ESAB equipment... · 11111150560986173 pcb1-p9 connector combicon 8 pin 111117198w68 gnd1 lug,...

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0v ITEMNO PART NO SYMBOL DESCRIPTION

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2 2 2 2 1 0558012490 SKID 4 x 4 1 1 1 1 57 0558038416 PCB1 PC BOARD - CONTROL8 8 8 8 2 36635 CLIP SKID 1 1 1 1 58 0558038382 PCB2 PC BOARD - DRIVER1 1 1 1 3 0558012483 BASE 1 1 1 1 59 0558038419 PCB4 PCB INTERFACE CONTROL w/ Display4 4 4 4 4 0558012484 LEG A-FRAME 1 1 1 1 60 0558012288 PCB5 PWR SUPPLY 24VDC 5A PCB1 1 1 1 5 0558012485 SHELF 1 1 1 1 61 0558007255 C1 CAPACITOR ALUM 6000uF 450VDC1 1 1 1 6 0558011907 SUPPORT SHELF LEFT 1 1 1 1 62 0558010711 K2 CONTACTOR 3P 40A 24VAC1 1 1 1 7 0558011908 SUPPORT SHELF RIGHT 1 1 1 - 63 0558010751 K1 CONTACTOR 3P 75A 115VAC1 1 1 1 8 0558012506 BAFFLE LOWER (Base) - - - 1 64 0558010713 K1 CONTACTOR 3P 150A 115VAC1 1 1 1 9 0558010788 BAFFLE UPPER (Shelf) 2 2 2 2 65 0558007736 K4,5 RELAY 3PDT 24VAC 10A1 1 1 1 10 0558010731 COVER ACCESS MAIN XFMR TAPS (Shelf) 8 8 8 8 66 0560947008 RB1-(1-8) RELAY ASSY SPDT 24VDC 6A w/ BASE1 1 1 1 11 0558010787 COMPARTMENT INPUT POWER CONNECTION 1 1 1 1 67 0558010765 RB1 ADAPTOR 8 x RELAY ASSY SPDT / RIBBON 14 PIN1 1 1 1 12 0558012416 BOX CONTROL 2 2 2 2 68 0558006886 HS1,2 TRANSDUCER CURRENT 300A1 1 1 1 13 0558012496 COVER CONTROL BOX SILK SCREENED 3 3 3 3 69 17300002 R1,2,3 RESISTOR 2 OHM 300W1 1 1 1 14 0558012502 CAP CORNER LEFT FRONT 4 4 4 4 70 0004487048 R4,5,6,7 RESISTOR 8 OHM 300W1 1 1 1 15 0558012503 CAP CORNER RIGHT FRONT 1 1 1 1 71 0558000747 R8 RESISTOR 1.5K OHM 100W1 1 1 1 16 0558010728 PANEL OUTPUT CONNECTION 1 1 1 1 72 17280230 R9 RESISTOR 3K OHM 100W1 1 1 1 17 0558010738 PANEL CONTROL CONNECTION SILK SCREENED 1 1 1 1 73 0558000749 M1 MOTOR FAN 1/3 HP 230V1 1 1 1 18 0558010739 PANEL ACCESS FRONT 1 1 1 1 74 0558007484 M2 MOTOR COOLANT PUMP 1/2 HP 115/230V1 1 1 1 19 0558010729 PANEL REAR SILK SCREENED - - - 1 75 0558010761 TB5 TERMINAL BOARD INPUT (200)230V / (400)460V1 1 1 1 20 0558007264B PANEL ACCESS INPUT POWER CONNECTION 1 1 1 1 76 0558101020 PA TERMINAL BOARD ASSY - Pilot Arc1 1 1 1 21 0558012410 PANEL SIDE LEFT 2 2 2 2 77 678025 WORK / ETRODE TERMINAL OUTPUT ASSY (Bussbar)1 1 1 1 22 0558012411 PANEL SIDE RIGHT - - - 6 78 672065 TERMINAL STRAP1 1 1 1 23 0558012409 PANEL TOP 1 1 1 1 79 951814 PL1 LAMP WHITE 14V PANEL1 1 1 1 24 0558012412 PLATE MOUNTING COOLANT PUMP MOTOR 1 1 1 1 80 0558007434 FL1 LAMP AMBER 12V PANEL1 1 1 1 25 0558012487 PANEL COOLING DUCT LEFT 2 2 2 2 81 0558008806 FN1,2 FILTER MODULE (Ring)1 1 1 1 26 0558012419 BRACKET HEAT EXCHANGER RIGHT - 2 - - 82 0558011726 FN4,5 FILTER MODULE CE (Ring)1 1 1 1 27 36043 BRACKET FAN GALVANIZED - 1 - - 83 0558011727 FN3 FILTER MODULE CE (Faston)- 1 - - 28 0558007870 BRACKET HARMONIC INDUCTOR - 1 - - 84 0558011728 L3 FILTER INDUCTOR CE 1 PHASE1 1 1 1 29 0558011968 BRACKET IGBT / CAP / COLD PLATE MODULE 1 1 1 1 85 0558007895 D7,8 KIT MOV 275VAC 140J2 2 2 2 30 0558010784 BRACKET MOUNTING 4x RESISTOR HORIZONTAL (Base) 1 1 1 1 86 0558000423 CB1 CIRCUIT BREAKER 3A 32VDC 250VAC4 4 4 4 31 99512069 BRACKET RESISTOR #12 1 1 1 1 87 0558000433 CB2 CIRCUIT BREAKER 2A 32VDC 250VAC2 2 2 2 32 0558006596 BRACKET MOUNTING 4x RESISTOR VERTICAL (Shelf) 1 1 1 1 88 0558011503 ENC1 THUMB WHEEL POT w/ KNOB ICH1 1 1 1 33 0558012422 PANEL CONTROL BOX LEFT 3 3 3 3 89 0558007710 F1,2,3 FUSE MIDGET SLO-BLO 15A 600V 1 1 1 1 34 0558012423 PANEL CONTROL BOX RIGHT 3 3 3 3 90 0558000516 HOLDER FUSE MIDGET1 1 1 1 35 0558012413 BRACKET T-STRAINER / FLOW SENSOR ASSY 2 2 2 2 91 0558004084 F4,5 FUSE LINK 150A 250V1 1 1 1 36 0558012424 PANEL MOUNTING INTERFACE CONTROL 1 1 1 1 92 0004487055 TS1 SWITCH THERMAL N/C 80°C 176°F2 2 2 2 37 0558012425 BRACKET RAS-2 1 1 1 1 93 0558000412 TS2 SWITCH THERMAL N/C 90°C 194°F1 1 1 1 38 0558012417 BRACKET COOLANT TANK 1 1 1 1 94 0558001010 TB1 BLOCK TERMINAL 3P (14-2/0)awg1 1 1 1 39 0558012505 SPACER COOLANT TANK GROMMET 1 1 1 1 95 0558000600 TB4 BLOCK TERMINAL 2-POS x 4 FASTON 1 1 1 1 40 0558010755 L1 INDUCTOR OUTPUT - - - 1 96 950826 TB6 BLOCK TERMINAL 5-POS x 4 FASTON- 1 - - 41 0558010782 L2 REACTOR LINE CE 3 PHASE 1 1 1 1 97 952026 TB3 BLOCK TERMINAL 7-POS (12-18)awg- 1 - - 42 13732232 L4 INDUCTOR HARMONIC CE 2 2 2 2 98 952073 TB2,3 BLOCK TERMINAL 12-POS (12-18)awg- 1 1 - 43 0558012406 T1 TRANSFORMER MAIN 380/400V 1 1 1 1 99 0558000755 TB7 BUSHING TERMINAL FAST 1/4" MALE .687MH- - - 1 44 0558010746 T1 TRANSFORMER MAIN 200-460V 2 2 2 2 100 952155 MARKER PLATE (1-12)1 - - - 45 0558011717 T1 TRANSFORMER MAIN 575V 1 1 1 1 101 0558954324 OVERLAY1 1 1 1 46 0558012004 T2 KIT TRANSFORMER CONTROL 200-575V w/ FERRULES 1 1 1 1 102 0558008087 MARKER PLATE (13-24)1 1 1 1 47 0558011930 BUSBAR POSITIVE 1 1 1 1 103 952937 J1 RECEPTACLE PNL MT HOUSING FEMALE 14 POS X-Rotation2 2 2 2 48 0558011931 BUSBAR NEGATIVE / COLLECTOR 1 1 1 1 104 0558010758 J2 / PCB1-P15 KIT RCPT PNL MT (M12) 8 SOCKET w/ 3 & 6 POS PLUGS2 2 2 2 49 0558007275 PLATE DIODE MOUNTING Pos / Neg 1 1 1 1 105 0558011612 PCB1-P6 / RB1 RIBBON CABLE ASSY 14 SKT 18"2 2 2 2 50 34916 BUSSBAR TAB 1 1 1 1 106 0558011932 PCB1-P20 / DB25 RIBBON CABLE ASSY (DB25 SKT - 26 SKT) 20"1 1 1 1 51 0558011909 COLD PLATE POWER IGBT 1 1 1 1 107 0558012053 PCB4-X1 / DB37 RIBBON CABLE ASSY (DB37 SKT - 40 SKT) 20"1 1 1 1 52 0558008823 HEATSINK PA IGBT 1 1 1 1 108 0558011703 PCB1-P12 / PCB2-P2 RIBBON CABLE TWISTED PAIR ASSY 26 SKT 20"2 2 2 2 53 0558006183 Q1,2 KIT IGBT CHOPPER 400A 1200V w/ PLUG 2 2 2 2 109 0558007808 PCB2-P8,11 LEAD ASSY DRIVER PC BOARD1 1 1 1 54 0558007886 Q5 IGBT 50A 1200V 1 1 1 1 110 0558010255 PCB1-P8 CONNECTOR MINI-COMBICON 4 POS3 3 3 3 55 0558003658 D2,4,6 DIODE FORWARD 300A 1200V 1 1 1 1 111 0558011993 PCB1-P1 CONNECTOR MINI-COMBICON 6 POS3 3 3 3 56 0558003657 D1,3,5 DIODE REVERSE 300A 1200V 1 1 1 1 112 0560986171 PCB2-P3 CONNECTOR COMBICON 2 PIN

