Estimating Labor Unit Data for Concrete Construction_tcm45-344396

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    Much has been said about concrete and its widerange of usage in the construction field, but all toolittle has been said of the cost of labor for the installa-tion of this important material. It is absurd simply to say that a unit or block of work is worth so many dollars be-cause it cost your company a certain price for the sametype of work on a previous project of the same nature.

    To the limited field of literat u re on the subject of la-bor units for the placement of concrete, a comprehe n-s i ve new book has been added: “E s t i m a t o r’s Ge n e ra lCo n s t ruction Manhour Ma n u a l ,” compiled by John S.Page, and published by the Gulf Publishing Company of Houston, Texas. It covers, among other things, the place-ment of concrete in va rious forms and under va ri o u sco n d i ti o n s. This compre hen s i ve information provi d e s

    an authori t at i ve source of data on labor units in man-hours that will prove valuable to the general constru c-tion contractor, as well as architectural, engineering andplant personnel concerned with construction labor cost.

     As an estimating tool there are two features which par-ticularly contribute to this book: (1) It covers practicall y every type of concrete construction that will be encoun-t ered on residential, commercial and industrial build-ing including form s, re i n f o rcing steel, and concre t eplacement. (2) Each table of manhour units contains ad-equate explanations of the specific operations covered.

    By special permission of the publishers, Co n c re t eCo n s t ruction is privileged to present a portion of the

    manhour unit data relating to its field.

    PRODUCTIVITY FACTORS

    To intelligently use the manhour unit data presentedin these tables, the user must give consideration to sev-eral factors that tend to affect the productive efficiency of his crews as compared to the productive efficiency of the crews upon whose efforts the table units are based.

    To assist the user in making these adjustments, the au-thor reports that the tables are based upon a productiv-ity efficiency rate of 70 percent, which he considers av-erage. As a guide to the basis he used in arriving at thispercentage, he classifies productivity efficiency into five

    ranges as follows:

    1. Very Low 10- 40%

    2. Low 41- 60%

    3. Average 61- 80%

    4. Very Good 81- 90%

    5. Excellent 91-100%

    Bef o re an overall productivity efficiency is obtained,the estimator must first arrive at estimates of six impor-tant production elements that will affect the efficiency of 

    the crews The six classifications of production elementsa re: general economy, project supervision, labor re l a-tions, job conditions, equipment conditions and weath-er conditions.

    Using the scale indicated by the five numbered rangesabove, the estimator evaluates each of the six factors inp e rcentages and obtains t he ave rage of these six per-centages in order to determine the ove rall pro ductivit y efficiency of his crews on the particular project underconsideration.

     As an example let us assume that the estimator ra t esthese six production elements as follows:

    1. General Econom y 75%

    2. Project Supervision 70%

    3. Labor Relations 65%

    4. Job Conditions 60%

    5. Equipment 70%

    6. Weather 50%

    Total 390%

    Since there are six elements involved, we must now di-vide the total percentage by the number of elements toar rive at an average percentage of productivit y: 390 per-cent 6 = 65 percent average productivity efficiency.

     As previously mentioned, the manhour tables arebased on an ave rage productivity efficiency of 70 per-cent; thus these units would have to be increased 5 per-

    cent above the tabulated values in order to be applicableto the project under consideration.

    EVALUATING THE DATA

    Instead of increasing each of the manhour units by 5percent and then multiplying by the hourly compositerate of the cre w, it is much simpler to increase the hourly composite pay rate of the crew by 5 percent (that is, mul-tiply it by 1.05) in order to obtain the adjusted rate, andthen to apply this figure directly to the various manhourunits which appear in the tables for a given operation.

    For example, let us assume that our considered pro-

     ject has a certain amount of form work and that we willneed four (4), eight-man crews and that only one gener-al foreman will be needed to head the four cre ws:

    General Carpenter Foreman $3.94 per hour

    Carpenter Foreman $3.69 per hour

    Journeyman Carpenter $3.44 per hour

    Laborer $1.95 per hour

    Truck Driver $2.03 per hourNote: General foreman and foreman are dea d w eightsince they do not work with their tools; however theymust be considered and charged to the compositecrews.

