EXECUTIVE SUMMARY

(ENGLISH)

For

GREENFIELD PROJECT OF 2.0 MTPA

STANDALONE GRINDING UNIT WITH BULK &

BAG PACKING PLANT

At

VILLAGE-SHIVRAMPUR, TALUKA – CHORYASI,

DISTRICT-SURAT, GUJARAT- 394510

ToR Letter # SEIAA/GUJ/TOR/3(b)/223/2019 dtd. 29th Jan. 2019

Land/Plot area: 48,563 m2

Project Cost – 282.28 Cr

[Schedule 3 (b) Category–“B” as per EIA Notification 2006]

APPLICANT CONSULTANT

Sanghi Industries

LIMITED

ECO CHEM SALES &

SERVICES

10th Floor, Kataria Arcade,

Ahmedabad–380054 (Gujarat)

Email: gjbhatt@sanghicement.com

Contact: 07926838020

Ashoka Pavilion ’A’, New Civil Road,

Surat, 395001 Gujarat.

(NABET/EIA/1720/RA 051)

E-mail: eco@ecoshripad.com

Contact: +912612231630

1

1 PROJECT DESCRIPTION Sanghi Industries Limited (SIL) proposed the Greenfield project of 2.0 MTPA Standalone

grinding unit with bulk and bag packing plant at Survey No. 125/1, 125/2,126/1+2+3,

Shivrampur Village, Tal. Choryasi, Dist.- Surat, Gujarat. This activity falls in Category- B

under Project/Activity 3(b) schedule as per EIA Notification dated 14 th September,

2006, as subsequent amendments. The coordinates of the site presented below as:

Latitude Longitude

21° 9'0.78"N 72°39'3.62"E

21° 9'0.29"N 72°39'5.47"E

21° 9'0.46"N 72°39'11.28"E

21° 8'55.54"N 72°39'11.61"E

Figure 1. Location of the Project

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Figure 2. Google image of Site

Table 1. Environmental Sensitivity

Particulars Description

Nearest Village Shivrampur @1.5 Km in SW direction

Nearest City/ District Surat @ 16.0 Km in ESE

Nearest Highway NH-6 @ 0.9 km in East

Stream / Rivers Tapi River @ 1.0 m in East

Nearest Industry L&T, Essar, Reliance, etc.

Nearest Sea Arabian sea

Nearest Historical, religious and

other important cultural places

None in 10 km radius Forest & Wildlife Sanctuary/National

Parks, Biosphere Reserves

Nearest Hill/Mountain

Defence Installation

Table 2. Project cost

S.No. Description Amount (Rs. Lakhs)

1. Land & Site Development 3819.0

2. Civil works & Structures 7633.0

3. Plant & Machinery 13334.0

4. E & I Installation 2390.0

5. Environment Management system 911.0

6. Engineering 130.0

7. Lab equipment/set up 0.50

8. Expense on Training 10.0

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9. Contingency 0.50

Total 28228.0

Table 3. Bifurcation of Plot area

# Particulars Total Area (in Ha.) Area

1. Production Plant 0.712 14.66%

2. Office & Lab Area 0.022 0.46%

3. Raw Materials Storage

Area 0.632 13.01%

4. Solid Waste Storage

Area 0.005 0.10%

5. Open Space 1.835 37.79%

6. Green Belt 1.650 33.98%

Total 4.856 100.00%

Figure 3. Layout Plan

WATER Source: Local Body/Irrigation Department Surat

Requirement: 278 KLD (Fresh Water = 200 KLD)

Sewage will be treated in STP of 15 KLD.

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Figure 4. Water Balance diagram

ELECTRICITY

The estimated power demand for the proposed grinding and packing plant is estimated

as 13.5 MW, which will be sourced from state electricity board at 66 KV or willing from

CPP at Sanghipuram. A DG Set of 2 MW will be used in emergency case.

FUEL

Approx. 1200 TPH coal/petcoke/lignite will be required.

MANPOWER

Particulars Construction Phase Operation Phase

Direct Indirect Total Direct Indirect Total Skilled 45 280 325 20 30 50 Semi – Skilled 100 100 125 125 Unskilled 5 70 75 5 100 105 Total 50 450 500 25 255 280

RAW MATERIAL

S.No. Material Requirement per Annum - Million Ton/Annum

100% OPC 100% PPC 100% PSC Max per Annum

1. Clinker – OPC 1.90 -- -- 1.90

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Clinker – PPC -- 1.20 --

Clinker – PSC -- -- 1.10

2. Gypsum 0.10 0.10 0.10 0.10

3. Fly Ash -- 0.70 -- 0.70

4. Slag -- -- 0.80 0.80

5. Lignite / Coal / Petcoke -- -- 0.06 0.06

2 MAGNITUDE OF THE OPERATION Total cement produced per day = 2,000,000/ 330 = 6,060 Tons

Cement storage of 2 x 7,000 Tons silo is proposed, which is adequate for about 3 day of

production. Cement from the grinding system is transported to the silos with the help of air

slides and bucket elevators. From the silos, cement shall be transported to the packer with

the help of a set of air slides and bucket elevators.

