Evr Frekote Mold Release Brochure

8/12/2019 Evr Frekote Mold Release Brochure

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Mold Release

Solutions Guide2010 Volume 2


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TRADITIONAL FREKOTEBRAND

The FrekoteLine of Products is the Broadest Mold Release Line Frekote mold release agents, backed

by over 40 years of research and development, are the global industry standard for performance,

quality, and value. By pioneering release solutions for many of the worlds largest manufacturing

organizations, Henkel understands what it takes to release the most complex materials in the most

demanding applications. Henkel has developed Frekote mold release agents for virtually all types

of composite and rubber molding operations. The Frekote line offers the broadest product range

in the industry. From jumbo jets to tennis racquets, truck tires to o-rings, from custom yachts to

bathtubs, we have the release agent you need for most composite and rubber materials.

Lowest Cost per Release Frekote semi-permanent release agents minimize fouling and ensure

the highest number of releases possible per application. Our customers realize higher productivity

and profitability through reduced downtimes, lower reject rates, and higher quality products.

Frekote products are the industry standard replacement for sacrificial release agents. Unlike

sacrificial waxes or silicones, Frekote semi-permanent mold release agents do not transfer to your

parts; instead they chemically bond to the mold surface, allowing the parts to release cleanly with

no mold release transfer.

Frekote products are designed to save you money. As an example, the following table represents

how polyester molders minimize their molding cost with Frekote semi-permanent mold

release technology:

RELEASE PRODUCTS PASTE WAX FRP-NC WOLO SOLO

Labor time (hours) 10 to 15 6 to 7 4 to 5 0.5

Labor cost $100 to $150 $60 to $70 $40 to $50 $5

Material cost $25 $95 $95 $120

Number of releases 5 20 25 30

Direct cost $25 to $35 $7.75 to $8.25 $5.40 to $5.80 $4.17

World Standard Products for Release Application Henkel has found partnering with customers is

a highly effective way of finding solutions to tough molding and application problems. Customers

around the globe turn to Frekote products not just for our unique mold releases, but also for our

expertise in developing customized solutions. We take pride in our knowledge, experience, and

responsiveness in providing the best technical service to our customers around the globe.

Values cited above represent approximated values as of July 2007.

Frekote

Superior mold release every time


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This comprehensive guide is designed to make it easy for you to select the right Frekote mold release

agent for a variety of markets and applications. Simply select a suitable release agent for demolding

specific substrates and compare the characteristics of different products using the technical data.Choose the compatible dispensing equipment for your application and see the product list for

ordering information. For additional assistance, visit www.frekote.com, or call 1-800-562-8483in the U.S.

or 1-800-263-5043in Canada.

New FrekoteWipes

Several Frekote mold release agents are

now available in easy-to-use, pre-packaged

wipes, including Frekote 44 - NC,

55- NC and 710- LV. See page 15

for ordering information.

Now

Available!

Advanced Composite Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Aerospace - Aircraft, Helicopters

Recreational - Bicycles, Skis, Racquets

Specialty - Racing Parts, Medical, Electronics, Filament Windings

FRP Composites: Polyester, Vinyl Ester. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Marine - FRP Boats, Yachts, Jet-skis Transportation - FRP Panels, Roofs, Spoilers

Construction - FRP Wind Rotor Blades, Cultured Marble Sinks and Countertops, Bathtubs

Rotational / Plastic Molding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Recreational - Kayaks, Pedal Boats

Construction - Containers, Tanks, Chains, Waste Bins

Rubber Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Technical Rubber - Vibration Dampers, Roller Blade Wheels, Footwear, Custom Molding

Sacrificial Mold Releases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Sealers and Cleaners, and Specialty Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Materials Application Guide and Troubleshooting Guide

Ordering Information / Index

FrekoteProduct Selection


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2

FrekoteRelease Agents for

Advanced CompositeSystems

*Refer to page 12 for more information on Sealers and Cleaners. Not Applicable

Compression Molding / Casting / Vacuum Bagging High-SlipHigh Performance

Composites

Frekote44-NC

No mold build-up

No contaminating

transfer

High thermal stability

Frekote44-NCis a

semi-permanent release

polymer designed to

provide multiple release for

most molding processes

with no contaminating

transfer. Apply 3 to 6 coats

to clean mold surfaces

by wiping, brushing or

spraying a thin continuous

wet film. Allow 15 minutes

between coats to dry.

Curing of the final coat

takes 3 hours at room

temperature and can be

shortened by baking the

mold for 15 minutes

at 212F to 302F

(100C to 150C).Also

available in wipes.

Frekote55-NC

Fast cure time

No mold build-up

Reduced odor

Frekote55-NCis a


polymer designed to











takes 30 minutes at room


shortened by heating the

mold for 5 minutes at

212F to 302F (100C to

150C). Also available

in wipes.

Frekote710-LV

Fast room

temeperature cure

Reduced VOC

High slip

Gloss finish

Frekote710-LV

is a reduced VOC, semi-

permanent release agent

formulated specifically

for release of high

performance composite

materials. Frekote710-

LVwill release thermoset

and prepreg epoies,

polyester resins, and

thermoplastic compounds.

It cures quickly at room

temperature, giving

a high gloss finish on

molded parts. Frekote

710-LVprovides a non-

contaminating transfer so

that parts can be painted or

bonded in other assemblies.

Also available in wipes.

Frekote700-NC

Mild odor

Slower room

temeperature cure

High slip

Frekote700-NCis a

versatile release agent that

provides a high slip where

mold geometry problems

are encountered. It cures

at room temperature to

give a high gloss finish to

the molded parts. Apply


by spraying, brushing or

wiping with a clean, lint-

free, cotton cloth. Apply up

to 4 coats, allowing 5 to

10 minutes between coats.

Touch-up as necessary.

Frekote770-NC

Low odor

Faster room

temeperature cure

High slip

Frekote770-NCis a

versatile release agent

that provides a high slip

where mold geometry

problems are encountered.

It cures rapidly at room

temperature to give a high

gloss finish to molded

parts. Apply to clean mold

surfaces by spraying,

brushing or wiping with

a clean, lint-free, cotton

cloth. Apply up to 4 coats,

allowing 5 to 10 minutes

between coats. Touch-up

as necessary.

