EQUIPMENT & SERVICES

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Oemeta is a global manufacturer and supplier of cutting fluids with over 100 years development

experience. Demand for cutting fluid technology is constantly moving forward to meet the ever-changing requirements in material and machine technology, alongside H&S and environmental factors. With over 300 product types Oemeta are a committed technology leader in the industry, and continuously

In addition to Oemeta’s extensive range of single-component cutting fluids, an additional range of products, equipment and services are also available:

Other Products & Services

• 2-Component Coolants (HYCUT)• Hydraulic and Slideway Oils• Neat Cutting Oils• Component Cleaners• High-Performance Products

• Lab Support Services• Reporting Tools• Trial Opportunities• Industrial Cleaning & Maintenance• Consultancy

As no two businesses are the same, we can assess your shop floor and make recommendations to help streamline your production based on our practical and specialist knowledge. Should you require further information on anything to do with metalworking fluids or want to find out which equipment will be best suited to your operation then please get in touch.

look to create new products, services, concepts and relationships to help customers meet and exceed targets and expectations.

With our vast experience in the field we have tried and tested a significant range of equipment in conjunction with our fluids. Detailed in this brochure are some of the best.

Coolants Services Equipment• Mixing• Distribution• Monitoring• Filtration & Recycling• Spare Parts

About Oemeta

01295 713280 | [email protected] 3

Mixing & Distribution 4

Mobile Fluid Transfer 10

Consumption Monitoring & Coolant Control 12

Filtration & Recycling 16

Services 19

Offers 26

Contents


Mixing & DistributionReduce cost and improve process stability by using specialist equipment to transfer and blend your machining fluids. Other benefits include minimising human contact, mixing errors, spillages and environmental impact.


Single MixerThis unit will accurately dose liquid additives proportionately into water using water flow as its only power source. The unit is available in a variety of concentration ranges.

Benefits• Consistent and accurate dosing of liquid additives irrespective of water pressure fluctuations• No electric power required• Dose rates from 0.03% (1-part additive to 3,000-parts water) to 25% (1-part additive to 4-parts water)• Mixed solution supplied on demand• Prevents spills - cleaner working• Controlled consumption reduces cost

Twin MixerThis twin mixing system is for use with the Oemeta 2-component coolant range (HYCUT). The system is available in different concentration ranges.

BenefitsIn addition to all the Oemeta Dose Single Mixer benefits:• Simultaneously and accurately mix 2 solutions in to water• System comes with backing board for secure positioning

Mixer LockAn anti-tamper solution for your Oemeta Dose Mixer(s). Managing access to the settings on these units can help control fluid usage and cost.

Benefits• Easy to install• Secure your dose rate settings• Help control chemical usage and costs• Replacement lock and key sets also available

Drum MountDrum mount fitting compatible with mixers in the Oemeta Dose range of products.

Benefits• Compact, lightweight design• Quick and easy to fit• When used in conjunction with a drum trolley (Oemeta Mix Mobile), mixer becomes mobile

Various models available

Various models available

Mixing & DistributionOemeta Dose

Oemeta Dose

Oemeta Dose

Oemeta Dose


Backflow Preventer (BF1)Water source protection through a backflow preventer. Cooling lubricant mixers can contaminate drinking water if incorrectly installed and placed under certain conditions.

The Oemeta Mix Backflow Preventer (BF1) is used to protect drinking water from contamination.

Benefits• Mixing devices are not dependent on the localised water pressure• A centrifugal pump ensures a constant water pressure and consistent mixing• The Oemeta Mix Backflow Preventer (BF1) offers protection in line with Category 5 UK Water Regulations• Compact, portable design• Components are housed in a sturdy, stainless-steel casing

M1Designed to provide stable and fully mixed emulsions in any concentration at pre-set optimised flow rates. Works using a static mixer.

Benefits• Direct feed to multiple machines up to 100 m• 1500 litres per hour• 230 V or air operated• Works in accordance with Category 5 UK Water Regulations as it comes with the Oemeta Mix Backflow Preventer (BF1)

M2Digital mixers are used where the same emulsion is required for different machines. The emulsion is pumped without spillage to individual consumers. Distances of 400 m and delivery heads of 30 m are possible.