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3 3 3 3 113 951005 PCB1-P2,16 , PCB2-P5 CONNECTOR COMBICON 3 PIN 3 3 3 3 169 0558007179 TERM LUG, MECHANICAL 17/32" 6-1/0 AWG1 1 1 1 114 951007 PCB1-P3 CONNECTOR COMBICON 5 PIN 2 2 2 2 170 647361 GND2 LUG, MECHANICAL (2-8)AWG1 1 1 1 115 0560986173 PCB1-P9 CONNECTOR COMBICON 8 PIN 1 1 1 1 171 98W68 GND1 LUG, MECHANICAL (4-3/0)AWG1 1 1 1 116 56995342 PCB4-X3 CONNECTOR BL 5 POS 3 3 3 3 172 0558009292 FERRULE NON-INSULATED 1/02 2 2 2 117 0558008954 J3,5 HOUSING UNIV CAP 3 POS - Wht - - - 6 173 0558011877 FERRULE NON-INSULATED 2 AWG1 1 1 1 118 950640 P5 HOUSING UNIV PLUG 3 POS - Wht - 6 6 - 174 0558011878 FERRULE NON-INSULATED 6 AWG1 1 1 1 119 0558012290 PCB5-P1 HOUSING CONTACT 3 POS - Molex 6 - - - 175 0558011879 FERRULE NON-INSULATED 8 AWG1 1 1 1 120 0558011836 J6 HOUSING UNIV CAP 6 POS - Wht 7 7 7 7 176 46n08 ROD THREADED #8-32 x 9.75" LG1 1 1 1 121 0558012289 PCB5-P2 HOUSING CONTACT 6 POS - Molex 14 14 14 14 177 91w19 WASHER CENTERING1 1 1 1 122 0558007485 PUMP COOLANT 225PSI 125GPH 14 14 14 14 178 647182 WASHER INSULATING MICA 1 1 1 1 123 0558007501 COUPLING 3-PC - COOLANT PUMP 6 6 6 6 179 0558101654 CLAMP WORM GEAR .250-.6251 1 1 1 124 0558007502 ADAPTOR COOLANT PUMP / MOTOR 16 16 16 16 180 0558006557 SCREW PHL HEX #10-32 x .50 w/ FLW Blk1 1 1 1 125 0558003078 HEAT EXCHANGER 2 2 2 2 181 0558002087 SCREW PHL HEX w/ FLW M5 x 121 1 1 1 126 0558012489 (LS1) KIT TANK COOLANT w/ LEVEL SWITCH 6 6 6 6 182 0558006737 SCREW PHL HEX w/ FLW M6 x 121 1 1 1 127 0558011981 T-STRAINER 100-MESH SCREEN 3/4NPTF 4 4 4 4 183 * JACK SCREW #4-40 HEX 5/16" LG1 1 1 1 128 13735508 SHROUD FAN POLY 14" 2 2 2 2 184 * SCREW HEX CAP 1/2-13 x 1.501 1 1 1 129 0558101173 BLADE FAN 14" 11 11 11 11 185 * SCREW HEX CAP 1/4-20 x .501 1 1 1 130 0558012488 FS1 / P3 KIT SENSOR TURBINE FLOW w/ PLUG 25 L/MIN 18 18 18 18 186 * SCREW HEX CAP 1/4-20 x .631 1 1 1 131 0558012421 REGULATOR BACK-PRESSURE R-22-175 4 4 4 4 187 * SCREW HEX CAP 1/4-20 x .752 2 2 2 132 0004470818 CHECK VALVE 1/4NPTF 2 2 2 2 188 * SCREW HEX CAP 1/4-28 x .501 1 1 1 133 0558000523 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM 8 8 8 8 189 * SCREW HEX CAP 3/8-16 x 4.001 1 1 1 134 0558000421 ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM 3 3 3 3 190 * SCREW HEX CAP 3/8-16 x .755 5 5 5 135 0558000534 ADAPTOR RH B/A-W*M 1/4NPTM 6 6 6 6 191 * SCREW HEX CAP 3/8-16 x 1.002 2 2 2 136 0558004057 ADAPTOR RH B/IG*F 1/4NPTM 7 7 7 4 192 * SCREW HEX CAP 5/16-18 x 1.002 2 2 2 137 0004494054 BUSHING 1/4NPTF 3/8NPTM 93 97 93 95 193 * SCREW HEX WSH TRI 1/4-20 x .502 2 2 2 138 0558101735 BUSHING HEX 3/4NPTM 1/4NPTF 24 24 24 24 194 * SCREW HEX WSH TRI 1/4-20 x .50 Serrated2 2 2 2 139 44261400 ELBOW PIPE 45° 1/4NPT 4 6 4 4 195 * SCREW SQ PAN TRI #10-24 x .382 2 2 2 140 0558006693 ELBOW STREET 45° 1/4NPT 33 33 33 33 196 * SCREW SQ PAN TRI #10-24 x .502 2 2 2 141 0558000559 ELBOW STREET 90° 1/4NPT 4 4 4 4 197 * SCREW SQ PAN TRI #10-24 x .631 1 1 1 142 67100463 NIPPLE 1/4NPT 3"LG - - - 4 198 * SCREW SQ PAN TRI #10-24 x .752 2 2 2 143 2226715 NIPPLE HEX 1/4NPT 1-7/16"LG 4 4 4 4 199 * SCREW SQ PAN TRI #10-24 x 1.002 2 2 2 144 0558101063 TEE STREET 1/4NPT 10 10 10 10 200 * SCREW SQ PAN TRI #4-40 x .252 2 2 2 145 68100175 BUSHING HEX 1/2NPTM 1/4NPTF 4 4 4 4 201 * SCREW SQ PAN TRI #6-32 x .251 1 1 1 146 0558006271 BUSHING 1/4NPTM 1/8NPTF 12 12 12 12 202 * SCREW SQ PAN TRI #6-32 x .382 2 2 2 147 68121050 COUPLING 1/2NPT 7/8"LG 2 2 2 2 203 * SCREW SQ PAN TRI #6-32 x .632 2 2 2 148 0558101279 CLAMP END DIN 35 RAIL 8 8 8 8 204 * SCREW SQ PAN TRI #6-32 x .751 1 1 1 149 0558012427 RAIL MOUNTING 3.5" DIN (35/7.5) PERFORATED - - - 2 205 * SCREW SQ PAN TRI #6-32 x 1.001 1 1 1 150 0558011992 BAFFLE IGBT Kydex 22 22 22 22 206 * SCREW SQ PAN TRI #8-32 x .381 1 1 1 151 0558007276 INSULATOR DIODE BRIDGE Kydex 6 6 6 6 207 * SCREW SQ PAN TRI #8-32 x .50- 1 - - 152 680398 INSULATOR LINE REACTOR Nomex 2 2 2 2 208 * SCREW SQ PAN TRI #8-32 x .631 1 1 1 153 0558007288 INSULATOR TERMINAL BLOCK Kydex 8 8 8 8 209 * SCREW LAG 1/4 x 2.004 4 4 4 154 0558012054 STANDOFF STEEL FEMALE #6-32 HEX 3/4" LG 19 19 19 23 210 * WASHER FLAT #101 1 1 1 155 0558001018 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1" LG 6 6 6 6 211 * WASHER FLAT #64 4 4 4 156 672225 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1.25" LG 21 21 21 18 212 * WASHER FLAT #82 2 2 2 157 2235785 CLAMP CABLE STEEL .312 DIA 6 6 6 6 213 * WASHER FLAT 1/21 1 1 1 158 0558012504 CLAMP TUBE .625 DIA 51 51 51 51 214 * WASHER FLAT 1/41 1 1 1 159 0558004079 STRAIN RELIEF 2" STEEL 25 25 25 25 215 * WASHER FLAT 3/83 3 3 3 160 950823 BUSHING SNAP .56ID .69MH 10 10 10 4 216 * WASHER FLAT 5/168 8 8 8 161 639533 BUSHING SNAP .88ID 1.09MH 1 1 1 1 217 * WASHER FLAT NYLON 19/32 (Pg9) Blk5 5 5 5 162 647345 BUSHING SNAP 1.31ID 1.50MH 4 4 4 4 218 * SCREW SKT HEX M6-1.0 x 12 Blk1 1 1 1 163 0558012420 GROMMET RUBBER 4.19ID COOLANT TANK 12 12 12 12 219 * SCREW SKT HEX M6-1.0 x 20 Blk1 1 1 1 164 647270 BUSHING SNAP .31ID .44MH - - - 18 220 * WASHER FLAT BRASS 1/41 1 1 1 165 0558004053 GROMMET RUBBER 2.12ID 2.50GD .06W 12 12 12 12 221 * WASHER FLAT M6

AR AR AR AR 166 90861100 TUBING PVC, 600V 105C, 1" BLACK 1 1 1 1 222 * WASHER FLAT M16AR AR AR AR 167 90862010 TUBING PVC, 600V 105C, 1.25" BLACK 28 28 28 32 223 * WASHER LOCK #101 1 1 1 168 0558010374 JUMPER 2 POS Red 7 7 7 7 224 * WASHER LOCK #6

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25 25 25 22 225 * WASHER LOCK #8 2 5 2 2 281 * TYWRAP X-LG 14.5"3 3 3 3 226 * WASHER LOCK 1/2 1 1 1 1 282 * TYWRAP SCREW MOUNT LG 7.25"

39 39 39 39 227 * WASHER LOCK 1/4 1 1 1 1 283 * BAG CLOTH 4" x 6"16 16 16 16 228 * WASHER LOCK 3/8 1 1 1 1 284 NA WIRE KIT EPP-202/3627 7 7 4 229 * WASHER LOCK 5/16 1 1 1 1 285 NA WIRE KIT INTFC CTRL m2-200- - - 18 230 * WASHER LOCK BRONZE 1/4 1 1 1 1 286 NA CABLE KIT m2/m3-202 COMMON1 1 1 1 231 * WASHER LOCK EXT #6 - - - 1 287 NA CABLE KIT m2/m3-202 200/230/460V3 3 3 3 232 * WASHER LOCK EXT #8 - - 1 - 288 NA CABLE KIT m2/m3-202 380V CCC1 1 1 1 233 * WASHER LOCK INT 1/2 - 1 - - 289 NA CABLE KIT m2/m3-202 400V CE1 1 1 1 234 * WASHER LOCK EXT 3/8 1 - - - 290 NA CABLE KIT m2/m3-202 575V1 1 1 1 235 * WASHER LOCK EXT 5/8 1 1 1 1 291 NA HOSE KIT m2/m3-202

16 16 16 16 236 * WASHER LOCK M6 1 1 1 1 292 0558038423 PCB3 PC BOARD - FILTER32 32 32 32 237 * NUT #10-24 1 1 1 1 293 995204 LABEL TEXT WARNING HAZARD COVER7 7 7 7 238 * NUT #6-32 1 1 1 1 294 0558012565 R10 / C3 KIT RC-SNUBBER PA IGBT4 4 4 4 239 * NUT LOCK #8-32 1 1 1 1 295 0004492050 FERRITE CORE / CUBE (Supplied for System CAN Cable)

21 21 21 18 240 * NUT #8-32 1 1 1 1 296 0558954341 LABEL FERRITE CORE / CAN CABLE3 3 3 3 241 * NUT 1/2-13 6 6 6 6 297 * WASHER LOCK #4

23 23 23 23 242 * NUT 1/4-20 6 6 6 6 298 * WASHER FLAT #4- - - 18 243 * NUT BRASS 1/4-20

12 12 12 12 244 * NUT 3/8-163 3 3 - 245 * NUT 5/16-183 3 3 3 246 * NUT LOCK NYLON #8-326 6 6 6 247 * NUT 3/4-16 JAM1 1 1 1 248 * BOLT CARRIAGE 1/2-13 x 1.754 4 4 4 249 * RIVET 1/8 (.126-.187)- - - 1 250 NA LABEL RATING EPP-202 200/230/460V- - 1 - 251 NA LABEL RATING EPP-202 380-400V CCC- 1 - - 252 NA LABEL RATING EPP-202 400V CE1 - - - 253 NA LABEL RATING EPP-202 575V1 1 1 1 254 NA LABEL NAMEPLATE Stock / Serial No1 1 1 1 255 2091514 LABEL WARNING GENERAL ARC WELD & CUT- - 1 - 256 0558954289 LABEL WARNING GENERAL ARC WELD & CUT Chinese1 1 1 1 257 995110 LABEL WARNING EXPOSED VOLTAGE INSIDE1 1 1 1 258 954291 LABEL WARNING COOLANT GENERAL1 1 1 1 259 0558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULLY1 1 1 1 260 2091558 LABEL PE GROUND1 1 1 1 261 954509 LABEL SYMBOL CAUTION HIGH VOLTAGE1 1 1 1 262 955269 LABEL SYMBOL CAUTION READ MANUAL1 1 1 1 263 13732733 LABEL COPPER WIRE ONLY Wht/Clr1 1 1 1 264 954507 LABEL WORK/ PILOT ARC/ ELECTRODE Wht/Clr1 1 1 1 265 0558954244 LABEL COOLANT FILL Blk/Wht- 1 - - 266 NA LABEL CE - Plain- - 1 - 267 NA LABEL CCC1 1 1 1 268 0558954292 LABEL SET EPP-202/3622 2 2 2 269 0558954334 LABEL ESAB DIE CUT 16.0 x 9.0 Blk1 1 1 1 270 NA LABEL ISO 9001 1 1 1 1 271 0558008436 LABEL CHASSIS GROUND2 2 2 2 272 0558000525 PAD THERMAL POWER IGBT MODULE1 1 1 1 273 0004492035 PAD THERMAL PA IGBT MODULE1 1 1 1 274 0558954328 LABEL PC BOARD LAYOUT m2/m3-202

AR AR AR AR 275 * ADHESIVE THREADLOCKER LOCTITE 242 - BlueAR AR AR AR 276 * SEALANT THREAD LOCTITE PST 592 - WhiteAR AR AR AR 277 * ADHESIVE SILICON RUBBER DOW 732 - ClearAR AR AR AR 278 * COMPOUND ELECTRICAL JOINT ALCOA #2AR AR AR AR 279 * TYWRAP LG 7.25"AR AR AR AR 280 * TYWRAP MED 5.5"

