    ProjectSponsor

    ProjectManager

    andProject Team

    ConsultingEngineers

    Corporate Enterpriseand its business purpose

    GeneralConstruction

    Board ofDirectors

    Corporate Policy

    Facility Planning & Standards

    Finance/Accounting/Payments

    Audit

    Legal

    Marketing

    Operations

    User Coordination

    ContractAdmin

    Labour Relations

    Trade Coordination

    Shop Drawings

    Expediting

    Health, Safety, Security & Environment

    Cost Control

    Quality Control

    Construction Supervision

    Special Suppliers

    Trade Contractors

    Bonds arrangements &Insurances

    Major Suppliers

    ArchitecturalStructural

    Mechanical

    Electrical & ICT

    Energy preservation

    Acoustics/Noise

    Conveying

    Process, Evironmental& other Specialists

    Quality Assurance

    Quality InspectionEstimating

    Scheduling

    Project Admin

    Requirement capture from Internal & External Stakeholders

    Scope of Work, Deliverables, time & budget

    Technical & Design Concept (incl. site condition, soilinvestigation & functionality)

    Project implementation strategy

    Master Implementation Program

    Organizational structure, System & Procedure

    QA/QC, Communication & Information Plan

    HSSE

    Document Control Centre

    What

    P2Definition

    Phase

    Project Phasing

    Idea

    P1Inception

    Phase

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    Detail design development, materials search

    Value engineering, maintenance awareness

    Preparing procurement strategy, tender documentation

    Detail cost estimate & budget, cost control system

    Performance & technical specifications

    Approval of the Client

    How

    P3Design

    Phase

    Project Phasing

    What

    P2Definition

    Phase

    Idea

    P1Inception

    Phase

    Tendering process & Award

    Evaluation Criteria Spreadsheet Presentation for Comparison of different

    Tender Proposal / Pricing

    Recommendation

    Project Phasing

    How toMake

    P4Procurement

    Phase

    How

    P3Design

    Phase

    What

    P2Definition

    Phase

    Idea

    P1Inception

    Phase

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    Site planning

    Detail construction work programs (incl. interfacing)

    Contract administration

    Design, technical site review & adjustment

    How to manage TCQIOP

    QA/QC, HSSE implementation & control

    Operational readiness & maintenance plan

    Testing, commissioning & handover (incl. CF)

    Project Phasing

    Do

    P5Construction

    Phase

    How toMake

    P4Procurement

    Phase

    How

    P3DesignPhase

    What

    P2Definition

    Phase

    Idea

    P1Inception

    Phase

    Operation & maintenance process (Client /Operator Organization)

    Defect liability management

    Contract closing & final account (incl. dispute,claims)

    Post-project evaluation & documentation

    Project Phasing

    Preserve

    P6O&MPhase

    Do

    P5Construction

    Phase

    How toMake

    P4Procurement

    Phase

    How

    P3DesignPhase

    What

    P2Definition

    Phase

    Idea

    P1Inception

    Phase

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    Project Life Cycle Variables

    Cost to Change

    Opportunity toAdd

    Value

    Phase 1

    Conceive

    Phase 2

    Develop

    Phase 3

    Execute

    Phase 4

    Finish

    Planning Execution

    Total Project Life Cycle

    Decreasing

    Opportunity

    IncreasingCost

    Time

    Constructive

    OpportunityDestructiveIntervention

    60

    Master Plan, Business Plan,Strategies, Roadmaps

    Project Organization &Operational Scheme, ControlSystems, Communication Plan

    Project Activities Approaches& Strategies, 4D Planning,Master Implementation Progm

    Integrated logic NetworkProgm, Interface Mgt System

    Detailed Project ActivitiesSchedules & Sub-schedulesP

    lannersLevelofConceptual&

    ManagerialSkills

    Level of Conceptual & Managerial Complexity of Projects

    StrategicPlanning

    TacticalPlanning

    MasterProgramming

    Multi-Disciplinary

    SingularDisciplinary

    Level 1

    Level 2

    Level 3

    Level 4

    Level 5

    Deliverable/s

    Level of Planning

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    PM and Contractor Construction

    Management Organization

    Client

    Construction

    Industry

    WHAT

    ProjectManagement

    HOW

    Sub-Contractors

    DisciplinaryConsultants

    Main Contractor &

    Lead

    Consultant

    PD/PM

    Contractor Org

    Planning &

    Integration

    Quality

    QA/QC

    Cost

    Contract

    Risk

    Design Dev

    Engineering

    (Consultants)

    Client

    HSSE

    PD/PM

    PM Org

    Planning &

    Integration

    Quality

    QA/QC

    Cost

    Contract

    Risk

    Design Dev

    Engineering

    Client

    HSSE

    PD/PM

    PM Org

    Construction Management

    &

    Supervision

    Project Management

    Organization

    Contractor

    Construction Management

    Organization

    Both organization

    compliment to work towards

    Project objectives

    62

    BoardofDirectors

    CEOOfficeManagingDirector

    ConstructionDirector

    SeniorConstruction

    GM

    Procurement

    CommitteeAuditCommittee FinanceCommittee

    Management

    Committee

    Users

    CommitteeSecurity

    Committee

    SeniorConstruction

    GM

    SiteDevelopment &ControlSurvey

    Health,Safety, Security& Environment

    PlanningQualityAssurance

    Procurement &Contract

    DocumentControl

    Administration

    GeneralManagerEngineering

    GeneralManagerProcurement

    GeneralManagerPlanning &

    QualityAssurance

    GeneralManagerFinance

    GeneralManagerAdministration

    SU

    P

    P

    O

    R

    T

    C

    O

    N

    S

    U

    L

    TA

    N

    T

    S

    = Client

    = PMC

    PROJECT

    SERVICE

    CONSULTANT (S

    Technical Management Supportto Client

    Design Mgmt, Procurement, Planning,

    & Finance

    PROJECT MANAGEMENT MATRIX

    PMCSupport

    PMCSupport PMCSupport

    ProjectManager4

    ProjectManager3

    ProjectManager2

    ProjectManager1

    CONTRACTORAPPOINTED

    PMCSupport

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    Industrialized Building System (IBS)

