Escalator&Moving Walk Controller_ ZXK1600_ User Manual

download Escalator&Moving Walk Controller_ ZXK1600_ User Manual

of 23

Transcript of Escalator&Moving Walk Controller_ ZXK1600_ User Manual

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    1/23

    W P 1 6 0 0

    Microprocessor Based Escalator&Moving Walk Controller

    User ManualVer1.04

    & e f Subject to change without notice

    Wuxi WIPO Electronic Co.,Ltd

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    2/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    1

    Preface

    Microprocessor Based Escalator & Moving Walk Controller WP1600is the main controller specially

    designed for Escalator & Moving Walk, applied for normal motor drive control system, and VVVF drive

    control system. It is functionally featured as following:

    1. With high capacity control code memorizer applied for PC controller acts together with ST

    Microelectronics CPU for upgrading programs conveniently according to the specific requirement.

    2. Fault & operation module applied CanBus LAN Serial Communication with speed up to 125Kbit/S,

    High-spped data transmission, real-time control and quick response.

    3.LED display with high brightness is applied for function setting. Such as port polarity setting, clock

    setting, speed setting, stop/start time setting, password setting.

    4.Inside blackbox function following up the lift running & recording the time of running, code of faults

    leads to the poWPrful maintenance.

    5.Supporting multi-remote display drive to show the running direction and code of faults.

    6.SMT technology delivers reliable quality and small & delicate appearance to PCBs with lowpoWPr-consumption. It is a valuable green electronic product.

    7.With unique anti-interference technology. All the components WPre selected strictly to guarantee

    the quality.

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    3/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    2

    Contests

    CHAPTER 1 MAIN CONTROLLER WP1600

    .. 3

    1.1(WP1600) IN PICTURE3

    1.2(WP1600)EXTERNAL DIMENSIONS. 4

    1.3(WP1600)DIMENSION DRAWING OF MOUNTING. 4

    1.4 ELECTRIC SPECIFICATION. 4

    1.4.1 supply input J12. 4

    1.4.2 switching input5

    1.4.3 switching output. 5

    1.4.4 input principle. 6

    1.4.5 output principle

    ... 61.5 PORT DESCRIPTION: INPUTS J1J2J3J4J5J6J7 7

    INPUT PORTS DESCRIPTION7

    1.6 PORT DESCRIPTION: OUTPUTS J8J9J10J11 8

    OUTPUT PORTS DESCRIPTION8

    1.7OUTPUT PORT:J14. 9

    1.8 SUPPLY INPUT:J12.. 9

    SUPPLY INPUT DESCRIPTION.. 9

    CHAPTER 2: OPERATION AND FAULT DISPLAY MODULE WP1600-01 ... 10

    2.1WP1600-01IN PICTURE.. 102.2WP1600-01EXTERNAL DIMENSION.10

    2.3WP1600-01DIMENSION DRAWING OF MOUNTING... 10

    2.4WP1600-01PORT DESCRIPTION. 11

    CHAPTER 3: CONFIGURATION OF MAIN CONTROLLER.. 12

    3.1GENERAL VIEW...12

    3.2PARAMETERS SETTING... 14

    CHAPTER 4: MAIN CONTROLLER ADJUSTMENT..19

    4.1 BEFORE THE ADJUSTMENT. 19

    4.2 INSPECTION RUNNING19

    4.3RUNNING NORMALLY.. 19

    4.4OPERATION OF OIL PUTTING19

    4.5APTITUDE RUNNING FUNCTION... 20

    CHAPTER 5: FAMILIAR FAULT AND TROUBLESHOOTING. 21

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    4/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    3

    Chapter 1 : Main Controller (WP1600)