44-NC 55-NC 700-NC 770-NC 710-LV

YOUR APPLICATION

PRODUCT TYPE

APPLICATION

FINISH

FREKOTEBRAND

SEALER*

FREKOTEBRAND

SOLUTION

B-15 B-15 B-15or FMS-100 B-15or FMS-100

Matte Finish Satin Finish Gloss Finish Gloss Finish

Solvent-based / Semi-Permanent

PRODUCTDESCRIPTION

Description: Release Agent Release Agent Release Agent Release Agent Release Agent

Appearance: Clear liquid Clear liquid Clear liquid Clear liquid Clear liquid

Application 59F to 140F 59F to 140F 59F to 275F 59F to 140F 59F to 275FTemperature: (15C to 60C) (15C to 60C) (15C to 135C) (15C to 60C) (15C to 135C)

Cure Time Between 10 to 15 minutes 5 minutes 5 to 10 minutes 5 to 10 minutes 5 to 10 minutesCoats at 70F (21C):

Final Cure Time 3 hours 30 minutes 15 to 20 minutes 5 to 10 minutes 15 to 20 minutesat 70F (21C):

Final Cure Time at 212F (100C): 15 minutes 5 minutes 15 to 20 minutes 5 minutes 15 to 20 minutes

Thermal Stability: up to 752F (400C) up to 752F (400C) up to 752F (400C) up to 752F (400C) up to 750F (399C)


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Visit www.frekote.com

Filament Winding Application Temp.20C to 40C

Application Temp.60C to 205C

FrekoteEXITT

Sacrificial coating

Silicone based

High gloss finish

FrekoteEXITTprovides

a superior high gloss

finish on molds. It is not

recommended for use

with parts that need

to be painted, bonded,

or stained. This product

was developed for use

with urethane elastomer

systems but will also

release urethane

foams, organic rubber

compounds, and most

specialty molding resins.

No mold build-up, precise

retention of mold detail.

Frekote720-NC

Fast room

temeperaturecure

High slip

Gloss finish

Frekote720-NC

is a semi-permanent

release agent formulated

specifically for release of all

cast polymer products and

for releasing highly filled

resins. It cures quickly at

room temperature, giving a

gloss finish on finished

parts. This product is also

suitable for certain abrasive

closed molding processes,

such as RTM and filament

winding, and is also ideal

for use on highly porous

mold surfaces.

FrekoteC-600

Water-based

Mold release agent

with inherent sealer

FrekoteC-600

is a semi-permanent mold

release agent that is a

proprietary water-based

emulsion. It is developedfor releasing large scale

parts such as wind blades.

It is also ideal for numerous

other high performance

composite structures.

FrekoteAqualineC-200

Water-based

No mold build-up

No contaminating transfer

FrekoteAqualineC-200

is a water-based release

agent which provides

multiple release with nocontaminating transfer.

It gives no mold build-up

and ehibits high thermal

stability for all molding

processes. Apply 4 coats


at a mold temperature

140F (60C). Allow each

coat to dry before applying

subsequent coats. Dry time

may be decreased by using

a fan or infrared lamp. Post

cure the final film for at

least 40 minutes at 140F

(60C) or 20 minutes at

212F (100C).

720-NC C-600 Aqualine C-200 EXITT

B-15or FMS-100 No Sealer RS-100u

N/A

Gloss Finish Matte Finish Matte Finish Gloss Finish

Filament Winding

Water-based / Semi-Permanent Sacrificial

Release Agent Release Agent Release Agent Release Agent

Clear liquid White emulsion White emulsion Clear liquid

59F to 110F 68F to 104F 68F to 400F 68F to 140F(15C to 43C) (20C to 40C) (20C to 205C) (20C to 60C)

15 minutes 10 to 15 minutes 10 minutes Solvent Evaporation (up to 60 seconds)

15 to 20 minutes 30 minutes 40 min. @ 140F (60C) Solvent Evaporation 20 min. @ 212F (100C) (up to 60 seconds) 15 min. @ 248F (120C)

N/A N/A 20 minutes N/A

up to 752F (400C) up to 600F (315C) up to 600F (315C) up to 500F (260C)

Helpful Hints

FrekoteB-15Mold Sealer is

mostly used for metal and

composite molds.

FrekoteFMS-100Mold Sealer

is recommended for composite

molds.

Frekote RS-100 is used with

Aqualineproducts.

FrekotePMCis a universal

cleaner prior to application of

FrekoteRelease Agents.

u Refer to page 12 for more

info and proper application

temperature.


6/18


FRP CompositesPolyester, Vinyl Ester

4*Refer to page 12 for more information on Sealers and Cleaners. 70F (21C) Not Applicable

PRODUCTDESCRIPTION

YOUR APPLICATION

PRODUCT TYPE

SUBSTRATE

FINISH

APPLICATION

FREKOTEBRAND

SEALER*

FREKOTE

BRAND SOLUTION

Cast Polymer / Solid Surface Gel-Coat

FMS-100FMS-100FMS-100 FMS-100

Gloss Finish Gloss Finish

Solvent-based

PRODUCTDESCRIPTION

FrekoteSOLO

High gloss finish

Minimal mold build-up

Fast curing/

Easy application

FrekoteSOLOis a unique

polymer release agent

designed for all gel-coat

fiberglass reinforced and

filled polyester composites.Application of this product

is spray on/leave on

using a light and uniform

spray pattern to obtain a

high gloss finish without

polishing. Apply a minimum

of 7 coats to a clean mold

surface; typically 1 gallon

of FrekoteSOLOwill

cover 150 square feet of

mold surface.

FrekoteFrewax

Easy to use

Visible release agent

High gloss finish

FrekoteFrewais a

combination of a wa and a

polymer release agent. This

combination provides the

user with the advantages

of an easy-to-apply liquid

wa and the multiple

release performance of a

semi-permanent release.

Shake FrekoteFrewa

well before and during

use. Apply to clean mold

surfaces with a clean, lint-

free, cotton cloth. Allow

FrekoteFrewa5 to

10 minutes to haze, then

polish the coated mold until

a high gloss is obtained.

Change cloth frequently;

apply a total of 4 coats.

