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ENVIRONMENTAL REPORT 2007 - CMP (Chugoku · Tetsuo Yamazumi. Since its foundation, Chugoku Marine...
Transcript of ENVIRONMENTAL REPORT 2007 - CMP (Chugoku · Tetsuo Yamazumi. Since its foundation, Chugoku Marine...
E N V I R O N M E N T A L R E P O R T 2 0 0 7
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ContentsGreetingsCompany Profile
Corporate Data
CMP Network
Paints & EnvironmentRole of Paints
Life cycle of paint
Coatings CareAnnouncing to promote Coatings Care
Basic policies to secure environmental protection and ensure human safety and health
Organizational Chart to promote Coatings Care
Plans to deal with Environmental, Safety and Health IssuesEnvironmental Management System ISO 14001
Status report to acquire ISO certifications
Targets & means to achieve environmental protection
Actions to decrease environmental loadReduction target of harmful substance
Environmental Load generated by Manufacturing FactoriesRegistered emission volume of PRTR chemicals
Reduction of Energy Consumption & Industrial WastesReduction of energy consumption
Reduction of industrial wastes disposal
Reduction of Carbon Dioxide Emission
Technical Development of Eco-Friendly Products (Marine Paints)Schematic diagram of eco-friendly marine paints
Eco-Friendly Marine Paints
Technical Development of Eco-Friendly Products (Industrial Paints)Schematic diagram of eco-friendly industrial paints
Eco-friendly industrial paints
IBC Recycle SystemWhat is the IBC Recycle System?
Increasing paints delivery in IBC & declining waste can disposals
SafetyCommunication to the Society
It is our pleasure to announce the publishing of "Environmental Report 2007" and address our environmental policy and report accomplishments we had last one year.
As often reported by media these days, after Kyoto Protocol, proposing criteria complied by each country to slow down global warming, had become effective, campaigns to curb carbon dioxide emission were accelerated remarkably and Amended Energy Conservation Law also started. Further as counter measures to reduce "sick-house syndrome" or restricted use of hazardous substance including volatile organic compounds (VOC) containment already kicked in, proactive dealing with environmental issues has become already the most important, yet unavoidable challenge for corporations and individuals alike in the world.
We, CMP, established "Action Criteria for Officers of CMP Group Companies" in February 1998 and it will be revised sequentially (revised in April 2007 most recently). All of the officers of CMP group companies reconfirmed the code of ethics at CMP and compliance to applicable laws. Further we positioned energy conservation as benchmark of our action criteria and took it a very important challenge for us among environmental issue we care about. In the field of marine paints, we preceded in sales of tin free anti fouling paints for ship bottoms. Recently we developed marine paints that is free of anti fouling agent to preserve the seawater environment and, to the same end, we terminated our production and sales of tar paints in April 2006, preceding to industry-wide actions.
On the other, we developed eco-friendly products such as solvent free UV curing coatings, lead free or chromium free paints one after another, and brought those products to market.
Also we have been actively engaged in environmental management by acquiring International Standard, ISO 14001 Certification and by announcing implementation of a self-imposed control on environment, safety and health problems, "Coatings Care" advocated by the paint industry. In response to increasing social responsibility to protect environment, undertaking Coatings Care by corporations ensures protection of environment, safety and health through the entire stages of product life cycle from development stage through manufacturing, transportation and application to waste disposals. We pledge continuing our best effort in conserving limited resource of the earth and building a resource recycling society to lessen the burden on earth's environment.
We wish this Environmental Report 2007 can help you understand our environmental policy and its activity and look forward to having your comments and suggestions soon.
Greetings
President Tetsuo Yamazumi
Since its foundation, Chugoku Marine Paints, Ltd. has been taking a unique approach in the industry to develop core products for marine paints and also paints for industrial applications. Our consistent and sincere attitude in areas of both software and hardware, towards developing better products has been highly appreciated and praised by customers not only locally but also internationally. With the help of strong customer confidence in our products and services and our never-ending quest to meet customers' expectations, we keep developing. As we are a supplier to key industries such as shipping, ship building, electric power, steel, construction and woodworking industries, our role and contribution can be vital to the growth of the industrial world in many aspects. Also, our efforts should be based in the ideal of maintaining harmony between man and nature. Chugoku Marine Paints, Ltd. is an industrial leader that seeks to promote industrial growth while protecting the global environment, and continues its efforts into the future with a creative and innovative approach towards meeting customers' needs.
A leading company developing to harmonize man with nature
Corporate Data
02 03 04 05 06 (FY)�0
900
800
700
600
500
400
300
200
100
Net
Sal
es (
100
mill
ion
yen)
Trend of Annual Net Sales
Consolidated Sales Breakdown by Products, in 2006.
Marine paints58%
Industrial paints15%
Container paints26%
Miscellaneous 1%
Company Profile
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Company NameCHUGOKU MARINE PAINTS,LTD.
Head OfficesTokyo Office
Tokyo Club Building, 2-6, Kasumigaseki 3-chome, Chiyoda-ku, Tokyo, 100-0013 JapanPhone: +81-3-3506-3951 Fax: +81-3-5511-8541
Hiroshima Office1-7, Meiji-Shinkai, Otake-Shi, Hiroshima-Ken 739-0652, JapanPhone: +81-827-57-8555 Fax: +81-827-59-0017
Company PresidentMr. Tetsuo Yamazumi
Date of EstablishmentMay 1917
Capital11,600 million yen as of end of March 2007
Net Sales88,196 million yen in 2006 (Consolidated),36,041 million yen in 2006 (Non-consolidated)
Consolidated
Non consolidated
Number of Employees
2,327 as of end of March 2007 (Consolidated)
363 as of end of March 2007 (Non-consolidated)
Business to cover
1. Manufacturing and sales of marine paints, industrial paints
and container paints.
2. Sales of painting related equipments.
3. Management and contract work for coating
4. Others
Major Domestic & Overseas Subsidiaries and Affiliates.
KOBE PAINTS, LTD.
OHTAKE-MEISHIN CHEMICAL CO., LTD.
CHUGOKU MARINE PAINTS (SHANGHAI), LTD.
CHUGOKU MARINE PAINTS (GUANGDONG), LTD.
CHUGOKU MARINE PAINTS (HONG KONG), LTD.
CHUGOKU MARINE PAINTS (TAIWAN), LTD.
P.T. CHUGOKU PAINTS INDONESIA
CHUGOKU SAMHWA PAINTS, LTD.
CHUGOKU PAINTS (MALAYSIA) SDN. BHD.
CHUGOKU MARINE PAINTS (SINGAPORE) PTE. LTD.
Dubai Branch
Mumbai Office
TOA-CHUGOKU PAINTS CO., LTD.