    1.1( WP1600) in picture and description of interface

    Table 1.1 Description of the outside interface

    No. Code Item Remarks

    1 J1 Input/output port 1 Switching input / providing output supply

    2 J2 Input port 2 Switching input

    3 J3 Input port 3 Switching input

    4 J4 Input port 4 Switching input

    5 J5 Input port 5 Switching input

    6 J6 Input port 6 Switching input

    7 J7 Input port 7 Switching input

    8 J8 Output port 8 Switching output

    9 J9 Output port 9 Switching output

    10 J10 Output port 10 Switching output

    11 J11 Output port 11 Switching output (backup for expanding)

    12 J14 Output port 12 Connect with another display board

    13 J15 Short circuit port Match with resistance

    14 J12 PoWPr supply input 5V and 24V separately

    15 BT1 3V lithiumbattery2032

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    5/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    4

    1.2 External Dimensions

    Unit Width Length Thickness

    mm 181 108

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    6/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    5

    1.4.2 Switching input

    Input Open collector inputsphoto-electricity Isolation

    Level 0 0~2mA

    Current SignalLevel 1 4.5~8mA

    Level 0 18~24V DCVoltage Signal

    Level 1 0~5V DC

    Digital signal filtering delay 30mS

    Signal responding frequency 330Hz

    1.4.3 Switching output

    There are two types of switching output: transistor output and relay output. Their electric

    specifications show as follows.

    Electric specifications of transistor output:

    Output form Transistor outputJ11

    Load voltage DC 24V DC

    Resistance load Single output 100mA, whole output 400mA *note 1Load current

    Inductive load 20mA

    Note 1On the port J11, the summation of all the transistor output current cannot 400 mA

    Electric specifications of relay output:

    Output form Relay OutputJ8J9J10

    AC 250V ACLoad Voltage

    DC 110V DC

    Inductive load 3 ALoad Current

    Resistance load 5 A

    Electric service life 3,000,000 timesService life

    Mechanical service life 10,000,000 times

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    7/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    6

    1.4.4 Input principle:

    1.4.5 Output principle:

    Transistor output

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    8/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    7

    Relay output

    1.5 Port description: inputs J1 J2 J3 J4 J5 J6 J7

    Port No. Relative component Remarks

    P1 Testing motor speed

    P2 Testing left armrest speed

    P3 Testing right armrest speed

    Impulse input, working frequencyunder 50Hz

    24- Supply 24V-

    J1

    24+ Supply 24V+

    Provide supply 24V to photocouplefor testing speed

    P4Inspection signals

    N/C signals (normal:N/C,inspection:N/O.)

    P5 Going up signals Going-up: press close input

    P6 Going down signals Going-down: press close input

    P7 Oil pump operation button Put the oil by manual

    J2

    P8 Contactor conglutinationinspection

    N/C signalsrunning:N/O, stop:N/C

    P9 Brake traveling switch inspectionN/O/N/C can be selected throughthe menu

    P10 Safety loop relay

    P11 Drive chain break off

    P12 Apron left-upside

    Including P11~P29 relative switch,phase relay, hot relay, emergency

    switch all safty loop connect:

    close,fault anywhere: break off

    J3

    P13 Apron right-upside

    P14 Gear left-upside

    P15 Gear right-upside

    J4

    P16 Armrest entrance left-upside

    All the switch inputs in safety loop,when the switch activated, therelative input was lightened.

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    9/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    8

    P17 Armrest entrance right-upside

    P18 Step stop upside

    P19 Apron left-underside

    P20 Apron right-underside

    P21 Gear left-undersideP22 Gear right-underside

    J5

    P23 Armrest entrance left-underside

    P24 Armrest entrance right-underside

    P25 Left traction chain break off

    P26 Right traction chain break off

    P27 Step underside break off

    J6

    P28 Left armrest break off

    P29 Right armrest break off

    P30 Upside entrance sensor input

    P31 Underside entrance sensor inputUsed for the inputs driving by modeof VVVF & energy -saving

    P32 Backup input 1 Backup for function expanding

    J7

    CM6 Common input P1-P32 commonly use CM624V-

    1.6 Port description: outputs J8 J9 J10 J11

    Port No. Relative component Remarks

    T1 Star contactor Using as supply input contactor(VVVF)