    ESTIMATING LABOR UNIT DATA 

    FOR CONCRETE CONSTRUCTION

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    Foot ing & Heavy Mat FormsMANHOURS PER SQUARE FOOT

    Footing form ma nhours are based onusing 2-inch by 12-inch material pro p-erly braced and anchored. If footing height is to be greater than one foot, addt we n t y- f i ve percent to manhours for

    each additional foot or fraction. Assume heavy mat forms to be made

    of 2-inch material at least 3 feet high. If mats are to be greater than 3 feet inheight, add 10 percent for each addi-tional foot or fraction.

    Manhours in all of these tables are forinitial set-up of one use. If forms are tobe re-used, eliminate manhours for fab-rication and apply Re-Use Factor man-hours on page 5.

    Manhours in these tables do not everinclude the placement or setting of an-chor bolts or miscellaneous embeddedsteel items. See re s p e c t i ve tables forthese charges.

    CREW FOR COMPOSITE RATE:

    One General Foreman 2 hours @ $3.94—$ 7.88

    One Foreman 8 hours @ $3.69—$ 29.52

    Five Carpenters 8 hours @ $3.44—$137.60

    Two Laborers 8 hours @ $1.95—$ 31.20

    One Truck Driver 4 hours @ $2.03—$ 8.12

    Total for 60 hours $214.32

    $214.32 60 = $3.572 co mpos ite ma nhour rateFor the project under consideration, with the produc-

    tivity efficiency rated a t 65 percent, the manhour ra t e would be evaluated by multiplying $3.572 by 1.05, whichequals $3.75: composite rate for 65 percent productivit y.

    Simply by multiplying the number of manhours esti-mated for a given block or item of work by the arrived atcomposite ra t e, a total estimated direct labor cost, indollar va l u e, can easily and accurately be obtained,

     whether it be now or ten years from now and for any ge-ographical location in the world.

    WHAT THE TABLES COVER

    The author of these manhour tables points out specif-ically what has been taken into account in determining these va l u e s. The user should study the notes that ac-company each table. Also, it is to be especially noted thatthe tables presented include allowances for labor in-vo l ved for handling, hauling and installing where ap-p lica bl e, but do not cover the cost of the materials andequipment itself; nor do they include any allowance for

    overhead cost or profit.

    The labor unit tables on this and the following pages a re reprinted from “Es t i m a t o r ’s Ge n e ral Construction Manhour Ta b l e s” copyrighted 1961 by Gulf Pu b l i s h g Compan y, Box 2608, Houston 1, Texas.

    Manhours

    Item Carpenter Laborer Truck TotalDriver

    Continuous Wall TypeFabricate .030 .008 – .038

    Erect .026 .008 .001 .035Strip & clean .008 .015 .001 .024

    Total .064 .031 .002 .097

    Spread TypeFabricate .038 .008 – .046Erect .029 .015 .001 .045Strip & clean .008 .015 .001 .024

    Total .075 .038 .002 .115

    Heavy Mat or Pile CapFabricate .035 .010 – .045Erect .054 .022 .001 .077

    Strip & clean .008 .023 .001 .032Total .097 .055 .002 .154

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    Manhours

    Item Carpenter Laborer Truck TotalDriver

    Grade BeamsFabricate .023 .008 – .031Erect .036 .011 .001 .048Strip & clean .008 .015 .001 .024

    Total .067 .034 .002 .103

    Foundation or Basement WallsFabricate .038 .007 – .040Erect .042 .011 .001 .054Strip & clean .007 .015 .001 .023

    Total .082 .033 .002 .117

    Tilt-Up WallsFabricate .030 .008 – .038Erect .026 .008 .001 .035Strip & clean .008 .015 .001 .024

    Total .064 .031 .002 .097

    Manhours

    Item Carpenter Laborer Truck TotalDriver

    Using 2”X4” Lumber ClampsFabricate .030 .008 – .038Erect .026 .008 .001 .035Strip & clean .008 .015 .001 .024

    Total .064 .031 .002 .097

    Using Metal ClampsFabricate .038 .008 – .046Erect .029 .015 .001 .045Strip & clean .008 .015 .001 .024

    Total .075 038 .002 .115

    Foundation, Tilt-Up Walls&Grade Beams

    MANHOURS PER SQUARE FOOTManhours are based on the use of ply-form material with studs and whalers of 2-inch material properly placed and the

    n e c e s s a ry holes drilled for form ties where required.

