EUREKA Umbrella CARE Electronics CARE Electronics.
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Transcript of EUREKA Umbrella CARE Electronics CARE Electronics.
EUREKA UmbrellaCARE Electronics
CARE ElectronicsCARE Electronics((CComprehensive omprehensive AApproach for the pproach for the RRecycling and ecycling and EEco-efficiency of co-efficiency of
ElectronicsElectronics))
CARE Electronics is an umbrella project within the EUREKA framework
CARE Electronics has positioned itself as the independent, industrial, environmental R&D network of the electronics and recycling industry in Europe
more than 60 members in Europe (and US)e.g. 3M, Apple, IBM, ICL, Matsushita, Motorola, NOKIA, Philips, Siemens, Sony, ...
Bi-annual International Symposium, Brokerage Event and Environmental Exhibition CARE INNOVATION
EUREKA UmbrellaCARE Electronics
CARE Electronics forecasts products, technologies, services & societal
expectations identifies & researches strategic issues provides a platform for dialogue with government, business,
academia & society. initiates and supports a series of projects which deliver
sustainable solutions.
CARE ElectronicsCARE Electronics
CARE Electronics is a strategic initiative to understand the international & national implications of sustainability for the electr(on)ics industry in the future. CARE Electronics is an independent, industrial R&D network with members from large & small companies & research organisations.
EUREKA UmbrellaCARE Electronics
Strategic CARE projectStrategic CARE projectSCARESCARE! 2009! 2009
Strategic CARE projectStrategic CARE projectSCARESCARE! 2009! 2009
EUREKA UmbrellaCARE Electronics
Requirements Strategic ProjectRequirements Strategic Project
strategic topic which affects whole Europe (EEE, IPP, WEEE, RoHS, ...),
strong industrial participation (including large as well as small and medium sized companies),
partners from Central and Eastern Europe.
EUREKA UmbrellaCARE Electronics
Closing the LoopClosing the Loop
• Reduce material to landfill
• Reduce hazardous substances
• Reduce resource dependency
• Use secondary materials
EUREKA UmbrellaCARE Electronics
Roles and ResponsibilitiesRoles and Responsibilities
Production
RetailerManufacturer
product repair & refurbish & reuse
Distribution
User
Municipality
Component supplier
Recycler
Disassembly/ sorting
Component reuse
Materialsupplier
Component Production
Raw materialprocessing
recycledmaterialprocessing
Take back/ Collection/ sorting
assembly sales
Eco-design
End-of life management
use
EUREKA UmbrellaCARE Electronics
Strategic CARE project - Strategic CARE project - SCARESCARE
Innovative Product/System Design
New ProductionTechnologies
Use Phase -Consumer Behaviour
End of lifeManagement
Information Management
Education and Training
Financial and Economical Impacts
EUREKA UmbrellaCARE Electronics
EUREKA Country ContributionEUREKA Country Contribution
Austria Belgium Czech Republic Denmark European Union France Germany Greece Hungary
Ireland Italy Norway Poland Spain Sweden Switzerland The Netherlands United Kingdom
EUREKA UmbrellaCARE Electronics
SCARE FinancesSCARE Finances
Overall Costs: 100+ MEURO (5 years)
Innovative Product/System Design 35% New Production Technologies 15% Use Phase (Consumer Behaviour) 2% End of Life Management 30%
Information Management 8% Education & Training 5% Financial & Economical Impacts 5%
EUREKA UmbrellaCARE Electronics
SCARE SummarySCARE Summary
Co-ordination of existing projects and networks by providing a „one stop shop“ for information on research and development projects in order to avoid duplication
initiating research projects among various partners as wells as initiating real pilot applications
transferring eco-efficient technologies from large enterprises within the EU to European SMEs as well as to organisations in Central and Eastern European Countries
> 80 partner from 18 countries, 5 years, 100+ million EURO
Participation in new projects still possible
EUREKA UmbrellaCARE Electronics
Re-use of products and Re-use of products and components in components in
IT equipmentIT equipment
EUREKA UmbrellaCARE Electronics
EOL - ServicesEOL - Services
1) Re-use of whole products
2) Re-use of subassemblies and components
3) Material recycling
5) Incineration
6) Disposal as waste
Highest Level
Lowest Level
ReUse EOL-Services Collection/Transportation Testing and Sorting Data erasure and cleaning Resale of working units Manual and automated
disassembling Resale of subassemblies
and components
EOL-Possibilities
EUREKA UmbrellaCARE Electronics
Asset Management of IT Asset Management of IT equipmentequipment
Sources: obsolete equipment excess equipment
Collection in co-operation with leading logistics companies certified according ISO 9001 and 9002
standards rich experience on national as well as on
international levels highest level of quality Products have to be handled with care during
collection and transportation
EUREKA UmbrellaCARE Electronics
