Erp in Warehouse Management
-
Upload
sonamanand2008 -
Category
Documents
-
view
223 -
download
1
Transcript of Erp in Warehouse Management
-
8/13/2019 Erp in Warehouse Management
1/32
ERP in WAREHOUSEMANAGEMENT
Presented By: Anand JignasaDhruv Sharma
Nitish Kumar
Raman Sadhwani
Sonam Anand
-
8/13/2019 Erp in Warehouse Management
2/32
Background
Warehouse management processes areconcerned with the storage and movementof material within an organization.
The underlying activity in inventory
management (goods movement). The four goods movements types are:
Goods receipt
Goods issue Stock transfer
Transfer posting
-
8/13/2019 Erp in Warehouse Management
3/32
Background
Warehouse management processes that
enable companies to manage materials
more effectively.
Linkages exist between inventory
management and warehouse management.
-
8/13/2019 Erp in Warehouse Management
4/32
Goods Movements
-
8/13/2019 Erp in Warehouse Management
5/32
Stock Transfer within a Plant
5
-
8/13/2019 Erp in Warehouse Management
6/32
Plant-to-Plant Transfer
6
Movement of materials between two plants within
the same company code
A one-step or a two-step procedure can be used.
Difference is the stock status at the receiving plant.
Typically, only materials in the unrestricted use
status can be moved between plants.
Material documents are created. Financial impact (FI document)
-
8/13/2019 Erp in Warehouse Management
7/32
Plant-to-Plant Transfer
7
-
8/13/2019 Erp in Warehouse Management
8/32
Company Code-to-Company Code
Transfer
8
Movement of materials between two
plants in different company codes
A one-step or a two-step procedure can beused
Two FI documents are created, one for
each company code One line item is for the material account.
One line item is for a clearing account created
to accommodate such a transfer.
-
8/13/2019 Erp in Warehouse Management
9/32
Inventory Management
Focus is on the extension of the goods movement.
Goods movement involves specific movementtypes.
Information needed to execute the movements. General ledger accounts are affected.
The key organization level is storage location.
Most relevant master data: Material master
Plant/data storage material master view
-
8/13/2019 Erp in Warehouse Management
10/32
Organizational Data in WM
10
Key organizational data are the warehouse.
Warehouse is associated with one or multiple
combinations of plant and storage location.
Association between storage locations and awarehouse provides the linkage between IM
processes and WM processes.
-
8/13/2019 Erp in Warehouse Management
11/32
Organizational Data in WM
11
When linking warehouses to storagelocations, the following rules apply:
A warehouse must be linked to at least one
storage location.
A warehouse can be linked to storage locations
across multiple plants.
A storage location can be linked to only one
warehouse.
-
8/13/2019 Erp in Warehouse Management
12/32
Organizational Data In WM
12
A warehouse is divided into smaller areas in a
hierarchical manner
Storage type
Storage section/picking area
Storage bin
-
8/13/2019 Erp in Warehouse Management
13/32
Structure of a Warehouse
13
-
8/13/2019 Erp in Warehouse Management
14/32
Storage Section
14
A storage section groups bins with similarcharacteristics:
Fast-moving
Slow-moving
Heavy
Light
Small
Each storage type must have at least one
storage section.
-
8/13/2019 Erp in Warehouse Management
15/32
Bins in Rack Storage
15
-
8/13/2019 Erp in Warehouse Management
16/32
Fabric Storage
16
-
8/13/2019 Erp in Warehouse Management
17/32
Rolled Steel Storage
17
-
8/13/2019 Erp in Warehouse Management
18/32
Master Data in WarehouseManagement
18
Material master and storage bins are key
master data.
-
8/13/2019 Erp in Warehouse Management
19/32
Material Master
19
The material master database contains descriptions
of all materials that an enterprise procures,
produces, and keeps in stock.
-
8/13/2019 Erp in Warehouse Management
20/32
Material Master
20
Warehouse management view:
Basic data
Data used in defining stock placement and removal strategies
Data regarding the storage bins where the materials will be stored
Basic data are relevant to all processes.
Some data are redefined for warehouse management.
Placement and removal strategies
Bin-related data
-
8/13/2019 Erp in Warehouse Management
21/32
Storage Bins
21
Storage bins are the smallest unit of space in a
warehouse.
Can vary in size
Unique address
Can store different materials
-
8/13/2019 Erp in Warehouse Management
22/32
Storage Bin Addressing
22
-
8/13/2019 Erp in Warehouse Management
23/32
Storage Tubs (Bins)
23
-
8/13/2019 Erp in Warehouse Management
24/32
Warehouse Management Process
24
-
8/13/2019 Erp in Warehouse Management
25/32
Warehouse Management In Procurement
25
Plan warehouse movement Interim storage area is the physical link between the
procurement and warehouse management processes.
Transfer requirement is created.
Execute warehouse movement
Ready to put away materials from interim storage areainto warehouse bins.
Transfer order is created.
Confirm warehouse movement Physically move materials from interim storage area
into warehouse bins. Transfer order is updated with confirmed quantity and
location.
-
8/13/2019 Erp in Warehouse Management
26/32
IM and WM Steps in Procurement
26
-
8/13/2019 Erp in Warehouse Management
27/32
Warehouse Management in Production
27
Involves both goods issue (production) and goodsreceipt (storage).
Production order generates a transfer requirement.
Transfer order is created for materials placed intointerim storage area.
Goods issue has a financial impact and materialoutcomes.
After the production process has been completedand confirmed, finished goods are placed into
warehouse bins. Transfer order is created and confirmed after the
finished goods are placed into warehouse bins.
-
8/13/2019 Erp in Warehouse Management
28/32
IM and WM Steps in Production
28
-
8/13/2019 Erp in Warehouse Management
29/32
Warehouse Management in Stock
Transfers
29
Warehouse management activities can be initiatedby stock transfers and transfer postings.
Transfer requirements are automatically generatedby ERP system when goods movement involves
warehouse management storage locations. Material documents are created when IM activities
involve goods issue and goods receipt; they mayresult in a financial impact
No FI impact generated by an internal transferbetween storage locations within same warehouse.
-
8/13/2019 Erp in Warehouse Management
30/32
WM Scenarios for Stock Transfers
30
-
8/13/2019 Erp in Warehouse Management
31/32
Reporting
31
Warehouse management reporting is similar to reporting in
other processes that have been discussed.
Warehouse management reporting options are:
Reports
Work lists
Online lists
Information system
Document lists such as transfer requirements and transfer
order can be generated.
-
8/13/2019 Erp in Warehouse Management
32/32