Execution of Complex Engineering & Capital Projects Based ...
Transcript of Execution of Complex Engineering & Capital Projects Based ...
Execution of Complex Engineering & Capital Projects Based on
Multi-D® Technology
INTERGRATED COMPANY OJSC NIZHNY NOVGOROD ENGINEERING
ATOMENERGOPROEKT (JSC NIAEP) – JSC ATOMSTROYEXPORT (JSC ASE)
STATE ATOMIC ENERGY CORPORATION ROSATOM
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
ASE-NIAEP
Head of Multi-D technology marketing and
research
Alexey Sachik
May 27, 2015
Engineering of the future today!
NPP Design,
Engineering,
Construction,
Modernization
ASE-NIAEP GROUP
TPP Design,
Engineering,
Construction,
Modernization
Waste & Spent Fuel
Management,
Decommissioning
SMR, Research
Reactors &
Scientific Centers
Oil, Gas &
Petrochemical
facilities and
Utilities
Project
Management
Consulting (PMC)
Services
2
Integrated company ASE-NIAEP is the leading engineering
company of the State Corporation “Rosatom”
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Technologies of the lifecycle management of complex
engineering facilities
5 5
Design Construction
Lifecycle
stages
E
P
C
М Functions
Multi-D engineering
Catalogue
3D designing
Field Engineering
Procurement
Detailed Engineering
Operation
Project
management Cost
management
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Multi-D data model
6
Installation
Works
Construction
scenario
Process
model
Construction
node
Construction
level
Workcycle
Generic process
Work operation
Work method
External walls within level 1
Rebars installation
Welding
Workflows
model
Installation
dependencies level
Construction
method
model
Organizational level
Installation description level Work process
Installation detalization level
Work movement
Installation processes grouping
WBS definition
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today! 7
Global storage of UIM
Change management
Configuration management
Data visualization
Project manager’s portal
WDT
Cross
functional
CAD’s data
adaptor
based on ISO
15926
AVEVA
Bentley
Systems
Dassault
Systemes
INTERGRAPH
CADx
Field engineering options
Change requests
Modeling and optimization of
construction processes
Labor productivity database
Actual data feedback from a
construction site
Unified Information Model Repository Virtual construction – Multi-D design
Siemens
WDT – Weekly-Daily Tasks or Work Orders for construction engineers
Visual modeling studio
Self-Service kiosks
Equipment barcoding
Human resource
management based on
RFID tags
Equipment arrival
board
Laser scanning
Documents barcoding
Issue tracking system
…
Multi-D technology architecture
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. Engineering of the future today!
Engineering of the future today! 8
Want to manage Safety and Quality?
Configuration Management IAEA-TECDOC-1335
Configuration management in nuclear power plants
Requirements
Documents and models NPP
Decompose and manage
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Requirements engineering and management system
based on IBM DOORS.
9
• Our own developed methodology
• 12 700+ requirements
• Reducing the duration of decision making
process
Stakeholders requirements
Technical specifications
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Unified Industry-Specific e-Catalogue of NPP Equipment
and Materials
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§ Equipment and materials classifier
more than 2000 types of products of all NPP systems
§ Database of suppliers and manufacturers
more than 630 companies
§ Design and technical documentation
more than 20 000 files
§ 3D models
more than 20 000 unique 3D models
§ Price
for more than 56 000 cards of the equipment
§ Suppliers quality data
for more than 2500 units of equipment
Based on DS ENOVIA
http://www.eoncom.niaep.ru
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
E-Catalogue of Power Engineering Companies Products –
a systematic, easy-to-use information base of NIAEP-ASE
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NIAEP-ASE
E-catalogue:
engineering and design 3D models
system of standards for the equipment information on equipment class and coding
industry-based guidelines
technical documents
Customer
Engineering Company
Equipment manufacturers
Nuclear Plant Operator
Cost
Delivery time
Manufacturers
Specifications
Drawings and 3D- models
Certificates, Licenses
Financial documents
Operations manual
Drawings
Instructions
Specs, so forth
Specifications
Certificates,
Licenses
Evaluation of the info
Initial Specs
Appropriate equivalent & similar items
Info on the design requirements
Operation record history
The product’s documentation
Info on the product
E-catalogue functional applications*
* the E-catalogue can be found at www.eoncom.niaep.ru
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
E-catalogue – unique channel for design CAD systems
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The information is stored in the catalogue in a neutral format and can be used in any
design systems.
The catalogue contains information essential at all project life cycle stages, including
operation.
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Piping design on the basis of Intergraph SP Enterprise
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Green – flow diagram and model are totally identical
Red – diagram and model differ in parameters
Blue – elements are available in the diagram, but absent in
the model
Black elements are available in the model, but absent in
the diagram
When developing the
model , it is possible to
publish process flow
diagram from SP P&ID in
SPF
• Single data entry
• Minimization of errors
Arrangement solutions and
process flow diagrams are fully
interconnected.