Benefits• Long reach mixing station• Precise digital mixing at 1500 litres per hour• Inbuilt Oemeta Mix Backflow Preventer (BF1)• Works in accordance with Category 5 UK Water Regulations• Optional wall bracket (a) or collection tank with stand (b)

Mixing & Distribution

a) b)

Oemeta Mix

Oemeta Mix

Oemeta Mix

Compliant with Category 5 UK Water Regulations


M3This mixer comes in a bunded and non-bunded option and is suitable for direct connection to drinking water pipes as it has an integrated Oemeta Mix Backflow Preventer (BF1).

Benefits• Uses compressed air as its energy source• Mixes 1500 litres per hour• Integrated Oemeta Mix Backflow Preventer (BF1) helping to conform to Category 5 UK Water Regulations• Single unit consisting of collection tank with stand and a stainless-steel pressure-less preliminary water tank• Optional wall bracket (a) or collection tank with stand (b)

M4This mixing device is both compact and capable of mixing a wide range of concentrations. The Oemeta Mix M4 is ideal for filling individual machines or tanks.

Benefits• Compact design• Concentrations range from 0-10%• Easy attachment to drums• Fine regulation valve with zero shut-off• Comes with fittings, discharge hose, and ball valve• 1500 litres per hour at a flow pressure of 1.5-10 bar

M5This mixing device is both compact and capable of precisely mixing concentrations from 0% up to 6%. The Oemeta Mix M5 is ideal for filling individual machines or tanks.

Benefits• Compact design• Precise adjustment control• Concentrations range from 0-6%• Easy attachment to drums• Fine regulation valve with zero shut-off• Comes with fittings, discharge hose, and ball valve• 1500 litres per hour at a flow pressure of 1.5-10 bar

a) b)

Mixing & DistributionOemeta Mix

Oemeta Mix

Oemeta Mix

Recommended integration of Oemeta Mix Backflow Preventer (BF1)



MobileThe ideal solution for mobile spillage-free emulsion transportation.

Pallet mixing station with Oemeta Mix M2 mixer and optional integrated Oemeta Mix Backflow Preventer (BF1) (backflow pre-venter).

Benefits• Easily transport fluid containers around the workshop• Mix and transfer fluids on demand• Robust steel construction• Gridded trolley catches spillages helping to maintain a clean working environment• Inclusion of the optional Oemeta Mix Backflow Preventer (BF1) prevents contaminating water sources

Single MixerA compact single mixer with variable concentration control for your mixing requirements.

Benefits• Low cost• Flexible• Drum mounted – simply attach to the barrel


Oemeta Mix

Oemeta Standard

Hose GunTrigger Hose Gun for use with Oemeta Hose Reels.

Benefits• Supplied with 1/2“ fittings• Chemical resistant• Specifications: • Maximum pressure 25 bar/365 PSI • Flow rate up to 70 ltrs per minute • Water temperature up to 50 °C

Oemeta Standard




Hose GunA trigger operated fluid gun for use with a wide selection of hose reels.

This Hose Gun gives fingertip control of fluid usage in a variety of applications. Medium duty, heavy duty and stainless-steel versions are available.

Benefits• Easy to use trigger operation• Adjustable spray/ jet pattern• Automatic water shut-off on release of trigger• All supplied with safety trigger guard• Specifications • Maximum pressure 25 bar / 367PSI • Flow rates up to 60 litres per minute • Water temperature up to 95 °C

Stainless Steel Hose ReelFor shop floors that require a reliable and hard-wearing hose reel.

Made from heavy duty steel this reel promises to endure even the most demanding shop floor environments.

Benefits• Self-recoiling & spring driven• Material: Heavy duty steel• Seals: Viton• Hose Options: 10-40 m x 1/2” Hose (other configurations available on request)• Black High tensile textile braid hose• Guide Arm: A double sided guide arm is fitted for extra support and is adjustable to allow multiple mounting configurations

Hose ReelA robust, low-cost retractable hose reel.