Secure erasure of all data and software Testing of all components for necessary
repairs or upgrades Cleaning Re-marketing of re-usable products
second hand markets co-operation with companies world-wide
working in asset management of electr(on)ic products and components
Asset Management of IT Asset Management of IT equipmentequipment
EUREKA UmbrellaCARE Electronics
Products that cannot be re-used as whole: disassembling into parts and components re-marketing of subassemblies and components
Asset Management of IT Asset Management of IT equipmentequipment
Key points: process of high quality and innovation best environmental standards security of data extraction of maximum value from
obsolete/excess equipment
EUREKA UmbrellaCARE Electronics
Chip recovery technologies until Chip recovery technologies until nownow
manual process tools:
tongs tweezers screwdrivers
de-soldering tools: hot plates heat guns soldering irons ovens
EUREKA UmbrellaCARE Electronics
Problems of “conventional” Problems of “conventional” technologiestechnologies
Quality of the re-use components Heating of the chips (body & pins)
shortening of the remaining lifetime No constant quality
(manual process with different employees)
Small amounts of equal re-use components Quality/Efficiency of the process
dependent on the experience/knowledge of the employees
“Not enough” for High-End Applications
EUREKA UmbrellaCARE Electronics
High quality chip recoveryHigh quality chip recovery
Intelligent, semi-automatic disassembly cell for printed circuit boards recognition system laser desoldering station robot with special grippers
minimal thermal stress for the components extended life-time for re-use components
process guided by market information re-marketing via virtual market place
EUREKA UmbrellaCARE Electronics
TVTARGETEco-effizient treatment of
TV-sets and monitors in order to fulfil the recovery
targets of the European Directive
EUREKA UmbrellaCARE Electronics
BackgroundBackground Currently about 2 billion TV-sets in the world WEEE-Directive:
Recycling: minimum 70% of total weightRecovery: minimum 75% only possible by dismantling
TV-sets/computer monitors disassembled manually:
6-8 person-minutes to disassemble one TV-set4-6 person-minutes to disassemble one
monitor need for efficient technology
EUREKA UmbrellaCARE Electronics
Project GoalProject Goal
Development of economically feasible technology for the disassembling of TV-sets and monitors
Reduction of the disassembling time close to3 minutes per piece
Ability to disassemble all products of the group TV-sets and monitors
Identification of the producer - individual billing system
Possibility to generate spare parts
EUREKA UmbrellaCARE Electronics
Project topicsProject topics
Development of a methodology to identify and separately remove all
potentially hazardous substances for suitable treatment or pre-treatment of
CRTs that allows material streams open to novel applications to be obtained
for suitable treatment or pre-treatment of housings that provides material streams capable of later valorisation
EUREKA UmbrellaCARE Electronics
EUREKA Project PartnerEUREKA Project Partner
Philips (NL) Sony (DE) Mirec (ES) ReUse (AT) STENA Technoworld (SE) Indumetal Recycling (ES)
SAT (AT) Gaiker (ES) Robotiker (ES) Fraunhofer IML
(DE) Vienna University
of Technology (AT)
EUREKA UmbrellaCARE Electronics
ReLCD
Eco-efficient Recycling and Reuse ofLiquid Crystal Displays (LCDs)
EUREKA UmbrellaCARE Electronics
EOL-ManagementEOL-Management
Current Situation: Rate of separate collection very low Disassembling of LCDs and re-use of parts
and components is done very rarely too high costs for manual disassembling
Current Treatment of LCDs: Shredding Incineration Landfill
EUREKA UmbrellaCARE Electronics
EUREKA ProjectEUREKA Project
Technology for LCD Recycling Design of disassembly system Test of System(Prototype) LCD Test & Requalification Integration of re-usable LCDs into new
products / Repair Eco-efficient treatment of the
remaining materials
EUREKA UmbrellaCARE Electronics
PartnerPartner
Already committed:ActiveRecycling (UK), Electronics Display Recycling (AT), Innovative System Solutions (AT), SAT/VUT (AT), GAIKER (ES)
Looking for:SMEs (re)using LCDs in their products
Total Costs: 1,5 MEUR, Duration: 2 years
CRAFT, Deadline: February 2002
EUREKA UmbrellaCARE Electronics
GOING GREEEN - GOING GREEEN - CARE INNOVATION´2002CARE INNOVATION´2002
Co-operation of:
Europe Asia America
GOING GREEN - CARE INNOVATION´2002
November 25-28, 2002Austria Center Vienna
International Symposium International Brokerage Event
Environmental Exhibition Excursions
EUREKA UmbrellaCARE Electronics
Organized by:Organized by:International (S)CARE Electronics Officec/o Austrian Society for Systems Engineering and
AutomationBrunhildengasse 1A/5 A - 1150 ViennaTel: +43-1-7864603 Fax: +43-1-7864603-99Email: [email protected]: members.nextra.at/care_vision_2000
GOING GREEN - CARE INNOVATION´2002
November 25-28, 2002Austria Center Vienna