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SASOL SYNFUELS OPERATIONS: WATER AND ASH
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT
14.24 EV 2 - FINE ASH DAM 5
22 JULY 2019
CONFIDENTIAL
WSP Environmental (Pty) Ltd.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT
14.24 EV 2 - FINE ASH DAM 5
SASOL SYNFUELS OPERATIONS: WATER
AND ASH
TYPE OF DOCUMENT (VERSION)
CONFIDENTIAL
PROJECT NO.: 41101534
DATE: JULY 2019
WSP
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Q U A L I T Y M A N A G E M E N T
ISSUE/REVISION FIRST ISSUE REVISION 1 REVISION 2 REVISION 3
Remarks Draft for Review –
Compliance Audit
EA Ref: 14.24 EV 2
Draft v2 for Review –
Compliance Audit
EA Ref: 14.24 EV 2
Final – Compliance
Audit
EA Ref: 14.24 EV 2
Date April 2019 June 2019 July 2019
Prepared by Tutayi Chifadza Tutayi Chifadza Tutayi Chifadza
Signature
Checked by Ashlea Strong Ashlea Strong Ashlea Strong
Signature
Authorised by Jenny Cope Jenny Cope Jenny Cope
Signature
Project number 41101534 41101534 41101534
Report number 036 036 036
File reference W:\000 NEW Projects\41101534 - Sasol EA and EMP Audits\42 ES\2-
REPORTS\036_SSO_WA_EA_14.24 EV 2\01 Draft report
S I G N A T U R E S
PREPARED BY
Tutayi Chifadza
Consultant
REVIEWED BY
Ashlea Strong
Principal Consultant
This Compliance Audit report (Report) has been prepared by WSP Environmental (Pty) Ltd (WSP) on behalf and
at the request of Sasol Synfuels: Secunda Operations (Client), to provide the Client with an understanding of their
compliance with the conditions included in the Environmental Authorisation and associated Environmental
Management Plan.
Unless otherwise agreed by us in writing, we do not accept responsibility or legal liability to any person other than
the Client for the contents of, or any omissions from, this Report.
To prepare this Report, we have reviewed only the documents and information provided to us by the Client or any
third parties directed to provide information and documents to us by the Client. We have not reviewed any other
documents in relation to this Report, except where otherwise indicated in the Report.
P R O D U C T I O N T E A M
SASOL
SHE: Environmental Compliance
Specialist
Broni van der Meer
Water and Ash Production Senior
Manager, Secunda Synfuels Operations
Timothy Ndlovu
WSP
Associate Jenny Cope
Lead Auditor Ashlea Strong
Consultant Tutayi Chifadza
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SASOL SYNFUELS OPERATIONS: WATER AND ASH
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TABLE OF CONTENTS
1 INTRODUCTION ........................................ 1
1.1 Terms of Reference ................................................. 1
1.2 Fine Ash Dam 5 (Authorisation Number: 14.24
EV2) ........................................................................... 1
2 AUDIT SCOPE ........................................... 3
3 AUDIT METHODOLOGY ........................... 4
3.1 Audit Checklist ........................................................ 4
3.2 Site Inspection ......................................................... 4
3.3 Documentation Considered ................................... 5
3.4 Audit Compliance Assessment .............................. 5
3.5 Audit Team ............................................................... 6
3.6 Assumptions and Limitations ................................ 7
4 AUDIT FINDINGS ...................................... 8
5 SUMMARY OF THE AUDIT FINDINGS ... 32
5.1 Environmental Authorisation ............................... 32
5.2 Environmental Management Plan ........................ 35
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TABLES
TABLE 1: COMPLIANCE LEVEL DEFINITION AND TARGET COMPLETION DATES .................. 6
TABLE 2: AUDIT FINDINGS – ENVIRONMENTAL AUTHORISATION ......................... 8
TABLE 3: AUDIT FINDINGS – ENVIRONMENTAL MANAGEMENT PLAN ................. 19
TABLE 4: SUMMARY OF EA COMPLIANCE AUDIT FINDINGS ........................ 32
TABLE 5: SUMMARY OF EMPR COMPLIANCE AUDIT FINDINGS .................................... 35
FIGURES
FIGURE 1-1: FINE ASH DAM 5 FACILITY (SOURCE: GOOGLE EARTH, 2018) .............................................. 2
FIGURE 4-1: INDIGENOUS TEST TREE SPECIES TO BE USED FOR REHABILITATION AROUND FAD 5 ................................................... 11
FIGURE 4-2: STREAMS AROUND FAD 5........ 13 FIGURE 4-3: STORMWATER CHANNEL......... 14 FIGURE 4-4: DUST MONITORING
LOCATIONS ................................ 22 FIGURE 5-1: NUMBER/COUNT
CONTRIBUTION OF FINDINGS MADE TO THE EA CONDITIONS PER SECTION ............................ 33
FIGURE 5-2: OVERALL COUNT FINDINGS ON COMPLIANCE TO THE EA CONDITIONS .............................. 33
FIGURE 5-3: PERCENTAGE CONTRIBUTION OF FINDINGS MADE TO THE EA CONDITIONS PER SECTION ..... 34
FIGURE 5-4: OVERALL PERCENTAGE FINDINGS ON COMPLIANCE TO THE EA CONDITIONS ................ 34
FIGURE 5-5: NUMBER/COUNT CONTRIBUTION OF FINDINGS MADE TO THE EMPR CONDITIONS PER SECTION ..... 35