This reel offers a flexible and reliable solution to keep fluid spillage at a minimum, helping to maintain a cleaner working environment.

Benefits• Self-recoiling & spring driven• Material: UV Stabilised Polypropylene• Swivel Assembly: Heavy Duty Full Flow Brass• Seals: Nitrile• Supplied with: 15 m x 1/2” Black High tensile textile braid hose• Replacement hose available if required

Various options available

Various lengths available

Oemeta Standard

Oemeta Heavy Duty

Oemeta Heavy Duty

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Mobile Fluid TransferMove your machining fluids around your shop floor with minimal effort

10


Mobile Fluid Transfer

MobileThe ideal solution for mobile spillage-free emulsion transportation.

Pallet mixing station with Oemeta Mix M2 mixer and optional integrated Oemeta Mix Backflow Preventer (BF1).

Benefits• Easily transport fluid containers around the workshop• Mix and transfer to machines on demand• Robust steel construction• Gridded trolley catches spillages helping to maintain a clean working environment• Inclusion of the optional Oemeta Mix Backflow Preventer (BF1) prevents contaminating water sources

TrolleyFor mobile, spillage-free transport of fresh emulsion or oil.

Benefits• Can be filled using an external pump or emulsion mixing device• Integrated power socket for the connection of a pump or mixing device• An integrated overflow protection device prevents overfilling• Pump nozzle for liquid delivery• Integrated filter• An optional volume flow meter serves for precise volume monitoring• Works using air pressure


Oemeta Mix

Oemeta Mix


01295 713280 | [email protected] www.oemeta.co.uk

Easy solutions for checking the status of your machining fluids

Consumption Monitoring& Coolant Control

12


Mobile Fluid TransferConsumption Monitoring & Coolant Control

Fluid Level IndicatorThe level of fluid in a drum can be easily read using the dial face indicating when fluid levels are low.

Benefits• Drum level check at a glance• For 3/4” opening• No panic ordering or running out of stock

Flow MeterA digital flow meter for low-viscosity fluids. The ideal instrument for controlling and monitoring fluid dispensing. Sturdy casing and a sealed electronic card make it suitable for use in practically all conditions.

Benefits• Sturdy aluminium body• Impulse-type signals: • Single channel • Reed switch• Resettable total available• Flow rate indication• Powered by batteries

Coolant Testing KitComplete onsite testing kit for essential coolant monitoring.

Keep track of your fluid condition to ensure the optimum performance of your machining processes. Regular testing helps to identify any potential issues before they escalate including health and safety, environmental and application concerns.

Benefits• Refractometer & cloth• 400 pH strips• 200 test strips (select option of water hardness, additive, pH)• 250 ml measuring jug• 250 ml sample bottle• 2 vouchers for free Oemeta analytical/ lab tests

Oemeta Insight

Oemeta Insight

Oemeta Insight


Consumption Monitoring & Coolant Control

Dip SlidesHelping you to test your machining fluids in more detail, these easy to use microbiological dip slides allow you to determine the presence of bacteria and fungus. To be used in conjunction with an incubator to allow for accurate results.

Benefits• Large flexible paddle for easy surface contact and easy reading• Individual dip slide labels• Compliance with HSE recommendations as per Metalworking 5

Oemeta Insight

Mini IncubatorThe Oemeta Insight Mini Incubator is to be used in conjunction with Insight Dip slides. Allowing you to test bacteria and fungus conveniently onsite. The unit creates the optimal conditions for the cultures to grow. Instructions and training can be provided by Oemeta upon request.

Benefits• 20 dip slide Capacity• Compact and convenient design• Just plug in and go• Adjustable temperature up to 45 °C• Maintain accurate temperature control• 240 V power supply• Oemeta training available

Oemeta Insight

Test StripsFor the monitoring and controlling of cutting fluids, Oemeta offers the following selection of test strips:• Water Hardness Strips• pH Strips (a)• Additive Strips (b) to determine the ADDITIV ET and BF concentration in HYCUT (Oemeta’s two-component emulsion).