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0558010798 Kit IGBT / Cap / Heatsink Module m2-200(Includes) Includes the Following Items:

1 1 1 1 47 0558011930 BUSBAR POSITIVE2 2 2 2 48 0558011931 BUSBAR NEGATIVE / COLLECTOR1 1 1 1 51 0558011909 COLD PLATE POWER IGBT2 2 2 2 53 0558006183 Q1,2 KIT IGBT CHOPPER 400A 1200V w/ PLUG1 1 1 1 58 0558038382 PCB2 PC BOARD - DRIVER1 1 1 1 61 0558007255 C1 CAPACITOR ALUM 6000uF 450VDC1 1 1 1 92 0004487055 TS1 SWITCH THERMAL N/C 80°C 176°F2 2 2 2 109 0558007808 PCB2-P8,11 LEAD ASSY DRIVER PC BOARD1 1 1 1 155 0558001018 STANDOFF GLASTIC FEMALE 1/4-20 HEX 1" LG1 1 1 1 29 0558011968 BRACKET IGBT / CAP / COLD PLATE MODULE6 6 6 6 182 0558006737 SCREW PHL HEX w/ FLW M6 x 121 1 1 1 185 * SCREW HEX CAP 1/4-20 x .502 2 2 2 188 * SCREW HEX CAP 1/4-28 x .50

12 12 12 12 219 * SCREW SKT HEX M6-1.0 x 20 Blk2 2 2 2 202 * SCREW SQ PAN TRI #6-32 x .383 3 3 3 214 * WASHER FLAT 1/43 3 3 3 227 * WASHER LOCK 1/4

12 12 12 12 236 * WASHER LOCK M62 2 2 2 272 0558000525 PAD THERMAL POWER IGBT MODULE

0558012477 KIT COOLANT PUMP m2-200(Includes) Includes the Following Items:

1 1 1 1 122 0558007485 PUMP COOLANT 225PSI 125GPH2 2 2 2 135 0558000534 ADAPTOR RH B/A-W*M 1/4NPTM2 2 2 2 137 0004494054 BUSHING 1/4NPTF 3/8NPTM1 1 1 1 144 0558101063 TEE STREET 1/4NPT1 1 1 1 141 0558000559 ELBOW STREET 90° 1/4NPT1 1 1 1 136 0558004057 ADAPTOR RH B/IG*F 1/4NPTM

126 0558012489 KIT TANK COOLANT m2-200(Includes) Includes the Following Items:

1 1 1 1 301 NA TANK COOLANT1 1 1 1 302 0558010759 CAP COOLANT TANK1 1 1 1 303 0558011991 LS1 SWITCH COOLANT LEVEL w/ LEADS2 2 2 2 304 0558011884 NIPPLE COOLANT TANK 3/8 HOSE2 2 2 2 305 0558011883 WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR2 2 2 2 306 * WASHER FLAT 1/22 2 2 2 307 * NUT 1/2-20 JAM

ADDITIONAL SPARES1 1 1 1 308 0558006580 STRAINER - COOLANT PUMP1 1 1 1 309 0558011982 O-RING 1" 100-MESH T-STRAINER1 1 1 1 310 0558011983 SCREEN 100-MESH T-STRAINER

COOLANT HOSE SPARES1 1 1 1 - 0558011605 HOSE 28.00" TANK OUTLET to PUMP INLET1 1 1 1 - 0558011603 HOSE 13.00" PUMP OUTLET to REGULATOR INLET1 1 1 1 - 0558011601 HOSE 16.50" PUMP OUTLET to TORCH SUPPLY1 1 1 1 - 0558011606 HOSE 20.00" RADIATOR OUTLET to FILTER INLET1 1 1 1 - 0558011599 HOSE 34.00" FLOW SENSOR OUTLET to COLD PLATE INLET1 1 1 1 - 0558011602 HOSE 31.00" TORCH RETURN to RADIATOR INLET

0558012389-CEPP-202-M2 TOP

ASSEMBLY FAMILY

SHEET 5

H

X

71 1954X

70 4X

193 4X30

2X

160

314X

721.5k ohms

3.00kohm

1624X

2 8X2098X 8 196

6X A

31 2X

DETAIL A SCALE 1 : 1

222 248

226

241

213

233

G

44X

194

12X

T1

43

CCC & CE Units only

OR

T1

OR

T1

NOTE: 4 Quantity of Foot should be supplied with ITEM NO: 3

1894X

2154X

2284X

2444X

2154X

DETAIL G SCALE 2 : 3

244

228

215

215189

TYP 4 PLCS

DETAIL H SCALE 2 : 1

2062X

2252X

2402X

(TYP 2 PLCS)DETAIL X

SCALE 2 : 1

2122X

2252X

2402X

176

178 2X

1962X

2372X

2232X

2102X 70

177 2X

45

575V only

44

200/230/460V Only

(TYP 4 PLCS)

SHEET 60558012389-C

EPP-202-M2 TOP ASSEMBLY FAMILY

T

V

W

161

161

40

1944X

L1

F591

AA

161

161

NOTE: APPLY EJC ESABP/N 73585980 TO ALLCONNECTIONS

U

151 1934X

492X

93 2022XTS2

166

280

TYPICAL CONNECTION, 6 PLCS,COVER WITH 4 INCHES OF TUBING,SECURE WITH TYWRAP

1872142X

242

1564X

81FN1

281

(TYP 4 PLCS)

185

214

FN281

281

D255 247

D156 247

D356

247

D5

56 247D655 247

D4 55

247

227

227

(TYPICAL 2 PLCS)

DETAIL T SCALE 1 : 1

2422X

2272X

2144X

1862X

912X

REMOVE SECTION OF BUSBARAND INSTALL F4 AND F5 AS SHOWN

F4,F5

DETAIL U SCALE 1 : 1186

2142X

227

242

NOTE: APPLY EJC ESABP/N 73585980 TO ALLCONNECTIONS

DETAIL V SCALE 1 : 1

186

2142X

227

242

167

279

TYPICAL CONNECTION, 3 PLCS,COVER CONNECTION WITH 4

INCHES OF TUBINGAND SECURE WITH TYWRAP

ORIENT BUSBAR VERTICALLY, 3 PLCS,FOLD 6 INCHES OF TUBING IN HALFTO CREATE COVER FOR BUSBAR, SECURE WITH TYWRAP

166

280

DETAIL W SCALE 1 : 2

186

167

279

TYPICAL CONNECTION, 2 PLCS, COVERWITH 4 INCHES OF TUBING AND SECUREWITH TYWRAP

242

214 2X

227

(TYP 2 PLCS)

DETAIL AA SCALE 1 : 1

TYPICAL CONNECTION, 3 PLCS, COVER

CONNECTION WITH 4 INCHES OF TUBINGAND

SECURE WITH TYWRAP

192

2162X

245

229

(Input connection of Transformer of CE, CCC, AND 575VUNITS ONLY)

167

(TYP 3 PLCS)

SHEET 70558012389-C


82

FN582

281

281

FN4(CE UNIT ONLY)

(CE UNIT ONLY)

129

73

2124X

2394X

M1

85 1812X

27

294

244228190 (TYP 2 PLCS)

185

227

214

(TYP 4 PLCS)

54 1992X

2104X

2232X

2372X

27352Q5

1942X

170

271

193

202 2X

AB

100

98

98

5

165

693X

193

3X 204 3X

204 3X

322X

1932X

100

102

(CE UNIT ONLY)

28

42

1934X

101934X

FN3(CE UNIT ONLY)

83

97

204 2X

TB3

TB3

212 2X

225 2X

240 2X(TYP 3 PLCS)

84L3

(CE UNIT ONLY)

9

193 2X

L4

161

161

160

160

T2

46

176 3X

(TYP 3 PLCS)

178 2X

177 2X

281

DETAIL AB SCALE 1 : 1

2232X

2372X

1962X

2102X

(TYP 3 PLCS)

SHEET 80558012389-C


92TS1

202

2X

48 Ref.

214

227

242

TYP CONNECTION,3 PLCS,COVER EACHW/4 INCHES OFVINYL TUBE

29

186

166 3X

(TYP 3 PLCS)

68

68

206

2X

206

2X

HS1

HS2

TO TANK INLET

FROM FLOW SENSOR TEE109 2X

PCB2-P8,11

TYP 2 PLCSC1

185

NOTE: FOLLOW TORQUE SPECS LISTEDON IGBT DRAWING

53 2X

51

272 2X

61 2142X

2272X

1882X

2214X

2364X

2194X

Q1, Q2

219

4X

236

4X

221

4X

227

214

155

1792X

47

48

48

USE EJC (ITEM ) ON ALL BUS BAR BOLTED CONNECTIONS

182

6X

NOTE: FOLLOW TORQUE SPECS LISTEDON IGBT DRAWING

278

58 PCB2

113112

108

CONNECT TO PCB1 J12

200 200

PCB2-P3

PCB2-P5

PCB2-P2

SHEET 90558012389-C


16

77 2X

2374X

292

134

133

1974X

2072X

2072X

76

208

2X

2002X 50 191215

2X228244

(TYPICAL 2 PLCS)

TO RADIATOR INLET TEE

PCB3

FROM PUMP OUTLET

1322X

1432X

1392X

1402X

136

135

NOTE: ORIENTATION OFCHECK VALVES

PA

2252X

2252X

170

(TYPICAL 2 PLCS)

169

184

2132X

226

241

134

133REF

REF

264

SHEET 100558012389-C


191 4X

228 4X

215 4X(TYP 4 PLCS)

187 3X

227 3X

74

TO Back Pressure REGULATOR INLET TO TANK OUTLET

TO TORCH OUTLET

24

M2

123 135

214 3X

137

137

NOTE ORIENTATIONOF PUMP

192 4X

229 4X

216 4X

122124136

135

141

144

2062X

1942X

196GROUND TETHER POINT FOR SIDE AND TOP PANEL

6

7

1933X

1933X

193 8X

193 4X

11

196 5X

TO PUMP OUTLET

131 146 144 145 147 130 147 145 142 138 127 138 141 135

35

NOTE ORIENTATION OF FILTER

TO RADIATOR OUTLET TEE

135

TO COLD PLATE INLET

227

2X

214

2X

185

2X

5 Ref.

193 4X

24 Ref.

308

SHEET 110558012389-C


25

38

1932X

2372X

12 Ref.1251X

2374X

2234X

26

1792X

2232X

(TO TORCH INLET)

(TO FILTER INLET)

(FROM IGBT OUTLET)(TO PUMP INLET)

1792X

302

301

303

305304 3073062X 2X 2X 2X

Ref.

(FROM IGBT OUTLET)

NOTE:ORIENT FLAT SURFACE OF STEM FACING UPWARD.SUPPLIED WASHER LOCATED INSIDE TANK.

(TO PUMP INLET)

SHEET 120558012389-C


227

2X

(TYP 2 PLCS)

212 3X

225 3X

240 3X

63K1

(CE, CCC, AND 575VUNITS ONLY)

126

26

Ref.

25

Ref.

OR

(575V)

174

242

2X

11Ref.

162

41

153 94

206

L2

199

2X

260

152

(CE ONLY)195

171190215234

(CE UNITS ONLY)

K2

GND1 TB1

62

175

786X

96

243

2X

230

2X

220

2X

75

193

205

2X

TB5

TB6

200/230/460V Unit Only

(TYP 9 PLCS)

64

1984X

2234X

2104X

1736X

(200/230/460V UNIT)

K1

SHEET 130558012389-C


101

88

36

ENC1

36Ref.

60

2004X

282

119

121

59 2014X

116154

4X

PCB5-P1

PCB5-P2

PCB5

PCB4

Ref. PCB4-X1

PCB4-X3237

210

223

Y

Y

Z

Z

114

113

113

111

110

115

118117120

105

2002X

117 12 99

57

Connect to RB1

PCB1 J5J6 P5

J3 TB7

PCB1-P2

PCB1-P16

PCB1-P8

PCB1-P9

PCB1-P1

PCB1-P6

PCB1-P3

Note: Connect to P6(Ref. drawing of J2)

2982X

2972X

SECTION Y-Y SCALE 1 : 2

1482X

149

2382X

67

668X

168

INSTALL JUMPER PER WIRING SCHEMATIC/DIAGRAM

RB1

2242X

2112X

SECTION Z-Z SCALE 1 : 2

65

2X

238

4X

K4K5

GROUND

211

4X

95

TB4

203

2X

224

4X

231224238

223

4X

237

4X

34

Ref.