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Green – flow diagram and model are totally identical
Red – diagram and model differ in parameters
Blue – elements are available in the diagram, but
absent in the model
Black elements are available in the model, but absent
in the diagram
Engineering of the future today!
Technical electronic document management.
Generating of detailed design documents.
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All approvals and receipts of comments from the Customer are providing in electronic
format.
Detailed design documents are issued directly from 3D model.
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Civil Plant 3D design based on Dassault Systemes
solutions
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Plant 3D model is created with constructive detalization.
All needed physical volumes are defined exactly.
Assembled parts modeling is made for modular start-up in advance.
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. Engineering of the future today!
Engineering of the future today!
Process simulation
17 The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
• Simulia
• CAE (modeling,
visualization, simulation)
• Standard (linear &
nonlinear analysis)
• Explicit (dynamic finite
elements analysis )
• CFD (hydrodynamic
calculations)
• iSight (imitation modeling)
• fe-safe™ (life time analysis)
• waterRIDE™ (hydrodynamic
analysis in relation to
infrastructure)
Engineering of the future today! 18
Final Combined Model
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. Engineering of the future today!
Engineering of the future today! 19
UIM
ISO 15926 ISO 15926
ISO 15926 ISO 15926
STEP
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Unified Information Model
Engineering of the future today!
Engineering of the future today! 20 20
Examples of multiple data downloading to NIAEP’s Multi-
D system – Heavy data management
10K* 2K*
1.7M *
270K* 100K*
* Количество объектов
330K*
Intergraph SP3D Nuclear Energy
Bentley nuclear polar crane
AVEVA Oil & Gas FPSO
AVEVA Nuclear Energy
AVEVA Oil & Gas Platform
AVEVA Oil & Gas Platform
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Multi-D modeling technology
On the basis of the united information model,
construction processes (process and construction ones)
are fine-tuned prior to their performance at site.
On the basis of Multi-D design,
work execution plans are
generated and weekly-daily tasks
for contracting agencies are
formed.
Allows to define the optimal
technology create a “real”
construction schedule.
21 The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Configuration management
22 The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Daily – weekly task engineering
23 The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Common construction schedule
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Works Gantt chart
Doc arrival board Supported data Equipment arrival
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Initiator
line 0
line 1
line 2
line 3
line 4
line 5
President
Line Organizational level in a Company
6 President
5 Senior vice-president of PM
4 VP
3 Functional units
2 Project office
1 Branch
0 Issue tracking admins
Time limit, hour
24
24
48
48
72
72
line 6
Issue tracking system
25 The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Supply management. Supplier portal. Bar-codes.
Equipment arrival board.
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Significant expedition of
incoming inspection
procedures
Enhancement of as-built
documentation quality
Online information on equipment
delivery status (at construction site)
Direct link with accounting systems
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Field engineering room for visual modeling
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§ Helps to define the amount of work by a visual analysis of the object
§ Serves pre-installation layout of equipment and materials (for open-top
method) & other types of installation preparations
§ Allow to work with collisions between different disciplines identified during
the construction
§ Supports operation & maintenance simulation & training
Helps to define the amount of work by a visual analysis of the object
Serves pre-installation layout of equipment and materials (for open-top method)
& other types of installation operations
Allows to work with collisions between different disciplines identified during the
construction
Supports operation & maintenance simulation & training
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Field engineering at construction site.
Construction management on the basis of Multi-D design.
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Производственный экран
Координатыработ СметаОрганизац
ия
План.числен,чел.
Облицовкапола.ПомещениеА021/1,2
R3.00098.3.0.28изм.2
РОССЭМ 2
Облицовкапола.ПомещениеА027R3.00098.3.0.28изм.2
РОССЭМ 4
Облицовкапола.ПомещениеА024R3.00098.3.0.28изм.2
РОССЭМ 2
Обрещеткапола.ПомещениеА025R3.00098.3.0.28изм.2
РОССЭМ 4
Облицовкапола.ПомещениеА032R3.00098.3.0.28изм.2
РОССЭМ 1
М/кподопоры.ПомещениеА016 СЕЗАМ 6
Устройствочистовыхполов.Пом.АЭ014
R3.01801.3.0.28
СМУ-1 2
Устройствочистовыхполов.Пом.АЭ053
R3.01801.3.0.28
СМУ-1 2
Устройствочистовыхполов.Пом.АЭ054/1
R3.01801.3.0.28
СМУ-1 2
Устройствочистовыхполов.Пом.АЭ060
R3.01801.3.0.28
СМУ-1 2
Монтажм/к.Пом.АЭ004/1,2R3.01249.3
.0.28ЮГЭЛЕКТР
О8
М/кподпрокладкукоробов.Пом.АЭ052
R3.02589.3.0.36изм.2
ЭСКМ 5
Шлифовкапола.ПомещениеА031/2,А017/1,3
R3.00097.3.0.28изм.1
РСК 6
М/кподпрокладкукоробов.Пом.А006
R3.02589.3.0.36изм.2
ЭСКМ 5
ИТОГ: 57
Объект:Реакторноеотделениенаотм.-4,200;-3600
Visual modeling studio. Information booths. Weekly-daily tasks with 3D.
