M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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EXECUTIVE SUMMARYEXECUTIVE SUMMARYEXECUTIVE SUMMARYEXECUTIVE SUMMARY 1.0 Introduction

M/s Madhya Bharat Agro Products Limited-Unit is the registered Public limited

company having its head Office at Bhilwara (Rajasthan). The company is engaged in

various industrial activities in Rajasthan and M.P. The Sagar/Chharatpur region is

having very rich source of Rock Phosphate. Therefore company is going to setup a

Rock Phosphate Beneficiation Plant at Saurai Industrial Area, village – Saurai, Tehsil

Banda, District Sagar (M.P.). The proposed capacity of the plant is 300 TPD. The total

land of 23370 sqm is already acquired by the company for the proposed plant.

Very low grade rock phosphate converted into high grade rock phosphate by

processing. It is a well known fact that India has very low reserves of high grade rock-

phosphate (+30%P2O5).though rock-phosphate reserves have been located in some

States like Rajasthan, Madhya Pradesh, West Bengal, Andhra Pradesh, and Uttar

Pradesh, Rajasthan State Mines & Minerals ltd. is a main source of supply of

indigenous rock phosphate, Approx over one million tonne per year of high grade rock

phosphate is being manufactured.

Madhay Pradesh has estimated ore reserves of 45.6 million Tones (MT) of Low Grade

rock-phosphate which makes it the second largest state in India in terms of rock

phosphate, Jhabua Mines account for 26.8 Million tones and 18.7 Million Tone at

Hirapur. Out of these deposit, only 4.2 MT of Jhabua Rock and 2.1 MT of Hirapur, are

of high grade (grater than 30% P2O5). Madhya Bharat Agro Product Limited is one of

the premier enterprises of the Private Limited Sector, primarily engaged in

manufacturing of Single Super Phosphate in the State of M.P. The very objective of the

company is to achieve cost effective technological innovations in the manufacturing of

Beneficiated Rock Phosphate and to diversify into Beneficiated Rock Phosphate based

downstream projects. With the technological know how available with KPL group

Company. This company is professionally managed and remains focused towards

increasing productivity and growth.

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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1.1 Identification of Project & Project Proponent

� Sagar/Chhatrapur region has rich deposits of Rock Phosphate. Therefore

MBAPL propose a Rock Phosphate Beneficiation Plant within Saurai Industrial

Area, village – Saurai, Tehsil Banda, District Sagar (M.P.) Low grade rock –

phosphate (RP) can be converted into high grade by processing. In India has

less reserves of high grade RP i.e. +30%P2O5. Rock-phosphate reserves are

located in Rajasthan, Madhya Pradesh, West Bengal, Andhra Pradesh, and

Uttar Pradesh. Rajasthan State Mines & Minerals Ltd. is a main source of

supply of indigenous rock phosphate, Approx. over one million tonne per year of

high grade rock phosphate is being manufactured. Proposed production

capacity of the plant will be as follows:

S. No. Name of Product Capacity

1 Single Super Phosphate

180000 MTPA

2 Granular SSP 180000 MTPA

3 Triple Super Phosphate 66000 MTPA

4 Synthetic Gypsum 165000 MTPA

5 Phosphoric acid 19800 MTPA

6 BRP (through put) 99000 MTPA

7 Sodium Silica Fluoride 1320 MTPA

23.370 ha. land has been already acquired by the company.

Estimated low grade ore reserves in M.P. are 45.6 million tonnes (MT). It is the

second largest state in India in terms of rock phosphate. Deposits in Jhabua Mines are

estimated to be 26.8 MT and Hirapur mines deposits are 18.7 MT. High grade ore only

4.2 MT at Jhabua Rock and 2.1 MT of Hirapur.

2.0 Identification of project proponent:

Mr. Pankaj Ostwal is the Managing Director of Madhya Bharat Agro Product Limited. It

is one of the premier enterprises of the Private Limited Sector, primarily engaged in

manufacturing of Single Super Phosphate in M.P. MBAPL propose to achieve cost

effective technological innovation in the manufacturing of beneficiated RP. It also

proposes to diversify into beneficiated RP based downstream projects. Major input will

be technological knowhow available with KPL group Company.

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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3.0 Detail Of Project

Proposed integrated Project will be located at Saurai Industrial Area, village – Saurai,

Tehsil Banda, District Sagar (M.P.). It is about 0.8 km away from National Highway in

North East direction. Location is shown in Figure 1.