    Grade beam f o rm manhours are forside forms only, with the assumptionthat ground will form the bottom of beam.

    Tilt-up wall forms are based on being f a b ricated and placed on level accessi-ble location.

    Wood Pier FormsMANHOURS PER SQUARE FOOT

    Manhours are for the use of plywoodf a b ricated forms with 2-inch by 4-inch

     wood clamps or metal clamps as thecase may be and include all necessary 

    bracing and anchoring.

    Metal Wall Forms forCont inuous Foundat ionsMANHOURS PER SQUARE FOOT

    Manhours are based on the installationof prefabricated metal panel forms withthe necessary whalers, bracing and an-chors made of 2-inch materials.

    Re-use Factor for re-oiling of f orm sshould be applied for each re-use of forms.

    Manhours

    Item Carpenter Laborer Truck TotalDriver

    Foundation Walls to 8' High

    Erect & brace .053 .021 .002 .076Strip & clean .011 .023 .002 .036

    Total .064 .044 .004 .112

    Foundation Walls 8' to 12' High

    Erect & brace .051 .020 .002 .073Strip & clean .010 .022 .002 .034

    Total .061 .042 .004 .107

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    Manhours

    Item Carpenter Laborer Truck TotalDriver

    12" RoundFabricate & erect .050 .008 .001 .059Strip .008 .008 .001 .017

    Total .058 .016 .002 .076

    24" RoundFabricate & Erect .052 .008 .001 .061Strip .008 .008 .001 .017

    Total .060 .016 .002 .078

    30" RoundFabricate & Erect .054 .008 .001 .063Strip .008 .008 .001 .017

    Total .062 .016 .002 .080

    30" RoundFabricate & Erect .056 .008 .001 .065

    Strip .008 .008 .001 .017Total .064 .016 .002 .082

    Manhours

    Item Carpenter Laborer Truck TotalDriver

     Walls Ground to 8' HighErect & Brace .059 .023 .003 .085Strip & clean .012 .031 .003 .046

    Total .071 .054 .006 .131

     Walls 8' to 16' HighErect & Brace .066 .026 .003 .095Strip & clean .014 .035 .003 .052

    Total .080 .061 .006 .147

     Walls 16' to 20' HighErect & Brace .078 .031 .003 .112Strip & clean .017 .041 .003 .061

    Total .095 .072 .006 .173

    Fiber Tube Pier FormsMANHOURS PER LINEAR FOOT

    Manhour units cover the complete in-stallation of fiber tubing as listed, in-cluding the fabrication and installation

    of necessary 1- and 2-inch planking forbracing and anchoring and the stripping of all items after initial concrete set.

    Metal Wall Forms forContinuous Above Grade Walls

    MANHOURS PER SQUARE FOOTManhours are based on the installation

    of prefabricated metal panel forms withthe necessary whalers, bracing and an-chors made of 2-inch materials.

    Re-use Factor for re-oiling of form sshould be applied for each re-use of forms.

    Manhours in this and following tablesdo not include scaffolding allowance.

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    Continuous Wood Wall FormsMANHOURS PER SQUARE FOOT

    Manhours are based on the use of ply- wood panels with 2-inch studs and whalers properly placed and the neces-

    s a ry drilled holes for form ties as re-quired.If forms are to be re-used, eliminate

    fabrication manhours and apply Re-useFactor manhours.

    Re-Use FactorsRe-use factor manhours are average forthe minor replacement or repair of alltypes of wood forming.

    The manhours shown should be sub-stituted for the initial fabrication man-hours for all form work, in accordan c e with its estimated re-uses.