33

Ref.

SHEET 140558012389-C


19

86

90

90

90

159

20202

2X

202

2X

202

2X

1802X

128

1964X

89

89

89

F3

F2

F1

CB1

254 249

2X

252CE

UNIT

263

257

249 2X

266

CEUNIT

164

150

207 2X

17 REF

250 251 267253

206

6X

33

34

87

107

1X

106

1X

217

17

235

CB2

PCB1-P20 / DB25

PCB4-X1 / DB37

J2

J1

104

206

2X

103

193

4X

12

Ref.

157237

39

163

Connect to PCB4-X1

Connect to PCB1-P20

223

183

2X

183

2X

293

296

298

2X

297

2X

298

2X

297

2X

CCCUNIT

575VUNIT

230/460VUNIT

CCCUNIT

OR

SHEET 150558012389-C


1935X

1944X

19

21193

9X

206246232

22

206 246 232

193

9X

180

2X

180

2X

13

33

Ref.

180

6X

34

Ref.

158

157

196

196

GROUND TETHER ATTACH POINT

GROUND TETHER ATTACH POINT

ATTACH FRONT PANEL GROUNDWIRE AT UPPER LEFT MOUNTING SCREW .

(REF) THERE MUST BE A MINIMUM OF .630 INCHES (16MM) CLEARANCE BETWEEN THE FAN BLADE AND THE INSIDE SURFACE OF THE REAR PANEL AFTER INSTALLATION. ADJUST THE POSITION OF THE FAN BLADE ON THE MOTOR SHAFTAS NECESSARY TO MAINTAIN THIS CLEARANCE.

SHEET 160558012389-C


LABEL CONFIGURATION FOR:0558012390, 0558012392 (CE),AND 0558012393 (575V) UNITS

270

265

258

255

262

259

LABEL CONFIGURATION FOR:0558012391 (CCC) UNITS

270

265

258

255

262

256

259

AD

193

4X

14(2 Each CAP)

193

6X

15

(3 Each CAP)

23 193

6X

2692X

( Place in center of side panel 1 on Each Side)

274 PLACE LABLE BEHIND PANEL

79

80

18

FL1

PL1

261

ATTACH GROUND WIRE TO REAR OF ACCESS PANEL (#6 STUD)

1804X

DETAIL AD SCALE 1 : 1

246232GROUND TETHER ATTACH POINT

182 X

0558010798 ASSY

Front ViewScale 1:2

9

152 X

192 X

182 X

C1

2

17 4 X

3

6

16 4 X

184 X

0558010799 ASSY

Front ViewScale 1:2

132 X

7

1

D9

5

(TYP. 2 PLCS)9

15 2 X

19 2 X

18 2 X

PCB2

TS1

8

C1 C2

14

18

19

A

3

4

4

12 16

4 X

17

4 X

20

3 X

11 (TYP. 4 PLCS)Q1 Q3 Q4 Q2

Bottom ViewScale 1:2

12 16

4 X

17

4 X

20

3 X

11 (TYP. 2 PLCS)Q1 Q2

PART # DESCRIPTION REV

0558010798 KIT IGBT/CAP/HEATSINK MODULE EPP-202 A

0558010799 KIT IGBT/CAP/HEATSINK MODULE EPP-362 ABOM Table

ITEM NO. Symbol PART NUMBER DESCRIPTION

0558

0113

10/Q

TY.

0558

0113

14/Q

TY.

1 0558011968 BRACKET IGBT MODULE 1 1

2 0558011909 COLD PLATE 4MODULE 1 1

3 0558011930 BUS BAR POS 1 1

4 0558011931 BUSBAR NEG/COL 2 2

5 PCB2 0558038382 PCB DRIVER 1 1

6 TS1 951085 SWITCH THERMAL 176F 1 1

7 D9 0558012002 KIT DIODE REVERSING 85A 1200A 1 1

8 0558001018 STANDOFF GLASTIC 1/4-20 1.0" 1 1

9 C1, C2 0558007255 CAP ELECT ALUM 6000UF 450V 1 2

10 PCB2- P8-P11 0558007808 DRIVER BOARD LEAD ASSEMBLY 2 4

11 951833 PAD THERMAL IGBT 2 4

12 Q1, Q2 , Q3, Q4 0558006183 IGBT MODULE 400A 1200V 2 4

13 #6-32 X .38 PAN SCREW QUADREX 2 2

14 1/4-20 X .5 HEX CAP SCREW 1 1

15 1/4-28 X .5 SCR STLZPC 2 4

16 SCREW SKT HEX M6-1.0 x 20 12 20

17 LOCKWASHER M6 12 20

18 1/4 FLAT WASHER 3 5

19 1/4 LOCK WASHER 3 5

20 SCREW M6X12 CAPTIVE WSHRS 6 12

SHEET 1 OF 1

Replacement Kit IGBT

revA0558011771

6

1

3

43

5

2

2

30°

NOTE:

1. APPLY PIPE SEALANT TO MALE PIPE THREAD USING LOCTITE #242 (ESAB P/N 74585435) ON HARD PLUMBING CONNECTIONS UNLESS OTHERWISE SPECIFIED.

A

A

A

A

A

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 0558007485 PUMP COOLANT 250PSI 125GPH 1

2 68100126 BUSHING PIPE HEX 3/8 X 1/4 BRS 2

3 10Z30 ADAPT B/A-W*M 1/4NPT OLD 2

4 461107 TEE PIPE STREET 1/4 BRS 1

5 182W82 ELBOW PIPE ST 90 1/4 BRS 1

6 74S76 ADAPT B/I-G*F 1/4NPTM 1

ASHEET 1 OF 1

0558012477KIT COOLANT PUMP EPP-202-M2

0558012575-OR

0558012495-A

0558012498-A

0558012499-ASHEET 1 OF 6

WIRING DIA EPP-202-M2 230-460V

TB4-1 G/YGND-3P5-3 G/Y

J2

J6

J7

J4

J3

J5

J9

21

J8

21

J11

21

J10

21

TB3-1 BLKTB3-2 RED

123

21

PCB2 (DRIVER PCB)

Q1-6 (SPLICE) RED Q1-7 (SPLICE) WHT Q2-7 (SPLICE) WHT

Q2-6 (SPLICE) RED

Q5-7 RED Q5-6 BLK

PCB3 J4 BLUWORK WHTNEG(-) BUS BRN

RIBBON CABLE TO PCB1 J12

6

7

12

3

4

8

5

J2

5

8

4

3

2 1

7

6

1 2 PCB1 P8-4 BLK3 4 PCB1 P8-2 BLK PCB1 P16-2 BLK

P8

P16

1 J2 -1 WHT 2 J2-2 BRN 3 J2-3 GRN

P15

P1

PCB1P3

P2

1 TB7-1 BLU2 J1-J RED3 4 TB4-2 ORN5 TS2-1 WHT6 K5-7 VIO

P6

1 TB3-9 WHT2 3 TB3-10 GRY

1 TB3-13 BLU2 TB3-14 YEL3 TB3-15 BRN4 TB3-4 ORN5 TB3-5 VIO

1 HS1/HS2 SHIELD2 HS1-1/HS2-1 BLK3 HS1-3/HS2-3 RED PCB1 P9-5 RED4 HS1-2 WHT5 PCB1 P9-3 RED6 7 8 HS2-2 ORN

RIBBON CABLETO

RB1 (RELAY TERM BLK)

P12RIBBON CABLE

TOPCB2 J2 (DRIVER PCB)

P9

TB4-2 ORN

2

PCB1 P1-1 BLU

TB7

LS1-1 WHT*LS1-2 WHT*

1

TS1-1 (

SP) O

RN

TB7-2

O

RN

TB4

12

TB3-12

WHT

J1-K

G/Y

GND-3

G/Y

J1-L

O

RNPCB

1 P1-4

ORN

K5-4

OR

N

J1-H

WHT

P5-2

WHT

1

PL1

1

2

TB3-16 ORN

TB3-17 VIORB1-4 (11) VIO

RB1-4 (14) RED

ORN

FL1

2

J1

AJ

BK

CL

HGM

DF

E IN

RB1-6 (14) BLKRB1-5 (14) YEL

K4-A BLU

TB3-8 BRN

RB1-5 (11) GRYTB4-1 WHT

TB4-2 ORN

A

B

CD

E

F

GH

I

J

K

L

MN

TB4-1 G/Y

PCB1 P1-2 RED

TB4-2 ORN

PCB1 P1-6 VIOK4-A WHT K4-B YEL

J1-E BLUK5-A WHTTB2-3 BRN

RB1-2 (11) ORN

RB1-6 (11) BLK

TB3-6 YELK5-B YELK2-A VIO

TB3-10 GRY

CB1-2 RED

BA

987

654321

K4

BA

987

654321

K5

P5-1 RED

PCB1(CONTROL)

PCB2 (DRIVER)

RB1

TB4

GND-3

K4 (FRONT)K5 (REAR)

RIBBON CABLE TO PCB1 P6

J1 J2

J3 (FS1 CONNECTION) TB7

J5 P5 J6 Connect J6 with P6

1 2 3 4 5 6 7 8

(11)

(14)

(12)

K4-8 BLK

J1-G GRY

PL1-2 VIOTB2-7 BLU

K4-4 ORN

TB3-9 WHT

JUMPER (11-5 TO 11-6)

K2-B WHTK1-B ORN

M1-2 BLUFL1-2 RED

J1-D YELJ1-C BLK

RB1

GND-3 G/YTB4-1 WHT

K4-5 RED

P5

PCB5 P1-1 RED

PCB5 P1-3 WHT PCB5 GND G/Y

J5

PCB4 X3-5 RED

J6

PCB4 X3-3 GRN

PCB4 X3-2 WHT

PCB4 X3-1 ORN

PCB4 X3-4 BLK

1 J3-1 RED2 J3-2 BLK PCB1 P8-4 BLK3 J3-3 BRN

Note: * Indicates Self-lead

A

1 PCB1 P15-1 WHT2 PCB1 P15-2 BRN3 PCB1 P15-3 GRN4 P6-1 YEL5 P6-2 GRY6 P6-3 PNK7 P6-4 BLU8 P6-5 RED

SHEET 2 OF 6


0558012499-A

HS2PCB1 P9-2 BLK

PCB1 P9-8 ORN

PCB1 P9-3 RED

PCB1 P9-2 BLK

PCB1 P9-4 WHT

PCB1 P9-3 RED

123

HS1

23

1

BLK K1-L3

2

1

BLK K1-L2

BLK K1-L1

GND-1

TB1

3

K4-5 RED1

CB1

2

TB3-11 BLK

F1-1 BLK

REAR WIRING VIEW

1 2BLU K1-L1

GRY K1-L2

K2-L1 BLK

K2-L2 RED

F1

F2

TB6-3 (SPLICE) REDT2-H1(SPLICE)BLK

M2-1 BRN

F3-2 BLK

1 2 1 2

F3

TB1

F1

F2F3CB1

Q1Q2

COLLECTOR BUS

NEG (-) BUS

POS (+) BUS

L1-X1 (+)

DIODE PLATE (-)

DIODE PLATE (+)

PCB2 J7 BRN

PCB2 J8-2 (SPLICE) WHT

PCB2 J8-1 (SPLICE) RED



TS1

TOP VIEW

A

HS1

HS2

Q5-1 RED

WORK (4GA)

A

PL1

FL1

CB2

2

1

ENC1

PCB5 P2-6 BLK

PCB4 X3-4 BLK

Used on M2 Versions Only

CB2-1 BLK

Ribbon cable connect to ENC1

J6-3 GRNJ6-2 WHT

J6-1 ORN

1 2 3 4 5

J6-4 BLK

J6-5 REDPCB5 P2-1 RED

CB2-2 BLK

PCB4 X3-5 RED

GND

1 2 3 4 5 6

3 2 1

J5-3 G/Y

J5-1 RED

J5-2 WHT

Ribbon cable to DB37

X1

X3

J3

P2

P1

PCB5

PCB4


TS1TB4-2 ORN 12

TS2-2 VIO

SHEET 3 OF 6


0558012499-A

12

PL1-

2

VIO

T2 VIO *

PL1-

1 ORN

T2 VIO *

PCB1 P3-

3 BRN

T2 RED *

PCB1 P3-

2 YEL

T2 RED/YEL *

PCB1 P3-

1 BLU

T2 RED *

PCB1 P2-

3 GRY

K4-6

GRY

RB1-

1 (11)