Land sat imagery is shown in Figure 2. The coordinates of proposed plant plant is as

follows:

Site details are given below. Plant will be located in an industrial area.

Location Saurai Industrial Area, Dist. Sagar, Madhya Pradesh

Latitude 24° 2’ 14.30” N

Longitude 78 ° 57’ 22.51” E

Nearest Highway NH- 86 (Approx. 800 m; South)

Nearest Railway Station Makroria (Approx. 18 km; South West)

Nearest Village Saurai (Approx. 1.5 km; West)

Dilakhedi (Approx. 2 km; North East)

Nearest Town Banda (Approx. 3.0 km; North East)

Ecological Sensitive Area Nil

Nearest River Bewas River (4.2 km; East)

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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MBAPL UNIT -III

Fig -1 Location Map

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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fig -2

4.0 Raw Material Consumption

S. No. Raw Material Quantity (MTPA)

Source Mode of Storage

1. Low Grade Rock Phosphate

99,000 MPSMC + Imported Open Yard

2. BRP for SSP 1,02,600 Own Production & Out side Market

Covered shed

3. SSP for GSSP 1,80,000 Own Production Covered shed

4. Sulphur 26,400 Import/ Indian Market Open Yard

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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5. Zinc/ Iron Dust 4,850 Hindustan Zinc & Other Sources

Covered shed

6. Sulphuric Acid (98%) 64,800 Own Production MS Cylindrical Tank

7. Hydrochloric Acid (30%)

10,336 Standard Manufacturers MS Cylindrical Tank

8. Common Salt 4,620 Local Market Covered shed

9. Hydrated Lime 3 Local Market Covered shed

10. Bauxite (50-58% Alumina)

11,550 Standard Dealers Covered shed

Process for BRP

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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Process for SSP

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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Equipment Detail

1. Vibrating Screen 1

2. Crusher 1

3. Impactor 1

4. Ball Mill 1

5. Hydro-cyclone 4

6. Floatation Cell 24

7. Filter 1

8. Magnetic Separator 1

9. Thicker Mechanism 1

10. Pumps –Slurry

Pumps-Water reclaim

Pumps-diaphragm

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8

4

11. Weigh bridge 1

4.0 Area break up for Plant

S. No. Particulars Area (m2)

1. Total plant area 58,238

2. Raw material storage area 13,535

3. Finished good storage shed 2,420 4. Thickener area 1,365 5. Tailing pond 7,740 6. Green belt area 80,000 (34.2%) 7. Office Building 200 8. Open Area 70,202

Total Plot Area 2,33,700 5.0 Meteorology

The climatic condition of this area is Semi arid. The maximum temperature goes up to

44ºC during summer in the month of May and the minimum temperature goes down to

4.5ºC during winter in the month of December- January. There are six rain gange

stations in Sagar district. A heavier amount of rainfall occurs along the south western

boundary of the district and decreases towards the north and slightly towards the east.

In the southwestern parts of the district, Rehli gets a marked amount of low rainfall

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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mainly due to its location in the valley on the leeward side of the hill range. The

average annual rainfall is recorded to be 1134 mm. The normal annual rainfall of the

district is 1134.8 m.m. About 90% of the annual rainfall takes place during the

southwest monsoon period i.e. June to September only 5.5% of annual rainfall takes

place during water and about 4.5% of rainfall occurs during the summer months. The

winds in the area are light moderate during summer and winter. However the speed of

the wind increases during the end of the summer season and monsoon season.

5.1 Ambient Air Quality

The ambient air quality with respect to the study zone of 10 km radius around the

project area forms the baseline information there are four mining lease are in the

operation within 1 km radius from the site. However, the project area is located close to

NH-86 and vehicular traffic contributes to air pollution. The prime objective of the

baseline air quality study was to assess the existing air quality of the area. This will

also be useful for assessing the conformity to standards of the ambient air quality

during the beneficiation plant.