    If major repairs are re q u i red for re -use of form work, it should be charg edat initial fabrication cost for that partic-ular type of form work.

    FootingsMANHOURS PER CUBIC YARD

    Manhours include complete placementand vibration of concrete for the itemslisted.

    Manhours in this and following ta-bles do not include necessar y cra f ts t a n d - by time, fabrication of specialramps or finishing of concrete.

    Manhours

    Item Carpenter Laborer Total

    Repairs – First Re-use .01 .003 .013Repairs –Second Re-use .02 .004 .024Repairs – Third Re-use .03 .006 .036Repairs – Subsequent Re-uses .04 .007 .047

    Oiling after each use – .005 .005

    Manhours

    Item Laborer Carpenter Oper. Oiler TotalEngr.

    Continuous Wall TypeChute .46 .03 – – .49Buggies .60 .03 – – .60Crane & bucket .81 – .03 .03 .87Conve yor & buggy .70 – .03 – .73

    Spread Type FootingsChute .53 .04 – – .57Buggies .70 – – – .70Crane & bucket .88 – .03 .06 .94Conve yor & buggy .79 – .03 – .82

    Heavy Mat or Pile CapChute .35 .05 – – .40Buggies .75 – – – .75Crane & Bucket .38 – .06 .06 .50

    Manhours

    Item Carpenter Laborer Truck TotalDriver

     Walls Ground to 8' HighFabricate .030 .008 – .038Erect .045 .012 .002 .059Strip & clean .007 .029 .002 .038

    Total .082 .049 .004 .135

     Walls 8' to 16' HighFabricate .030 .008 – .038Erect .051 .013 .002 .066Strip & clean .009 .033 .002 .044

    Total .090 .054 .004 .148

     Walls 16' to 20' HighFabricate .030 .008 – .038Erect .060 .016 .002 .078Strip & clean .010 .039 .002 .051

    Total .100 .063 .004 .167

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    Foundation Walls &Grade Beams

    MANHOURS PER CUBIC YARDManhours include necessary set-up,placement and vibration of concrete.

    Piers

    MANHOURS PER CUBIC YARDManhours include set-up time and theplacement and vibration of concrete forsquare and round piers as described.

     Additional allowance has been givento the placement of concrete in ro u n dpiers due to the fact that additional caremust be taken in this type of form work.

    Above Grade WallsMANHOURS PER CUBIC YARD

    Manhours are for the placing and vibra-

    tion of concrete for the described walls.Manhours do not include the fabri-

    cation, erection or dismantling of hoistor the finishing of concrete.

    Manhours

    Item Laborer Carpenter Oper. Oiler TotalEngr.

    Grade BeamsChute .55 .04 _ – .59Buggies .91 – – – .91Crane & bucket .94 – .03 .03 1.00

    Conve yor & buggy .91 – .07 – .98

    Foundation or Basement WallsChute .55 .04 – – .59Buggies 1.00 – – – 1.00Crane & bucket .99 – .04 .04 1.07Conve yor & buggy 1.00 – .07 – 1.07

    Manhours

    Item Laborer Carpenter Oper. Oiler TotalEngr.

    Square PiersChute .70 .05 _ – .75Buggies .96 – – – .96Crane & bucket 1.02 – .06 .06 1.14Conve yor & buggy .96 – .10 – 1.06

    Round PiersChute .74 .05 – – .79Buggies 1.00 – – – 1.00Crane & bucket 1.07 – .06 .06 1.19Conve yor & buggy 1.00 – .11 – 1.11

    Manhours

    Item Carpenter Laborer Truck TotalDriver

     Walls Ground to 8' High

    Hoist & buggies .88 .16 – 1.04Crane & bucket .62 .07 .07 .76Crane, bucket & buggies .68 .09 .09 .86Conve yor & buggies .59 .07 – .66

     Walls 8' to 16' High

    Hoist & buggies 1.17 .16 – 1.33Crane & bucket .83 .07 .07 .76Crane, bucket & buggies .91 .09 .09 1.09

     Walls 16' to 20' HighHoist & buggies 1.46 .16 – 1.62Crane & bucket 1.04 .07 .07 1.18Crane, bucket & buggies 1.14 .09 .09 1.32

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    Wood Column FormsMANHOURS PER SQUARE FOOTManhours include all necessary laborfor the actual fabrication, erecting ands t ripping of exterior and interi o rcolumns as outlined using plywood side with 1- and 2-inch planking for neces-sary clamps, bracing and anchoring.