    Modern Methods of Construction

    Off-Site Manufacture (OSM) Non Off-Site Manufacture

    Panellised

    Volumetric

    (Modular Construction)

    Hybrid

    (Semi-Volumetric)

    Sub-Assemblies

    and Components

    Tunnel Form

    Thin-Joint Masonry

    Carpet Reinforcement

    Insulating Concrete

    Formwork

    ......

    PREFABRICATION

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    Prefabrication

    Environmental

    1. Material conservation

    2. Reduced waste on

    site

    3. Better air quality4. Less CO2 emission

    Social

    1. Better site safety2. Less construction

    noise

    3. Reduction on-site dust

    Economic

    1. Shorter construction

    time

    2. Less labor requirement

    3. Government incentives

    Environmental

    More transport

    emissions

    Economic

    1. Higher initial

    investment2. Higher cranage cost

    3. Higher transport cost

    Social

    More unemployed

    workers

    Jaillon and Poon(2008), Sustainable construction aspects of using prefabrication in dense urban environment: a Hong Kong case study. (7 projects)

    PREFBRICATION

    It must be mentioned here that thetraditional in-situ constructionpractices leads to large wastage in theform of timber used for formworks,excess material, errors in dimensions

    and measurements, high labourutilisation leading to high social costsand other forms of temporary works.

    The use ofoffsite construction caneliminate the problem of wastagesubstantially and reduce constructiontime.

    Industrialized Building System (IBS)

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    However, due to ease of securingrelatively cheaper foreign labourinnovative construction technologyand techniques has not made asignificant impact on the Malaysianconstruction industry and as much,cannot provide the economies of scalethat is needed to transform theconstruction industry from one that is

    labour intensive, to one that istechnology intensive.

    Industrialized Building System (IBS)

    Definition of Industrialized Building Systems (IBS)

    Comparison:

    Offsite construction UK

    Modern Method of Construction - MMC

    A construction technique in which components

    are manufactured in a controlled environment (on

    or off site), transported, positioned and

    assembled into a structure with minimaladditional site works

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    PROPOSED POLICY OBJECTIVES OF IBS

    MISSION, FOCUS AND FUNCTIONS OF IBS

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    VALUE ENGINEERING

    VALUE ENGINEERING AND MANAGEMNET

    Value Management and life cycle costing is about managing

    overall development process by making the appropriate

    decisions when one moves from one phase of development

    to the other based on 5 basic controls:-

    TIME, COST, QUALITY, ORGANIZATION and INFORMATION

    It does not happen by chance or when the need arise. It has

    to be planned and structured to make it happened

    affectively.

    Value management is NOT just a cost cutting exercise.

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    AUTOMATED CONSTRUCTION

    According to the Architectural Institute of Japan, 150 types of

    construction robots have been developed in the field of building

    construction.

    Robots category

    Robots for structure construction works , including fire-proofing, steel

    welding, iron-bar placing, concrete placing, concrete finishing, and remote wire-

    releasing. Robots for work completion, including exterior wall spraying, ceiling panel

    placing, and light-weight wall panel handling.

    Robots for inspection works, including outer wall tile inspection, and clean

    room inspection.

    Robots for maintenance works, including coating glass cleaning, and floor

    cleaning.

    A total of 12 systems has been thus far developed by eight

    construction companies and introduced on more than 20 construction

    sites.

    AUTOMATED CONSTRUCTION

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    Automated Construction

    Fire-proofing robot Steel welding robot

    Exterior wall spraying robot

    Concrete finishing robot

    Tunnel cave detection system

    AUTOMATED CONSTRUCTION

    WE CANNOT MOVE TO A POSTIVE FUTURE WITHOUT

    REVOLUTIONIZING CONSTRUCTION.

    THE FUTURE OF SUSTAINABLE CONSTRUCTION

    Summit on the Global Agenda, Dubai, UAE, 7-9 Nov.

    2008

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    "Teach your children what we have taught

    ours, that the earth is our mother. Whatever

    befalls the earth befalls the sons of the earth.

    The earth does not belong to man; man

    belongs to the earth. Man did not weave the

    web of life; he is merely a strand in it. We do

    not inherit the earth from our ancestors; we

    borrow it from our children."

    THE GREAT leader of the Native American Suquamish

    Tribe, Chief Seattle or See-ahth

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    Contribution : plays vital role in economic growth, helps in improving the qualityof life of its citizens

    Negative Impacts : implication to the environment and social aspect of the

    country, emission of CO2 by buildings contributed to the global warming and

    extreme weather

    Resource Consumption : About 40% of the world's resource and energy use is

    linked to the construction and maintenance of buildings.

    Green building approach : environmentally responsible and resource-efficient,

    promotes building practices that conserve energy and water resources,

    preserve open spaces, reduce energy consumption up to 50%, CO 2 emission

    up to 39%, water used up to 40% and finally reduction in solid waste up to 70%.

    Advanced technological methods : Lean techniques, Good Project

    Management Practise, Industrialized Building System (IBS), Building

    Information Modelling (BIM), Value Engineering (VE), Sustainable Supply

    Chain Management (SSCM) etc.

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