CHUGOKU PAINTS (GERMANY) G.m.b.H.
CHUGOKU MARINE PAINTS (HELLAS), S.A.
CHUGOKU PAINTS B.V.
Turkish Office
CAMREX CHUGOKU LTD.
CMP COATINGS, INC.
Japan
China
Hong Kong
Taiwan
Indonesia
Korea
Malaysia
Singapore
U.A.E.
India
Thailand
Germany
Greece
Netherlands
Turkey
U.K.
U.S.A.
HoustonNew Orleans
New Jersey
U.A.E.
ThailandVietnamMalaysia
Singapore
India
SpainItaly
GreeceTurkey
SwedenNorway
GermanyNetherlands
U.K.
VancouverSan Francisco
KoreaJapanTaiwanHong KongPhilippinesIndonesia
DalianQinhuangdao
QingdaoNantong
ShanghaiJiangyin
GuangdongCuracao
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South Africa
New Zealand
Australia
CMP Network
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Netherlands
KoreaIndonesia
Singapore
Malaysia
U.S.A.
Otake Lab. (Japan) Kobe Paints, Ltd. Otake-Meishin Chemical Co.,Ltd.
Thailand
Guangdong
Shanghai
Kyushu(Japan) Shiga (Japan)
FactoryOfficeLicenseeAgentStock
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Resinsmajor component to build coated film and its selection may be determined by the required performance.
Pigmentpigment can offer strength, rust prevention, coloring, heat resistance, abrasive resistance to the coated film.
Paints & Environment Close relationship between paints to environment
Diagram here shows schematically raw materials extracted from the earth are transformed into paint and coated film by consuming a lot of energy, which will be returned to the earth eventually.
Paints generally comprise following components. Formulation and selection of paints may vary.
Solventsolvent can control viscosity or workability of painting works.
Additivesadditives can affect pigment precipitation, color separation and preventing dripping or repelling from coated film.
Dressing up & beautification by painting Protection of substrates by painting Special functions added by painting
Painting protects steel, concrete and wood panels from rusting and degradation.
Painting can maintain scenic views and create aesthetic value for many things around us.
Special functions include antifouling, anti-heat reflective, electric conductivity and absorbing electromagnetic wave.
Anti fouling paint prevents marine algae and sea shells from adhering to ship bottoms.
Our unique paint technology for cable protective pipe of Cable-Stayed Bridge maintains it from rusting and its scenic beauty for long time.
Painting the surface of steel structures prevents it from rusting.
Crude oil, ore and others
Paint rawmaterial
Paint manufacturing
Painting
Coated film
Degradation& decomposition
of coated film
Natural environmentor landfill
Others
Recycling
Assessment of resource conservation by painting and merit of anti-rustingIn 1997 total monetary loss in Japan caused by rusting reached 3.9 trillion yen and resource conservation realized by painting was found to reach as much as 2.3 trillion yen, contributing almost 60% of total loss. Consequently anti-rusting by painting contributes to substantial resource and energy conservation.
Importance of color designIn an age that sensibility is required, role of color design becomes important and paints as a tool serves also important factor to create appearance of attractive towns and cities and comfortable environment for residents.
Assessment of resource conservation by painting and lower fuel consumptionPainting ship bottoms a new anti fouling type with small coefficient of friction against sea water reduces more than a few percent of fuel cost by comparison with old type (Unbelievably substantial fuel can be saved if compared to the one used for unpainted ship bottoms)
Example of color simulation by computer graphics
300 tons per year(in case of 30,000 tons freighter,
operational time 2 years, operational ratio 60%, main engine output: 8,000 hp)
Annual fuel saving by latest anti fouling paint has reached approx.
Life cycle of paint
Frictionalresistance
Role of Paints
Wastes
Recycling toother applications
Recycling topaint
Emission Emission
Open air (incineration), heat, light, radiation, rain& wind, temperature difference
Friction, impact, external force
Water, sea water, corrosive gas, chemical substance, etc.
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To conduct business activities reducing the loading on the environment and maintaining harmony with it, as well as considering safety and health.
To consider the environment, safety and health of our employees and local residents through our business process of production, operation and distribution, as well as to promote the reduction of the environmental loading and waste products, resource conservation and recycling.
To shift to eco-friendly products and provide information and give advice to customers regarding the safe use and handling of our products in respect of the environment, safety and health in product markets.
To widely disclose information to the government and the local community regarding our products and operations.
To develop and improve the products and technologies that are eco-friendly and safe to the global environment.
To comply with the law and regulations regarding the environment, safety and health. We promote our business activities through all the steps from the development of our products to their disposal, not only keeping in mind the environment, safety and health, but also resource conservation.
In response to the current worldwide demand to harmonize with environment of earth, CMP has been proactively engaged in protecting environment, safety and health as prioritized management issue. On 18th July 2001, CMP declared promoting Coatings Care (program to protect environment, safety and health) proposed and advocated by the Paint Industry.
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To promote Coatings Care, CMP set up committees and associated organization to promote Coatings Care in Japan.
Committee Chair: Senior Managing DirectorSecretariat
To promote actions to protect environment, safety and healthTo coordinate summarizing and finalizing activity policies, action plans and accomplishmentsTo assess activity accomplishments
Coatings Care Committee
Organizational Chart to promote Coatings Care
Basic policies to secure environmental protection and ensure human safety and health
What is the Coatings Care?
Announcing to promote Coatings Care
Coatings CareSelf-imposed control to protect environment, safety and health
Coatings Care is the self-imposed voluntary initiative proposed and advocated by the International Paint & Printing Ink Industry Council (IPPIC) and The Japan Paint Manufacturers Association to protect the environment, safety, and health at all stages of chemical processing, from their development right through to manufacturing, transportation usage and their disposal. Also its basic policy is expressed in the same way as the one described in "Responsible Care" advocated by The International Council of Chemical Associations and promoted internationally.
Coatings Care Committee & Departmental Committees
Market related Environmental Protection and Safety
(assigned to Sales & Marketing Div.)
Environmental, Safety and Health Protection
(assigned to Manufacturing Div.)