    Fiber Tube Column FormsMANHOURS PER LINEAR FOOT

    Manhours include time limitations forthe complete fabrication and erection of 1- and 2-inch materials for bracing anda n c h o ring as well as the erection of allfiber tubing, bracing and the removal of a n c h o ring and stripping of all compo-nents after initial concrete set.

    Manhours

    Item Carpenter Laborer Truck TotalDriver

    Exterior ColumnsFabricate .029 .013 – .042Erect .052 .026 .001 .079Strip & clean .010 .026 .001 .037

    Total .091 .065 .002 .158

    Interior ColumnsFabricate .036 .013 – .049Erect .065 .033 .001 .099Strip & clean .010 .026 .001 .037

    Total .111 .072 .002 .185

    Manhours

    Item Carpenter Laborer Truck TotalDriver

    12" RoundFabricate & erect .040 .006 .001 .047Strip .006 .006 .001 .013

    Total .046 .012 .002 .060

    24" RoundFabricate & erect .042 .006 .001 .049Strip .006 .006 .001 .013

    Total .048 .012 .002 .062

    30" RoundFabricate & erect .046 .006 .001 .053Strip .006 .006 .001 .013

    Total .052 .012 .002 .066

    36" RoundFabricate & erect .050 .006 .001 .057Strip .006 .006 .001 .013

    Total .056 .012 .002 .070

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    Radial & RetainingWood Wall Forms

    MANHOURS PER SQUARE FOOTManhours are based on the use of ply-

     wood panels with 2-inch studs and whalers properly placed and the neces-s a ry drilled h oles for form ties as re-quired.

    ColumnsMANHOURS PER CUBIC YARD

    Manhours are for the placing and vibrat-ing of the listed types of columns.

     Additional allowance has been give nto the placement of round columns dueto the fact that additional care must betaken in this type of form work.

    Manhours do not include craft stand-

    by time, the fabrication, installation anddismantling of hoist or the finishing of concrete.

    Tilt-Up Concrete PanelsMANHOURS PER SQUARE FOOT

    Manhours include the placement andv ib ration of concrete and the finishing,

    curing and erection of panels.Manhours are based on the placing of c o n c rete in pre - e rected forms on a flatle vel location easily accessible for bothplacing and erection operations.

    Placing concrete manhours are basedon placing concrete direct from re a d y mix truck into forms.

    Manhours do not include the fabrica-tion, erection or stripping of forms.

    Manhours

    Item Carpenter Laborer Truck TotalDriver

    Radial Walls to 4' HighFabricate .049 .010 – .059Erect .064 .017 .001 .082Strip & clean .010 .022 .001 .033

    Total .123 .049 .002 .174

    Radial Walls 4' to 12' HighFabricate .059 .012 – .071Erect .077 .020 .001 .045Strip & clean .012 .026 .001 .024

    Total .148 .058 .002 .115

    Retaining Wall to 10' HighFabricate .036 .007 – .043Erect .047 .013 .001 .061Strip & clean .007 .016 .001 .024

    Total .090 .036 .002 .128

    Manhours

    Item Laborer Oper. Oiler TotalEngr. r

    Exterior Square ColumnsHoist & buggies 1.43 .14 – 1.57Crane, bucket & buggies .99 .08 .08 1.15

    Interior Square ColumnsHoist & buggies 1.79 .16 – 1.95

    Crane, bucket & buggies 1.24 .10 .10 1.44

    Round Columns (Interior)Hoist &buggies 1.87 .17 – 2.04Crane, bucket & buggies 1.30 .11 .11 1.52

    Column CapsHoist & buggies 2.40 .15 – 2.55Crane, bucket & buggies 1.95 .12 .12 2.19

    Manhours

    Item Laborer Cement Iron TotalFinisher Worker

    Pre-Cast Panels 6" Thick Place Concrete .147 – – .147Finish & Cure .002 .015 – .017Erect Panels – – .120 .120

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    Wood Beam & Girder Forms

    MANHOURS PER SQUARE FOOT

    Manhours are based on the use of ply- wood and 1- and 2-inch planking ma-t e rials all properly braced and an-chored.