Frekote WOLO

Easy application

Multiple releases

High gloss finish

FrekoteWOLOis a

unique polymer release

agent that cures quickly

and provides multiple

release of all polyester

resins. Application and useare simple wipe it on

and allow to evaporate to

produce a high gloss finish.

No polishing is needed.

Apply FrekoteWOLOwith

a clean wiping cloth. Wipe

a smooth, wet film over the

mold surface. Continue to

work the material into the

mold by lightly wiping the

wet film (10 to 30 seconds)

until a thin and uniform

coating is obtained and

allow to evaporate.

FrekoteFRP-NC


Maimum mold utilization

High gloss finish

FrekoteFRP-NCis a


interface specifically

formulated for reinforced

polyester gel-coats. It

provides minimal moldbuild-up thus eliminating

buffing and cleaning

between applications.

Apply to clean mold

surfaces with a clean cloth.

Wipe on a smooth, wet

film. Wait 10 to 20 seconds

at room temperature after

application. Gently wipe dry

with a second dry, cotton

cloth. Apply a maimum of

6 coats initially. Allow 15

to 20 minutes cure time

between coats and after

the final coat at

room temperature.

Frekote WOLO

(See Did You Know?)

Easy application

Multiple releases

High gloss finish

FrekoteWOLOis a

unique, polymer release

agent that cures quickly

and provides multiple

release of all polyester

resins. Application and use

are simple wipe it on

and allow to evaporate to

produce a high gloss finish.

No polishing is needed.

Apply FrekoteWOLOwith

a clean wiping cloth. Wipe

a smooth, wet film over the

mold surface. Continue to

work the material into the

mold by lightly wiping the

wet film (10 to 30 seconds)

until a thin and uniform

coating is obtained and

allow to evaporate.

WOLO SOLO FRP-NC WOLOFrewax


Appearance: Milky white liquid Clear liquid Clear liquid Clear liquid Clear liquid

Application 59F to 95F 59F to 104F 59F to 113F 59F to 104F 59F to 104F

Temperature: (15C to 35C) (15C to 40C) (15C to 45C) (15C to 40C) (15C to 40C)

Cure Time Between 5 to 10 minutes 5 minutes N/A 15 to 20 minutes 5 minutes

Coats at 70F (21C): (allow to haze dry)Final Cure Time at RT : 5 to 10 minutes 15 minutes 20 to 30 minutes 15 to 20 minutes 15 minutes

Final Cure Time at 212F (100C): N/A N/A N/A N/A N/A


Wipe On/Buff Out Wipe On/Leave On Wipe On/Wipe Off Wipe On/Leave OnSpray On/Leave On

FrekoteWOLO

is also available as a

low VOC formulation:

FrekoteWOLO-LV.

Visit us on the web

at www.frekote.com

for more information.

Did You

Know?


7/18


Solvent-based Non Gel-Coat

FMS-100 B-15 B-15 B-15or FMS-100

High Gloss Finish Matte Finish Satin Finish Gloss Finish

Solvent-based

Frekote

WOLO-HL

High Gloss

Easy Application

Multiple Releases

Used for low

VOC gelcoat

FrekoteWOLO-HLis a


agent for low VOC polyestergelcoat parts. WOLO-HL

can be applied and cured

at room temperature. No

sealer is required. This

product offers a reduction

in mold release VOCs by

as much as 72%.

WOLO-HLoffers

maimum slip and high

release performance.

Frekote55-NC

Fast cure time

No mold build-up

Reduced odor

Frekote55-NCis a semi-

permanent release polymer

designed to provide

multiple release for most

molding processes with

no contaminating transfer.

Apply 3 to 6 coats to clean

mold surfaces by wiping,

brushing or spraying a thin

continuous wet film. Allow

5 minutes between coats

to dry. Curing of the final

coat takes 30 minutes at

room temperature and can

be shortened by heating

the mold for 5 minutes at

212F to 302F (100C to


in wipes.

Frekote770-NC

Fast room

temperature cure

High gloss and high slip

Releases most polymers

Frekote770-NCis a

versatile, semi-permanent

release agent which

provides high slip where

mold geometry problemsare encountered. It

cures rapidly at room

temperature to give a high

gloss finish to the molded

parts. Apply to clean mold

surfaces by spraying,

brushing or wiping with

a clean, lint-free cotton

cloth. Apply up to 4 coats,

allowing 5 to 10 minutes

between coats. Touch-up

as necessary.

Frekote44-NC

No mold build-up



Frekote44-NCis a


polymer designed to











takes 3 hours at room


shortened by baking the

mold for 15 minutes at

212F to 302F (100C to


in wipes.

WOLO-HL 44-NC 55-NC 770-NC


Clear liquid Clear liquid Clear liquid Clear liquid

55F to 106F 59F to 140F 59F to 140F 59F to 140F

(13C to 41C) (15C to 60C) (15C to 60C) (15C to 60C)

15 minutes 10 to 15 minutes 5 minutes 5 to 10 minutes

30 minutes 3 hours 30 minutes 5 to 10 minutes

N/A 15 minutes 5 minutes N/A


Wipe On /Leave On Wipe On/ Wipe Off Wipe On /Wipe Off Wipe On/Wipe Off

Helpful Hints

FrekoteB-15Mold Sealer

is mostly used for metal and

epoxy molds.

FrekoteFMS-100Mold Sealeris recommended for composite

molds.


Aqualineproducts.




Refer to page 12 for more info.


8/186*Refer to page 12 for more information on Sealers and Cleaners. 70F (21C) Not Applicable

Water-based

B-15

Aqualine

Rotolease55-NC 770-NC

PRODUCTDESCRIPTION

Frekote770-NC

Fast room temperature cure



Frekote770-NCis a versatile,

semi-permanent release agent

which provides high slip where

mold geometry problems areencountered. It cures rapidly at

room temperature to give a high

gloss finish to molded parts.

Apply to clean mold surfaces by

spraying, brushing or wiping with

a clean, lint-free cotton cloth.

Apply up to 4 coats, allowing 5

to 10 minutes between coats.