Product related Environmental and Safety Protection
(assigned to Technology Div.) To deal with MSDSTo deal with PRTRTo deal with PL ClaimsPublic Relations
To reduce environmental load (reducing energy consumption and industrial wastes, increasingrecycling resources) To secure safety and healthTo comply with laws and regulations
Reduction of use of the harmful raw materialsTo reduce harmful air pollutants (volatile organic compounds)To reduce use of designated harmful chemical substance
Technology Meeting Safety & Health Committee Environmental Management Committee
Across-The-Company Joint Committee
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Plans to deal with Environmental, Safety and Health Issues
To understand laws and rules for transportation and distribution, instruct and train employees or contractors proper handling, packaging, storage, labeling, transportation and distribution
To document emergency manuals to handle accidents during transportation and set up emergency response teams
To secure safety on site of transportation accidents
To check potential hazard and assess associated risks to the surrounding community & environment
To check availability of qualifying certificates and licenses, inspect maintenance of carriers, availability of insurance certificates and confirm its maximum coverage
To review availability of product information during transportation and emergency response team
To Implement oversight and educate carriers
To document, review and refine emergency manuals and procedure to set up emergency response team
Plans to deal with Environmental, Safety and Health Issues
Basic Policy
Employees' Safety & Health
Work Place Operational Procedure(Occupational Safety)
Environmental Management (Pollution Prevention& Wastes Management)
Training
Disaster Control
Management of Transportation System
Carriers
Emergency Response
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To manage rigorously to prevent occupational accident at work
To collect data about accidents at work and health problems, analysis, company-wide announcement and suggesting to improve equipment or operational manuals
To promote measuring workplace environment (organic solvent density, noise, lighting and ventilation)
To enhance awareness level and rigorous implementation to protect safety and health by contractors in the company premise
To conduct health management and education thoroughly
To reassess, prepare and implement operational manuals to ensure safe operation
To beef up educating operators MSDS to handle raw materials
To document and optimize documents to respond emergency situation
To enhance operational equipment inspection, complement, renew equipment operational manuals, and train operators to follow through
To manage storage and disposal of harmful substance and control through the final stage of wastes disposal followed by more frequent site inspections
Reduction of energy consumption (Basic Unit for Energy)3% reduction compared to 2004 data 23.6L/tons --> 22.9 L/tons *crude oil equivalent consumption
Reduction of industrial wastes disposal10% reduction compared to 2004 data 66.6 L/month --> 60.0tons/monthBy promoting the utilization of IBC, tank-car and Flecon Pack
To prevent releasing harmful substance in the air over the surrounding communities (solvent vapor/odor)
To prevent releasing harmful raw materials to the surrounding communities (Storage tanks, etc.)
In compliance to the Coating Care Action Guideline proposed by the Paint Manufacturers Association, CMP started systemizing wherever it is possible and promotes integrated management of reports, records and data generated in many places as much as possible. Each committee sets action targets, periodically checks progress status, announce and moves on to next actions. Important issues ought to be prioritized.
Major actionsAreas for action
Management of Manufacturing Area
Management of Transportation & Distribution
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New product development
Education & disclosure ofinformation about health, safety and environment
Product safety (safe use of products)
Emergency action plan
Training and education of employees
Communication with regional communities
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To render full consideration to regulatory compliance, resource and energy conservation, safety during manufacturing and of products (including coated film), and lessening environmental load from stages of product designing, development to improvement
To add additional check items to the check sheet
To exchange information about safety, health and environment between sales staff and customers
To check status of timely sending out MSDS to customers, its availability at customers, accumulation of products safety data and review product safety
To collect information about potential risk of products, and write in product application manual instruction and labels pre-announcement about circumventing or preempting potential risk or potential troubles in advance in large letter size
To switch to products imposing lower environmental load
To reduce use of harmful substance (ratio per total sales volume)
For example in Japan
TX [Target: 19%], (Toluene & Xylene)
Lead & Chromium [Target: 0.07%]
Endocrine disrupting chemicals (PRTR), [Target: 0.030%]
Tar [We discontinued it completely from April, 2006. (0%)]
To document and review emergency response plans prepared for factories and offices
To review emergency communication network and emergency evacuation plans
To train employees for emergency response, and review training record and training practice to find useful lessens
To announce all employees the company-wide promotion of Coating Care, explain its contents and instruct its implementation
To clarify role and organization of customer service room, disaster control center, the office to receive PL claims
To document or review manuals and standards dealing with information and communication to the communities (fire fighting, governmental office and residents) in case of emergency
To distribute Environmental Report and have proper presentation (supervisory governmental office, neighboring residents)
Lifecycle Management of Products
Regional Social Responsibility
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Activity to reduce environmental load in compliance with international standards
Environmental Management System ISO 14001
In January 2000 Industrial Paint Div. was audited, acquired ISO 14001 certification and has been active until today. End of 2004, three years after the certification, CMP was audited again for renewal. Now by participating in "Support Program toward ISO Certification" promoted by the Japan Environment Management Association for Industry, joined by the Japan Paint Manufacturers Association, Marine Paint Div. is in the process of application and expected to be certified by June, 2007. CMP as a group will continue to take proactive approaches to deal with environmental problems.
Status report to acquire ISO certifications
ISO 9001 Registration
Chugoku Marine Paints, Ltd., Marine Paints Division Japan
Chugoku Marine Paints, Ltd., Industrial Paints Division Japan
Chugoku Samhwa Paints, Ltd. Korea
Toa-Chugoku Paints, Co., Ltd. Thailand
Ohtake-Meishin Chemical Co., Ltd. Japan
Chugoku Paints, B.V. Holland
Chugoku Marine Paints (Shanghai), Ltd. China
Chugoku Paints (Malaysia) SDN. BHD. Malaysia
Chugoku Marine Paints (Singapore) PTE. Ltd. Singapore
ISO 14001 Registration
Chugoku Marine Paints, Ltd., Industrial Coatings Div. Japan
Chugoku Samhwa Paints, Ltd. Korea
Chugoku Marine Paints, Ltd., Marine Coatings Div. Japan
Status Report of ISO Registration
(Schedule of acquiring:2007)
Targets & means to achieve environmental protection
Electric power: 2.0% reduction
Kerosene: 30.5% reduction
Industrial wastes disposal: approx. 30.8% reduction
Use of solvent: 6.3% reduction
Targets of action plans(from 2006 through 2008)
Accomplishments during last three years
Targets of Action Planfor 2006 Means to measures
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To reduce energy consumption 1% reduction of electric power and kerosene from the one in 2003 per production volume
Reduction of industrial wastes disposal
3% reduction of total disposal expense from 2003
Development of paints with lower environmental load
1. 5% reduction of product VOC2. 25% reduction of raw material containing lead or chromium
Reduction of VOC emissions to air
(Response to the anti-air pollution law)
Reduction of electric power, kerosene and gasoline
Electric power: no additional increaseKerosene: 6% reduction
To install on-demand alarming equipmentTo reuse wasted keroseneTo lower viscosity by adding monomersTo place insulation materials under roofTo install 1 set of eco-ice cooler
To dispose waste paints less than 5 times per two monthsTo convert waste soft plastics and pigment bags to RPF (refuse plastic & paper fuel)To clean waste drums free of chargeTo promote utilization of IBC System, tank car and flexible packages
To Record purchasing volume versus air emission volumeTo measure volume of solvent emission from each manufacturing factoriesTo measure volume of solvent emission from each manufacturing equipmentTo make survey and study of the equipment and facility to be incorporate
To take actions to follow through items listed in the product development & improvement instruction
Industrial wastes1% reduction of industrial waste disposal (especially wasted paints)
Usage of solvents: 2% reductionUsage of lead and chromium: 10% reduction
Environmental Load: 2% reductionTo promote VOC containment plan (including processing equipment)To survey laws and rulesTo prepare engineering drawings of VOC processing equipment
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Toluene, Xylene and Ethyl Benzene contained in the products soldSlight increase of the total contents was caused by the increase of volume of products sold. Ratio of their contents in products sold has been maintained virtually constant since 2004. While we keep promoting the plan to reduce VOC emissions, we continue our effort to reduce them, especially by developing toluene-free product.