    T2 Triangle contactor Running contactor

    CM1 Signals output: common port 1 T1T2 commonly use CM1

    T3 Going-up contactor Going-up contactor

    J8

    T4 Going-down contactor Going-down contactor

    CM2 Signals output: common port 2 T3T4 commonly use CM2

    T5 Brake contractor 1

    T6 Brake contractor 2

    T7 Cooling oilpump valve contactor

    J9

    CM3 Signals output: common port 3 T5T7 commonly use CM3

    T8 Alarm bell When there is fault, it alarm.

    CM4 Signals output: common port 4 T8 CM4 independent connection

    NC Empty

    NC Empty

    J10

    NC Empty

    J11C1 Going-up contactor output

    control (VVVF)

    VVVF speed control (transistor output)

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    10/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    9

    C2 Going-down contactor outputcontrol (VVVF)

    C3 High-speed output (VVVF)

    C4 Low-speed output (VVVF)

    CM5 Signals output: common port 5 C1C4 commonly use CM524+

    J8,J9,J10 are relay outputs, J11 is transistor output.

    1.7 Port description: output J14

    Port No. Relative component Remarks

    CANL CAN interface -

    CANH CAN interface +Note the interface polarity.

    24+ 24V DC supply output +J14

    24- 24V DC supply output -

    Supplying 200mA current.

    This port used for besides display boardmax. 4pcs, and also can provide 24V voltage( from 24+ to

    24-), 200mA. current to the other equipment (such as photocouple for testing speed).

    1.8 port description: supply input J12

    Port No. Relative component Remarks

    5V+

    5V-5V DC supply

    FG Grounded port

    24V+

    J12

    24V-24V DC supply

    Note: the polarity of the connection, dont connect contrarily.

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    11/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    10

    Chapter 2: Operation and fault display module WP1600-01

    2.1 WP1600-01 in picture:

    WP1600-01 display side WP1600-01 component side

    2.2 WP1600-01 External dimension:

    2.3 WP1600-01 installation dimensions drawing:

    Unit Width Length Thickness

    mm 576 772

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    12/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    11

    2.4 WP1600-01 port description:

    Port Description

    JI CAN used for short circuit port of resistance matching

    J2 CAN interface and supply input

    Operation & fault display moduleWP1600-01is used for Escalator & Moving Walk controller to

    display the running direction. Fault code module, it is used with Escalator & Moving Walk main

    controllerWP1600. The controller can work with 4 pcs operation & fault display module

    WP1600-01at most. Regarding to the port J1, when there is one piece of WP1600-01 in the

    controller, it will be short connected with port J1used for resistance matching to reduce CAN bus

    signals reflection.if there is more than one piece of WP1600-01, one of them should be short

    connected with J1, others are not. J2 is supply input and CAN-BUS input, please note the polarity of

    the supply and CAN-BUS avoiding to destroy it.

    LED display screen used super two-colours display module, fresh colour, high brightness, far

    optical distance. The display figure can be set in the main controller by users themselves. Default figure:

    big arrowhead, small arrowhead, rolling arrowhead etc. All of them can be set in the main controller.

    On the display board, port J4 is used to set the installation place of the display module, if J4 was

    short connected, this module will be installed on the top of the Escalator, if not, it will be in the bottom.

    This port deside the right display information.

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    13/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    12

    Chapter 3: Configuration of the main controller

    3.1 General view:

    Microprocessor Based Escalator & Moving Walk Controller should configure with some

    parameters to work WPll. It will use LED display and keyboard to finish these configurations.Menu operation screen(located on the left-underside of the controller) show as below:

    Including 4 LED display, 4 touch button.

    ESC---------Exit UP----------up DOWN-------down OK------------confirm

    Note menu operation should be do under stop status, otherwise, it is not be alloWPd.