Frekote55-NC

Fast cure time

No mold build-up

Reduced odor

Frekote55-NCis a semi-

permanent release polymer

designed to provide multiple

release for most moldingprocesses with no contamin-

ating transfer. Apply 3 to 6

coats to clean mold surfaces by

wiping, brushing or spraying a

thin continuous wet film. Allow

5 minutes between coats to dry.

Curing of the final coat takes 30

minutes at room temperature and

can be shortened by heating the

mold for 5 minutes at 212F to

302F (100C to 150C).

Also available in wipes.

YOUR APPLICATION

SUBSTRATE

PRODUCT TYPE

APPLICATION

FREKOTEBRAND

SEALER*

FREKOTEBRAND

SOLUTION


Rotational / Plastic Molding

FrekoteAqualine

Rotoleaseu

No mold build-up


FrekoteAqualineRotoleaseis

a water-based, semi-permanent

release agent formulated for a

multiple release system whenused with rotationally molded

resins. When applied correctly,

this product offers no mold build-

up, room temperature application,

no contaminating transfer, and

high thermal stability. When

FrekoteRotoleaseis applied

at room temperature, the mold

surface should be post-cured

at 149F (65C). If molds are

>104F (40C), apply a minimum

of three coats, allowing each to

dry before subsequent coats

are applied.

FrekoteAqualine

Rotoleaseu

No mold build-up













surface should be post cured





are applied.

Solvent-based Solvent-basedWater-based

Polyamide (PA / Nylon) Polyethylene (PE)

Aqualine

Rotolease

Description: Release Agent Release Agent Release Agent Release Agent

Appearance: White emulsion Clear liquid White emulsion Clear liquid

Application 140F to 399F 59F to 140F 140F to 399F 59F to 140FTemperature: (60C to 204C) (15C to 60C) (60C to 204C) (15C to 60C)

Cure Time Between 10 minutes 5 minutes 10 minutes 5 to 10 minutesCoats at 70F (21C):

Final Cure Time at 5 minutes @ 302C (150F) 30 minutes 5 minutes @ 302C (150F) 5 to 10 minutesRoom Temperature: 15 minutes @ 248C (120F) 15 minutes @ 248C (120F)

35 minutes @ 149C (65F) 35 minutes @ 149C (65F)

Final Cure Time 5 minutes N/Aat 212F (100C):

Thermal Stability: up to 750F (400C) up to 752F (400C) up to 750F (400C) up to 752F (400C)

RS-100 B-15RS-100

Low TemperatureHigh Temperature Low TemperatureHigh Temperature


9/18

770-NC

Frekote770-NC

Fast room temperature cure



Frekote770-NCis a versatile,

semi-permanent release agent

which provides high slip where

mold geometry problems areencountered. It cures rapidly at

room temperature to give a high

gloss finish to molded parts.

Apply to clean mold surfaces by

spraying, brushing or wiping with

a clean, lint-free cotton cloth.

Apply up to 4 coats, allowing 5

to 10 minutes between coats.



Aqualine

Rotolease

Release Agent Release Agent

White emulsion Clear liquid

140F to 399F 59F to 140F(60C to 204C) (15C to 60C)

10 minutes 5 to 10 minutes

5 minutes @ 302C (150F) 5 minutes15 minutes @ 248C (120F35 minutes @ 149C (65F)

N/A

up to 750F (400C) up to 752F (400C)

FrekoteAqualine

Rotoleaseu

No mold build-up













surface should be post cured





are applied.

Solvent-basedWater-based

B-15RS-100

Low TemperatureHigh Temperature

Polypropylene (PP) Helpful Hints

FrekoteB-15Mold Sealer is

mostly used for metal and

epoxy molds.


Aqualineproducts.





u Rotoleaseis recommended

for rotational molding

applications.


10/188


Rubber Industry

*Refer to page 12 for more information on Sealers and Cleaners. Not Applicable

General Rubber Goods Technical Rubber (i.e. Neoprene, Nitrile)

Highly FilledElastomers

High Slip

Water-based

800-NC AqualineR-110AqualineR-150or

AqualineR-180AqualineR-220 AqualineR-180

PRODUCTDESCRIPTION

Frekote

AqualineR-180

Fast curing

High slip

Minimum reject rates

FrekoteAqualineR-180


agent, which provides

ecellent slip properties.

Recommended for the

most difficult moldingapplications, especially

for highly abrasive

compounds. Apply by

spraying to clean molds

pre-heated to 140F

(60C). For warm molds,

140F to 248F (60C to

120C), a minimum of

4 coats should be applied.

For hot 248F to 401F

(120C to 205C), new

or porous molds, apply a

minimum of 6 coats. Allow

curing prior to production.

FrekoteR-150or Aqualine

R-180

Fast curing

High slip



and FrekoteAqualine

R-180are both water-

based release agents

which provide ecellent slipproperties. Recommended

for the most difficult

molding applications,

especially for highly

abrasive compounds. Apply

by spraying to clean molds,

pre-heated to 140F

(60C). For warm molds

140C to 248F (60C to

120C), a minimum of 4

coats should be applied.

For hot 248F to 401F

(120C to 205C), new




Frekote800-NC

No chlorinated solvents

Maximum mold usage

Reduced reject rates

Frekote800-NCis a


interface for molding

rubber compounds.

The multiple release,

non-migratory system

bonds to the mold surface

to form micro-thin

coatings. Spray apply

3 to 4 light, smooth

uniform coats to clean

mold surfaces. Use only a

dry air source and ensure

a continuous smooth wet

film is achieved. Allow film

to dry and cure prior to

commencing molding.


Fast curing

Excellent slip

Releases most

compounds



agent. It offers ecellent

release and slip properties

and is recommended for

the most difficult molding

applications, especially for

high aspect ratio parts.

Apply by spraying to

clean molds pre-heated to

140F (60C). For warm

molds, 140F to 248F

(60C to 120C),

a minimum of 4 coats

should be applied. For hot

248F to 401F (120C

to 205C), new or porous

molds, apply a minimum

of 6 coats. Allow curing

prior to production.