2003 2004 20072005 20060
Con
tent
in P
rodu
cts
(%)
Actual Target
2003 2004 20072005 2006
2003 2004 2005
2003 2004 20072005 2006
1 Lead & Chrome Compound contained in the products soldTotal content in the products was reduced by approx.14 metric tons if compared to the one in 2005 and its content ratio was also reduced by approx. 0.03 %.
Tar contained in the products soldIn the overseas market, we will replace stepwise with substitute products.
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*) Following chemical compounds contained in our products are considered as environmental hormones: Benzophenone,, Nonylphenol, Bis(2-ethylhexyl) phthalate, Dibutylphthalate, Dioctylphthalate, Bisphenol A
*) Chemical compound containing either Lead or Chrome.
Environmental Hormones (Endocrine Disrupter) contained in the products soldTotal content in the products was decreased by approx. 17 metric tons if compared to the one in 2005. Reduction of the total content in the domestic industrial paints was progressed by the enforcement of ISO 14000. We continue replacing with substitute chemical compounds.
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Con
tent
in P
rodu
cts
(%)
400
300
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100
0.25
0.20
0.15
0.10
0.05
0.00
0
Con
tent
in P
rodu
cts
(%)
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10
0.06
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0.02
0.01
0.00
0
Usa
ge (
ton)
Con
tent
in P
rodu
cts
(%)
4,000
3,000
2,000
1,000
4.0
3.0
2.0
1.0
02007
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CMP
Content Ratio(CMP)
Overseas Affiliated Companies
Content Ratio(CMP Group)
CMP
Content Ratio(CMP)
Overseas Affiliated Companies
Content Ratio(CMP Group)
CMP
Content Ratio(CMP)
Overseas Affiliated Companies
Content Ratio(CMP Group)
CMP
Content Ratio(CMP)
Overseas Affiliated Companies
Content Ratio(CMP Group)
2006
Target and plan
Actions to decrease environmental load
CMP sets reduction target to use PRTR harmful substance and promotes its reduction plan. Further CMP promotes pro-active actions to reduce all kind of VOC in response to the anti-air pollution law. In 2005 our sales was increasing by 6% and product mix to meet customers' request resulted in missing targets for some products. For tar-contained paints, however, CMP decided to pull it off the list and stopped its sales in April 2006.
In compliance to PRTR & other regulations, and responding to the suggestions by the Japan Paint Manufacturers Association, CMP administers control of selected chemical substance as next environmental load reduction target.
Reduction target of harmful substance
Usa
ge (
1,00
0 to
n)U
sage
( to
n)
Usa
ge (
1,00
0 to
n)
FY Actual TargetFY
Actual TargetFY Actual Target
Actual TargetFY Actual Target
(Unit: kg)
1840
4,60025,00097,000
13497617
1,2000
18726,500
400250
254842
240
Designated chemical names
Serial numberof chemicalsubstance 2006 2005 2006 2005 2006 2005
Emission into the air
Emission volume Transfer volume
Transfer to outside the premise Total volume
Adipic acid bis(2-ethyl hexyl)
Antimony and its compounds
Bis phenol-A epoxy resin
Ethyl Benzene
Xylene
Chromium & Trivalent-Chromium compounds
Hexavalent Chromium compounds
3,3'-Dichloro-4,4' diamino diphenyl methane
Diuron
Styrene
1,3,5-Trisglycidil-isocyanuric acid
1,3,5-Trimethyl-Benzene
Toluene
Lead and its compounds
Polycarbamate
Phenyloxirane
Phenol
Di-n-butyl phthalate
Bis(2-ethylhexyl) phthalate
9253040636869120129177218224227230250261266270272
000
30,02046,210
0000
840
9811,000
000000
000
4,00065,000
0000
600
11020,000
000000
1840
4,60021,00032,000
13497617
7400
776,500
400250254842
240
2615
4,30023,01037,700
1517659
2401686
6,10012314030614058
2615
4,30053,03083,910
1517659
32416
18417,100
12314030614058
Among government-regulated substances, 19 substances were found to require registrations. Xylene, Ethyl-Benzene and Toluene were three major components, actually 99.8%, of emissions released in the air out of our factories. These emissions, however, were greatly reduced by taking such measures as encapsulating manufacturing equipment. Releasing of these chemicals into ground water or soil was not reported in 2007, same as in the previous year.
PRTR (Pollutant Release and Transfer Register)
PRTR is a kind of mechanism to require chemical manufacturers to locate source of harmful chemical substance, measure its emission in the environment, its disposal out side manufacturing factory contained in industrial wastes, collect data, summarize and announce its report. Business owners who manufacture or use PRTR chemicals are required to measure and report volume
of emissions into the environment and volume transferred as industrial wastes out of the premise to administrative offices once a year. Administrative offices sort, summarize and publish the collected data.
By acting on the PRTR, we are able to learn kind of chemicals, source of origins and volume of emissions. Mandating PRTR is in progress in various foreign countries and in Japan new law to require measuring emission volume of designated chemicals into the air and management improvement, so called "PRTR law" became effective in 1999.
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Transition of emissions discharged into air
Material Balance of PRTR-registered substances
2002 2003 2004 2005 20060
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150
100
50
( t )
2001
PaintProduction
Emissionsreleasedinto air:
87 tons0.46%
Transferredamount:
72 tons0.38%
Consumption:
18744 tons99.16%
18903 tons100%
PRTR Law
Environmental Load generated by Manufacturing Factories
Registered emission volume of PRTR chemicals
Waste water treatment facility Dust collector (before) and air intake & exhaust equipment (behind)
Transactionvolume of
PRTR-registeredsubstance:
FY Actual Target
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CMP sets following targets and promotes various actions.
CMP sets the following action targetsand follows through.