FIGURE 5-6: OVERALL COUNT FINDINGS ON COMPLIANCE TO THE EMPR CONDITIONS .............................. 36
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FIGURE 5-7: PERCENTAGE CONTRIBUTION OF FINDINGS MADE TO THE EMPR CONDITIONS PER SECTION ..................................... 36
FIGURE 5-8: OVERALL PERCENTAGE FINDINGS ON COMPLIANCE TO THE EMPR CONDITIONS........... 37
APPENDICES
A ENVIRONMENTAL AUTHORISATION (14.24 EV 2)
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1 INTRODUCTION
1.1 TERMS OF REFERENCE
Sasol South Africa (Pty) Limited operating through its Secunda Synfuels Operations (Sasol) appointed WSP
Environmental (Pty) Ltd (WSP) as an independent environmental consultant, to undertake a compliance audit and
compile an audit report according to the requirements of the National Environmental Management Act (No. 107
of 1998) as amended (NEMA). This report presents the findings of the compliance audit completed for the
Environmental Authorisation (EA) (Reference number: 14.24 EV 2 issued on 15 September 2000) as well as the
associated Environmental Management Plan (dated 2000) for the period December 2014 to February 2019.
1.2 FINE ASH DAM 5 (AUTHORISATION NUMBER: 14.24
EV2)
The Sasol plant produces ash from gasification and burning of coal in the production stream. The ash from the
gasifiers and steam plants is combined and treated in the ash handling plants. The ash is transported in a water
stream from the point of origin and moves over a set of screens that separate the coarse ash particles from the
slurry. The coarse ash is deposited on the existing coarse ash heaps. The finer ash particles that pass over the
screens get concentrated in a gravity thickener where the bulk of water is removed as a clear overflow and is re-
used as a carrier for ash. The bottom fraction of the thickener is slurry of fine ash and water which is pumped out
to a fine ash dam (FAD). Four FADs were on the site with two barely operating around the year 2000. A project
to obtain authorisation for a fifth FAD was commenced. The new FAD would treat a fine ash slurry of 1 580 m3/h
by settling out the solid ash at a rate of 470 m3/h, with the water to be returned to the ash water system within the
Sasol plant. The Environmental Directorate of the Mpumalanga Department of Agriculture, Conservation and
Environment gave the authorisation for the construction of the dam on 15 September 2000 with reference number
14.24 EV 2. The dam is located on Portions 5, 8, 14 of the farm Goedehoop 290 IS and Portions 1, 2, 5, 6, 9, 10,
11 of the farm Twistdraai 285 IS, Secunda.
Fine ash is transferred via piping approximately 40 km in length from the Inside Ash facility to FAD 5. The slurry
is pumped at a rate of 320 m3/h and is pumped via seven pumping points on the paddocks on FAD 5. When the
paddock is full, pumping is moved to the next pumping point on another paddock and the ash on the first paddock
is left to settle and dry out. Water is decanted from FAD 5 into the clear ash effluent dam systems (CAE). The
location of FAD 5 is shown in Figure 1-1 below.
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Figure 1-1: Fine Ash Dam 5 Facility (Source: Google Earth, 2018)
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2 AUDIT SCOPE The 7 April 2017 amendment to the Environmental Impact Assessment (EIA) regulations introduced the
requirement for the auditing for all EAs and EMPrs in effect on 8 December 2014 and submission of audit reports
to the Department of Environmental Affairs (DEA) by 7 December 2019 and every five years thereafter. This
audit is designed to meet the requirements of Regulation 34 of the EIA Regulations, 2014.
The Audit period runs from December 2014 to February 2019, therefore any construction related conditions that
would have been relevant pre-December 2014 are considered not applicable (outside Audit period).
The objective of the audit was to:
— Assess the level of compliance with the conditions of the EA and EMPr;
— Assess the extent to which the avoidance, management and mitigation measures provided for in the EMPr,
and where applicable, the closure plans achieve the objectives and outcomes laid out in these documents;
— Identify and assess any new impacts and risks that result from undertaking the activity;
— Critically evaluate the effectiveness of the EMPr;
— Identify shortcomings in the EMPr;
— Identify the need for any changes to the avoidance, management and mitigation measures provided for in the
EMPr;
— Make recommendations in order to achieve compliance in terms of the EA and EMPr; and
— Ensure the commitments contained in Condition 7.1 of the EA are completed, more specifically:
— “Records relating to the compliance/non-compliance with the conditions of the authorisation must be
kept in good order. Such records must be made available to Department within seven (7) working days
from the date of written request for such records by the Department”.