Appearance: Clear liquid White emulsion White emulsion White emulsion White emulsion

Application 68F to 275F 140F to 401F 140F to 401F 140F to 401F 140F to 401FTemperature: (20C to 135C) (60C to 205C) (60C to 205C) (60C to 205C) (60C to 205C)

Final Cure Time 15 minutes 30 minutes 30 minutes 25 minutes 30 minutesat 140F (60C):

Final Cure Time N/A 4 minutes 4 minutes 4 minutes 4 minutesat 302F (150C):


YOUR APPLICATION

SUBSTRATE

PRODUCT TYPE

APPLICATION

FREKOTEBRAND

SEALER*

FREKOTEBRAND

SOLUTION

RS-100 RS-100

Frekote

AqualineR-110

Fast curing

No transfer



is a semi-permanent

water-based release agent

which provides maimum

release performance with

high slip properties. Applyby spraying to clean molds,

pre-heated to

140F


140F to 248F (60C to

120C), a minimum of


For hot (120C to 205C),

new or porous molds,

apply a minimum of 6

coats. Allow curing prior

to production.

RS-100

High TemperatureApplication

Water-basedSolvent-based

RS-100


11/18


Silicone ElastomerRubber-to-Metal Bonding

Highly FilledElastomers

Ready to Use

Solvent-based Water-basedWater-based

AqualineR-220 AqualineR-120 HMTor HMT-2 S-50

FrekoteS-50

Instant cure at

elevated temperatures

Excellent slip

Maximum multiple

releases

FrekoteS-50is a unique


which cures rapidly at

elevated temperatures.

It offers ecellent slip

properties and is suitable

for the most demanding

silicone rubber molding

applications. Apply to

clean mold surfaces by

spraying and ensure a

dry air source or airless

spray system. Initially, 2

to 3 coats of full strength

FrekoteS-50should

be applied to condition

the mold. Touch-up coats

should only be applied to

areas where poorer

release is noticed.

Frekote

AqualineR-220

Fast curing

Excellent slip

Releases most

compounds



agent. It offers ecellent

release and slip properties

and is recommended forthe most difficult molding

applications, especially

for high aspect ratio parts.

Apply by spraying to

clean molds pre-heated

to 140F (60C). For

warm molds, 140F to

248F (60C to 120C),

a minimum of 4 coats

should be applied. For hot

(120C to 205C), new




Frekote

AqualineR-120

Fast curing

No transfer



is a semi-permanent


which provides maimum

release performance with

high slip properties. Applyby spraying to clean molds,

pre-heated to140F


140F to 248F (60C to

120C), a minimum of


For hot (120C to 205C),

new or porous molds,

apply a minimum of 6

coats. Allow curing prior

to production.

FrekoteHMT

or HMT-2

Multiple releases



FrekoteHMTand

FrekoteHMT-2are both

ecellent solvent-based

release products designed

for multiple release

applications to hot molds140F (60C). Frekote

HMT-2is less moisture

sensitive than Frekote

HMT. Brush or spray apply

(ensure dry air source) 4 to

6 wet film coatings to clean

mold surfaces. Allow a few

minutes between coats for

solvent evaporation. Cure

is completed during solvent

evaporation. Molding can

commence immediately.


White emulsion White emulsion Clear liquid Yellowish liquid

140F to 401F 140F to 401F 140F to 374F 221F to 401F(60C to 205C) (60C to 205C) (60C to 190C (105C to 205C)

25 minutes 30 minutes 5 minutes N/A

4 minutes 4 minutes 1 minute Instantly


RS-100 RS-100

Helpful Hints





Aqualineproducts.

Frekote R-110, R-120, R-220,

S-10WBavailable as aerosol.

FrekoteHMT-2, 770, 800,

810solvent-based available

as aerosol.



12/18


13/18


Urethanes

Solvent-based Solvent-based

Rimlease 8AC-4368 LIFFTor LIFFT-IEXITTor EXITT-I

Frekote

Rimlease 8

Semi-gloss finish

Excellent slip

Minimal transfer

FrekoteRimlease 8

was specifically formulated

for use as a release

interface for RIM and R/RIM

polyurethane processes.FrekoteRimlease 8

offers a high slip, semi-

gloss finish and transfers

to the part slightly, but

can be easily cleaned

using warm water prior to

painting or any other

post-molding process.

Frekote

AC-4368

Excellent slip

Multi-purpose release

FrekoteAC-4368is an

all-purpose, silicone based

release agent. This product

contains a special lubricant

which provides optimum

release along with surfaceconditioning on any

metal or plastic mold.

FrekoteAC-4368works

equally well releasing

epoies, polyurethanes,

and polyesters in room

temperature and

elevated cure systems.

High SlipReaction Injection

MoldingHIgh Gloss Semi-Gloss, Easy Clean

FrekoteEXITT FrekoteEXITT-I

Aerosol Non-aerosol liquid

Silicone based Silicone based

High gloss finish High gloss finish

FrekoteEXITTand FrekoteExITT-Iare sacrificial

mold releases, developed specifically for urethane

elastomer systems. They give a high gloss finish with

a precise retention of the mold detail and no build-up.

These products will also release urethane foams, organic

rubber compounds, and most specialty molding resins,

but are not recommended where parts are to be painted,

bonded, or stained. Ideally applied at room temperature.

Once the solvents have flashed, these coatings are stable

up to 482F (250C).

FrekoteLIFFT FrekoteLIFFT-I

Aerosol Non-aerosol liquid

Silicone based Silicone based

High gloss finish High gloss finish

FrekoteLIFFTand FrekoteLIFFT-Iprovide a semi-

gloss finish on molds and allow for easy part clean-up.

These products were developed for use with urethane

foams and cast elastomers, and are not recommended for

use with parts that need to be painted or bonded.

Release Agents Release Agents Release Agents Release Agent

Clear liquid Clear liquid Clear liquid Clear liquid

68F to 140F 68F to 140F 68F to 140F 68F to 140F(20C to 60C) (20C to 60C) (20C to 60C) (20C to 60C)

Solvent Evaporation Solvent Evaporation Solvent Evaporation Solvent Evaporation(5 to 10 minutes) (up to 60 seconds) (up to 60 seconds) (up to 60 seconds)

Solvent Evaporation Solvent Evaporation Solvent Evaporation Solvent Evaporation(5 to 10 minutes) (up to 60 seconds) (up to 60 seconds) (up to 60 seconds)

N/A N/A N/A N/A



14/1812

YOUR APPLICATION

PRODUCT TYPE

SUBSTRATE

APPLICATION

REQUIREMENT

FREKOTEBRAND

SOLUTION

Frekote

Sealers and Cleaners,and Specialty Products

Not Applicable

Sealers and Cleaners

Metal MoldsPolyester, Epoxy, and

Composite Molds

Solvent-based Water-based

B-15Aqualine

RS-100FMS-100 PMC 915WB

PRODUCTDESCRIPTION

FrekotePMC

Easy to use

Eliminates contaminants

Enhances release

effectiveness

FrekotePMCis a special

blend of solvents that

dissolves and removes

wa from composite molds

without dulling the surface.