2003
CMP
Index (CMP)
2004 2005 2006 20070 0
300
200
100
100
90
80
70
(103GJ) (%)
Domestic Affiliated Companies Overseas Affiliated Companies
Transition of Energy Consumption
Transition of CO2 Emission (including purchased electric power)
Industrial Wastes Discharged
Ene
rgy
cons
umpt
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Inde
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Bas
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nit f
or E
nerg
y
Reduction of energy consumption Reduction of industrial wastes disposal
Reduction of Carbon Dioxide Emission
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To run compressors of energy saving modelTo lower contracted power use (peak load power consumption)To stop idling during lunch timeTo control power demand and monitor (lowering maximum power consumption)To control temperature adjustment and running time of air-conditionersTo shorten the running time of boilersTo exchange air-conditioners for energy saving modelTo stop wasteful idling of agitatorsTo repair steam pipes, insulation material and control valvesTo shorten the manufacturing processTo use high performance machines more oftenTo switch gasoline forklift to the battery driven modelTo maintain optimum steam consumption levels to lower LPG and power consumptionTo repair leaks of air driven equipments to contain power consumption of compressorsTo reevaluate merit of the roof insulation material
2003 2004 2005 2006 20070 0
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4
2
100
90
80
70
103(t-CO2) (%)
Inde
x of
Bas
ic U
nit
Car
bon
Dio
xide
Em
issi
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2003 2004 2005 2006 20070 0
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700
650
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120
110
CO2 can be basically produced by consuming energy such as electric power. Our domestic affiliated companies stopped using heavy oil to run in-house power plants in 2005 to reduce CO2 emission.
To build recycling-based sustainable society, we target to achieve industrial wastes zero-emission. Volume of industrial wastes (contract wastes disposal by intermediate & final landfill) decreased by 7% compared to that in 2005 and by 12% compared to that in 2004. Thereby it has already achieved the target (10% reduction) and we continue steady progress toward zero emission. Our recycling rate of resources in 2006 was 41%. Our domestic and overseas affiliated companies will continue the reduction of industrial wastes by promoting recycling and reuse of industrial wastes by-produced.
Our company is promoting various activities targeting the reduction of energy consumption, including reviewing manufacturing processes, scheduled renewal of equipments and facilities. Since 2003, we have started measuring energy use in our overseas manufacturing. As a result, the index of Basic Unit for Energy declined during consecutive past three years. In 2006, the index of Basic Unit for Energy by CMP, itself, and by CMP group as a whole were reduced to 91% and 75% of the ones in 2003 respectively. It is our mission to continue our effort in reducing energy consumption to the future.
Index (CMP Group)
CMP
Index (CMP)
Domestic Affiliated Companies Overseas Affiliated Companies
Index (CMP Group)
Total
2350 tons
CMP30%
DomesticAffiliatedCompanies20%
OverseasAffiliated
Companies50%
Target and Action plan
Reduction of Energy Consumption & Industrial Wastes
To promote recycling paint containers and raw material drums by means of IBC system
To reuse cleaning solvents
To reduce wastes oil disposal (targeting lower unit wastes generation than last year)
To sort recycled paper
To fractionate solvents and increase recycling ratio
To reuse chlorinated cleaning solvent
To solidify waste UV paints
To compact waste plastic
To promote zero emission (zero industrial wastes disposal)
To promote recycling resources utilizing flexible container package in stead of paper bags
To reuse waste pallets or waste drums on toll basis
Actual Target
TargetFY
FY
Total energy consumption by the manufacturing sites and the technology centers
Dis
posa
l am
ount
(pe
r to
n of
pro
duct
, kg/
ton)
Dis
posa
l am
ount
(to
n)
Industrial wastes generation (ton)
Industrial wastes generation (per ton of product)
Actual TargetFY
12
E N V I R O N M E N T A L R E P O R T 2 0 0 7
Schematic diagram of eco-friendly marine paints
Marine Paints
Technical Development of Eco-Friendly Products
Protection of OceanicEnvironment
Nonself-polishing
type Mirror surface
CMP BIOCLEAN
SEA GRANDPRIX CF-10
SEA FRONTIER (inland sea route)
Fewer dockingtimes
Improving fuelefficiency
CMP promotes environmental protection in the field of marine paints by targeting to, 1. protect oceanic environment, 2. reduce VOC, 3. develop Tar free products, and 4. convert to lead and/or chromium free product as a top runner in the Paint Industry and completed transition to tar free products in April 2006. CMP will continue its effort to lower environmental load.
Prevention of air pollutionSolvent free type
Water borne type
Hybrid type
Mild solvent type
Counter measures againstoceanic water pollution
Anti fouling agent free type
Organic tin free type
Copper compound free type
Antifoulingpaint
Self-polishingtype
Hydrolytic anti fouling paint
CMP BIOCLEAN SEA GRANDPRIX CF-10
BANNOH 2000
Tar free type
Lead free type
Chromium free type
Complete transition to tar free productsConcerning the potential risk of tar to impact safety and health, CMP continued its effort to pull tar-contained products off the list and decided termination of manufacturing and sales of entire tar-contained product line in March 2006, preceding to the actions by the Paint Industry.
Challenge to switch to lead and chromium free products.CMP has continued its effort to eliminate lead or chromium free pigments from entire top coatings and anti-rusting paints. CMP will continue its effort until the complete elimination by end of March 2007.
Living organisms such as shells and algae growing and adhering to bottom of ships tend to lower the speed, lower the fuel efficiency and eventually increase generation of CO2. To prevent such living organisms adhering to the ship bottoms, anti-fouling paints are being applied. In having the lower negative impact to environment by anti-fouling paints, we tried to introduce new anti-fouling agents with high decomposition rate in sea water and low environmental load, and marketed tin-free antifouling paints. Also, we, as a front runner, developed ÒBIOCLEANÓ, a product without anti-fouling agent and achieved many satisfactory results to apply for use such as sea water pipes of electric power plants or propeller of ships. Two years ago as a perfected product, we were successful in introducing harmless anti-fouling ship bottom paint, ÓCMP BIOCLEANÓ, a dream product with effective five years anti-fouling performance, and actively promoted its applications to such as large container ships or small ships for inland sea waters, eventually contributing to improve the marine environment.
CMP BIOCLEAN----Anti fouling agent free, long-lasting anti fouling paintBy maintaining the painted surface at low free surface energy, anti fouling effect can extend for five years. Also owing to its superior smooth surface, fuel can be saved considerably.
SEA GRANDPRIX CF-10, SEA FRONTIER (inland-sea route)---Copper free hydrolytic anti fouling paintUninterrupted hydrolytic mechanism can extend anti fouling effect to five years without using cuprous oxide.