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3 AUDIT METHODOLOGY The International Organisation of Standardisation (ISO) 14010, ISO 14011 and ISO 14012 guideline documents
were utilised as a template during the compliance audit process. This methodology ensures that the compliance
audit was conducted in a systematic and independent manner that was documented and objectively evaluated to
determine compliance to the EA and associated EMPr conditions.
The audit process comprised the following:
— Confirmation of the audit checklist;
— Site inspection (26 March 2019);
— Review of documentation relevant to the conditions of the EA and associated EMPr (e.g. records,
permits/certificates/maintenance logs/monitoring results/previous reports etc.); and
— Compilation of an audit report.
3.1 AUDIT CHECKLIST
WSP compiled an audit checklist to assist with the EA and EMPr compliance audit (Section 4).
3.2 SITE INSPECTION
Tutayi Chifadza conducted the site inspection on 26 March 2019. The findings and observations of the site visit
are recorded and summarised in Section 4 with evidence included in Table 2 and
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Table 3. Key personnel interviewed included:
— Rouxtjie Strydom (Area Manager Production);
— Sipho Mahlangu (Production Foreman); and
— Nonhlanhla Nhlapo (Senior Process Technician).
3.3 DOCUMENTATION CONSIDERED
The following documentation was provided and considered:
— Audit report_383569_ISO 14001_2015_stage2_2018-07-27;
— SSO DQS ISO 14001 2015;
— Amended Waste Management Licence ¬ Waste Ash Site;
— Bi-Annual External Waste Management Licence Compliance Report – Waste Ash Disposal Site_September
2018;
— IWWMP SIC 2015 Final_2018-05-15;
— SIC IWWMP Appendix 1 - Outside Ash 2017 Rev 4;
— GWMonitor Report May 2018 Final_Prj6164rev-01_2018-11-20;
— GWMonitor Report Nov 2017 Final_Prj6129rev-01_2018-11-20;
— Fugitive Emission Monitoring Plan_2018-10-18 updated;
— Compliance_Air_Secunda Complex;
— Environmental emergency procedure (Rev 6): SGR-SHE000023;
— Emergency Response Plan for Outside Ash (Ref: SGR-EMP-000031);
— External WAS Audit_2018-09-18;
— Environmental Complaints Register (2008-2019);
— Compliance_Complaints_Secunda Complex
— Environmental complaints procedure_SGR-SHE-000022_Rev05_2019-01
— Site photos; and
— Various email correspondence.
3.4 AUDIT COMPLIANCE ASSESSMENT
WSP utilised a pre-prepared audit checklist to assist with the audit execution (Table 2 and
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Table 3). The checklist included the conditions and associated requirements as specified in the EA and associated
EMPr.
Where conditions are not directly specified within documentation, for instance within older EMPs that were
compiled and submitted as Aspect Registers, auditable conditions have been defined by utilising either mitigation
measures or aspects that were defined within the EMPr. In some instances this has required the minor re-wording
of original text contained within the EMPr, in order to specify an auditable condition. WSP has used its
professional expertise and independence to ensure that such interpretation of wording is both auditable and
balanced.
Each condition was verified, either by reviewing documentation, interviewing employees and/or visually
inspecting the facility. Each condition was rated in accordance with Table 1 below, and recommendations with
associated target completion dates included.
It should be noted that some of the EA and associated EMPr conditions were apportioned according to the elements
requiring compliance assessment therein. Although some elements of the condition may have been compliant, if
one of the elements was determined to be non-compliant, the entire condition has been reported as such (and
counted as such during percentage compliance calculation). This apportionment further allowed for the
development of focussed recommendations and timeframes.
Table 1: Compliance Level Definition and Target Completion Dates
COMPLIANCE LEVEL DEFINITION
Compliant (C) Sasol could provide evidence for compliance with the commitment and condition and/or
relevant actions were implemented.
Non-compliant (NC) Specified commitments, conditions and documents were not in place or implemented according
to the requirements of the EA and associated EMPr. Non-complaint conditions are given target
completion dates, as follows:
— Short term: 0 – 6 months.
— Medium term: 6 – 12 months.
— Long term: 12 – 18 months.
Not applicable (N/A) These are commitments are either not required yet or not applicable to Sasol.
— Conditions marked as “Noted” are considered information points only.
— Where conditions are considered “not auditable” within the scope of this assessment this
is stated and explained within the condition commentary.
Refer to Section 4 for the detailed audit findings (including evidence, recommendations and target completion
dates).
3.5 AUDIT TEAM
The Auditor, Tutayi Chifadza, was hosted by Broni van der Meer, Rouxtjie Strydom, Sipho Mahlangu and
Nonhlanhla Nhlapo to whom we express our gratitude for their time and attention during our visit. A brief
summary of the external auditors’ experience is provided below.
— Auditor: Tutayi Chifadza
Tutayi Chifadza has 5 years’ experience and is an Environmental Consultant for WSP at the Johannesburg,
Bryanston office in the Environmental Services division. He holds a Bachelor of Science (Honours), Applied
Science in Environmental Technology, and Bachelor of Science, Chemistry from the University of Pretoria.