WHT

TB4-

1

WH

T

CB1-

1

BLK

PCB1 P2-

1

WHT

J1-F

BRN

K4-B

YEL

PCB1 P3-

5 VIO

PCB1 P3-

4 ORN

T2

BLK *

T2

BLK *

T2 YEL *

T2 YEL *

T2 O

RN (TOP) *

T2 O

RN (BOT) *

T2 BLU *

T2 BLU *

T2

BRN

*

T2

BRN

*

1110987654321TB3

PCB2 J5-

3

RED

PCB2 J5-

1 BLK

181716151413

FLO

W

FS1

J3-3 BRN*J3-2 BLK*J3-1 RED*

TB6-1 BLU

TB6-5 WHT

TB6-2 GRY

BOT

TOPT2

TOPVIEW

H7

H6

H5

H3

H2

H1

H4TB6-4 ORN

M2-4 BLU

F3-2 (SPLICE) BLK

TB3-16 VIO *

TB3-17 VIO *

TB3-5 BLU *TB3-10 YEL *TB3-9 YEL *

TB3-6 ORN *

TB3-13 RED *

TB3-14 RED/YEL *

TB3-15 RED *TB3-8 ORN *TB3-2 BRN *TB3-1 BRN *

TB3-12 BLK *TB3-11 BLK *

TB3-4 BLU *

L3

L2

L1

T3

T2

T1

K1-L3 WHT

F2-1 RED

F1-1 BLK

R3-2 WHT

R2-2 RED

R1-2 BLK

B

A

RB1-1 (14) WHT

K4-9 VIO

K2

L1 L2 L3

T1 T2 T3

TB1-1 BLK TB1-2 BLK

TB1-3 BLK

F1-2 BLU

F2-2 GRY

K2-L3 WHT

R1-1 BLK R2-1 RED

R3-1 WHTTB5-7 BLK TB5-4 BLK

TB5-1 BLK

RB1-2(14) ORN TB2-1 BRN

B A

K1

FS1

LS1

R14

K2

K1

T2

TB3

ELECTRODE OUT BLK

COLLECTOR BUS BLK

L1

X1

X2

FRONT VIEW

M2

L1-X2 BLK

R9-2 YEL

PCB3 J1 YEL

L1 T1

J4

A

TB7-1 WHT

TB7-2 WHT

APCB2 J4 BLU

WORK (OUT) WHT

ELECTRODE (OUT) YEL

PA Stud - BLK

(ELECTRODE)

SHEET 4 OF 6


0558012499-A

8

TB5

T1-AH2*

K1-T2T1-BH1*T1-AH4*

T1-BH3*

T1-BH2*

K1-T1T1-CH1*T1-BH4*

T1-AH3*

K1-T3T1-CH4*T1-AH1*

T1-CH2*

T1-CH3*

3

24

15

96

7

REAR WIRING VIEW

D5 BRN SPLICE

****

D1, D3, D5 COMMON GRN/YEL

D3 BLU SPLICE

D1 BLK SPLICE

FN1****


D6 BRN SPLICE

D4 BLU SPLICE

D2 BLK SPLICE

FN2

TB6

T2-H6 WHT

T2-H4 ORN

T2-H2 GRY

T2-H3 BLU

5

4

3

2

1

BLK

F2-1 (SPLICE) REDBLK (230V)

(460V)

21

21

21

R1

R2

R3

RESISTOR ASSY

BLK K2-T1

RED K2-T2

WHT K2-T3

K1-T1 BLK

K1-T2 RED

K1-T3 WHT

R4-1 YEL

2

D8

D7

Q5

POS BUS RED

PCB2 J3-1 BLK

PCB2 J3-2 RED

76

3

1

D2 D1

D3

D5D6

D4

FN2

FN1

POS (+) BUS BLK BLK NEG BUS

T1-AX2 SPLICE

T1-BX2 SPLICE

T1-AX2 SPLICE

T1-BX2 SPLICE

T1-CX2 SPLICE

R8-2 YEL

1 R1 2

TB5

Q5

TB6

T1-CX2 SPLICE

1 R2 2

1 R3 2

A

C3

R10

BLK

Note : See literature for Tap changes for different voltage configurations.

A

A

SHEET 5 OF 6


0558012499-A

RB1-

3(11

) B

LU

K4-7

BRN

T1-

AX1

1

T1-

AX1

0

T1-

AX9

T1-

AX8

T1-

AX7

T1-

AX6

T1-

AX5

K

1-A

B

RN

BLK

BLK M

1-1

BLK

1 2 3 4 5 6 7 8 9 10 11 12

OPTIONAL TB2 WIRINGFOR 200V INPUT K

1-A

B

RN

BLK

(200

V)

BLK

(200

V)

M1-

1 B

LK

RB1-

3(11

) B

LU

K4-7

BRN

T1-

AX1

1

T1-

AX1

0

T1-

AX9

T1-

AX8

T1-

AX7

T1-

AX6

T1-

AX5

C C

TS2 BLK POS(+) BUS

BLK R9-1

WHT PCB3 J2

TB2

M1

(WORK)

WHT PCB2 J6

TB2

T2-H3 BLU

F3-1 BRN

GRN/YEL GND-4

41

M2

TS1-2 VIOPCB1 P1-5 WHT TS212

RB1-3(14) BLU

M1

2

1

TB2-1 BLK

R8

R9

2 2

1

1

R4

1

2

R5

2

1

R6

1

2

R7

2 1

YEL NEG (-) DIODE PLATE

WORK (+) BLKYEL ELECTRODE (OUT)

PA STUD BLK

SECTION C-C SCALE 1 : 4

BLK BLK BLK

Q5-2 YEL

YELYEL

BLK

YEL

A

A

PA STUD R7-2 BLK

PCB3 J3 BLK

(CONNECTION MADE ONREAR SIDE OF BOARD)


FL1

PL1

CB2

ENC1

A

TYP. M2 Versions Only

1 2 3 4 5 6 7 8 9 10 11 12

FL1

PL1


SHEET 6 OF 6


0558012499-A

AX10 TB2-8 *

AX11 TB2-9 *

F4F5

TB5-5 SPLICE *

TB5-1 SPLICE *

TB5-2 SPLICE *

TB5-4 SPLICE *

TB5-8 SPLICE *

TB5-7 SPLICE *

TB5-4 SPLICE *

TB5-3 SPLICE *TB5-7 SPLICE *TB5-6 SPLICE *TB5-1 SPLICE *

TB5-9 SPLICE *

TB2-6 *

TB2-5 *

TB2-4 *

TB2-2 *

TB2-1 *

AX9

AX8

AX7

AX6

AX5

AH2 AH4BH4BH2CH4CH2

T1MAIN TRANSFORMER

AH1 AH3BH3BH1CH3CH1

CX2 BX2 AX2

AX1

AX4BX4CX4

BX1CX1

D4,D3 SPLICE BLK*

D1,D6 SPLICE BLK* CX3 BX3 BX3

D2,D5 SPLICE BLK

0558012500-ASHEET 1 OF 6

WIRING DIA EPP-202-M2 380V CCC


2121 2121

TB3-1 BLKTB3-2 RED

123

21

PCB2 (DRIVER PCB)


Q2-6 (SPLICE) RED

Q5-7 RED Q5-6 BLK



6

7

12

3

4

8

5

J2

5

8

4

3

2 1

7

6


P8

P16

1 J2 -1 WHT 2 J2-2 BRN 3 J2-3 GRN

P15

P1

PCB1P3

P2


P6




RIBBON CABLETO


P12RIBBON CABLE


P9

TB4-2 ORN

2

PCB1 P1-1 BLU

TB7


1

TS1-1 (

SP) O

RN

TB7-2

O

RN

TB4

12

TB3-12

WHT

J1-K

G/Y

GND-3

G/Y

J1-L

O

RNPCB

1 P1-4

ORN

K5-4

OR

N

J1-H

WHT

P5-2

WHT

1

PL1

1

2

TB3-16 ORN


RB1-4 (14) RED

ORN

FL1

2

J1

AJ

BK

CL

HGM

DF

E IN

RB1-6 (14) BLKRB1-5 (14) YEL

K4-A BLU

TB3-8 BRN


TB4-2 ORN

A

B

CD

E

F

GH

I

J

K

L

MN

TB4-1 G/Y

PCB1 P1-2 RED

TB4-2 ORN



RB1-2 (11) ORN

RB1-6 (11) BLK


TB3-10 GRY

CB1-2 RED

BA

987

654321

K4

BA

987

654321

K5

P5-1 RED

PCB1(CONTROL)

PCB2 (DRIVER)

RB1

TB4

GND-3

K4 (FRONT)K5 (REAR)


J1 J2



1 2 3 4 5 6 7 8

(11)

(14)

(12)

K4-8 BLK

J1-G GRY

PL1-2 VIOTB2-7 BLU

K4-4 ORN

TB3-9 WHT

JUMPER (11-5 TO 11-6)

K2-B WHTK1-B ORN

M1-2 BLUFL1-2 RED

J1-D YELJ1-C BLK

RB1

GND-3 G/YTB4-1 WHT

K4-5 RED

P5

PCB5 P1-1 RED


J5

PCB4 X3-5 RED

J6

PCB4 X3-3 GRN

PCB4 X3-2 WHT

PCB4 X3-1 ORN

PCB4 X3-4 BLK


A


J2

J6

J7

J4

J3

J5

J9J8 J11J10


SHEET 2 OF 6


0558012500-AHS2

PCB1 P9-2 BLK

PCB1 P9-8 ORN

PCB1 P9-3 RED

PCB1 P9-2 BLK

PCB1 P9-4 WHT

PCB1 P9-3 RED

123

HS1

23

1

BLK K1-L3

2

1

BLK K1-L2

BLK K1-L1

GND-1

TB1

3

K4-5 RED1

CB1

2

TB3-11 BLK

T2-H4 (SPLICE) RED

F32121

F3-2 BLK

M2-1 BRN

T2-H1(SPLICE)BLK

F2

F1

K2-L2 RED

K2-L1 BLK

GRY K1-L2

BLU K1-L121

REAR WIRING VIEW

F1-1 BLK

TB1

F1

F2F3CB1

Q1Q2

COLLECTOR BUS

NEG (-) BUS

POS (+) BUS

L1-X1 (+)

DIODE PLATE (-)

DIODE PLATE (+)

PCB2 J7 BRN





TS1

TOP VIEW

A

HS1

HS2

Q5-1 RED

WORK (4GA)

A

PL1

FL1

CB2

2

1

ENC1

PCB5 P2-6 BLK

PCB4 X3-4 BLK


CB2-1 BLK


J6-3 GRNJ6-2 WHT

J6-1 ORN

1 2 3 4 5

J6-4 BLK


CB2-2 BLK

PCB4 X3-5 RED

GND

1 2 3 4 5 6

3 2 1

J5-3 G/Y

J5-1 RED

J5-2 WHT


X1

X3

J3

P2

P1

PCB5

PCB4


TS1TB4-2 ORN 12

TS2-2 VIO

SHEET 3 OF 6


0558012500-A

12

PL1-

2

VIO

T2 VIO *

PL1-

1 ORN

T2 VIO *

PCB1 P3-

3 BRN

T2 RED *

PCB1 P3-

2 YEL

T2 RED/YEL *

PCB1 P3-

1 BLU

T2 RED *

PCB1 P2-

3

GRY

K4-6

GRY

RB1-

1 (11)