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E N V I R O N M E N T A L R E P O R T 2 0 0 7
BANNOH 2000Lower VOC type of BANNOH-500, epoxy with all-purpose anti-rusting properties, that can contribute to rationalization of ship building.
NOVA 2000Modified epoxy paint for ballast tanks to replace tar-epoxy paint. Lower VOC type of NOVA 1000. Switching from tar-epoxy paints are almost complete.
NOVA 5000Solvent free type epoxy paint for ballast tanks. Its VOC content is almost nil. Attention is required during painting works.
CLEAN KEEP 5000Solvent free type odorless paint for drinking water, very popular in the market
SWANWater-borne paint for interior areas
Reduction of VOCIn general marine paints contain many kind of organic solvents (major component of VOC) to provide good workability. Organic solvents, on the other, does not contribute much to the performance of coated film, rather becomes the source to pollute air. Thus reduction of organic solvents has been a major challenge to overcome for marine industry for a long time. Now CMP is successful in lining up the following low VOC products and will continue its effort in reduction of VOC.
To minimize disposal of waste paint drums, CMP helps customers (ship yards) contribute environmental protection by switching to the delivery paints in reusable IBC (approx. 1,000 lit. container) for bulk shipment of shop primers or epoxy paints.
Painting area
Ship Bottom
General area
Ballast tank
Drinking water tank
Hold
Interior areas
ECO-Friendly Grade
BANNOH 2000
SEA GRADNPRIX CF-10
SEA GRANDPRIX 1000
SEA FRONTIER
CMP BIOCLEAN
BANNOH 2000
Heavy metal free top coatings
NOVA 2000
NOVA 5000
CLEAN KEEP 5000
BANNOH 2000
SWAN
Conventional Product Grade
BANNOH500
Various (types of)Anti fouling paints
Various (types of) Anti-rusting paints
Various (types of) Top coatings
BISCON HB(Tar Epoxy Type)
EPICON T-500
BANNOH 500
Standard Grades
Oil Types
Primer
Anti fouling
Primer
Top coating
Eco-Friendly Marine Paints
What is VOC?
Please see the comparison product list of conventional and eco-friendly paints here.
Eco-Friendly type
VOC reduction type
Tin free type, Copper free type
Tin free type
Tin free type, Copper free type
Anti-rusting agent free type, VOC reduction type
VOC reduction type
Heavy metal free type for entire color range
Tar free type
Tar free type, Solvent free type
Solvent free type
VOC reduction type
Water-borne paint
VOC (Volatile Organic Compounds) is a generic name of volatile organic compounds. VOC, if released into the open sky, becomes to cause oxidant smog, known for its adverse effect to eco-systems. Inside buildings, it is often released from building materials such as plywood, wallpaper or from glues used during construction of new houses, and causes in many cases allergic reactions called "sick house syndrome".
E N V I R O N M E N T A L R E P O R T 2 0 0 7
Industrial PaintsTechnical Development of Eco-Friendly Products
Schematic diagram of eco-friendly industrial paints
Counter measures to solve environmental problems in the industrial field are listed here. CMP has been successful in developments of heavy metal free and low VOC paints to counter measure various environmental problems such as sick-house syndrome, polluting soils, air pollutions or to follow up PRTR. CMP will continue development Eco-Friendly products.
Low VOC
Non VOC
Prevention of air pollution
Solvent free type
Water based type
Mild-solvent type
Tar free type
Lead free type
Chromium free typeHeavy metals
Counter-measureto sick-house
syndrome
Preserving the scenic beauty & aesthetic appearance
Additional functional properties Anti-bacteria
Odorless
Environmental improvement
Heat insulation
Anti-splashing (during painting work)
Heavy duty coating Wood coating
Heavy duty paints
Every paint has its unique role and characteristics. Heavy duty paints are designed to give 100% coating efficiency by selecting product grade per required performance specifications, formulating matching them (example: multiple coatings of high performance, high build resin paints) or by the system integration. Practically
multiple coatings of water-, salt water-, oil-, alkali-, weather-and heat-resistant paints can protect iron and concrete from rusting.
Paint for wood & building materials
Paints for building materials are used for the interior and exterior decoration of houses and buildings, and require the maximum aesthetic appearance to the highest degree. Design trends in this industrial field are influenced by the fashion or personal preference. CMP, the first manufacturer in Japan, developed, commercially produced and now deliver wide range of product of amino-alkyd resin paints in the market by matching new technology such as UV (ultra violet ray) curing coatings with help of accumulated technical expertise and achievements.
The primary objective of wood coating is first to protect the wood by forming a coating film on its surface, to prevent warping by drying and protect from corrosion or damage. Further by adding color and gloss, it enhances the aesthetic value or market value and also it increases comfort in living space or can offer additional characteristics or properties which we cannot find in the original materials of wood.
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E N V I R O N M E N T A L R E P O R T 2 0 0 7
Eco-friendly industrial paints
To minimize disposal of waste paint drums, CMP helps customers contribute environmental protection by switching to the delivery paints in reusable IBC (approx. 1,000 lit. container) for bulk shipment of sealers (primer coatings) for inline coating.
Painting area
Heavydutypaints
Buildingmaterialpaints
ECOMATE 100
EVAMARINE W primer
EPICON primer NP
EPICON primer CL
UNIVAN NT
UNIVAN MS
ECOMAX HB
UNIVAN NT-NS
EPICON W primer
Undercoating LCF type
UNDERCOATING MS type
EPICON W undercoating
Top coating LCF type
Top coating MS type
UNYMARINE W top coating
Stain W group
AULEX No. 820 group
AULEX No. 890 group
AULEX No. 1670F group
AULEX No. 670 group
AULEX No. 1680B group
AULEX No. 811 group
AULEX No. 840 group
AULEX No. 1600FC group
ECOLO-CHAMPION
ECOLO-ACE No. 100
POLYULAC ELEVEN FTX group
POLYULAC 200QD FTX group
Eco-friendly paints Eco-Friendly type
Heavy metal free (alkyd type)
Water based paint (alkyd type)
Heavy metal free (epoxy type)
Low content of PRTR chemicals (mild-solvent)
Tar free (epoxy type)
Solvent free type (epoxy type)
Water based paints (epoxy type)
Heavy metal free
Low content of PRTR chemicals (mild-solvent)
Water based paints(urethane type)
Heavy metal free
Low content of PRTR chemicals (mild-solvent)
Water based paints(urethane type)
Water based paints(Special resin type)
Solvent free type (UV curing type)
Water based UV curing paint
Solvent free type (UV curing type)
Water based UV curing paint
Solvent free type (UV curing type)
Water based UV curing paint
Water based (urethane type)
Toluene & Xylene free type
Primercoatings
Undercoatings
Topcoatings
Coloring
Primercoatings
Undercoatings
Topcoatings
Conventional paints
Anti-rustingpaints
Under coatings
Top coatings
Stain-C group
AULEX group
AULEX group
AULEX group
POLYULAC group
POLYULAC No.200 group
Alkyd type
Epoxy type
On-site painting work
Please see the comparison product list of conventional and eco-friendly paints here.