Tutayi has experience in undertaking Water Use Licence (WUL) applications, Basic Assessments and
Environmental Impact Assessments as well as technical compliance audits including for Transnet and Sasol.
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He conducted Water Use Licence audits for four sections at South 32 and its reporting. He is also responsible
for conducting WUL and Waste Management Licence audits.
— Lead Auditor and Quality Assurance: Ashlea Strong
Ashlea has 16 years’ experience and holds a Masters in Environmental Management; a BTech (Nature
Conservation), and a National Diploma (Nature Conservation); She is also a Certified Environmental
Assessment Practitioner of South Africa (CEAPSA). She currently provides technical and strategic expertise
on a diverse range of projects in the environmental management field, including environmental scoping and
impact assessment studies, environmental management plans, waste and water management, as well as the
provision of environmental management solutions and mitigation measures. She has been involved in the
management of a number of large EIAs within South Africa and has environmental auditing and training
experience and expertise. Ashlea has carried out over 50 compliance audits and is well versed in the audit
process.
— Project Manager and Quality Assurance: Jenny Cope
Jenny is an environmental due diligence specialist, with over 11 years’ experience in the Environmental
Sector. Jenny’s experience includes managing and completing projects and portfolios internationally;
undertaking both detailed and broad Environmental, Health & Safety compliance and audits of across a range
of sectors. Jenny’s recent experience includes completion and management of several pan-European and
global projects requiring reviews of extensive virtual data rooms, on a very rapid turnaround, and providing
clients with ‘red flag’ reports to give clear commercial advice. Jenny has worked both in environmental
consultancies and with a developer, giving context to understanding the practicalities of implementing
recommendations.
3.6 ASSUMPTIONS AND LIMITATIONS
This Report has been prepared by WSP on behalf and at the request of Sasol, to provide the Client an
understanding of the Relevant Documents.
Unless otherwise agreed by us in writing, we do not accept responsibility or legal liability to any person other than
the Client for the contents of, or any omissions from, this Report.
To prepare this Report, we have reviewed only the documents and information provided to us by the Client or any
third parties directed to provide information and documents to us by the Client. We have not reviewed any other
documents in relation to this Report and except where otherwise indicated in the Report.
The findings, recommendations and conclusions given in this report are based on the author’s best scientific and
professional knowledge, as well as available information. This report is based on survey and assessment
techniques which are limited by time and budgetary constraints relevant to the type and level of investigation
undertaken; WSP and its staff reserve the right to modify aspects of the report including the recommendations if
and when new information may become available from on-going research or further work in this field, or
pertaining to this investigation.
Although WSP exercises due care and diligence in rendering services and preparing documents, WSP accepts no
liability, and Sasol, by receiving this document, indemnifies WSP and its directors, managers, agents and
employees against all actions, claims, demands, losses, liabilities, costs, damages and expenses arising from or in
connection with the services rendered, directly or indirectly by the use of the information contained in this
document.
This report must not be altered or added to without the prior written consent of the author. This also refers to
electronic copies of this report which are supplied for the purposes of inclusion as part of other reports. Similarly,
any recommendations, statements or conclusions drawn from or based on this report must make reference to this
report. If this report is used as part of a main report, the report in its entirety must be included as an appendix or
separate section to the main report.
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4 AUDIT FINDINGS Table 2: Audit Findings – Environmental Authorisation
REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
1. GENERAL CONDITIONS
1.1 This Authorisation refers only to the project specified and
described in the Record of Decision. Separate applications
must be lodged for any other development and/or activity at
or near plant, which is covered by Section 21 and 22 of the
Environment Conservation Act, No. 73 of 1989 Act and
Government Notice R1182 and 1183 of 5 September 1997.
N/A Noted. None
1.2 Authorisation is only granted in terms of Section 22 of the Act
and does not exempt the holder from compliance with any
other relevant legislation.
N/A Noted. A full legal review does not form part of the scope of this
Audit. The site is operated under ISO14001:2015, which requires
the compilation of a legal register. Furthermore, WSP has been
provided with the 2018 ISO audit for review.
Evidence:
— Audit report_383569_ISO 14001_2015_stage2_2018-07-27
— SSO DQS ISO 14001 2015
None
1.3 No development may take place on the area of concern
without the necessary permits/approvals and/or service and/or
lease agreements from other relevant authorities.
C The site was approved for development when an EA was issued by
the Provincial Department on 15 September 2000 with 14.24 EV 2
as the reference number. A waste management licence (WML) was
issued on 4 April 2013 for the ash handling facility with reference
number 12/9/11/L1/6. Four variations on the amended WML were
further issued, which included:
SSO_WA_14.24EV2_FAD5_2000-09-15;
Waste Licence Variation for height Increase of Fine Ash Dam
5 (Reference Number: 12/9/11/L1/6/V2);
None
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
Waste Licence Variation for condition 4.7 (Reference Number:
12/9/11/L1/6/V2);
Waste Licence Variation for condition 4.1 and 4.9 (Reference
Number: 12/9/L1/6/R1/V5);
Waste Licence Variation for condition 1.1.2, 3.2, 4.5, 6.2.1.1,
6.2.2.2, 6.2.1.3, 6.2.2.1, 6.2.3.1, 6.2.4.1, 6.2.4.3, 6.2.4.2,
6.2.5.1 and 6.2.6.1 (Reference Number: 12/9/L1/6/V3 dated 28
March 2018).