Ecellent for epoy and

metal mold surfaces as well

as brushes and equipment.

Apply FrekotePMCto

mold surfaces with a clean,

cotton cloth. Wa (or other

surface contamination)

will immediately begin to

dissolve and should be

removed from the surface

with a second clean cloth

while the wa is still

dissolved in the

FrekotePMC.

Frekote915WB

High gloss finish


Fast curing/

easy application

Frekote915WBis a

water-based cleaner,

developed for removing

residue from mold

surfaces. The high grade

surfactants and emulsifiers,

along with the combination

of fine abrasives, give

ecellent results without

dulling the mold surface.

This product is wiped on

and allowed to haze dry,

much like a conventional

wa, then buffed out to a

high gloss finish. Frekote

915WBis designed to

be applied and buffed at

room temperature, but the

temperature should not

eceed 105F (40C).

FrekoteB-15

Easy to apply

Seals mold porosity


FrekoteB-15mold sealer

is formulated to seal mold

micro-porosity and light

surface scratches. Used

in conjunction with other

Frekoteproducts, Frekote

B-15provides an ecellent

base coat, enhancing the

release advantages offered.

Apply light uniform coats

to clean mold surfaces by

spraying, brushing, dipping,

or wiping with a clean,

lint-free cotton cloth.

Apply a minimum of 2

coats, allowing 30 minutes

between coats. The final

coating will cure within 24

hours at room temperature.

Frekote

FMS-100

Easy to use

High gloss finish

Fast curing

FrekoteFMS-100is a

proprietary solvent-based,

high performance sealer.

It is formulated to use on

FRP, epoy, and othercomposite mold surfaces.

FrekoteFMS-100

can be applied at room

temperature, and cures

within 30 minutes of

application.

Description: Mold Sealer Mold Sealer Mold Sealer Mold Cleaner Mold Cleaner

Appearance: Clear liquid Clear liquid Clear liquid Clear liquid Beige, pasty liquid

Application 59F to 140F 199F to 401F 55F to 105F 68F to 86F 68F to 104F

Temperature: (15C to 60C) (93C to 205C) (13C to 41C) (20C to 30C) (20C to 40C)

Cure Time Between 30 minutes 15 minutes 15 minutes N/A N/A

Coats at 70F (21C):

Final Cure Time 24 hours

at 70F (21C): [60 min. at 20 minutes 20 minutes N/A N/A

212F (100C)]

Thermal Stability: up to 750F (400C) up to 698F (370C) up to 750F (400C) N/A N/A

Frekote

RS-100

Water-based product

Seals mold porosity


FrekoteRS-100is a

water-based sealer used to

seal micro-porosity in steel,

and chrome plated molds.

Frekote

RS-100

providesan ecellent base coat that

significantly increases the

number of releases.

Metal Molds

Water-based

CleanersSealers

Polyester, Composite

and Fiberglass Molds

Polyester, Epoxy, and

Metal Molds

Solvent-basedSolvent-based


15/18


Cleaner

Mold ReleaseSemi-Permanent Release

Specialty Products

Polyester, Composite

and Fiberglass MoldsSand Casting Organic Rubber Highly Filled Polymer Cast Urethane Polyurethane

Solvent-based Water-based Solvent-based Solvent-based Water-based100% Solids

CMR Rel-Eaze RC-321 EFR CUR PUR-100

Frekote

Rel-Eaze

Utilized in sand

core release

Cold box applications

Multiple releases

FrekoteRel-Eazeis

a high performance

product developed for

releasing sand cores usedin foundry operations. It

can be applied at room

temperature. The product

offers multiple releases

of sand cores and sand

molds.

FrekoteRC-321

Fast curing

No contaminating

transfer

Dilutable (3:1)

Freeze/thaw stable

FrekoteRC-321

is a water dilutable

concentrate that provides

a durable release film

for most rubber molding

applications. Frekote

RC-321chemically bonds

to the mold surface to

provide a non-transferring

film capable of releasing

all natural and synthetic

polymers (ecept silicone

elastomers). This product

cures in 5 minutes at

300F (149C), provides

minimal mold build-up,

and does not transfer to

the molded parts.

FrekoteEFR

Fast curing

Easy application

Seals porous flanges

FrekoteEFRis designed

specifically as a semi-

permanent, polymeric

release agent for flange

sealing on composite

molds. FrekoteEFR

chemically bonds to the

mold surface and is ideal

for use with highly abrasive

processes, such as polymer

concrete molding.

FrekoteCUR

Fast cure

No transfer


Multiple releases

FrekoteCURwas

formulated to form a semi-

permanent release coating

on the mold surface for

rigid, cast polyurethane

products. FrekoteCUR

was designed to be applied

to mold surfaces at 68F

to 302F (20C to 150C).

The multiple release,

non-transferring system

chemically bonds to the

mold surface to form a

micro-thin chemically

resistant coating. Cures

very rapidly on the mold

surface, has minimal mold

build-up, and high thermal

and chemical stability.

Frekote

PUR-100

Non-toxic, water-based

system

Freeze-thaw stable

Multiple releases

Parts can be painted

after molding without

preparation

Frekote

PUR-100

is a proprietary, water-

based emulsion developed

for releasing rigid, high-

density polyurethane foam

and cast polyurethane

parts. This unique

formulation is capable of

multiple releases from a

single application. Parts

molded with Frekote

PUR-100can be

painted without any

additional preparation.