15
16
E N V I R O N M E N T A L R E P O R T 2 0 0 7
Mild solvent paintCMP replaced solvent of PRTR aromatic compounds such as Toluene and Xylene with hydrocarbons such as mineral spirits.
UNIVAN MS
UNYMARINE MS series
For the area to apply heavy duty paintings, tar-epoxy resin paints were choice of products in the past. In response to the demand of tar free paints, however, CMP developed and sells the primer of heavy duty epoxy paints with equivalent quality and performance.
EKOMAX, without tar, can be painted in bright colors. It is a multi-purpose primer applicable, under any kind of environmental conditions, to the manufacturing plants, power stations, underwater steel structures, oceanic platforms and concrete surfaces.
CMP started switching paints containing heavy metals such as lead and chromium to complete by the end of 2004, yet due to customers' strong request we are still the process of complete. CMP, however, will discontinue sale of JIS specified oil anti-rusting paints in the same timing when JIS specification is terminated.
1
2
3Development of tar free paints.
Development of heavy metal free paints
VOC reduction
ECOMAX HB, S-HB
EKOMATE 100
Under coat LCF series
Top coat LCF series
Solvent freePromotion of solvent free paints are focused around UV curing paints for wood flooring material and epoxy paints for painted floor material.
AULEX No. 820F, 890F, 670, 811 and 840 group
HIFLOOR 100 group
Water-borneFor building materials, CMP switched coloring agent from solvent to water based types and developed all Water based UV curing paints for all stages from primer to top coating. For heavy duty painting, CMP lined up alkyd-, epoxy- and urethane-type paints.
STAIN W series
AULEX No. 1600 series
EVAMARINE W series
EPICON W series
UNYMARINE W series
HIFLOOR 500 group
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E N V I R O N M E N T A L R E P O R T 2 0 0 7
BIOCLEAN Prevention of fouling organism to adhere (with no antifouling agent)
Preserving scenic view & aesthetic appearance
Paint for exterior buildings
SOLSION
Functional Paint
EPICON PRIMER NP
EPICON PRIMER CL
UNIVAN NT
ECOLOGUARD 100SL
UNIVAN HS PRIMER
UNIVAN HS fast-drying type
EPICON ZINC HB-2
EPICON F
ECOMAX HB
MULTIX PRIMER
ECOLOGUARD 100
ECOLOGUARD SL
UNIVAN HS
ECOLOGUARD NP
GALBON S-HB
ECOMATE 100
5
64 Procurement of Green Products
Designated Procurement Items-Heavy duty primer paints (lead & chromium free paints).
To decompose stains with help of light activated catalyst (titanium dioxide) and by forming hydrophilic film to repel oils.
Anti-smut paint for the exterior walls of building by decomposing Nox and Sox chemicals.
Top coatings of steel structures
SILICALAC No. 500
FLUOLEX No. 500
KEYSOL No. 100
UNYMARINE No. 500
Acryl silicon resin paints
Fluoro resin paints
Inorganic resin paints
Polyurethane resin paints
Effective hydrophilic property and dense coated film structure
Painting steel structure and concrete surface
POSLESS
KEYSOL No. 300
Post-no-bills paints
Post-no-bills & No-graffiti paints
Non-sticking properties
Hospitals and food processing plants
KEYSOL No. 1000K Inorganic paints
Sea water injection pipe
Anti-bacteria property against MRSA and O-157
Fouling prevention for ocean facilities
Primer & top coating of steel structure
THERMOSHADAN Heat reflection & conduction blocking paint
Intercepting heat conduction from painted surface
Road sign, fishing boat and air plane
ICERUN Anti-freezing
Safe Land and Sea Traffic
Broadcasting steel tower
EVATRON 2000Absorbing electromagnetic wave
Reducing radio wave blanketing
Pylons
UNIGUARD TOWER
KEYSOL G
Single component epoxy resin paint
Inorganic primer and top dual purpose coatings (anti-splashing type)
Splash control during on-site painting work
Interior wood floor paints for on-site painting work
POLYULAC ELEVENgroup
VENUS SERIES
Toluene & Xylene free, interior paints to improve the environment in residential rooms
Compliance to the VOC limits inside rooms directed by the Ministry of Health, Labor & Safety
Water based paints having VOC absorption, decomposition, anti-bacterial and odorless property
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E N V I R O N M E N T A L R E P O R T 2 0 0 7
It is a system to combine IBC (Intermediate Bulk Container) and automatic paint blending equipment. Traditionally 20 lit. cans were mainly used for the package of paints and partially 200 lit. drums are in use. Most of them, however, were one-way packages and disposed as industrial wastes. These days many corporations are paying more attentions to resource conservation and zero-emission (of industrial wastes). To contribute anyway in solving such problems and come close to the target of zero-emission, CMP has continued to offer customers IBC system since eleven years ago. Paints are delivered to customers in 1,000 lit. container and recycled after use, washed and then used again for delivery of paints. During the past five years, switching to IBC System by major customers was gradually increasing and finally disposal of waste cans were reduced substantially last year.Conversion to IBC System was, of course, driven by team works of CMP and its customers. Benefit of this IBC System can include not only reduction of waste cans but also reduction of waste paint, improved mechanical washing efficiency and better working environment. Thus CMP enjoys favorable reaction by customers. Please see the Flow sheet of IBC System here.
IBC Recycle System Contributing to major reductions of waste drums disposal
What is the IBC Recycle System?
Automatic paint blending equipment
IBC(Intermediate Bulk Container)
Supplier (CMP)
Customer
Filling
Washing
Transportation
TransportationRecyclingUsed IBC
Painting
Automatic Blending& WeighingEquipment
Mixing
Schematic IBS recycling system
19
E N V I R O N M E N T A L R E P O R T 2 0 0 7
IBC System contributed to the reduction of waste cans (18 lit. oil can, etc.) by approx. 530 thousand in 2005 and approx. 420 thousand in 2006, thus successful in curtailing ever increasing industrial wastes. Also, IBC System, in addition to the reduction of waste cans, offers the merits indicated in the following:
2001 2002 2003 2004 2005 20060
60
50
40
30
20
10
Annual paint shipment of IBC (ton)
Estimated savings of wasted cans (10,000 cans)
Ann
ual p
aint
shi
pmen
t (to
n)
Est
imat
ed s
avin
gs o
f was
ted
cans
( 1
0,00
0 ca
ns)
(FY)
Transition of paints shipped in IBC and declining waste can disposals
To eliminate can opening operation
To mix paints by one time
To reduce paint loss
To improve quality of paints
Approx. 2 million waste cans reduced in 5 yearsSignificant contribution to less industrial wastes.