A copy of the WML and the September 2018 compliance audit
report by SRK Consulting was available for review.
Evidence:
— Amended Waste Management Licence Waste Ash Site
— Bi-Annual External Waste Management Licence Compliance
Report – Waste Ash Disposal Site_September 2018
1.4 Copies of relevant documents mentioned in 1.3 above, must
be forwarded to this Department within three (3) months of
this issuing of this Authorisation.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
1.5 This Department may change, add or amend any of the
conditions in this authorisation if, in the opinion of the
Department, it is environmentally justified.
N/A Noted. None
1.6 The development must comply with all mitigatory measures
as set out in the permit application documents submitted to the
Department.
C The EMP is part of the documentation that was submitted during the
permit application process and has been audited as part of this scope.
No non-compliances were observed during this audit.
None
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
2. ESTABLISHMENT OF THE ENTERPRISE
2.1 This Authorisation is repealed if construction has not been
started within two (2) years from the date of this
Authorisation.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.2 Where possible, the development should proceed from one
side of the site to the other, rather than affecting to entire site
simultaneously.
C Sasol do develop from one side of the site to the other, rather than
affecting to entire site simultaneously as required.
The auditor was informed that there are seven pumping points to
each paddock in FAD 5 and after each paddock is filled, it is left to
dry and pumping is shifted onto the next paddock in a circular
manner until a full revolution is completed and back to the first
paddock so as to grow the site evenly. This was confirmed during
the site walk.
None
2.3 Topsoil and subsoil removed during the site preparation and
construction should be stored separately. Topsoil that cannot
be used for onsite revegetation should be used at alternative
sites.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.4 Where possible the sides and surrounds of the dam should be
revegetated with indigenous plant species that perform an
adequate stabilising function. Where this is not possible, non-
invasive exotic species should be used.
C The sides and surrounds of the dam are currently naturally
revegetated with both indigenous and exotic species. The exotic
species are managed at least once a year by a contractor. Sasol have
been planting several species around the coarse ash dam facility over
the last few years to test which ones grow best as part of a study
conducted by a local university. The best species will then be
prioritised for revegetation around all ash dams when rehabilitation
is done.
The auditor observed revegetation during the site walkover.
Evidence:
None
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
Figure 4-1: Indigenous test tree species to be used
for rehabilitation around FAD 5
3. WATER POLLUTION AND MANGEMENT
3.1 Prevention of groundwater pollution should receive the
highest priority. C There are 21 groundwater monitoring boreholes for
FAD 5 & 6. Three groundwater monitoring reports by JMA
Consulting dated November 2017, May 2018 and August 2018 by
JMA Consulting were available for review. Multiple boreholes were
identified as reflective of ‘downstream of Fine Ash Dam 5’, and
were reported upon for May 2017, August 2017, November 2017
and August 2018 sample runs. Based on the analytical results, the
water contained in FAD 5 is potentially negatively impacting on the
groundwater resource.
The water in the ash handling areas is controlled in a closed circuit
via cement channels and is reused in the system as much as possible.
The channels are designed to prevent groundwater pollution.
In order to remain compliant
with this condition going
forwards, Sasol must
continue to place highest
priority on the prevention of
groundwater pollution by
investing in future-available
mitigation techniques, and
researching best available
technology.
Target period:
Long term
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
Interception drains around FAD 5, Coarse Ash Dump and the Black
Products area are visible.
The entire Outside Ash area is regarded as a “dirty area”, and
contaminated run-off is mostly contained within this area by means
of a stormwater berm and trench along the southern, south-western
and western boundary.
It has been evidenced to the auditor that prevention of groundwater
pollution is receiving high priority, with significant investment
made in pollution mitigation measures. Sasol is taking practical
steps in order to combat the legacy of limited containment structure
practices of the past. This condition has been marked compliance
only on the basis that such investment in pollution prevention has
been made, as deterioration in water quality has been noted.
Evidence:
— IWWMP SIC 2015 Final_2018-05-15
— GWMonitor Report Nov 2017 Final_Prj6129rev-01_2018-11-
20
— GWMonitor Report May 2018 Final_Prj6164rev-01_2018-11-
20
— GWMonitor Report Aug 2018 Final_Prj6163_2018-10-31
3.2 Deep seepage interception drains into intact sedimentary rock
should be excavated and constructed to the east and west of
the fine ash dam to prevent contaminated seepage from
reaching the drainage features to the east and west of the fine
ash dam and its return water dams.