    Menu catalogue is as follows:

    Main

    menuFirst menu Menu function setting description Default

    FUN1 F1-1 Brake traveling switch inspect N/O,N/C selection setting: 0---N/C, 1---N/O. 0

    F1-2 Under VVVF drive& energy-saving control, upside entrance inductive switch input

    setting: 0---N/C, 1---N/O.

    0

    F1-3 Under VVVF drive& energy-saving control, underside entrance inductive switch

    input setting: 0---N/C, 1---N/O.

    0

    FUN2 F2-1 Under automaticly putting the oil, time interval setting scope: 09999min 120

    F2-2 Under automaticly putting the oil, time setting scope:09999 sec 60

    F2-3 Brake contactor run to the Up(Down) contactor, delaying time setting

    scope:09999 MSEL

    1000

    F2-4 Star contactor running time setting scope:09999 MSEL 1000

    F2-5 System clock setting scope:00:0023:59 06:00

    F2-6 Lift stop automaticly time setting scope:00:0023:59 88:88

    F2-7 Lift start automaticly time setting scope:00:0023:59 88:88

    F2-8 Before lift start, the time setting of the bell scope:099sec 1S

    ESC UP DOWN OK

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    14/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    13

    F2-9 Under mode of VVVF, the delaying time of output in the leisure energy-saving

    running scope:1-99sec

    30

    F211 Under aptitude running, no one use the lift, delaying time to stop the lift

    scope:1-99sec

    60

    F2-0 System default: all the parameters will be back to the default set by manufacture

    Main

    menuFirst menu Menu function setting description Default

    FUN3 F3-1 Motor speed setting Unit: impulse interval time counting value

    Value = 0, cancel this speed control.

    180

    F3-2 Left armrest speed setting Unit: impulse interval time counting value

    Value = 0, cancel this speed control.

    180

    F3-3 Right armrest speed setting Unit: impulse interval time counting value

    Value = 0, cancel this speed control.

    180

    FUN4 F4-1 The type of lift poWPr control setting: 0VVVF, 1Y/ 1

    F4-2 Parameters setting of the controller running status monitor scope: 07 7

    F4-3 Display mode of the outside display figure setting: 0-big arrowhead, 1-small

    arrowhead, 2-step arrowhead, 3-rotated arrowhead

    0

    F4-4 Oil putting equipment selection: 0motor, 1electromagnetic valve. 1

    F4-5 Running direction selection of poWPr on automatic: 0going up, 1going down 0

    F4-6 Self-learning of the lift speed: 0----run normally, 1----self-learn. 0

    F4-7 Under VVVF control, output speed ratio betWPen high-speed and low-speed. 5

    F4-8 The ability of the lift aptitude running: 0---NO, 1---YES. 0

    FUN5 F5-1 Popedom password of the lift maintain time scope: 0-99999999 00000000

    F5-2 Maintain time of the lift scope: 0-9999 hour 0

    FUN6 Fault inquiry, it can store 4 fault records.

    FUN7 Show the edition of the software.

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    15/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    14

    3.2 Parameters setting description:

    When the controller is poWPr on, pressOK to enter the menu setting:

    1PressUP or DOWN to turn the pages to select the menu.2 If there is submenu under ths menu, pressOK to enter the next menu.3 If there is no submenu, pressOK to enter the function parameters setting.4Anytime you can pressESC to back to the last menu without saving.5Entering the parameters setting, the place you want to set will flash, indicate that it can be

    revised. UP can change the number, DOWN changes the digit.

    6After revised, press OK to save the settings, and finish with YES. ( If you set the wrongnumber, it will show ERR.) And then back to the last menu.

    7All the input datas should be algorism data.3.2-1 FUN1 Menu description:

    FUN1 includes 3 submenus to finish the polarity setting of the hardware inputs.

    1F1-1 Brake traveling switch inspection N/O, N/C selection: 0---N/C (stopclose; runbreak

    off), 1---N/O (stopbreak off; run--close)

    2F1-2F1-3 Used for the polarity setting of the VVVF inductive inputs, please check the

    menu catalogue for some details.