In 2006 we discontinued toxic tar-contained epoxy resin paints, therefore total amount of paints shipped in IBC decreased
than that in previous year.
Merits of IBC System,
By switching to IBC, premise of the shipyards were much better put in order
Paints delivery in IBC & declining waste can disposals
Safety
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E N V I R O N M E N T A L R E P O R T 2 0 0 7
We are promoting and managing employees’ safety & sanitation in compliance to the Industrial Safety and Health Act. Especially beautification of the working places in plants is considered as a starting point and every one at our factories has been involved in pursuing 5S activity. Also as indicators of environmental cleanliness, we measure concentration of organic solvent in air, work place ventilation, illuminance, noise and room temperature periodically. Our Ohtake Technical Center has been awarded as the best performer.
2003 2005 2006 20070
10
5
0
Occupational accidents at work-place (frequency ofaccidents) and frequency rate of accident
Actual(FY) Target
Safety of Employees
Prevention of Accidents and Disasters
Safety Transportation of Products
Manual (A4, 32 pages)for the safety on-site inspection of painting work
It covers entire safety instructions for inspection works at site of painting. It is also used as a textbook for the training for safety operations.
Manual (Japanese & English & Chinese version, 165(H)90(W)mm, 64pages) for the repair painting
Repair painting manual to instruct the basics of safe & proper handlings of CMP products simply together with illustrations.
Improving Operational Condition at Work-PlaceTo maintain safe working condition at unit working places where Ordinance on Prevention of Organic Solvent Poisoning or Ordinance on Prevention of Hazards Due to Dust are applied, measuring in compliance to the Working Environment Measurements Law is conducted every year. Regarding noise in unit work places classified as controlling class-2, ear plugging is mandated to maintain lower noise load on individuals.
Occupational Accidents at WorkplaceWe value and respect employees’ life the most as our guiding policy and calls for company-wide attentions to the safety on daily basis, aiming zero occupational accidents at work-places. Practically in compliance to the Coatings Care Guideline, we review, instruct and exercise operational procedures considering the safety and health of employees, customers and residents in neighboring communities and environmental protections, and try to establish systems for its checking. Unfortunately occupational accidents at our workplaces increased in 2006. We, however, will continue our best efforts to further enforce our safety management to achieve our target of zero occupational accidents at workplaces.
To prevent accidents or disasters to happen, we carry out periodical maintenance work of facilities, establishes "Emergency Action Plan" to prevent polluting environments by accidents. At each factory, emergency drills are exercised periodically.
Emergency drills conducted:Kyushu Factory
Earthquake Response Drills (August 2006), Comprehensive Fire Drills (November 2006)
Shiga FactoryComprehensive Emergency Drills (September 2006), Fire Fighting Drills (November 2006)
Ohtake FactoryFire Fighting & Evacuation Drills (November 2006)
We instruct carriers to keep safety rules diligently such as labeling "Hazard Mark", carrying extinguishers and taking appropriate measures preventing falls. Also we visit carriers occasionally and replace them if we are concerned about their safety control. In order to respond to emergency accidents properly happening during transportation, we distribute manuals to instruct appropriate actions to take. Sand bags, etc. are also being prepared to prevent further damages.
Health CareSafety & Health Committee is periodically taking place, Health
Administrator is allocated and we work on employees' health following advices of industrial physician. To encourage employees' attention to the mental healthcare, we introduce outside services such as "Telephone Health Counseling" or "Mental Healthcare Counseling". At factories, education of health control is conducted by inviting lecturers or by videos. This year we had video showing titled "Emergency Care to Elders" in Kyusyu Factory , and seminars of life-style related disease, "Metabolic Syndrome" in Ohtake Technical Center.
Number of accidents without lost working timeNumber of accidents with lost working timeFrequency rate of accidentFrequency rate of accident/chemical industry average (calendar year)Frequency rate of accident/paint industry average (calendar year)
Number of deaths by occupational accident
Total number of working Frequency rate of accident=
Occ
upat
iona
l acc
iden
ts a
t wor
k-pl
ace
(fre
quen
cy o
f acc
iden
ts)
Freq
uenc
y ra
te o
f acc
iden
t
21
E N V I R O N M E N T A L R E P O R T 2 0 0 7
Opening of Shanghai New Factory
State-of Art Core Factory for the Future of our Group
A new factory of Chugoku Marine Paints (Shanghai), Ltd. in Jiading District, Shanghai, our consolidated subsidiary, started its operation in Shanghai on 28th November 2006. This factory was built to respond to ever increasing market in China and intended to be our core factory with state of-art equipment and facilities to realize high productivity as well as 100,000 tons of annual production capacity, the largest one in our group, being capable in meeting increasing shipping volume. Our comprehensive quality control can satisfy customers needs and our most advanced deodorizer and dust collectors will benefit environmental protection. Technical Department, located in the same factory site, installed the latest laboratory equipments and conducts innovative research works from the point of worldwide perspective and developing products to fit in Chinese market.
Factory Outline Completion: November 2006
Total site area: 55,400m2
Total floor area: 30,150m2
Capacity: 100,000 tons/yearProduction Items: Marine paint, Container paint, and Industrial paint for bridges, plants, steel structures, wood / building materials, etc
State-of-Art manufacturing equipments are producing high quality products efficiently.
This is the Research Center of Technical Department where latest laboratory equipments are installed to carry out advanced research works.
Communication to the community
CMP attends the meetings of the Local Safety Associations and meetings of the fire fighting activity in the community to secure safe operations at CMP by maintaining good communication with the community.
CMP participates in various events held by the local police office, fire stations, the industrial association and the chamber of commerce & industry.
CMP volunteers to paint buildings of local schools to maintain its fresh appearance.
CMP distributes the neighboring community its Environmental Report and explains CMP's policy and pro-active approaches to protect environment.
CMP participates actively in various environmental groups and their activities in each local community.
CMP continues greening and beautification in the premise of factories and research centers every year.
Fire-fighting water tank(Kyushu Factory)
Fire-fighting water tank(Ohtake Research Center)
Shiga Factory Ohtake Research Center
Communication to the Society
Production Division, Environmental Management DepartmentTokyo Club Building, 2-6, Kasumigaseki 3-chome, Chiyoda-ku, Tokyo, 100-0013 JapanPhone:81-(3)3506-5880 Fax:81-(3)5511-8022http://www.cmp.co.jp
E-01-0710