Benefits• Easy visual indicator• Indication of coolant stability• Supplied in packs of 200 strips• Work irrespective of tramp oil contamination

Oemeta Insight a)

b)


Mobile Fluid TransferConsumption Monitoring & Coolant Control

Mixer LockAn anti-tamper solution for your Oemeta Dose Mixer(s). Managing who can change the dosing quantities on these units can help control fluid usage and cost.

Benefits• Easy to install• Secure your dose rate settings• Help control chemical usage and costs• Replacement lock and key sets also available

Oemeta Dose

RefractometerQuickly read the concentration of your metalworking fluids. The device has been rigorously tried and tested by our team of technicians, and is proven to be robust, accurate, and can keep up with the demands of regular coolant testing.

Benefits• Measures from 0-18 % or 0-32 % Brix• Accuracy of +/- 0.2 %• Help ensure optimum performance of coolant• Improve process stability and H&S• Reduce costs• Automatic temperature compensation (ATC)• Light sensitivity ensures that you are able to use it in normal lighting

Oemeta Economy


Filtration & RecyclingExtend the lifespan of fluids using a method that meets your budget and processes


Filtration & Recycling

Oil FilterThe bypass filter works using a 3-way ball valve. Once this is turned over the filter is not interrupted when changing the filter cartridge.

Benefits• Mobile unit• 2 filter housings• The contamination of the filter cartridge can be read off on a pressure gauge• Filter cartridge 3 - 5 μm

Oemeta Mix

RecycleThis unit recycles large volumes of used coolant with the help of pasteurisation, reducing the need to regularly purchase new product.

Benefits• Removes unwanted: • Particles • Tramp oils • Microbiology• 2 tanks• Mixes with fresh coolant top up• Returns to operational coolant tanks

Oemeta Mix

Grinding FilterA mobile grinding fluid filter unit that cleans out particles introduced into machining fluid through the grinding process.

Benefits• Wheel mounted• Can be moved between multiple machines• Superior level of filtration for high performance requirements• Optimal process stability

Oemeta Mix


Oil SeparatorThis unit can be fitted to any coolant tank using the attached magnet. It separates and removes tramp oil from clean coolant.

Benefits• Highly mobile• Made of stainless and sheet steel• Oil Separation rate of 35 litres an hour• Available in 230 and 110 V• Can run ‘lights out’• Very low maintenance• Multiple machines can be cleaned each day• Auto cut-out when full

Oemeta Mix


Filtration & Recycling

Oil SkimmerApplicable to all kinds of machines due to its compact construction, magnetic attachment, swivelling pump unit and flexible band. The unit is ideal for use on almost every machine, even difficult to reach tanks.

Benefits• Magnetic attachment• The float switch allows unsupervised operation• Available in 240 and 110 V• Reduces coolant drag out• Extends coolant life• Variety of band/arm lengths available• Easily moved to service multiple machines• Solid arm can be angled to access difficult tanks

Oemeta RSK

Various lengths available

Coolant SaverReclaim coolant from chip bins and return to the machine.

Benefits• Easy installation• Significant cost saving potential• No power required

Oemeta Reclaim

Coolant RecyclingEliminates bacteria in cutting fluid reducing dependence on biocides. The high radiation UV and catalyst system kills harmful bacteria and extends the life of the machining fluid.

Benefits• Increases the productivity and lifetime of fluids• Limits the wear or breakage of cutting tools• Avoids the machine filters clogging• Eliminates odours from the development of bacteria• Reduces consumption, cleaning, machine downtime and disposal costs• 2 or 3 filter options available

Oil SaverReclaim neat oil from the chip bin and return to your machine.

Typically for use with neat oils, on machines with conveyors where high drag out volumes are experienced.

Benefits• Neat oil to 32 cs on sliding head machine with low pressure pumps• Easy installation• Significant cost saving potential

Oemeta Reclaim

Oemeta Reclaim

ServicesIn addition to our products we offer a range of supporting services to help you gain the best from your Oemeta experience



TrainingRelevant & Tailored Courses

Bespoke training on machining fluids and any affiliated equipment.