C Sasol completed Phase 1 of the Seepage study undertaken to reduce
seepage. Recommendations made during the Phase 1 study are being
implemented as part of Phase 2 and interception drains have been
installed around FAD 5. An EA for the installation of seepage
reduction and stream flow monitoring weirs (Ref:
MP/EIA/0000524/2012) was issued in December 2013. The
interception drains were observed during the site walk.
None
3.3 No development, including roads, waste disposal and
construction should be placed within 100m of drainage lines,
and in particular the Groot Bossiespruit tributary.
C No development of roads and waste disposal is within 100m of
drainage lines. The map showing streams in the IWWMP was
reviewed and showed that the closest channel was the Brand Spruit
and it was at least 100m from the closest point of development
None
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around FAD 5. The Groot-Bossie Spruit was more distant, as
indicated in the image below.
Evidence:
Figure 4-2: Streams Around FAD 5
3.4 Proper drainage for storm water run-off should be put in place. C Sasol have an Integrated Waste and Water Management Plan
(IWWMP) which aims to identify the activities related to Sasol’s
operations within the context of the receiving environment (with a
focus on water resource protection), identify the risks associated
with these operations, and subsequently manage these risks by
means of an action plan committed to by Sasol management.
The dam has channels around it, and the water is guided to its return
water dam (RWD). Water from FAD 5’s RWD is pumped to the
channels which drain to Evaporation Dam 2 Interception drains have
been installed around FAD 5.
Evidence:
— IWWMP SIC 2015 Final_2018-05-15
— SIC IWWMP Appendix 1 - Outside Ash 2017 Rev 4
None
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Figure 4-3: Stormwater channel
3.5 Adhere to any other water management conditions as set out
by DWAF or any other relevant authority. C The Synfuels site as a whole has a WUL. The IWWMP indicates
that “A Water Use Licence (“WUL”) was issued on 21 November
2008 (“2008 WUL”) in terms of Chapter 4 of the National Water
Act 36 of 1998 (“NWA”), and an amendment to this WUL has been
issued on 8 January 2010 (“2010 WUL Amendment”) to authorise
water uses associated with the industrial operations at the SIC.
Condition 5 in the 2008 WUL indicates that the WUL will be
reviewed every three (3) years, and a review was thus initiated
during 2014. The 2010 WUL Amendment specify in condition 12.1
that an Integrated Water and Waste Management Plan (“IWWMP”)
must be submitted for approval when the WUL is being reviewed.”
The site is licensed under the National Environmental Management
Waste Act (NEM:WA) for its operations and the Synfuels facility
has a site-wide WUL. Sasol amended the WML for the site so that
the variables for surface and groundwater monitoring would match
None
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those in the WUL to ensure that water management is conducted as
required by the Department of Water and Sanitation.
Evidence:
— IWWMP SIC 2015 Final_2018-05-15
4. AIR POLLUTION
4.1 During the construction phase the generation of dust from
earth works activities should be controlled by regular spraying
of haul routes and working areas.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
4.2 It is recommended that a dust monitoring plan be developed
using, as a basis, simulation patterns shown in the report
submitted to this Department. The monitoring should include
both air concentrations and depositions for a preferred period
of one year or more.
C Sasol makes use of an integrated approach to air quality
management as governed by National Environmental Management:
Air Quality Act. Sasol works closely with the local authority and
operates units in line with the relevant AEL and minimum legal
emission requirements.
Sasol AEL and postponement applications as well as Greenhouse
Gas emission plan and Offsetting plan are stored on IMS and on the
Sharepoint.
The site does not require and AEL that is monitored by authorities,
however, air pollution measures are in place to manage air pollution
particularly related to dust. Sasol uses the Fugitive Emissions
Management Plan to manage any air quality issues related to the
Synfuels facility including FAD 5. Dust suppression is regularly
conducted on the site, especially at locations trucks are actively
moving.
Evidence:
— Fugitive Emission Monitoring Plan_2018-10-18 updated
— Compliance_Air_Secunda Complex
None
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4.3 A dust management plan should also be developed as part of
environmental management programme and should remain
operative throughout the life of the dam.
C Sasol makes use of an integrated approach to air quality
management as governed by National Environmental Management:
Air Quality Act. Sasol works closely with the local authority and
operates units in line with the relevant AEL and minimum legal
emission requirements.
Sasol AEL and postponement applications as well as Greenhouse
Gas emission plan and Offsetting plan are stored on IMS and on the
Sharepoint.
The site does not require and AEL that is monitored by authorities,
however, air pollution measures are in place to manage air pollution
particularly related to dust. Sasol uses the Fugitive Emissions
Management Plan to manage any air quality issues related to the
Synfuels facility including FAD 5. Sasol Secunda Operations has a
well established and an ongoing dust fallout monitoring program.
Dust suppression is regularly conducted on the site, especially at
locations trucks are actively moving.
Evidence:
— Fugitive Emission Monitoring Plan_2018-10-18 updated
— Compliance_Air_Secunda Complex
None
4.4 The investigation on air pollution, in the area found that the
presence of a water layer on Black Products Ponds Nos. BP7,
BP 8 and BP 13, significantly reduced the emissions of
volatile organic compounds. Due to the significant benzene
levels in the area, it is also recommended that this pollutant be
monitored for verification purposes.