Figure 4. Process flow diagram

3 AIR ENVIRONMENT There will be fugitive emission from cement mill, Hot Air generator and packing of cement;

while there will be no process gas emission.

Table 4: Type of Emission and Air Pollution Control Devices

S.No. Location Nos. Capacity Stack Details

A. Main Process Bag house

A1 Cement Mill (VRM) 01 11,00,000 m3/hr Height – 55 m Dia – 3.2 m APC: Bag filters Air emission: PM 30 mg/Nm3 SOx 100 ppm

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NOx 100 ppm

B. De-dusting Bag filters

B1 Clinker & additive unloading station

02 11,000 m3/hr --

B2 Clinker Silo top 01 25,000 m3/hr --

B3 Cement Silo top 03 3,000 m3/hr (each)

--

B4 Cement extraction under silo

03 3,000 m3/hr (each)

--

B5 Packing plant top 01 45,000 m3/hr --

B6 Bulk cement loading 01 5,000 m3/hr --

B7 Fly ash silo top 01 3,000 m3/hr --

B8 Feed Hopper for HAG 01 5,000 m3/hr -

4 SOLID WASTE S.No. Waste Qty/Annum End use / Disposal

1. Dust collected from APCM

-- Totally recycled in process

2. Ash generated from HAG 18000 MT 100 % recycled in the plant in PPC

3. Used Oil 60 MT Secondary lubrication / send to Own Clinker plant under AFR

5 NOISE ENVIRONMENT The heavy machinery and large fans equipped in various parts of the cement grinding unit

can give rise to noise and/or vibration emissions. Any operations involving crushing, milling

and screening of raw material, fuels, exhaust fans. Properly insulated enclosures will be

provided for high noise generating plant machinery. More than 33% area will be developed

as Green belt (4125 Nos. of trees) to curb the noise and dust.

6 GREEN BELT DEVELOPMENT PLAN

Total 16500 sq m. area will be developed as green belt within the premises.

S.No. Year No. of Trees Remarks

1. Ist 1200 The green belt will be developed in 3 tier plantation as per guideline. The heighted tree with 10-15 m will be planted in the first row from the boundary.

2. IInd 1000

3. IIIrd 825

4. IVth 700

5. Vth 400 Total 4125

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7 OCCUPATIONAL HEALTH AND SAFETY

Project proponent is committed towards the health and safety of workers.

Safety training will be provided to the employees. Safety sirens with alarm system in case of emergency will be provided

Emergency control room will be established.

Fire-fighting network including fire extinguishers, fire hydrant system etc. covering entire plant will be provided.

First aid boxes at appropriate place and safety training will be provided.

Personal protective gears and equipment will be provided to the employees.

Health check-ups will be organized at regular intervals.

Proponent will make provision of industrial hygienist and monitoring of the occupational injury and maintain the record of the same as per requirement of Gujarat Factories Rules.

All fire-fighting equipment and warning devices will be kept in perfect working conditions at all the times. It will be seen that all personnel are aware of the implications of environmental pollution and simple practices to avoid pollution.

8 DESCRIPTION OF THE ENVIRONMENT The baseline study for various environmental parameters viz. air, water, soil, noise has been

conducted for one season 1st Oct 2018 to 31st Dec 2018. The Study area map is depicted in

figure below-

Figure 5. Study area map of Toposheet (SOI)

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Ambient Air Quality Monitoring

S.No. Criteria Pollutants

Unit Maximum Value

Minimum Value

98th Percentile

Value

Prescribed Standard

1. PM10 µg/m3 86.4 61.8 84.6 100

2. PM2.5 µg/m3 47.6 31.6 46.4 60

3. SO2 µg/m3 15.9 9.0 15.2 80

4. NOX µg/m3 22.8 13.1 22.0 80 Noise Monitoring

S.No. Parameter Unit Maximum Value Minimum Value Prescribed Standard

1. Leq (Day) dB(A) 77.4 49.6 -

2. Leq(Night) dB(A) 72.4 42.1 - Soil Quality and Characteristics

S.No. Parameter Unit Maximum Value Minimum Value

1. pH - 7.88 7.62

2. Electrical

Conductivity dS/m 1.4 0.9

3. Exchangeable

Sodium meq/100gm 6.2 5.1

4. Exchangeable

Potassium meq/100gm 1.4 1.0

5. Phosphorous kg/ha 414.4 219.5

6. Total Nitrogen % 0.073 0.049 Ground Water

S.No. Parameter Unit Maximum Value

Minimum Value

Desirable Limit

Permissible Limit

1. pH - 8.41 7.30 6.5-8.5 No

Relaxation

2. TDS mg/L 6722 806 500 2000

3. TSS mg/L <2 <2 - -

4. Total

Hardness mg/L 1500 314 200 600

5. Chloride mg/L 3194 153 250 1000

6. Total Alkalinity mg/L 756 400 200 600

7. Fluoride mg/L 0.7 0.5 1.0 1.5

8. Iron mg/L 0.66 0.04 0.3 No

Relaxation Surface Water

Sr. No.