    3.2-2 FUN2 Menu description:

    FUN2 includes 9 submenus to finish the time setting :

    1F2-1F2-4 please check the parameters description of catalogue.2F2-5 system clock setting, the first two digits on the LED display are hours (scope:0-23), the

    next two are minutes(scope:0-59).

    3F2-6 escalator stop automaticly time setting: the format of the time is XX:XX such as 18:00,means that the escalator stop at 6:00 pm. If you want to cancel this function, yue can set the

    number beyond the scope 00:0023:59. (But because of the safety criterion, it will not be

    provided).

    4F2-7 escalator start automaticly time setting: the format of the time is XX:XX such as 06:00means that the escalator start at 6:00 am. If you want to cancel this function, yue can set the

    number beyond the scope 00:0023:59. (But because of the safety criterion, it will not be

    provided).

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    16/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    15

    5F2-8 the bell setting before escalator start: please check the catalogue for some details.6F2-9 UP/DOWN inductive ertrance fault inspection delay time, means that when it goes up,

    the upside inductive ertrance inspect the inputs, after the delay time reach to max, the

    underside inductive ertrance still cannot inspect the inputs, it will show fault. When it goes

    down, in the contrary.

    7F2-0 system default setting: all the parameters set same with it set by manufacturer. Thedetails show as follows:

    Entering to the menu F2-9, press OK, the display will show REAL, means that are you sure all of

    them back to the default?, then press OK to confirm and save it. Press ESC to quit without any

    changes.

    3.2-3 FUN3 Menu description:

    FUN3 includes 3 submenus:

    Motor speed setting, left armrest speed limit setting and right armrest speed limit setting, these three

    settings are used to test the escalator speed. Show the detailed setting as below:

    1. Set F4-6 is1(self-learning)under inspection mode to start the escalator.

    2. After inspection running, pressUP or DOWN to turn the pages, LED display will show

    the parameters monitored currently, the parameters including:

    RUN----------------------total running time parameter

    STP----------------------- total leisure time parameter

    NSP-----------------------motor speed impulse counting value parameter

    USP-----------------------left armrest speed impulse counting value parameter

    DSP-----------------------right armrest speed impulse counting value parameter

    CLOC--------------------system clock

    STU-----------------------running status parameter

    NSPC---------------------motor speed time counting value parameter

    USPC---------------------left armrest speed time counting value parameter

    DSPC-------------------- right armrest time counting value parameter

    Record the relative value of these three parameters by researchingNSPCUSPC

    DSPC

    .

    3. Stopenter the menuFUN3 then enter to the submenu

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    17/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    16

    F3-1----------record the relative value of NSPC, and save it.

    F3-2--------record the relative value of USPC, and save it.

    F3-3--------- record the relative value of DSPC, and save it.

    4. If using VVVF drive mode, you should set the speed ratio of output betWPen high-speed

    and low-speed to the menu F4-7.

    3.2-4 FUN4 Menu description:

    FUN4 includes 6 submenus to set the system control parameters.

    1 F4-1 is the setting reference menu catalogue which set the type of the escalator poWPrcontrol, when set Y/, the drive mode is star/triangle drive; when select VVVF drive,

    ourput: the star contactor output change into VVVF contactor output 1; triangle contactor

    output change into VVVF contactor output 2; output C1 or T3 works as the VVVF control

    up contactor, C2H or T4 works as the VVVF control down contactor,C3 works as the

    VVVF control high-speed output, C4 works as the VVVF control low-speed outputP30

    P31works as speed adjustment .Note: Please select the right drive type according to

    the different drive mode.

    2 F4-2 Parameters setting of controller running status monitor, used after escalator start,LED display the current parameters, value: 0-----7:

    0------ poWPr-saving mode, LED sleep, brightless

    1------monitor the total running time, unit is hour, max. value is 9999 hours, beyond 9999

    hours,it will recount the number from 0, running time data will not lost even poWPr off.