C Sasol uses the Fugitive Emissions Management Plan to manage any
air quality issues related to the Synfuels facility including FAD 5.
The benzene monitoring is conducted as part of the volatile organic
compounds (VOC) monitoring around the site. VOC emissions
measured at the monitoring sites reflect the contribution of all the
sources within the Synfuels operations.
Evidence:
— Fugitive Emission Monitoring Plan_2018-10-18 updated
None
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5. RISK MANAGEMENT
5.1 All employees who will be working in the new fine ash dam
should be aware of emergency procedures in case of any
accident.
C Sasol have an environment emergency procedure (SGR-
SHE000023) that covers different scenarios on the site as well as an
environmental incident procedure process flow that indicates steps
taken when an incident occurs.
Sasol reported that the said procedure is included in Induction
training. Further to this, Sasol undertake monthly emergency
scenario drills according to the EPP.
Evidence:
— Environmental emergency procedure (Rev 6): SGR-
SHE000023
— Emergency Response Plan for Outside Ash (Ref: SGR-EMP-
000031)
— External WAS Audit_2018-09-18
None
6. MONITORING
6.1 Any possible form of groundwater pollution and to ensure
maintenance of the acceptable ground and/or surface water
quality.
N/A This condition is considered not auditable. Further comment is made
on groundwater quality against Condition 3.1 of the EA and 3.14 of
the EMPr.
None
6.2 This Department must be granted access to the property at any
reasonable times to investigate any possible environmental
impacts that may be caused by the operation of the said new
fine ash dam.
C The auditor was informed that the Department has been granted
access on a number of occasions, however, no reports have been sent
to provide feedback following their site visits.
None
7. REPORTING
7.1 Records relating to the compliance/non-compliance with the
conditions of the authorisation must be kept in good order.
Such records must be made available to this Department
N/A There is no set requirement for conducting audits against the
conditions of this licence. No previous audits over the last 5 years
Ensure this current audit is
kept in good order so that it
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within seven (7) workdays of the date of request by this
Department.
were available for review and there has been no indication that the
Department requested any records.
is readily available on
request in the future.
Target period:
Long term
7.2 Non-compliance with, or any deviations from the conditions
as set out in the Record of Decision is regarded as an offence
and, after reasonable provision has been made for remedial
action, will be dealt with in terms of Section 29, 30 and 31A
of the Act.
N/A Noted. None
7.3 Any complaint regarding the said development must be
thoroughly investigated and addressed to the satisfaction of all
parties concerned. Copies of such complaints must be
forwarded to this Department within forty-eight (48) hours of
such a complaint.
C All environmental complaints received from interested and affected
parties, both internal and external to the organisation, are recorded
in a complaints register that is available and the Environmental
department. Complaints are investigated and reported in line with
the procedure and as per legal requirements.
Environmental complaints contact details are communicated to
internal and external stakeholders
There have been no complaints received regarding the ash handling
facility since the operations commenced. The environmental
complaints register was available for review and contained
complaints for all business units dating back from 2008.
Evidence:
— Environmental Complaints Register_2019-02-18
— Compliance_Complaints_Secunda Complex
— Environmental complaints procedure_SGR-SHE-
000022_Rev05_2019-01
None
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Table 3: Audit Findings – Environmental Management Plan
REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
1. CONSTRUCTION AND PRE-COMMISSIONING
1.1 ROD Condition: During the construction phase the generation
of dust from earth works activities should be controlled by
regular spraying of haul routes and working areas.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
1.2 Strategy for employment to be completed of using local
labour during construction. N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
1.3 Legal permit requirements to be investigated and expressed in
terms of a schedule for permit application as well as the
possible economic impact if such a permit is not obtained.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
1.4 ROD Conditions to be implemented by SSF Environment and
Project Manager / Engineer. N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2. COMMISSIONING AND START-UP
2.1 Transport of chemicals: The possible storage, loading and
handling of chemicals for cleaning of pipelines should be the
responsibility of the contractor. The disposal of such
chemicals must be coordinated with the contractor (contract)
and SSF Environment.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.2 Welding. HS / occupational hygiene requirements to be
obtained and observed (contractor). N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.3 To be co-ordinate with SSF Environment. Confirm
availability of a suitable site for storage of topsoil and other N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
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excavated material. Re-usable excavated material to be used
on site.