This section describes the selection of sampling locations, methodology adopted for

sampling, analytical techniques and frequency of sampling. The results of monitoring

carried out for one season, from January 2014 to March 2014

Location of Stations

The ambient air quality monitoring stations were set up at the following locations:

Table Ambient Air Quality Monitoring Stations

S. No. Location Direction Distance

A1. Saurai Village SW 1.5 km

A2. Mohanpur Village S 1.6 km

A3. Delakhedi Village NE 2.3 km

A4. Fatehpur Village SE 3.2 km

A5. Panari Village NW 4.6 km

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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The baseline status of the ambient air quality has been assessed through a

scientifically designed ambient air quality-monitoring network. Monitoring stations are

both in leeward and wind ward direction. The design of monitoring network in the air

quality surveillance program has been based on the following considerations: -

Meteorological conditions on synoptic scale;

� Topography of the study area;

� Representatives of regional background air quality for obtaining baseline status;

� Representative of likely impact areas.

Samplings at five stations were carried out for one season i.e. summer during period

January – March 2014. The parameters monitored were PM10, PM2.5, NOx and SO2.

The air samples are analyzed as per standard methods specified by Central Pollution

Control Board, IS: 5184 and American Public Health Organization (APHA)

The average concentrations of PM for all the five stations were found well within the

limit. The variation of PM level at different stations may be attributed to the local

phenomenon such as vehicular movement, wind blow dust and agricultural activities

etc. The Ambient Air Quality status around 5 km radius is given below:

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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Location Parameter Minimum Maximum 98th

Percentile Average

A-01

PM10 40.2 77.5 74.42 62.0 PM2.5 20.2 38.5 37.5 30.3 NOx 9.5 23.9 23.27 17.4 SO2 8.6 18.4 18.0 13.3

A-02

PM10 46.2 78.5 74.3 62.5 PM2.5 18.5 35.5 35.0 26.6 NOx 20.9 28.0 25.2 17.0 SO2 7.9 18.4 17.45 12.3

A-03

PM10 53.5 77.5 74.0 61.8 PM2.5 20.2 35.5 25.5 28.3 NOx 8.0 19.7 19.15 14.3 SO2 7.6 16.3 16.25 12.0

A-04

PM10 38.5 70.5 70.2 60.5 PM2.5 18.5 31.5 26.2 25.4 NOx 9.4 19.7 18.2 14.3 SO2 7.8 18.4 14.2 12.0

A-05

PM10 42.5 62.5 68.2 54.1 PM2.5 18.5 28.5 24.2 22.3 NOx 7.2 19.5 16.2 13.0 SO2 7.9 18.4 13.2 11.9

6.0 Water Environment

The physical and chemical quality of water is important as the palatability of the water

and its fitness for domestic purpose largely depends on its chemical quality. In view of

the wide variations in the chemical quality of water available in different parts of the

country, rigid limits cannot be laid down with regard to chemical constituents. Certain

chemical substances, which may be present in natural waters, are toxic to human

beings. These should not be permitted in drinking water in excess of the permissible

limits. However, certain chemical substances render the water unpalatable and unfit for

domestic use, if present in excessive amounts. For these substances, the highest

desirable and maximum permissible levels have been prescribed. The limit designated

as the highest desirable level applied to water that would generally be acceptable to

consumers. Values in excess of this level will not be acceptable but may be tolerated in

the absence of a better alternate source to the limit designated as the maximum

permissible level. Above this level, the water source should normally be rejected.

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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7.0 Noise Pollution Noise is known to produce various temporary changes in the physiological state of the

human beings. Noises in an industry originate from the process causing impact,

vibration or reciprocation moment, friction and turbulence in air or gas streams. Noise

is one of the mentioned as one of the elements in the Environmental Protection Act

1986, giving the maximum allowable limits during day and night times. Ambient noise

standards prescribed by Central Pollution Control Board are furnished

8.0 Biological Environment

The biological environment mainly consists of flora and fauna and its relationship with

surroundings. Biological environment includes species of native plants and animals

and one may measures the degradation of environment by noting the decrease in the

commonly species.

Shrubs and bushes can be seen in the plant area. And there is no well known rare,

endangered species in this region. Hence there will be no considerable impact on the

biological environment. The massive afforestation planned for the plant site shall

generate a forest having.

9.0 Fauna

According to Survey of India, the study area does not host natural wild life. There are

also no zoos or bird sanctuaries in the study area. Rodents, monkeys, jackals and

large birds constitute the natural fauna in the study area. Peasants, pigeon, peacock

can be sighted occasionally along with the birds of common occurrence in the study

area. Even forestland has only sparse row of trees and is not able to sustain much

natural fauna. The fauna encountered are listed in table below.