FrekoteCMR

Easy application

Fast curing

High gloss

No touch-up needed

after cleaning

FrekoteCMRis a

unique polymer release

agent containing a

special blend of resins

and cleaning solvents

designed to dissolve

and remove polymer,

composite, and other

residues from polyester

molds without dulling the

surface. FrekoteCMRis

highly recommended for

cleaning polyester mold

surfaces with mold build-

up resulting from repeated

releases using Frekote

WOLO. Additional

releases can be obtained

after cleaning the mold

surface without touching

up with a traditional mold

release agent.

Cleaner / Mold Release Release Agent Release Agent Release Agent Cleaner / Mold Release Release Agent

Clear liquid Clear Liquid White emulsion Clear liquid Clear liquid Milky, white emulsion

55F to 105F 55F to 302F 140F to 400 55F to 109F 55F to 105F Above

(13C to 41C) (13C to 105C) (60C to 205C) (13C to 43C) (13C to 41C) 120F (48C)

N/A N/A Liquid Evaporation 5 minutes 5 minutes Liquid Evaporation

[Instant at 302F (150C)]

5 min. at 302F (150C) 5 min. at 302F

15 minutes N/A 10 min. 212F (100C) 15 minutes 15 minutes 10 min. 212F (100C)

30 min. at 140F (60C) 30 min. at 140F (60C)

up to 750F (400C) up to 750F (400C) up to 600F (315C) up to 750F (400C) up to 750F (400C) up to 600F (315C)

Cleaner


16/1814

FREKOTE

BRANDMOLD RELEASE AGENTS

Epoxy (Non Gel-Coat)

Polyester Gel-Coat Glossy u u u

Polyester Gel-Coat Matte u u

Polyester Gel-Coat / Resin Low Shrink u u u u u

Polyamide (PA / Nylon) u u u u

Polyester (Non Gel-Coat) u u u u u u

Polyethylene (PE) u u u u u

Polypropylene (PP) u u u u u

Vinyl Ester u u u u

Butyl

EPDM u

HNBR Natural

Neoprene u u u

Nitrile u u u

Silicone u u

Thermoplastic Urethane (TPU)

Vam ac

Viton u u u

Cast Polymer / Solid Surface u u u u u u u

Compression / Transfer / Vacuum Bagging

Filament Winding u

Hand Lay up / Spray up u u u u u u u

Injection Molding u u

Rotational Molding

Rubber-to-Metal Bonding u u u

Tire Treads u u

Sand Casting

Highly Recommended u Recommended

44-NC

55-NC

700-N

C

770-N

C

800-N

C

810-N

C

C-200

C-600

FRP-N

C

HMT

HMT-2

R-110

R-120

R-150

R-180

R-220

S-50

WOLO

WOLO-HL

SOLO

FREWA

X

Problem Cause SolutionComplete failure to obtain release Insufficiently cleaned mold surface has prevented Frekote

from bonding to the moldStrip out part; thoroughly clean mold and reapply Frekote

Improperly cured Frekotefilm Ensure that Frekoteis fully cured before molding

Precipitated and thus ineffective FrekoteEamine Frekote, if separation is present, replace with fresh material;

clean mold and reapply

Poor release accompanied by small particles of molding

material left on mold surface Micro-porosity present in moldThoroughly clean mold and apply a Frekotemold sealer;

reapply Frekotetop coats

Poor release accompanied by white patches on partsInsufficiently cleaned mold surface that prevents Frekote

from bonding properly, resulting in transfer to partsThoroughly clean mold and reapply Frekote

Poor release accompanied by discolored blemishes

on parts

Solvent-based Frekotecontaminated by use of synthetic

application cloths and contaminants applied to tool surface

Thoroughly clean mold and reapply Frekote, ensuring

the use of non-synthetic application cloths

Poor release in high-draft areas Lack of slip due to mold geometry to difficult high-draft areasApply one or two etra coats of Frekoteor

touch-up coats with FrekoteWOLO-HS

Inability to achieve multiple releaseUnconditioned mold surface

Reapply Frekotefrequently for initial production shift;

thereafter gradually decrease the frequency of application

Separated and thus ineffective Frekote Eamine Frekote, if separation is present, use fresh material

Good release but build-up of Frekoteon mold surface Over application of Frekote Thoroughly clean mold and reduce amount of Frekoteapplied

Good release but parts exhibit white blemishes Ecessive Frekoteapplied to mold, resulting in transfer to parts Thoroughly clean mold and reduce amount of Frekoteapplied

TROUBLESHOOTING GUIDE

MATERIALS APPLICATION GUIDE

POLYMER

COMPOUND

PROCESS

Frekote

Product Information

For technical product assistance, call 1-800-562-8483 in the U.S. or 1-800-263-5043 in Canada.