    2------PoWPr on, escalator non-running using time, unit is hour, max. value is 9999

    hours, beyond 9999 hours,it will recount the number from 0, running time data will lost if it

    is poWPr off.

    3------Motor speed

    4------Left armrest speed

    5------ Right armrest speed

    6------System clock

    7------Running direction. Such asUPDNSTOP.

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    18/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    17

    3F4-3 display mode of outside display figure, which match with the operation&fault display

    module.

    WP1600-01display mode setting, parameter from 0 to 3.

    0------big arrowhead to display the running direction

    1------small arrowhead to display the running direction

    2------step arrowhead to display the running direction

    3------rotated arrowhead to display the running direction

    4F4-4 oil-putting equipment selection 0 or 1:

    0------motor drive oil-putting mode, when manual oil-putting signal exits, or auto/half-auto

    signals exit, oil-putting control output T7 works all the time, if the signals disappear, outputs stop.

    1------electromagnetic valve drive oil-putting mode, when manual oil-putting signal exits, or

    auto signals exit, oil-putting control output T7 works 1 second & stops 3 seconds, output circularly till the

    signals disappear.

    5F4-5 running direction of starting the escalator automaticly: 0-------Up, 1-------Down.

    6F4-6 self-learning: is the speed setting of the self-learning. 0----cancel self-learning, 1---

    start self-learning. If stop the escalator, this parameters will back to 0cancel self-learning. So

    everytime you want to set this speed, you should select 1.

    3.2-5 FUN5 Menu description:

    FUN5 includes 2 submenus to set the system maintenance time limit.

    Password8digitsto limit setting the maintenance time random. Only one know the

    passwordcan do it. Default: 00000000.

    Maintenance time4digitsDefault:0000. If it is set 0, there is no any limit, if not, such as set

    0002, the system can run 2 hours at most, after that, system enter into maintenance status(all

    the escalator functions are invalid), finishing it, you should set 0 again to resume all the

    functions.

    The setting method show as follows:

    1. F5-1 popedom password setting

    (1) Enter menu F5-1, press OK, LED display CD01 (input the ability operation

    password[Note1]higher 4 digits), then display0000

    , start to input.

    (2) Input the ability operation password the higher 4 digits, press OK, LED display CD02

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    19/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    18

    (input the ability operation password the loWPr 4 digits), then display 0000, start to

    input.

    (3) Input the ability operation password the loWPr 4 digits, press OK, if the input 8 digits

    ability operation password is unconformity with the former one, it will display ERR, and

    let you input again, if it is conformity, displayYES, then SET, set the next new

    popedom password.

    (4) LED displaySD01input the higher 4 digits of the new password, then display

    0000, start to input.

    (5) Input the higher 4 digits of the new password, press OK, LED display SD02input

    the loWPr 4 digits of the new password, then display0000

    , start to input.

    (6) Input the loWPr 4 digits of the new password, press OK, LED display YES, means

    password set successfully.

    Note 1: Ability operation password is the former popedom password.

    2. F5-2 Maintenance time setting:

    1Enter menu F5-2, press OK, LED display CD01 (input the ability operation

    password[Note1]higher 4 digits), then display 0000, start to input.

    2Input the ability operation password the higher 4 digits, press OK, LED display

    CD02 (input the ability operation password the loWPr 4 digits), then display 0000, start

    to input.

    3Input the ability operation password the loWPr 4 digits, press OK, if the input 8 digits

    ability operation password is unconformity with the former one, it will display ERR, and let

    you input again, if it is conformity, displayYES, then SET, set the next maintenance

    time.

    4Input the time, press OK to finish the set.

    Note After setting the password, please keep it in your mind, never forget.

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    20/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    19

    Chapter 4: Main controller adjustment

    4.1 Before the adjustment:

    1 Inspect all the output/input wires connecting right.

    2Inspect the lift parameters set right or not.