Parameter Unit Maximum Value

Minimum Value

Desirable Limit

Permissible Limit

1. pH - 8.36 6.85 6.5-8.5 No

Relaxation

2. TDS mg/L 26863 1037 500 2000

3. DO mg/L 5.0 4.6 - -

4. COD mg/L 24 12 - -

5. BOD mg/L 8 4 - -

The biodiversity of the study area in not rich as the area is converted into industrial land and

more than 40% area falls in Sea/coastal area. There is no threatened or endangered species

in study region. The socio-economic conditions in the study area shows almost pakka road

facility is available in all villages within 10 km radius. Almost all the villages have more than

50% people as non-workers. It indicates that the problem of unemployment can be solved by

providing proper training and education.

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Figure 6. Land Use Map of the Study Area

9 ASPECTS & IMPACT ANALYSIS

Activity Environmental

Attribute Cause

Impact Characteristics

Nature Duration Reversibility Intensity

and Significance

Vehicle Movement and utilities operation

Air Quality Exhaust Emissions

i.e. NOx, SO2

Fugitive emission

Negative Short Term

Reversible Low, due to movement of vehicle only for loading

and unloading of raw material.

Provision of APC’s.

Noise Levels Noise Generation

Negative Short Term

Reversible Low, due to limited activity

Risk & Hazards Accidents, collision of transport vehicles

Negative Short Term

Reversible Medium due to loss of

property and injury to

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Activity Environmental

Attribute Cause

Impact Characteristics

Nature Duration Reversibility Intensity

and Significance

manpower.

Process of cement

production and raw material handling, storage

Noise Levels Noise Generation

from utilities, processing

machineries and reaction

vessels

Negative Long Term

Reversible Low, due to noise

reduction measures

Work Zone Air Quality

Flue gas generation

Negative Long Term

Reversible Medium, due to air

pollution control devices (APC’s)

Risk & Hazards Catch fire accidents

Negative Short Term

Reversible High, due to injury to

manpower and loss of properties and fatal accidents

Solid/ Hazardous

Waste Disposal

Land and Soil Generation of Solid Waste

Negative Short Term

Reversible Will be utilized in

own cement plant.

Green Belt Development

Ecology Planting of Trees

Positive Long Term

Reversible High, Positive Impact

Air Quality Dust barrier Positive Short Term

irreversible Low, Positive Impact

Noise Noise barrier Positive Short Term

irreversible Low, Positive Impact

LU/LC Conservation of Land

Positive Long Term

irreversible Medium, Positive Impact

Soil Increase in soil fertility

Positive Long Term

Irreversible Medium, Positive Impact

Water Water consumption

Negative Long term

Irreversible Low, due to water

circulation

Employment Socio Economic

Direct and Indirect

Positive Long Irreversible High, the project will

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Activity Environmental

Attribute Cause

Impact Characteristics

Nature Duration Reversibility Intensity

and Significance

Generation Status employment term generate employment

10 ENVIRONMENTAL MANAGEMENT PLAN

S.No. Particulars Capital Cost

(Lakhs) Recusing Cost (Lakhs/annum)

1. Air Pollution Control Devices 752.15 85.00

2. Water Pollution & Reclamation 35.00 5.60

3. Occupational Health and Safety 49.85 18.30

4. Environmental Monitoring 54.00 27.81

5. Green Belt Development 20.00 12.00

Total 911.00 148.71

11 ENVIRONMENTAL MANAGEMENT CELL

Figure 7. Organization Chart of EMC

12 CORPORATE ENVIRONMENTAL RESPONSIBILITY Approximately Rs. 424.00 Lakhs (~1.5%) is been allocated for following CER activities for next five years.

S.No. CER Activities Cost (Lakhs)

1. Drinking water facility in nearby village 75.00

2. Up-gradation and hygiene facilities in nearby village 149.00

3. Plantation in community areas 55.00

4. Training and Awareness Program 75.00

5. Education & Farming related activities 70.00

Total 424.00

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13 CONCLUSION Based on the EIA study conducted in Post Monsoon of 2018 (Oct. 2018 to Dec. 2018) and as per terms of reference given by SEAC, the following highlights emerge:

There will be minimal pollution potential on air, water and noise environment, which, with the implementation of the mitigation measures and EMP, can be reduced considerably.

The proposed project activities will have positive beneficial effect on the local population, economic output and other related facilities viz. employment, development of business, transportation etc.

Risk assessment including emergency response plan and DMP has been prepared to handle any sort of emergencies.

Looking to the overall project justification, process, pollution potential and pollution prevention measures /technologies installed by proponent, environmental management activities of proponent; the proposed project would be environmentally acceptable, in compliance with environmental legislation and standards.