List of Fauna in Study Area

Bengal Monkey (Macasus rhesus) Jungle cat (Felischaus)

Mongoose (Herpests mingo) Sambhar (Crevus unicolor)

Kalmuha monkey

(Semnapthecus on lellccs)

Common haw cuckoo (Cuculus micropterces)

House sparrow (Passer domesticus) House crow (carvus splendens)

Common maina (Acrido tehras tristis)

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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10.0 Existing infrastructure facilities:

Education

Within the study area there are only seven primary schools. But at Banda & Sagar

have education facility with Collages & Higher Secondary Schools.

Medical and Health

The project proponents shall provide facilities for medical check-up of its workers and

employees through a visiting Physician. They will also provide first-aid facilities at plant

time office. If necessary and in case of emergency, the medical aid can also be

provided by hospitals situated at Sagar which is nearly 28 Kms. from Proposed plant.

Workers and Labour

The company shall employ a total number of more then 100 workers on regular basis.

Out of these three or four will be at Managerial level. 25-30 other workers including

casual workers will be employed according to the nature of work and need. The

workers can be classified as skilled, semi skilled and non skilled.

Transport

The National Highway no. 7 is connecting MP & Uttar Pradesh is 0.8 Kms away from

site. All sorts of vehicles, viz. – Trucks, Mini-trucks, Buses, Jeeps, Cars etc. play day

and night over this highway and instant conveyance is available even upto Sagar.

Khajuraho is the nearest airport while Makronia is the nearest railhead about 16 kms

Away from the site.

Communication

The proposed site located at village Saurai which has more recent telecommunication

system and has direct link with other parts of the country.

11.0 Green Belt Development

An extensive green belt ultimately leads to the following:

• Reclaim back filled areas

• Screen fugitive dust

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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• Control of noise

• Increase vegetation cover and bio diversity

• Provide a means of livelihood to local tribals by providing products after mine

closure

• Increasing aesthetic value

Efforts will be made to develop a full forest over the reclaimed area. Besides the

reclaimed areas, green belt will also be developed on the area, which will not be

mined, along roads, around office & building.

Green belt development should be carried out in planned manner in following areas:

a) Along the haulage roads.

b) All around the mining pits and worked out quarries, which has been carried out previously.

Plantation shall be carried out along the haulage roads at an interval of 5 m all along the haulage roads in three rows. The spacing between the rows should be 5 m. The species recommended for plantation along the roads are

1. Polyalthia longifolia (Ashok)

2. Azadirachta indica (Neem)

3. Terminalia arjuna (Arjun)

4. Cassia Fistula (Amaltas)

5. Schleichera trijuga (Kusum)

6. Butea sps. (Palash)

7. Mangifera indica (Aam) This Proposed Project has already been acquired 2,33,700 sqm land. Out of the otal

area 80,000 sqm lands will be for green belt development.

12. Health and Safety

The Health and Safety of the employees shall be given first priority during the mining

operation.

• Extensive publicity and propaganda related to safety

• Provision of rest shelters for mine workers with amenities like drinking water, fans

etc.

• First aid facility shall be provided at mine site.

M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.)

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• Training programme organize for First aid.

• Periodical medical check up camps shall be organized for worker and staff.

13.0 Implementation of EMP and Monitoring

A large part of the sampling and measurement activities will be concerned with long

term monitoring aimed at providing an early warning of any undesirable changes or

trends in the natural environment that could be associated with beneficiation and

associated activities. In particular, monitoring strategy is required to ensure that all

environmental resources, which may be subjected to contamination, are kept under

review. Monitoring of the individual elements of the environment is necessary.

To meet the above objective an Environment Management Cell shall be formed under

supervision of consultant and involve Pollution Control Board for their valuable

suggestion and guidance. The following items will be considered under the monitoring

schedule:

� Re- Vegetation & Green Belt development

� Washing

� Loading

� Air Quality Monitoring

� Water Quality Monitoring

� Occupational Health

� Socio-Economic Development

14.0 Conclusion Proposed Project of M/s Madhya Bharat Agro Products Limited Unit-III at Saurai

Industrial area vill. Saurai, Tahsil Banda, District Sagar (M. P.) will be environmental

compatible to the surrounding due to the high standards of pollution control measures

to be adopted during the operation activity.