    Sufficient time has been allowed tocover the outlined operations and nec-essary items of labor operations.

    Radial & Retaining WallsMANHOURS PER CUBIC YARD

    Manhours include set-up time and theplacement and vibration of concrete forthe items outlined.

    Manhours do not include craft stand-by time, the fabrication of chutes or the

    finishing of concrete.

    Floor Slabs, Beams & GirdersMANHOURS PER CUBIC YARD

    Manhours include set-up time andplacement and vibration of concrete asoutlined.

    Manhours do not include hoist orchute fabrication or hoist erection orfinishing of concrete.

    Manhours

    Item Carpenter Laborer Truck TotalDriver

    Square BeamsFabricate .038 .011 – .049Erect .071 .026 .001 .098Strip & clean .008 .023 .001 .032

    Total .117 .060 .002 .179

    Shored Beam & GirderFabricate .032 .013 – .045Erect .088 .035 .001 .124Strip & clean .017 .045 .001 .063

    Total .137 .093 .002 .232

    Hung from Steelbeam & GirderFabricate .027 .011 – .038Erect .073 .029 .001 .103Strip & clean .014 .037 .001 .052

    Total .114 .077 .002 .193

    Manhours

    Item Laborer Carpenter Oper. Oiler TotalEngr.

    Radial Walls to 4' HighChute .55 .04 – – .59Crane & bucket .65 – .07 .07 .79

    Radial Walls 4' to 12' HighCrane & bucket .85 – .09 .09 1.03Conve yor .70 – .07 – .77

    Retaining Wall to 10' HighCrane & Bucket 1.10 – .10 .10 1.30Conve yor .90 – .09 – .99

    Manhours

    Item Laborer Carpenter Oper. Oiler TotalEngr.

    Square Beams & Girder

    Hoist & buggies 1.88 – .19 – 2.07Crane ,bucket & buggies 1.43 – .11 .11 1.65

    Elevated Floor SlabsHoist & buggies 1.56 – .16 – 1.72Crane ,bucket & buggies 1.09 – .10 .10 1.29

    Ground Floor SlabChute .41 .04 – – .45Buggies .87 – – – .87Crane & Bucket 1.10 – .10 .10 1.30

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    Wood Forms forElevated Slabs

    MANHOURS PER SQUARE FOOT

    Manhours are based on the use of ply-

     wood and properly sized timbers as re-quired for bracing and supporting.

    Sufficient time has been allowed tocover the outlined operations and neces-sary items of labor operations.

    M etal Floor Pan FormsMANHOURS PER SQUARE FOOT

    Manhours are based on the installationof pre f a b ricated metal pan forms withthe necessary size timber supports.

    Equipment FoundationsSimple Layout

    MANHOURS PER SQUARE FOOTManhours are based on the fabric a t i onand installation of 2-inch materials forf o rm w o rk to 18 inches high, and ply-

     wood sheathing for forms to 4 feet high,all properly braced and anchored inplace.

     A simple layout is that of a smalls q u a re pad placed either integral withfloor or over preset dowels left purpose-ly in preplaced floor for this reason.