    4.2 Inspection running:

    The condition under inspection running:

    1Safety loop normalP10 is lighten.

    2Contactor conglutination testing input normal, stop(P8 is lighten), run(P8 isnt lighten)

    3Brake traveling switch testing input normal.

    After start the escalator, observe the sequence is right or not, output is right or not (indication LED

    lighten).

    Using Y/ drive, the sequence is: Up Down signal input Delay Brake contactoropen Delay UpDowncontactor open Star contactor open Inspection running.

    Using VVVF drive, the sequence is: Up Down signal input Delay Brake contactor

    open Delay output contactor 1 & 2 open together UpDowncontactor open Fast car and

    slow car contactor open(under self-learning, only fast car open) Inspection running.

    4.3 Running normally:

    The condition under running normally:

    1Safety loop normalP10 is lighten.

    2Contactor conglutination testing input normal, stop(P8 is lighten), run(P8 isnt lighten)

    3Brake traveling switch testing input normal.

    After start the escalator, observe the sequence is right or not, output is right or not (indication LED

    lighten).

    Using Y/ drive, the sequence is: UpDownsignal input Delay Alarm bell ring Delay Brake

    contactor open Delay UpDowncontactor open Star contactor open Delay Star contactor

    close Triangle contactor open running normally.

    Using VVVF drive, the sequence is: Up Down signal input Delay Brake contactor

    open Delay output contactor 1 & 2 open together UpDowncontactor open Fast car

    contactor open

    running normally.

    4.4Oil-putting operation:

    Oil-putting button input port input signals, oil-putting control output port output signals, the

    sequenceof output show as below:

    1Under motor drive oil-putting mode, when manual oil-putting signal exits, oil-putting controloutput T7 works all the time(LED lighten), if the signals disappear, outputs stop.

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    21/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    20

    2Under electromagnetic valve drive oil-putting mode, when manual oil-putting signal exits,

    oil-putting control output T7 works 1 second & stops 3 seconds, output circularly till the signals

    disappear. When time of automatic oil-putting interval is up, it is also do it as the above sequence.

    When the time of automatic oil-putting is up, stop putting the oil, T7 doesnt output(LED go out.)

    3Half-auto oil-putting: After escalator running, keep the Up/Down key switch in the status of going

    up or input status of going down 8 seconds, system will come to oil-putting status automaticly.

    Using this mode, please note that keep the key input status conformity with the running

    direction, otherwise, escalator will stop.

    4.5 Aptitude running function:

    This function mainly used for Moving Walk system, not suitable for Escalator.

    Suitable for Y/ drive and VVVF drive. Working mode: after lift running, if no one use it, it will use

    time set in advance(F211). If it is Y/ drive mode, the lift will stop at once. But if it is under VVVF mode,

    no one use it, the delay stopping time(F211) is more than delay time of leisure energy-saving running

    output(F2-9). The lift firstly enter to the slow speed running, till the time of stop delay is up, it will stop.

    But if the delay stopping time(F211) is less than delay time of leisure energy-saving running

    output(F2-9), the lift will stop at once. After than, when there is passenger, it will start automaticly or

    change into high-speed running from low-speed, according the direction passenger entered(judging by

    the two inductive port on the entrance). Under running, if the key switch works 3 times continuously(in 3

    seconds), and keep consistent with the running direction, lift will keep this running direction till stop it.

    This function should be carefully used by customer according the fact.

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    22/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    21

    Chapter 5: Familiar faults & troubleshooting

    Code Fault Cause Troubleshooting

    P-01 Motor speedunconformity Motor fault Inspect the motor, testing speed part, &parameterssetting, if hardware is bad, replace the bad parts.

    P-02Left armrest speedunconformity

    Left armrest testing speed faultInspect left armrest testing speed part, & parameterssetting, if hardware is bad, replace the bad parts.