These tailored sessions are con-ducted by an experienced Oemeta technician and are suitable for all levels of employees who use, handle or manage cutting fluids in their daily tasks.

Benefits• From basic to in-depth sessions• Equip employees with all the knowledge they need to complete their tasks• Health and safety compliant• Improve efficiency

Services

Metalworking Fluid LegislationHSE Guidelines

Why Oemeta?

The Health and Safety Executive (HSE) state that both employees and employers have responsibilities to make sure the risks to individuals health from metalworking fluids are properly controlled. As an employer the legal requirements are:

• Assess the risks to employee health and decide what precautions are needed • Tell employees about the risks and precautions necessary to protect their health • Prevent employee exposure to substances hazardous to health or, where this is not reasonably practicable, ensure that their exposure is adequately controlled • Ensure that exposure control measures are followed at all times, and regularly checked and maintained, and that safety procedures are observed • Monitor employee exposure and carry out appropriate health surveillance, where the assessment has shown this is necessary • Train employees in the use of control measures and any personal protective equipment which is required

Oemeta can help with all elements of Health & Safety Legislation. Not only do we consider these guidelines when developing products, we also offer many levels of product and microbiology testing, training and services in line with all the listed guidelines. To further aid these offerings are our reporting tools that can additionally help with quality management. These tools give you a clear direction for control tasks which will prevent the escalation of potential H&S and environmental issues in your production areas.

01295 71280 | [email protected] 2101295 713280 | [email protected]

ServicesMicrobiology Testing

The HSE requires companies to carry out regular testing as per their Metalworking 5 guidelines.

Oemeta can offer a fully managed, compliant service which en-compasses both one-off and routine testing.

Benefits• A regular testing programme managed by Oemeta• HSE auditable report held on and offsite• Demonstrating control may reduce the HSE recommended testing frequency to quarterly• Technical advice on prevention and treatment• No hazardous chemicals kept on site• Achieve best practice for the work force

One-Off & Regular Service Options

Industrial Machine Cleaning

When machines do require cleaning, the process needs to happen quickly, and with as little disruption to production as possible.

We perform a site survey and go through your requirements before a no obligation proposal and quotation are provided. Once the clean is complete your machine(s) can be used straight away.

Benefits• Service by experienced professionals• Performed at a time to suit you• Machine(s) left spotless• Improve process stability• Waste managed offsite• Reduce maintenance problems• Reduce potential operator health issues

Professional & Flexible Service

01295 71280 | [email protected] www.oemeta.co.uk22 01295 713280 | [email protected] www.oemeta.co.uk

ServicesLogyc Coolant Reporting

Add structure to your coolant maintenance by introducing the logyc reporting systems. The reports provide a clear picture of your coolant’s status, and with 3 levels (Element, Trend and Pro) there is a solution to fit your business.

Benefits• Auditable records• Help towards H&S compliance• Customised and sharable• Easy to manage records• Keep coolant-related costs down• Proactive management

Structured Coolant Management

Level 1: Oemeta logyc ElementA self-help electronic dashboard where you input basic coolant statistics. Issues are automatically highlighted and built-in calculations inform you about any required adjustment. You can also keep track of your stock and record basic consumption values.

Level 2: Oemeta logyc TrendOemeta put together your coolant report. Data includes a dashboard summary for current issues, condition charts and tables. It has optional microbiology status, consumption, and stock management.

Level 3: Oemeta logyc ProAn online system that allows you to input coolant readings using mobile scanners. The interface allows you to view your data and charts down to machine level so you can monitor any trends. It also gives you detailed consumption levels and stock management helping you stay in control.


Oil Separator Maintenance

Have your oil separator unit serviced and cleaned by professionals who will have it running like new.