    Manhours

    Item Carpenter Laborer Truck TotalDriver

    Flat Slab with Wood ShoresMake-up & erect .067 .036 .001 .104Strip & clean .004 .036 .001 .041

    Total .071 .072 .002 .145

    Flat Slab with Adjustable ShoresMake-up & erect .043 .030 .001 .074Strip & clean .004 .036 .001 .041

    Total .047 .066 .002 .115

    Flat Slab Hung from SteelFabricate &erect .041 .009 .001 .051Strip & clean .005 .020 .001 .026

    Total .046 .029 .002 .077

    Manhours

    Item Carpenter Laborer Truck Total

    Driver

    Metal Pan with Adjustable ShoresCut & erect lumber .040 .023 .002 .065Erect pans & shores .010 .015 .002 .027Strip & clean – .018 .002 .020

    Total .050 .056 .006 .112

    Metal Pan with Wood ShoresCut & erect lumber .050 .040 .002 .092Erect pans & shores .010 .015 .002 .027Strip & clean – .018 .002 .020

    Total .060 .073 .006 .139

    Manhours

    Item Carpenter Laborer Truck TotalDriver

    Square Pads 6" to 18" High Ground FloorBuild in place .14 .03 .01 .18Strip & clean .01 .03 – .04

    Total .15 .06 .01 .22

    Square Pads 6" to 18" High Elevated FloorsBuild in place .16 .03 .01 .20Strip & clean .01 .04 – .05

    Total .17 .07 .01 .25

    Square Pads to 4' High Ground FloorFabricate & erect .17 .04 .01 .22Strip & clean .02 .04 – .06

    Total .19 .08 .01 .28

    Square Pads to 4' High Elevated FloorsFabricate & erect .19 .04 .01 .24Strip & clean .02 .05 – .07

    Total .21 .09 .01 .31

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    Equipment FoundationsComplex Layout

    Bulk y, Offset, Ske wed and AngledMANHOURS PER SQUARE FOOT

    Complex foundation manhours are av-e rage for all sizes an d shapes and arebased on the use of 1- and 2-inch plank-ing, plywood sheathing and minor sheet

    metal cuts and bends. A complex layout is that of a large andbulky foundation with many offsets,skews and angles, such as a foundationfor a turbo-generator.

    Rods & M eshMANHOURS PER UNITS LISTED

    The manhours cover necessary time forthe various operations listed.

    Manhours

    Item Carpenter Laborer Truck TotalDriver

     Average All Heights & SizesFabricate & erect .20 .08 .02 .30Strip & clean .05 .12 – .17

    Total .25 .20 .02 .47

    Tank Cradle FormsBuild in place .13 .04 .01 .19Strip & clean .01 .03 .01 .04

    Total .14 .07 .02 .23

    Manhours

    Item Per Ton Per cwt

    Unload, Sort & Pile Rods 1.75 0.0875

    Fabricate – Cut and Bend1/2' round and larger 6.00 0.30003/8' round and smaller 11.48 0.5740

    Place loose without tieing

    3/4" round or larger 7.25 0.36255/8" round and smaller 8.78 0.4390

    Place and Tie RodsWalls, columns, etc. 16.50 0.8250Floors 22.10 1.1050

    Average All Operations – All sizeswithout tieing 18.51 0.9250With tieing 29.79 1.4900

    Item Manhoursper 100 sq ft

    Welded Wire MeshCut & Place .80

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    Hook TypeAnchor Bolt Inst allation

    MANHOURS EACHManhours are based on overall length of anchor bolt from end to end including hook and are average for all heights.

    Manhours are for installation of tem-plate and bolt, or bolt and sleeve, as thecase may be, for the size and length out-

    lined. All bolts 7 ⁄ 8 inch and larger are as-

    sumed to be sleeved and those smallerthan 7 ⁄ 8 inch round are assumed to be without sleeves.

    Manhours in this and following tablesdo not include fabrication of bolts orfield engineering time spent aligning and checking bolts.

    For sizes not listed, take the next high-est listing.

    Hook TypeAnchor Bolt Inst allation

    MANHOURS EACHManhours are based on overall length of anchor bolt from end to end including hook and are average for all heights.

     All bolts listed are assumed to be

    sleeved.For sizes not listed in this and follow-ing tables, take the next highest listing.

    Equipment FoundationsMANHOURS PER CUBIC YARD

    Manhours are for the placement and vi-

    bration of concrete for the items listed.Sq u a re pad manhours are based on

    placing of square pads to 4 feet high ei-ther integral with floor or over pre - s e tdowels on pre-placed floor.