WHT

TB4-

1

WH

T

CB1-

1

BLK

PCB1 P2-

1

WHT

J1-F

BRN

K4-B

YEL

PCB1 P3-

5 VIO

PCB1 P3-

4 ORN

T2

BLK *

T2

BLK *

T2 YEL *

T2 YEL *

T2 O

RN (TOP) *

T2 O

RN (BOT) *

T2 BLU *

T2 BLU *

T2

BRN

*

T2

BRN

*

1110987654321

PCB2 J5-

3

RED

PCB2 J5-

1 BLK

181716151413

FLO

W

FS1


L3

L2

L1

T3

T2

T1

K1-L3 WHT

F2-1 RED

F1-1 BLK

R3-2 WHT

R2-2 RED

R1-2 BLK

B

A

RB1-1 (14) WHT

K4-9 VIO

K2

L1 L2 L3

T1 T2 T3

TB1-1 BLK TB1-2 BLK

TB1-3 BLK

F1-2 BLU

F2-2 GRY

K2-L3 WHT

R1-1 BLK R2-1 RED

R3-1 WHTT1-CH1 BLK T1-BH1 BLK

T1-AH1 BLK


B A

K1

F2-1 (SPLICE) RED

TB3-4 BLU *


TB3-1 BRN *TB3-2 BRN *TB3-8 ORN *TB3-15 RED *

TB3-14 RED/YEL *

TB3-13 RED *

TB3-6 ORN *

TB3-9 YEL *TB3-10 YEL *TB3-5 BLU *

TB3-17 VIO *

TB3-16 VIO *

F3-2 (SPLICE) BLK

M2-4 BLU

H4

H1

H2

H3

H5

H6

H7

TOPVIEW

T2 TOP

BOT

FS1

LS1

R14

K2

K1

T2

TB3

ELECTRODE OUT BLK

COLLECTOR BUS BLK

L1

X1

X2

FRONT VIEW

M2

L1-X2 BLK

R9-2 YEL

PCB3 J1 YEL

L1 T1

J4

A

TB7-1 WHT

TB7-2 WHT

PCB2 J4 BLU

WORK (OUT) WHT

ELECTRODE (OUT) - YEL

PA Stud - BLK

A

(ELECTRODE)

SHEET 4 OF 6


0558012500-A

D5 BRN SPLICE

****


D3 BLU SPLICE

D1 BLK SPLICE

FN1

****


D6 BRN SPLICE

D4 BLU SPLICE

D2 BLK SPLICE

FN2

21

21

21

R1

R2

R3

RESISTOR ASSY

BLK K2-T1

RED K2-T2

WHT K2-T3

K1-T1 BLK

K1-T2 RED

K1-T3 WHT

R4-1 YEL

2

D8

D7

Q5

POS BUS RED

PCB2 J3-1 BLK

PCB2 J3-2 RED

76

3

1

D2 D1

D3

D5D6

D4

FN2

FN1


T1-AX2 SPLICE

T1-BX2 SPLICE

T1-AX2 SPLICE

T1-BX2 SPLICE

T1-CX2 SPLICE

R8-2 YEL

1 R1 2

TB5

Q5

T1-CX2 SPLICE

1 R2 2

1 R3 2

A

A

A

C3

R10

A

ABLK

A

SHEET 5 OF 6


0558012500-A

RB1-

3(11

) B

LU

K4-7

BRN

T1-

AX8

T1-

AX7

T1-

AX6

T1-

AX5

T1-

AX4

K

1-A

B

RN

BLK

BLK M

1-1

BLK

1 2 3 4 5 6 7 8 9 10 11 12

( 380

V CC

C O

nly)

( 380

V CC

C O

nly)

C C

TS2 BLK POS(+) BUS

BLK R9-1

WHT PCB3 J2

TB2

M1

(WORK)

WHT PCB2 J6

TB2

T2-H3 BLU

F3-1 BRN

GRN/YEL GND-4

41

M2


RB1-3(14) BLU

M1

2

1

TB2-1 BLK

R8

R9

2 2

1

1

R4

1

2

R5

2

1

R6

1

2

R7

2 1




BLK BLK BLK

Q5-2 YEL

YELYEL

BLK

PA STUD BLK

YEL

A

A

PA STUD R7-2 BLK

PCB3 J3 BLK



FL1

PL1

CB2

ENC1

A


PL1

FL1


SHEET 6 OF 6


0558012500-A

D2,D5 SPLICE BLK *

AH1AH2 BH1BH2 CH2 CH1

AX1 BX1 CX1

AX3BX3 CX3

AX2 BX2 CX2AX4

AX5

AX6

AX7

AX8

TB2-1 *

TB2-5 *

TB2-4 *

TB2-8 *

TB2-9 *D4,D3 SPLICE BLK *

D1,D6 SPLICE BLK *

T1-BH1 BLK

K1-T2 BLK *T1-AH2 BLKT1-CH1 BLK T1-AH1 BLK

K1-T3 BLK *T1-CH2 BLK

K1-T1 BLK *T1-BH2 BLK

MAIN TRANSFORMER T1

SHEET 1 OF 6

WIRING DIA EPP-202-M2 400V CE

0558012501-A


2121 2121

TB3-1 BLKTB3-2 RED

123

21

PCB2 (DRIVER PCB)


Q2-6 (SPLICE) RED

Q5-7 RED Q5-6 BLK



6

7

12

3

4

8

5

J2

5

8

4

3

2 1

7

6


P8

P16

1 J2 -1 WHT 2 J2-2 BRN 3 J2-3 GRN

P15

P1

PCB1P3

P2


P6




RIBBON CABLETO


P12RIBBON CABLE


P9

TB4-2 ORN

2

PCB1 P1-1 BLU

TB7


1

TS1-1 (

SP) O

RN

TB7-2

O

RN

TB4

12

TB3-12

WHT

J1-K

G/Y

GND-3

G/Y

J1-L

O

RNPCB

1 P1-4

ORN

K5-4

OR

N

J1-H

WHT

P5-2

WHT

1

PL1

1

2

TB3-16 ORN


RB1-4 (14) RED

ORN

FL1

2

J1

AJ

BK

CL

HGM

DF

E IN

RB1-6 (14) BLKRB1-5 (14) YEL

K4-A BLU

TB3-8 BRN


TB4-2 ORN

A

B

CD

E

F

GH

I

J

K

L

MN

TB4-1 G/Y

PCB1 P1-2 RED

TB4-2 ORN



RB1-2 (11) ORN

RB1-6 (11) BLK


TB3-10 GRY

CB1-2 RED

BA

987

654321

K4

BA

987

654321

K5

P5-1 RED

PCB1(CONTROL)

PCB2 (DRIVER)

RB1

TB4

GND-3

K4 (FRONT)K5 (REAR)


J1 J2



1 2 3 4 5 6 7 8

(11)

(14)

(12)

K4-8 BLK

J1-G GRY

PL1-2 VIOTB2-7 BLU

K4-4 ORN

TB3-9 WHT

JUMPER (11-5 TO 11-6)

K2-B WHTK1-B ORN

M1-2 BLUFL1-2 RED

J1-D YELJ1-C BLK

RB1

GND-3 G/YTB4-1 WHT

K4-5 RED

P5

PCB5 P1-1 RED


J5

PCB4 X3-5 RED

J6

PCB4 X3-3 GRN

PCB4 X3-2 WHT

PCB4 X3-1 ORN

PCB4 X3-4 BLK


A


J2

J6

J7

J4

J3

J5

J9J8 J11J10


SHEET 2 OF 6


0558012501-AHS2

PCB1 P9-2 BLK

PCB1 P9-8 ORN

PCB1 P9-3 RED

PCB1 P9-2 BLK

PCB1 P9-4 WHT

PCB1 P9-3 RED

123

HS1

23

1

K4-5 RED1

CB1

2

TB3-11 BLK

L3-X2 (SPLICE) RED

F32121

F3-2 BLK

M2-1 BRN

L3-X1(SPLICE)BLK

F2

F1

K2-L2 RED

K2-L1 BLK

GRY K1-L2

BLU K1-L121

REAR WIRING VIEW

F1-1 BLK

3

TB1

GND-1

BLK L2-AH1

BLK L2-BH1

1

2

***BLK L2-CH1

TB1

F1

F2F3CB1

Q1Q2

COLLECTOR BUS

NEG (-) BUS

POS (+) BUS

L1-X1 (+)

DIODE PLATE (-)

L4-X1 BLK

PCB2 J7 BRN





TS1

TOP VIEW

A

HS1

HS2

Q5-1 RED

WORK (4GA)

A

PL1

FL1

CB2

2

1

ENC1

PCB5 P2-6 BLK

PCB4 X3-4 BLK


CB2-1 BLK


J6-3 GRNJ6-2 WHT

J6-1 ORN

1 2 3 4 5

J6-4 BLK


CB2-2 BLK

PCB4 X3-5 RED

GND

1 2 3 4 5 6

3 2 1

J5-3 G/Y

J5-1 RED

J5-2 WHT


X1

X3

J3

P2

P1

PCB5

PCB4


TS1TB4-2 ORN 12

TS2-2 VIO

SHEET 3 OF 6


0558012501-A

12

PL1-

2

VIO

T2 VIO *

PL1-

1 ORN

T2 VIO *

PCB1 P3-

3 BRN

T2 RED *

PCB1 P3-

2 YEL

T2 RED/YEL *

PCB1 P3-

1 BLU

T2 RED *

PCB1 P2-

3

GRY

K4-6

GRY

RB1-

1 (11)

WHT

TB4-

1

WH

T

CB1-

1

BLK

PCB1 P2-

1

WHT

J1-F

BRN

K4-B

YEL

PCB1 P3-

5 VIO

PCB1 P3-

4 ORN

T2

BLK *

T2

BLK *

T2 YEL *

T2 YEL *

T2 O

RN (TOP) *

T2 O

RN (BOT) *

T2 BLU *

T2 BLU *

T2

BRN

*

T2

BRN

*

1110987654321TB3

PCB2 J5-

3

RED

PCB2 J5-

1 BLK

181716151413

FLO

W

FS1


L3

L2

L1

T3

T2

T1

K1-L3 WHT

F2-1 RED

F1-1 BLK

R3-2 WHT

R2-2 RED

R1-2 BLK

B

A

RB1-1 (14) WHT

K4-9 VIO

K2

L3-X4 (SPLICE) RED

TB3-4 BLU *



TB3-14 RED/YEL *

TB3-13 RED *

TB3-6 ORN *


TB3-17 VIO *

TB3-16 VIO *

L3-X3 (SPLICE) BLK

M2-4 BLU

H4

H1

H2

H3

H5

H6

H7

TOPVIEW

T2 TOP

BOT

L3

X4 T2-H4 RED

X3 T2-H1 BLKF3-2 SPLICE BLK X1

F2-1 SPLICE RED X2L2

AH1

CH1

AH2BH2CH2

TB1-1 *TB1-2 *TB1-3 *

K1-L1 *K1-L2 *K1-L3 *

BH1

FS1

LS1

K2

K1

T2

TB3

L2

FN3

L3

ELECTRODE OUT BLK

COLLECTOR BUS BLK

L1

X1

X2

FRONT VIEW

M2

L1-X2 BLK

R9-2 YEL

PCB3 J1 YEL

L1 T1

L4

A

L1 L2 L3

T1 T2 T3

L2-AH2 BLK*

L2-BH2 BLK* L2-CH2 BLK*F1-2 BLU

F2-2 GRY K2-L3 WHT

R1-1 BLK R2-1 RED


T1-AH1 BLK

RB1-2(14) ORN

TB2-1 BRN

B A

K1BRN*

BLU*

BLK*

FN3

GRN/YEL*

TB7-1 WHT

TB7-2 WHT

WORK (OUT) WHT

ELECTRODE (OUT) YEL PCB2 J4 BLU

PA STUD BLK

A

J4

(ELECTRODE)

SHEET 4 OF 6


0558012501-A

21

21

21

R1

R2

R3

RESISTOR ASSY

BLK K2-T1

RED K2-T2

WHT K2-T3

K1-T1 BLK

K1-T2 RED

K1-T3 WHT

R4-1 YEL

2

D8

D7

Q5

POS BUS RED

PCB2 J3-1 BLK

PCB2 J3-2 RED

76

3

1

L4

POS (+) BUS BLK

DIODE PLATE (+) *

X1

X2

****

GRND GRN/YEL

D5 BRN SPLICE

D3 BLU SPLICE

D1 BLK SPLICE

FN4****

GND GRN/YEL

D6 BRN SPLICE

D4 BLU SPLICE

D2 BLK SPLICE

FN5

D5 BRN SPLICE

****


D3 BLU SPLICE

D1 BLK SPLICE

FN1

****


D6 BRN SPLICE

D4 BLU SPLICE

D2 BLK SPLICE

FN2

D2 D1

D3

D5D6

D4

FN2

FN1

L4- X2 * BLK NEG BUS

T1-AX2 SPLICE

T1-BX2 SPLICE

T1-AX2 SPLICE

T1-BX2 SPLICE

T1-CX2 SPLICE

R8-2 YEL

1 R1 2

TB5

Q5

T1-CX2 SPLICE

1 R2 2

1 R3 2

FN5 FN4

L4

A

C3

R10

BLK

A

A

A

A

SHEET 5 OF 6


0558012501-A

RB1-

3(11

) B

LU

K4-7

BRN

T1-

AX8

T1-

AX7

T1-

AX6

T1-

AX5

T1-

AX4

K

1-A

B

RN

BLK

BLK

M1-

1 B

LK

1 2 3 4 5 6 7 8 9 10 11 12

( 400

V CE

Uni

t)