Benefits• Keep the unit running smoothly• Carried out by Oemeta professionals• Full unit breakdown and reassembly• Unit health-check and vital parts replaced• Professional clean removing all dirt and oil• Save time on maintenance tasks

Professional Clean & Unit Health-Check

Services

01295 71280 | [email protected] www.oemeta.co.uk24 01295 713280 | [email protected] www.oemeta.co.uk

ServicesAnti-Misting Solutions

In line with CoSHH Regulations, misting is a subject that requires specific attention in order to reduce the impact on individuals working closely with cutting fluids and oils. Fluids can evaporate and become airborne, resulting in harmful misting in the workshop environment.

Oemeta has a range of products that minimise the risk of harmful misting. These products are synthetic ester oils which have very high flash points and excellent lubricity. These fluids include our OEMETOL GT Oils, ESTRAMET and HYCUT ranges.

Benefits• Advice on anti-misting• Guidance on required actions• Product recommendations• Help towards H&S and CoSHH compliance• Provide a cleaner environment for employees

OEMETOL GT Oils

A n t i - M i s t i n g P r o d u c t s

OEMETOL GT cutting and grinding products, also known as GTL (gas-to-liquid), are extremely pure, synthetic oils. When compared to mineral or hydrocracked oils, industry standard tests prove that GT Oils have significantly lower evaporation loss.

Excellent performance characteristics include very high flashpoints and low emissions, ensuring good occupational safety and lower consumption. The higher lubricating performance and low foaming characteristic of the GT oils reduce wear and improve process reliability.

Benefits OEMTOL GT Oils• Very low evaporation loss• Odourless• Low-foaming and outstanding air separation characteristics• Improved filterability and efficiency due to low density• Not cytotoxic (EN ISO 10993-5:2009)• Outstanding lubricating performance due to selected EP and AW additives


Services

High-performance products based on synthetic ester oils. The quality of ester oils used in these products mean that overall oil content is reduced, resulting in lower misting levels.

HYCUT is our revolutionary multi-functional fluid system that can be used in the entire process chain.

The system is based on high-performance ester oils with no mineral oil presence, meaning lower misting characteristics, and tramp oil rejection. At high temperatures misting and smoking are greatly reduced as tramp oils are not burned. Both the oil and additive components can be controlled separately providing excellent flexibility, and adaptability for your processes.

• Free from mineral oil, boron, formaldehyde, fungicide and active sulphur• Broad application areas (e. g. turning, drilling, milling, grinding)• Suitable for heavy duty machining applications• Especially suitable for high-alloyed steel as well as aluminium and titanium-alloys• High washing action ensures cleaner machines and work pieces• High performance and low consumption• Low drag out

• Products based on renewable resources, mineral oil-free• Multi-functional use as machining oil, hydraulic oil, two-component metalworking fluid and cleaner• Significant cost reduction from process optimisation & lower consumption• Tailor-made solutions• Cleaner parts, tools and machines• High human and environmental compatibility

ESTRAMET CoolantsBenefits ESTRAMET

HYCUT

Benefits HYCUT

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12

10

8

6

4

2

0

Concentration in %

LIGHTMACHINING

HYCUTPower Component

ADDITIVAdditive Component

MEDIUMMACHINING

HEAVYMACHINING

Lubrication

Hydraulics Slideway

Oil OilTramp oil

OffersTry a sample of our services for free with no obligation to buy



OffersOil Separator Trial

See for yourself how effective the oil separator is. If you’re looking to keep your coolant free of tramp oil then there is nothing to lose with this offer.

Benefits• FREE 10-day trial of the Oil Separator• No obligation to buy afterwards• Dropped off at your site and setup by Oemeta free of charge• Taken away by Oemeta at the end of the trial period• Training provided on delivery• Turn it on and watch it get straight to work

Free 10 Day Trial

Free Fluid Analysis

Knowledge is power, and by running an analysis on your fluids you can learn a lot about them. Find out if your water or coolant contain contaminants. Learn what you can do to help make improvements, or simply find out more about how our lab testing process works.

Benefits• Suitability of the preparation water for coolant• Check the state of the cutting fluid emulsion and discover reasons for issues

For One Coolant And One Water Sample

EQUIPMENT & SERVICES - Oemeta

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