Production screens. Control of human resources.
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Project management portal
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United information area access to all construction project stakeholders by interfaces to:
warehousing
human resource
management
task management
chain of help
webcams
analytics
3D-model
equipment arrival schedule
acts of acceptance
debt/credit info
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Internal training and education system
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Internal knowledge
management system
1
Corporate Unit in the
Technical University
(Nizhniy Novgorod)
2 • Integration of the NIAEP-ASE’s and
the University’s capabilities helps
the young specialist to considerably
shorten the adaptation time and
quickly become the competent
worker on sites
• Knowledge management system
covers all stages of knowledge
lifecycle, since generation of an
idea till ts commercialization and
innovations.
• Courses: “Design specifications
and estimates. Electronic
document flow”, “Purchasing
management”, “Supply chain
management”, “Construction
process management”, “Multi-D”
technology, field engineering”,
“Rosatom” production system”
Multi-D and Project
Management Education
& Learning Center
3
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Internships and onsite training for clients/partners
31
Students short and long
term internship programs
1
On-site training for
clent’s and
subcontractor’s
personnel
2
In June 2013 around 50 students
of Czech technical universities
(Pilzen and Prague) as well
Russian universities went for an
internship at the construction site
of the units 3 & 4 of the Rostov
NPP
• For preparation of construction of NPP Ninhthuan-1 – arrangement
of training and probation of the Vietnamese engineers and workers
at a NPP’s construction site in Russia.
• As of May 2014, 106 Vietnamese
welders, installation and concrete
workers were engaged at the
construction sites of Rostov
NPP- 3 & 4.
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Recent NPP EPC projects
32
Russia, Rostov NPP, Unit 2, 3
2000 MW, 2009, 2014
China, Tianwan NPP, Unit 1-2
2*1000 MW, 2006-2007
Iran, Busher NPP, Unit 1
1000 MW, 2011-2013
India, Kundankulam NPP, Units 1-2,
2*1000 MW, 2013 +
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
South Ural Thermal Power Plant-2 (Russia)
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Turn-key contract awarded: 2009
Capacity: 2 * 400 MW
Start of Construction: 2010
Commissioning: 17 February 2014
(unit 1), November 2014 (unit 2)
Gas turbine - SGT5-4000F (Siemens)
HRSG – AEM (Rosatom)
Condenser Steam turbine - SSТ-3000
(Siemens)
Key Parameters
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Multi-D technology benefits
Life Cycle Stages Multi-D advantages Usually worldwide
The ability to create a unified information 3D model of the
object (process + design + construction) on the basis of the 3D
models created in world's leading vendors CAD tools
Managing collisions with automated notification of project
participants, including the customer
Built-in configuration management functionality with the ability to
meet the standards of the IAEA
Electronic interaction with the site and the customer for working
documentation approval. Export working documentation directly
from model
There is only a technological model
and a lot of disparate design
models
The analysis of collisions is done
only in a visual way, and only in the
process model
Configuration Management only in
individual design models
Working documentation is often not
available from a model. Model is
used for major layout assessment
Simulation of all major construction processes on the basis of
an unified information model, including kinematic models
The possibility to develop a detailed schedule of the
construction from Multi-D model
Established mechanisms of the field engineering - the use of Multi-
D model on site (iPad, self-service kiosks, human resources
management, etc.)
Only the technological part of the
object is used for construction
simulation
Construction schedules are made
separately from the modeling
system
There is a gap between the model
in a computer and the real
processes on site
Almost real time “As-build” model formation
Possibility to use Multi-D technology for upgrading and
maintenance
A set of additional services for the use of information models in the
operational stage
As-build” model either doesn’t exist
or created at the end and only for
process part of the model
34
DESIGN
CONSTRUCTION
OPERATION
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
Engineering of the future today!
Success story of Multi-D®
35
Сокращение сроков сооружения АЭС на 2 месяца
Автоматизация работы над 12 700 требований
Достоверная степень локализации
Повышение конкурентоспособности производителей оборудования
Исключение крупных коллизий на площадке
Решение управления конфигурациями и изменениями
Единая информационная модель
Brief references:
Etc…
IDC report of the references of the Multi-D®
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.
40
NIAEP-ASE
Head office
3, Svobody sq., Nizhny Novgorod, 603006, Russia
+7 (831) 421-79-00
Moscow Branch
2, bld 1, Dmitrovskoye rd., Moscow, 127434
+7 495 737-90-37, 725-32-81
Representation offices :
Belarus, Bulgaria, Hungary , Vietnam, India, Iran, China
, Slovakia, Turkey, Ukraine and Czech Republic.
www.niaep.ru
Alexey Sachik
Thank you!
The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated
companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. Engineering of the future today!