REL-

EAZE


17/18

Ordering Information / Index


FREKOTE

BRAND PRODUCT

ITEM

NUMBERCONTAINER SIZE

PIECES

PER CASEPAGE

44-NC

83430 16 fl. oz. can (1 pint) 4 2, 5

83434 1 gallon can 4 2, 5

83433 5 gallon pail 1 2, 5

83432 55 gallon drum 1 2, 5

44-NCWipes 987545 1 case (20 packs w/10 wipes/pack) 200 2, 5

48-NC

83435 16 fl. oz. can (1 pint) 4 Web*

83438 1 gallon can 4 Web*83437 5 gallon pail 1 Web*

55-NC

83444 9.6 oz. net wt. aerosol 12 2, 5, 6

83440 16 fl. oz. can (1 pint) 4 2, 5, 6

83443 1 gallon can 4 2, 5, 6

83442 5 gallon pail 1 2, 5, 6

83441 55 gallon drum 1 2, 5, 6

55-NCWipes 41694 1 case (20 packs w/10 wipes/pack) 200 2, 5, 6

700-NC

38428 10.5 oz. net wt. aerosol 12 2

38424 16 fl. oz. can (1 pint) 4 2

38425 1 gallon can 4 2

38426 5 gallon pail 1 2

38427 55 gallon drum 1 2

710-LV41345 1 gallon can 4 2


710-LVWipes 1053401 1 case (20 packs w/10 wipes/pack) 200 2

710-NC38429 1 gallon can 4 Web*

38430 5 gallon pail 1 Web*

38431 55 gallon drum 1 Web*

720-NC 38422 16 fl. oz. can (1 pint) 4 338423 1 gallon can 4 3

770-NC

83469 9.6 oz. net wt. aerosol 12 2, 5, 6, 7

83465 16 fl. oz. can (1 pint) 4 2, 5, 6, 7

83468 1 gallon can 4 2, 5, 6, 7

83467 5 gallon pail 1 2, 5, 6, 7

83466 55 gallon drum 1 2, 5, 6, 7

800-NC83474 10.7 oz. net wt. aerosol 12 8



810-NC 83479 10.3 oz. net wt. aerosol 12 Web*

815-NC83483 1 gallon can 4 Web*



EFR38432 16 fl. oz. can (1 pint) 4 13

38434 5 gallon can 1 13

FRP-NC

38416 16 fl. oz. can (1 pint) 4 4




PUR-NC83570 1 gallon can 4 Web*


CUR83508 16 fl. oz. can (1 pint) 4 13

83510 1 gallon can 4 13


SOLO

38406 16 fl. oz. can (1 pint) 4 4




WOLO83631 16 fl. oz. can (1 pint) 4 4



WOLO-HS967328 1 gallon can 4 Web*



WOLO-LV40029 1 gallon can 4 Web*


HMT83540 1 gallon can 4 9



WOLO HL1102837 1 gallon can 1 5

1102839 5 gallon container 1 5

1104253 55 gallon drum 1 5

HMT-2

38439 9.7 oz. net wt. aerosol can 4 9

38435 16 fl. oz. can (1 pint) 4 9




B-1583493 16 fl. oz. can (1 pint) 4 12

83496 1 gallon can 4 12


FMS

38412 16 fl. oz. can (1 pint) 4 Web*

38413 1 gallon can 4 Web*



FMS-100

1102885 1 pint 12

1102884 1 gallon can 12

1102886 5 gallon container 12

CMR 40613 1 gallon can 4 13

FREKOTE

BRAND PRODUCT

ITEM

NUMBERCONTAINER SIZE

PIECES

PER CASEPAGE

AC-4368


83486 16 fl. oz. can (1 pint) 4 11

83489 1 gallon can 4 11



1711 83426 9.2 oz. net wt. aerosol 12 10

1711-I83417 1 gallon can 4 10



EXITT 83511 9.5 oz. net wt. aerosol 12 3, 11

EXITT-I83516 16 fl. oz. can (1 pint) 4 11



LIFFT 83551 9.5 oz. net wt. aerosol 12 11

LIFFT-I83557 1 gallon can 4 11



RIMLEASE 8 83610 55 gallon drum 1 11

FREWAX38410 16 fl. oz. can (1 pint) 4 4


915WB 40614 1 liter can 10 12

PMC

83559 16 fl. oz. can (1 pint) 4 12

83562 1 gallon can 4 12

83561 5 gallon pail 1 1283560 55 gallon drum 1 12

AqualinePUR-10038172 1 gallon can 4 13



AqualineR-10083572 5 gallon pail 1 Web*


AqualineR-110





AqualineR-120





AqualineR-15083590 1 gallon can 4 8



AqualineR-18036751 1 gallon can 4 8



AqualineR-22041731 5 gallon pail 1 8, 9

41730 55 gallon drum 1 8, 9

AqualineC-20083503 1 gallon can 4 3


AqualineC-21083505 5 gallon pail 1 Web*


AqualineC-6001102213 1 gallon container 1 3


1102215 55 gallon dum 1 3

AqualineRC-32183606 1 gallon can 4 13



AqualineRotolease36750 1 gallon can 4 6, 7

36749 5 gallon pail 1 6, 7

RS-1001301928 1 gallon can 1 12

1301929 5 gallon pail 1 12

EXITT-EM83514 5 gallon pail 1 10


145083412 5 gallon pail 1 10


S-50

37086 12.8 oz. net wt. aerosol 12 9, 10

36529 1 gallon can 4 9, 10

36530 5 gallon pail 1 9, 10

36534 55 gallon drum 1 9, 10

Rel-Eaze



1330951 55 gallon contaner 1 13

1276166 250 gallon tote 1 13

SOLVENT-BASED,SACRIFICIALPRODUCTS

CLEANERS

WATER-BASED,SEMI-PERMANENTPRODUCTSANDSEALERS

WATER-BASED,

SACRIFICIALPRODUCTS

SOLVENT-BASED,SEMI-PE

RMANENTPRODUCTSANDSEALERS

* Visit www.frekote.com for more information on these products.


18/18

Henkel Your partner worldwide

Except as otherwise noted, all marks used in this publication are trademarks and registered trademarks of Henkel Corporation or its affiliates in the U.S. and elsew

= registered in the U.S. Patent and Trademark Office. Henkel Corporation, 2009. All r ights reserved. 5837 / LT-4831 (10/2009)

Henkel Corporation

Engineering Adhesives

One Henkel Way

Rocky Hill, CT 06067

U.S.A.

www.henkelna.com

Visit the web for immediate access to:

Distributor Information

Material Safety Data Sheets

Technical Data Sheets

Product Literature

For technical product assistance, call:

+1-800-562-8483 in the U.S.,

+1-800-263-5043 in Canada,

+1-52-55-3300-3669 in Mexico.

USA

Henkel CorporationEngineering AdhesivesOne Henkel Way

Rocky Hill, Connecticut 060671.800.562.8483www.frekote.comwww.henkelna.comTel: +1.860.571.5100Fax: +1.860.571.5465

CanadaHenkel Canada CorporationEngineering Adhesives2225 Meadowpine Blvd.Mississauga, Ontario L5N 7P2Tel: 1.800.263.5043 (within Canada)Tel: +1.905.814.6511Fax:+1.905.814.5391

MexicoHenkel Capital, S.A. de C.V.Blvd. Magnocentro No. 8Piso 2 Interlomas

52760, HuixquilucanEdo. de MxicoTel: +52.55.3300.3664Fax: +52.55.3300.3019

South AmericaHenkel Ltda.Rua Karl Huller, 136 Jd.Canhema 09941-410Diadema/SP, BrazilTel: 0800.12.23.34 (within Brazil)Tel: +55.11.3205.8955Fax: +55.11.3205.8887

Headquarters Locations

Evr Frekote Mold Release Brochure

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