    P-03Right armrest speedunconformity

    Right armrest testing speed faultInspect right armrest testing speed part, &parameters setting, if hardware is bad, replace thebad parts.

    C-05Up&Dn signalsappear together

    Touchpoint/input wire faultInspect up/dn switch and input wire, if the switch isbad, replace it.

    P-05Up-buttonconglutination

    After lift running, button wasnt bereleased.

    Inspect UP button is bad or not, replace it.

    P-06Down-buttonconglutination

    After lift running, button wasnt bereleased.

    Inspect DOWN button is bad or not, replace it.

    P-08 Contactorconglutination

    Contactor/input wire fault Inspect input wire and contactor, if the contactor isbad, replace it.

    P-09Brake traveling switchno action

    Brake contactor/input wire faultInspect input wire and brake contactor, if thecontactor is bad, replace it.

    P-10 Safety loop fault Safety loop/relay/input wire faultInspect input wire and safety relay, if the relay is bad,replace it.

    P-11 Drive chain break off Drive chain break offInspect input wire and drive chain, if drive chainbreak off , replace it.

    P-12 Apron left-upside Apron left-upsideInspect input wire and apron left-upside, replace thebad one.

    P-13 Apron right-upside Apron right-upsideInspect input wire and apron right-upside, replace thebad one.

    P-14 Gear left-upside Gear left-upside Inspect input wire and gear left-upside, replace thebad one.

    P-15 Gear right-upside Gear right-upsideInspect input wire and gear right-upside, replace thebad one.

    P-16Armrest entranceleft-upside

    Armrest entrance left-upsideInspect input wire and armrest entrance left-upside,replace the bad one.

    P-17Armrest entranceright-upside

    Armrest entrance right-upsideInspect input wire and armrest entrance right-upside,replace the bad one.

    P-18Step stop upside Step stop upside Inspect input wire and step upside, replace the bad

    one.

    P-19 Apron left-underside Apron left-undersideInspect input wire and armrest entranceleft-underside, replace the bad one.

    P-20 Apron right-underside Apron right-underside

    Inspect input wire and armrest entrance

    left-underside, replace the bad one.

    P-21 Gear left-underside Gear left-undersideInspect input wire and armrest entranceleft-underside, replace the bad one.

    P-22 Gear right-underside Gear right-undersideInspect input wire and armrest entranceleft-underside, replace the bad one.

    P-23Armrest entranceleft-underside

    Armrest entrance left-undersideInspect input wire and armrest entranceleft-underside, replace the bad one.

    P-24Armrest entranceright-underside

    Armrest entrance right-undersideInspect input wire and armrest entranceleft-underside, replace the bad one.

    P-25Left traction chainbreak off

    Left traction chain break off Inspect input wire and traction left chain, replace thebad one.

    P-26Right traction chain

    break off

    Right traction chain break off Inspect input wire and traction right chain, replace the

    bad one.P-27

    Step underside breakoff

    Step underside break off Inspect input wire and step underside, replace thebad one.

  • 7/31/2019 Escalator&Moving Walk Controller_ ZXK1600_ User Manual

    23/23

    WIPO Electronic Microprocessor Based Escalator&Moving Walk Controller WP1600 user manual

    22

    P-28 Left armrest break off Left armrest break offInspect input wire and left armrest, replace the badone.

    P-29Right armrest breakoff

    Right armrest break offInspect input wire and right armrest, replace the badone.

    P-30Upside entrancesensor input

    Upside entrance sensor input Inspect input wire and up touchpoint, replace the badone.

    P-31 Underside entrancesensor input

    Underside entrance sensor input Inspect input wire and down touchpoint, replace thebad one.

    NUSEFunction limit

    If the maintenance time is up, or clock doesnt work, please check the clock chip, set thefunction using limit time 0. If the clock show the wrong number, take down thebattery(poWPr off), put it again after few seconds. PoWPr on, enter into the menu F2-0,reset the default.

    If there is any fault when escalator is running, stop it at once.