( 400

V CE

Uni

t)

C C

TS2 BLK POS(+) BUS

BLK R9-1

WHT PCB3 J2

TB2

M1

(WORK)

WHT PCB2 J6

TB2

T2-H3 BLU

F3-1 BRN

GRN/YEL GND-4

41

M2


RB1-3(14) BLU

M1

2

1

TB2-1 BLK

R8

R9

2 2

1

1

R4

1

2

R5

2

1

R6

1

2

R7

2 1



PA STUD BLK


BLK BLK BLK

Q5-2 YEL

YELYEL

BLK

YEL

PA STUD BLK

A

PA STUD R7-2 BLK

PCB3 J3 BLK



FL1

PL1

CB2

ENC1

A



FL1PL1

A

SHEET 6 OF 6


0558012501-A

D2,D5 SPLICE BLK *


AX1 BX1 CX1

AX3BX3 CX3

AX2 BX2 CX2AX4

AX5

AX6

AX7

AX8

TB2-1 *

TB2-5 *

TB2-4 *

TB2-8 *

TB2-9 *D4,D3 SPLICE BLK *

D1,D6 SPLICE BLK *

T1-BH1 BLK




MAIN TRANSFORMER T1

0558012517SHEET 1 OF 6

WIRING DIA EPP-202-M2 575V


2121 2121

TB3-1 BLKTB3-2 RED

123

21

PCB2 (DRIVER PCB)


Q2-6 (SPLICE) RED

Q5-7 RED Q5-6 BLK



6

7

12

3

4

8

5

J2

5

8

4

3

2 1

7

6


P8

P16

1 J2 -1 WHT 2 J2-2 BRN 3 J2-3 GRN

P15

P1

PCB1P3

P2


P6




RIBBON CABLETO


P12RIBBON CABLE


P9

TB4-2 ORN

2

PCB1 P1-1 BLU

TB7


1

TS1-1 (

SP) O

RN

TB7-2

O

RN

TB4

12

TB3-12

WHT

J1-K

G/Y

GND-3

G/Y

J1-L

O

RNPCB

1 P1-4

ORN

K5-4

OR

N

J1-H

WHT

P5-2

WHT

1

PL1

1

2

TB3-16 ORN


RB1-4 (14) RED

ORN

FL1

2

J1

AJ

BK

CL

HGM

DF

E IN

RB1-6 (14) BLKRB1-5 (14) YEL

K4-A BLU

TB3-8 BRN


TB4-2 ORN

A

B

CD

E

F

GH

I

J

K

L

MN

TB4-1 G/Y

PCB1 P1-2 RED

TB4-2 ORN



RB1-2 (11) ORN

RB1-6 (11) BLK


TB3-10 GRY

CB1-2 RED

BA

987

654321

K4

BA

987

654321

K5

P5-1 RED

PCB1(CONTROL)

PCB2 (DRIVER)

RB1

TB4

GND-3

K4 (FRONT)K5 (REAR)


J1 J2



1 2 3 4 5 6 7 8

(11)

(14)

(12)

K4-8 BLK

J1-G GRY

PL1-2 VIOTB2-7 BLU

K4-4 ORN

TB3-9 WHT

JUMPER (11-5 TO 11-6)

K2-B WHTK1-B ORN

M1-2 BLUFL1-2 RED

J1-D YELJ1-C BLK

RB1

GND-3 G/YTB4-1 WHT

K4-5 RED

P5

PCB5 P1-1 RED


J5

PCB4 X3-5 RED

J6

PCB4 X3-3 GRN

PCB4 X3-2 WHT

PCB4 X3-1 ORN

PCB4 X3-4 BLK


A


J2

J6

J7

J4

J3

J5

J9J8 J11J10


SHEET 2 OF 60558012517

WIRING DIA EPP-202-M2 575VHS2PCB1 P9-2 BLK

PCB1 P9-8 ORN

PCB1 P9-3 RED

PCB1 P9-2 BLK

PCB1 P9-4 WHT

PCB1 P9-3 RED

123

HS1

23

1

BLK K1-L3

2

1

BLK K1-L2

BLK K1-L1

GND-1

TB1

3

K4-5 RED1

CB1

2

TB3-11 BLK

T2-H7 (SPLICE) RED

F32121

F3-2 BLK

M2-1 BRN

T2-H1(SPLICE)BLK

F2

F1

K2-L2 RED

K2-L1 BLK

GRY K1-L2

BLU K1-L121

REAR WIRING VIEW

F1-1 BLK

TB1

F1

F2F3CB1

Q1Q2

COLLECTOR BUS

NEG (-) BUS

POS (+) BUS

L1-X1 (+)

DIODE PLATE (-)

DIODE PLATE (+)

PCB2 J7 BRN





TS1

TOP VIEW

A

HS1

HS2

Q5-1 RED

WORK (4GA)

A

PL1

FL1

CB2

2

1

ENC1

PCB5 P2-6 BLK

PCB4 X3-4 BLK


CB2-1 BLK


J6-3 GRNJ6-2 WHT

J6-1 ORN

1 2 3 4 5

J6-4 BLK


CB2-2 BLK

PCB4 X3-5 RED

GND

1 2 3 4 5 6

3 2 1

J5-3 G/Y

J5-1 RED

J5-2 WHT


X1

X3

J3

P2

P1

PCB5

PCB4


TS1TB4-2 ORN 12

TS2-2 VIO

SHEET 3 OF 60558012517


12

PL1-

2

VIO

T2 VIO *

PL1-

1 ORN

T2 VIO *

PCB1 P3-

3 BRN

T2 RED *

PCB1 P3-

2 YEL

T2 RED/YEL *

PCB1 P3-

1 BLU

T2 RED *

PCB1 P2-

3

GRY

K4-6

GRY

RB1-

1 (11)

WHT

TB4-

1

WH

T

CB1-

1

BLK

PCB1 P2-

1

WHT

J1-F

BRN

K4-B

YEL

PCB1 P3-

5 VIO

PCB1 P3-

4

ORN

T2

BLK *

T2

BLK *

T2 YEL *

T2 YEL *

T2 O

RN (TOP) *

T2 O

RN (BOT) *

T2 BLU *

T2 BLU *

T2

BRN

*

T2

BRN

*

1110987654321TB3

PCB2 J5-

3

RED

PCB2 J5-

1 BLK

181716151413

FLO

W

FS1


L3

L2

L1

T3

T2

T1

K1-L3 WHT

F2-1 RED

F1-1 BLK

R3-2 WHT

R2-2 RED

R1-2 BLK

B

A

RB1-1 (14) WHT

K4-9 VIO

K2

L1 L2 L3

T1 T2 T3

TB1-1 BLK TB1-2 BLK

TB1-3 BLK

F1-2 BLU

F2-2 GRY

K2-L3 WHT

R1-1 BLK R2-1 RED


T1-AH1 BLK


B A

K1

F2-1 (SPLICE) RED

TB3-4 BLU *



TB3-14 RED/YEL *

TB3-13 RED *

TB3-6 ORN *


TB3-17 VIO *

TB3-16 VIO *

F3-2 (SPLICE) BLK

M2-4 BLU

H4

H1

H2

H3

H5

H6

H7

TOPVIEW

T2 TOP

BOT

FS1

LS1

R14

K2

K1

T2

TB3

ELECTRODE OUT BLK

COLLECTOR BUS BLK

L1

X1

X2

FRONT VIEW

M2

L1-X2 BLK

R9-2 YEL

PCB3 J1 YEL

L1 T1

A

TB7-1 WHT

TB7-2 WHT

WORK (OUT) WHT

PCB2 J4 BLU

J4

A

AELECTRODE (OUT) - YEL

PA Stud - BLK

(ELECTRODE)

SHEET 4 OF 60558012517


D5 BRN SPLICE

****


D3 BLU SPLICE

D1 BLK SPLICE

FN1****


D6 BRN SPLICE

D4 BLU SPLICE

D2 BLK SPLICE

FN2

21

21

21

R1

R2

R3

RESISTOR ASSY

BLK K2-T1

RED K2-T2

WHT K2-T3

K1-T1 BLK

K1-T2 RED

K1-T3 WHT

C14 (+) RED

2

D8

D7

Q5

POS BUS RED

PCB2 J3-1 BLK

PCB2 J3-2 RED

76

3

1

D2 D1

D3

D5D6

D4

FN2

FN1


T1-AX2 SPLICE

T1-BX2 SPLICE

T1-AX2 SPLICE

T1-BX2 SPLICE

T1-CX2 SPLICE

R8-2 YEL

1 R1 2

TB5

Q5

T1-CX2 SPLICE

1 R2 2

1 R3 2

A

A

A

C3

R10

BLK

A

A

5

SHEET 5 OF 60558012517


RB1-

3(11

) B

LU

K4-7

BRN

T1-

AX5

T1-

AX4

T1-

AX3

K

1-A

B

RN

BLK

BLK M

1-1

BLK

1 2 3 4 5 6 7 8 9 10 11 12

( 575

V U

nit)

( 575

V U

nit)

C C

TS2 BLK POS(+) BUS

BLK R9-1

WHT PCB3 J2

TB2

M1

(WORK)

WHT PCB2 J6

TB2

T2-H3 BLU

F3-1 BRN

GRN/YEL GND-4

41

M2


RB1-3(14) BLU

M1

2

1

TB2-1 BLK

R8

R9

2 2

1

1

R4

1

2

R5

2

1

R6

1

2

R7

2 1

YEL NEG (-) DIODE PLATE WORK (+) BLK

YEL ELECTRODE (OUT)

PA STUD BLK


YEL YEL YEL

Q5-2 YEL

YELYEL

BLK

YEL

A

A

PA STUD R7-2 BLK

PCB3 J3 BLK



FL1

PL1

CB2

ENC1

A



FL1

PL1

SHEET 6 OF 60558012517


D2,D5 SPLICE BLK *


AX1 BX1 CX1

AX2 BX2 CX2AX3

AX4

AX5

TB2-1 *

TB2-6 *

TB2-2 *

D4,D3 SPLICE BLK *

D1,D6 SPLICE BLK *

T1-BH1 BLK




MAIN TRANSFORMER T1

Sheet 1 of 2

0558

0123

94

ITEMNO NOITPIRCSEDLOBMYSON TRAP

1 1 0558012428 MANIFOLD - PLASMA GAS1 2 0558012430 MANIFOLD w/ ORFICE - SHIELD GAS2 3 0558012431 PV1,2-PG,SG VALVE PROPORTIONAL 24VDC 2.0MM2 4 0558012433 PCUP PC BOARD - PCUP1 5 0558012432 PT1,2-PG,SG TRANSDUCER PRESSURE 0-100 PSI 0-10VDC1 6 0558012434 CHASSIS SILK SCREENED w/ MTG BRKT1 7 0558012435 COVER1 8 0558012436 BRACKET MOUNTING PC BOARD1 9 10Z30 ADAPTOR RH B/A-W*M 1/4NPTM1 10 0558012518 ADAPTOR RH A/OXY*M 1/4NPTM2 11 0558010162 FILTER POROUS BRONZE 183μm GAS1 12 NA (J1) KIT WIRE2 13 56995341 CONNECTOR BL 4 POS1 14 56995340 CONNECTOR BL 3 POS4 15 56997679 CONNECTOR BL 2 POS2 16 0558012482 CONNECTOR PACKARD AY 3 POS1 17 0558012346 PLUG BUTTON FLUSH-TYPE .500 DIA1 18 NA LABEL RATING PLATE - Type / Part No / Serial No1 19 955269 LABEL SYMBOL CAUTION READ MANUAL1 20 954079 LABEL ESAB 4.0 x 1.5 Blk/Yel