    Offset, skewed or angled manhoursare based on that of placing a large andbulky foundation with offsets or anglesor both.

    Manhours Each For Overall LengthSize

    0' 8” 1' 0" 1' 6" 2' 0" 2' 6" 3' 0" 3' 6" 4' 0"

    1 ⁄ 4" .15 .15 .20 .20 – – – –3 ⁄ 8" .15 .15 .20 .20 – – – –1 ⁄ 2" .15 .15 .25 .28 – – – –5 ⁄ 8" .15 .20 .25 .28 .30 .33 – –3

     ⁄ 4" .18 .20 .28 .30 .35 .38 – –7 ⁄ 8" – – .40 .43 .45 .48 .50. .53

    1" – – .40 .45 .48 .50 .53 .58

    11 ⁄ 4" – – .48 .50 .50 .53 .5 .65

    11 ⁄ 2" – – .50 .55 .55 .58 .60 .70

    13 ⁄ 4" – – .55 .58 .60 .65 .668 .73

    2" – – – .65 .68 .70 .75 .78

    21 ⁄ 4" – – – .70 .73 .75 .78 .80

    21 ⁄ 2" – – – .75 .78 .78 .80 .85

    Manhours Each For Overall LengthSize

    4' 6” 5' 0" 5' 6" 6' 0" 6' 6" 7' 0" 7' 6" 8' 0"

    7 ⁄ 8" .90 .98 1.10 1.15 1.23 1.30 1.35 1.40

    1" .93 1.00 1.15 1.25 1.28 1.38 1.40 1.54

    11 ⁄ 4" .95 1.10 1.25 1.28 1.30 1.40 1.45 1.50

    11 ⁄ 2" .98 1.15 1.28 1.33 1.38 1.43 1.48 1.58

    13 ⁄ 4" 1.00 1.25 1.33 1.40 1.43 1.50 1.55 1.60

    2" 1.10 1.28 1.40 1.45 1.50 1.58 1.60 1.65

    21 ⁄ 4" 1.15 1.33 1.45 1.48 1.55 1.60 1.63 1.68

    21 ⁄ 2" 1.25 1.40 1.48 1.53 1.60 1.63 1.68 1.70

    Manhours

    Item Laborer Oper. Oiler Total

    Engr. rSquare Pads

    Crane & bucket 1.50 .19 .19 1.88Crane, bucket & buggies 2.00 .25 .25 1.50

    Offset, Ske wed & AngledCrane & bucket 2.44 .38 .38 3.20Crane, bucket & buggies 3.25 .50 .50 4.25

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    Topping FinishMANHOURS PER SQUARE FOOT

    Manhours are for topping finish and in-

    clude mixing and stand-by time whererequired.Manhours do not include the placing 

    and vibrating of main floors.

    Concret e FinishMANHOURS PER SQUARE FOOT

    Manhours are for the types of finish not-ed and include all necessary operations.

    In most are a s, craft jurisdiction pre-vents laborers from helping cement fin-ishers. Should this be the case, use totalhours as listed for cement finisherhours.

    ManhoursItem

    Cement Finisher

    Integral Topping1 ⁄ 2" by hand .0291 ⁄ 2" by machine .018

    1" by hand .068

    1" by machine .022

    Separate Topping1 ⁄ 2" by hand .0361 ⁄ 2" by machine .018

    1" by hand .068

    ManhoursSurface Finish

    CementFinisher La borer Total

    Car borundum Rub .045 – .045

    Remove Fins or Ties – Point & Patch .030 – .030

    Machine Trowel & Hand Burnish .015 – .015

    Hand Steel Trowel .030 – .030

    Woodfloat .001 – .001

    Broom .003 – .003

    Screeding Off .003 .003 .006

    Cure & Protect .002 – .002

    Grout Column Bases (1") .250 .025 .500

    PUBLICATION #C620129Copyright ©1962, The Aberdeen Group

    All rights reserved