5-T DEREPAT GULPAC *122A71C DNE PAC *221

-3-T DEREPAT GULPAC *321 X 8/1 TEVIR *422 (.032-.125)

52. x 04-4# IRT NAP QS WERCS *52483. x 23-8# IRT NAP QS WERCS *6201

83. x 23-01# IRT NAP QS WERCS *7214# KCOL REHSAW *824

01# TXE KCOL REHSAW *9228# TXE KCOL REHSAW *032

A eulB - 242 ETITCOL REKCOLDAERHT EVISEHDA *13RA "4 MS PARWYT *23R

TES LEBAL *331

Sheet 2 of 2

0558012494

SCHEMATIC ESP FLOW CONTROL BOX (CGC-2)

#1

#2

#3

#4

#5

#6

#7

#8

WHT

BRN

GRN

YEL

GRY

PNK

BLU

RED

CAN HIGH

CAN LOW

CAN GND

CAN HIGH

CAN LOW

CAN GND

+24 VDC

DC COMMON

J1

X162

CAN HI IN

CAN LO IN

CAN GND

CAN HI OUT

CAN LO OUT

CAN GND

1

2

3

X160

1

2

PCUP

DC COMMON

+24 VDC

1

2PWM2 Output

Valve Supply 24VDC

VALVEX168

1

2PWM1 Output

Valve Supply 24VDC

VALVE

SHIELD GAS

START/CUT GAS

PT1 X1662

3

4

1

PRESSURETRANSDUCER

Sensor Supply 24VDC

0VDC COMMON

Analog Input1 +

Analog Input1 -

X169

PT2 X1672

3

4

1

PRESSURETRANSDUCER

Sensor Supply 24VDC

0VDC COMMON

Analog Input2 +

Analog Input2 -

CAN PS

CAN

X161

1

2DC COMMON

+24 VDC

PV1

PV2

GND

68

0

4

2

53 7

1 9ABCDE

F

68

0

4

2

53 7

1 9ABCDE

F

S1=STATION S2=2

Note: Check the wire kit for detailed wiring and connectors information.

0558012433

FAMILY

0558008463

0558012438

WIRING DIAGRAM FLOW CONTROL

J11 PCUP X162-1 WHT *

2 PCUP X162-2 BRN *

3 PCUP X162-3 GRN *

4 PCUP X162-1 YEL *

5 PCUP X162-2 GRY *

6 PCUP X162-3 PNK *

7 PCUP X160-1 BLU *

8 PCUP X160-2 RED *

X1611 PCUP X160-1 BLU

2 PCUP X160-2 RED

X1621 J1-1 WHT *

2 J1-2 BRN *

3 J1-3 GRN *

X1601 PCUP X161-1 BLU

2 PCUP X161-2 RED

J1-7 BLU *

J1-8 RED *

J1-4 YEL *

J1-5 GRY *

J1-6 PNK *

X1671 PT2-B RED*

2 PT2-A BLK*

3 PT2-C WHT *

4 PCUP X167-2 BLK

X1661 PT1-B RED*

2 PT1-A BLK*

3 PT1-C WHT*

4 PCUP X166-2 BLK

PCUP X167-4 BLK

PCUP X166-4 BLK

X1691 PV2-1 VIO

2 PV2-2 WHT

X1681 PV1-1 ORN

2 PV1-2 BLK

PCUP

PCUP X167-3 WHT *

PCUP X168-1 ORN

PCUP X168-2 BLK

PCUP X169-1 VIO

PCUP X169-2 WHT

3

1

1

2

GND1 G/Y

PV1

PV2

J1

PCUP

2

3 PV1

PV2

PT1

PT2

3

1

2

3

1

2

X161

X160

X167

X166 X168X162 PCUP

21

21

21 43

21 43

21

2121 3

PCUP X166-2 BLK *

AB

CAC

PCUP X166-4 BLK *

PCUP X167-2 BLK *PCUP X167-4 BLK *

PCUP X166-1 RED *

PCUP X167-1 RED *

B

J1

PCUP X166-3 WHT *

PV1-3 G/Y

PV2-3 G/Y

GND1

GND1 G/Y

X169

BILL OF MATERIALSQUANTITIES ARE IN U/M ESTABLISHED BY INVENTORY

SYMBOL ITEMNO.

PART ORCODE NO.

QTY. DESCRIPTION

1 0558012292 1 RAS-2 SKELETAL2 0558012281 1 PLATE PDM BLANK3 AR SCREW #8-32 X 3/84 1 TYWRAP BASE, STICK DOWN5 1 TYWRAP MEDIUM6 954075 1 NAMEPLATE ESAB FLORENCE7 2 POP RIVET .125D .032-.125 8 0558008461 1 BRKT MOUNTING9 AR SCR 24006 STLZPC 0.164 -32 X 0.38

10 0558008723 3 COPPER SHIM 3.00" LG

0558011591REMOTE ARC STARTER 2 (RAS) m3-G2

115 1 50/60

REMOTE ARC STARTER-2

0558011591RAS

ENLARGED VIEW OF ITEM 6

B

B

B

B

NOTES: 1. PACK ITEM 8 P/N 0558008461 AND ITEM 9 (QTY:4) WITH THIS UNIT. 2. PLACE ITEM 10 P/N 0558008723 (QTY:3) IN CLOTH BAG #3266 TIED TO BLOCK END OF COOLANT HOSE.

BC

D

D

4 5

2 3

SECURE P1TO INSIDE OF

COVER

(4)

1LABELS NOT DISPLAYED ON THIS VIEW

7 6(2)

8 SEE NOTE 1

rev D

QTY ITEMNO PART NO SYMBOL DESCRIPTION QTY ITEM

NO PART NO SYMBOL DESCRIPTION

1 1 0558008151B COVER AR 57 * SCREW SQ PAN TRI #6-32 x .631 2 0558011595B CHASSIS 1 58 * TERM, WIRE JOINT INS, 18-16 AWG1 3 0558008153 SHELF PC BOARD Kydex 1 59 NA LABEL CE - Plain1 4 0558008154 STAND ELECTRONICS 601 5 0558008155 HOLDER "U" FERRITE Kydex AR 61 * WASHER FLAT M61 6 0558008157 WALL CENTER DIVIDING Kydex AR 62 * WASHER LOCK M4

7 AR 63 * WASHER FLAT M43 8 0006101028 SCREW SKT HEX M6-1.0 x 16 AR 64 * SCREW SQ PAN TRI #6-32 x .382 9 0558008159 RETAINER "U" FERRITE Kydex AR 65 * SCREW SQ PAN TRI #8-32 x .382 10 0558008167 TB1,2 BUSBAR OUTPUT (Nozzle & Pilot Arc) AR 66 * SCREW SQ PAN TRI #10-24 x .501 11 0558008112 T2 AUTO-XFMR HIGH FREQUENCY 3 67 950435 LOCKNUT CONDUIT 1" ZINC1 12 0558008509 T1 XFMR HIGH VOLTAGE AR 68 * SCREW SLT PAN M4 x 61 13 950116 FN1 FILTER EMI/RFI 250VAC 2A AR 69 * WASHER LOCK BRONZE 1/4

14 AR 70 * WASHER FLAT BRASS 1/41 15 0558038293 PCB1 PC BOARD - DUAL VOLTAGE DIVIDER AR 71 * WASHER LOCK EXT 1/41 16 674969 FB1 PC BOARD - FILTER AR 72 * SCREW SQ PAN TRI #8-32 x .63

17 AR 73 * WASHER LOCK #8.66' 18 * STRIP RUBBER FOAM 0.75W 0.063 THK 1 74 * NUT M8 x 0.51 19 0560948910 J1 RECEPTACLE PNL MT HOUSING MALE 14 POS 8 75 * NUT BRASS M6-1.01 20 23210751 J2 RECEPTACLE PNL MT 2 SOCKET AR 76 * WASHER FLAT #81 21 33053 STRAIN RELIEF MECH TORCH 2" BRASS 1 77 * WASHER LOCK EXT BRONZE 1/42 22 NA SPRING CHECK VALVE AR 78 * NUT #8-322 23 NA O-RING 0.614 ID x .070 CR AR 79 * SCREW HEX CAP 1/4-20 x .75

24 1 80 NA ADAPTOR COOLANT-OUTPUT9 25 950708 STANDOFF NYLON PCB 3/8" LG 1 81 NA ADAPTOR COOLANT-INPUT3 26 950823 BUSHING SNAP .56ID .69MH 1 82 0558008161 COVER/INSULATOR NOMEX POWERBLOCK ASSY

27 1 83 954994 LABEL DANGER HIGH VOLTAGE Bilingual1 28 0558008648 PLUG FINISHING 7/16" 1 84 0558011596 C1,2 & L2 KIT CAPACITORS1 29 0558008658 GND1 STUD HEX BRASS M6-1.0 x 2" 1 85 955269 LABEL SYMBOL CAUTION READ MANUAL1 30 951283 STRAIN RELIEF SEALED 1/2" NYLON Black 2 86 954470 LABEL ESAB 6.0 x 3.6 Blk/Yel3 31 0558002581 STRAIN RELIEF SEALED 1" NYLON Black 1 87 0558954172 LABEL CAUTION GROUNDED PNL / REMOVE CAREFULLY1 32 52425 STRAIN RELIEF SEALED 5/16" NYLON Black 1 88 0558954182 LABEL PILOT ARC Blk/Wht4 33 * SCREW SKT HEX SST M5-0.8 x 8 1 89 0558954183 LABEL NOZZLE Blk/Wht1 34 647361 LUG, MECHANICAL (2-8)AWG AR 90 * TYWRAP SM 4"3 35 0560940775 SCREW SET HEX OVAL PT 5/8-18 x .75 AR 91 * TYWRAP MED 5.5"2 36 950593 L1 FERRITE CORE "U" 1 92 0558954154 LABEL SET2 37 NA BALL 0.500 DIA NEOPRENE 1 93 0558008436 LABEL CHASSIS GROUND2 38 NA TUBE BRASS .375 OD / .319 ID 941 39 951188 LOCKNUT CONDUIT 2" ZINC 1 95 NA KIT WIRE1 40 * CLOSURE TAPERED CAPLUG AR 96 * SCREW HEX CAP 1/4-20 x .752 41 0558008500 HOSE ASSY 19" AR 97 * SCREW HEX CAP 1/4-20 x 1.00

42 AR 98 * SCREW SQ PAN TRI #8-32 x .381 43 NA POWERBLOCK AY SKELETAL AR 99 * SCREW SQ PAN TRI #8-32 x .50

AR 44 * WASHER LOCK M6 AR 100 * NUT 1/4-201 45 0558008243 J3 RECEPTACLE PNL MT (M8) 3 SOCKET w/ LEADS AR 101 * NUT #6-327 46 * BASE TYWRAP SNAP-IN AR 102 * NUT #10-241 47 950640 P1 HOUSING UNIV PLUG 3 POS - Wht AR 103 * WASHER LOCK #61 48 680398 INSULATOR NOMEX HI FREQ AUTO-XFMR AR 104 * WASHER LOCK #101 49 33033 ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM AR 105 * WASHER LOCK 1/41 50 58V75 ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM AR 106 * WASHER FLAT 1/41 51 951007 P5 CONNECTOR COMBICON 5 POS AR 107 * WASHER FLAT #101 52 * TAB 90°, FAST 1/4" MALE, SLOTTED #8 AR 108 * WASHER FLAT #6

AR 53 * ADHESIVE THREADLOCKER LOCTITE 271 - Red54

1 55 * CLOSURE TAPERED CAPLUG4 56 23610197 PLUG HOLE .875 DIA 1 201 0558008461 BRACKET MOUNTING

POWERBLOCK AY COMPLETE Includes Items: 43,38,37,22,81,80,23,35

* 200 0558012567

Page 1

rev B

201

rev B

200

SHEET 3 OF 3

rev F

SHEET 3 OF 3

rev B

ESAB equipment... · 11111150560986173 pcb1-p9 connector combicon 8 pin 111117198w68 gnd1 lug,...

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Transcript of ESAB equipment... · 11111150560986173 pcb1-p9 connector combicon 8 pin 111117198w68 gnd1 lug,...