2.4 Contractor to responsibly dispose of building rubble and
construction waste at a suitable waste facility. Requirements
to be included in the contractors contract.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.5 Confirm availability. Confirm disposal route to return water
dam. (applicable to firewater, water used for hydro-testing and
water used for flushing)
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.6 Local construction workers to be used where possible. A
strategy for the use of local people is to be completed. Number
of required additional personnel to be confirmed.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.7 Dolerite to be mined / obtained from a licensed site only. If
this is also the responsibility of the contractor, he should be
informed in his contract.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.8 H&S aspects and environmental requirements to be
communicated to construction personnel. To be included in
contract. No surface water contamination resulting from the
use of concrete may be allowed.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.9 Confirm availability of electricity supply. N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.10 HS / occupational hygiene requirements regarding noise
pollution to be obtained and observed. N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
2.11 Impact on operations regarding optimum use of resources to
be investigated. N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
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3. OPERATING, MAINTENANCE AND SHUTDOWN
3.1 Disposal / routing of spent chemicals for
cleaning/pickling/passivation and desicants, solvents and
catalysts.
Discarding of spent catalyst. Current disposal route to be
confirmed. Possible impacts on water and soil to be mitigated.
N/A FAD 5 is only used for fine ash disposal and not for disposal of spent
catalyst.
None
3.2 Stormwater management (routing of on-spec/contaminated
stormwater).
ROD condition: Proper drainage for storm water runoff
should be put in.
C Sasol have an Integrated Waste and Water Management Plan
(IWWMP) which aims to identify the activities related to Sasol’s
operations within the context of the receiving environment (with a
focus on water resource protection), identify the risks associated
with these operations, and subsequently manage these risks by
means of an action plan committed to by Sasol management.
The dam has channels around it and the water is guided to its return
water dam (RWD). Water from FAD 5’s RWD is pumped to the
channels which drain to Evaporation Dam 2 Interception drains have
been installed around FAD 5 as shown in Figure 4-3.
Evidence:
— IWWMP SIC 2015 Final_2018-05-15
— SIC IWWMP Appendix 1 - Outside Ash 2017 Rev 4
None
3.3 Dust emissions to be investigated.
ROD conditions: Although the predictions on Air Pollution
indicate relatively low particulate air impact, it is
recommended that dust control measures must nevertheless be
implemented. This will typically include cleaning the paved
road surface to the Black Product Waste Pond, water spray on
unpaved roads and a water spray programme on fine and
coarse ash dams during dry winter periods, especially August
and September.
C Sasol uses the Fugitive Emissions Management Plan to manage any
air quality issues related to the Synfuels facility including FAD 5.
Dust suppression is regularly conducted on the site, especially at
locations trucks are actively moving.
Dust suppression is regularly conducted on the site via spraying of
water on the road surfaces along the dam, especially at locations
trucks are actively moving. Management of this activity is governed
by the Fugitive Emissions Management Plan for the Synfuels
facility.
Evidence:
None
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— Fugitive Emission Monitoring Plan_2018-10-18 updated
— Compliance_Air_Secunda Complex
3.4 ROD Condition: It is recommended that a dust monitoring
plan be developed using as a basis simulation patterns shown
in the report submitted to this Department. The monitoring
should include both air concentrations and depositions for a
preferred period of one year or more.
C Sasol uses the Fugitive Emissions Management Plan to manage any
air quality issues related to the Synfuels facility including FAD 5.
Dust suppression is regularly conducted on the site, especially at
locations trucks are actively moving. Furthermore dust monitoring
is conducted at 3 locations around FAD 5 (dust buckets 1 – 3) as
shown below.
Evidence:
— Fugitive Emission Monitoring Plan_2018-10-18 updated
— Compliance_Air_Secunda Complex
Figure 4-4: Dust monitoring locations
None
3.5 ROD Condition: A dust management plan should also be
developed as part of the environmental management
programme and should remain operative throughout the life
of the dam.
C Air pollution measures are in place to manage air pollution
particularly related to dust. Sasol uses the Fugitive Emissions
Management Plan to manage any air quality issues related to the
Synfuels facility including FAD 5. Dust suppression is regularly
conducted on the site, especially at locations trucks are actively
None
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moving. Furthermore dust monitoring is conducted at 3 locations
around FAD 5 (dust buckets 1 – 3) as shown in Figure 4-4 above.
Evidence:
— Fugitive Emission Monitoring Plan_2018-10-18 updated
— Compliance_Air_Secunda Complex
3.6 ROD Condition: The investigation on Air Pollution in the area
found that the presence of a water layer on Black Product
Ponds No5 BP 7, BP 8 and BP13, significantly reduced the
emissions of volatile organic compounds. Due to the
significant benzene levels in the area it is also recommended
that this pollutant be monitored for verification purposes.
C Sasol uses the Fugitive Emissions Management Plan to manage any
air quality issues related to the Synfuels facility including FAD 5.
The benzene monitoring is conducted as part of the volatile organic
compounds (VOC) monitoring around the site. VOC emissions
measured at the monitoring sites reflect the contribution of all the
sources within the Synfuels operations.
Evidence:
— Fugitive Emission Monitoring Plan_2018-10-18 updated
None
3.7 All relevant emergency plans to be completed / updated and
communicated with SSF Environment. Issues to be included
are surface water, soil, ground water, air, economy and
impacts on humans.
C Sasol have an environment emergency procedure (SGR-
SHE000023) that covers different scenarios on the site as well as an
environmental incident procedure process flow that indicates steps
taken when an incident occurs.
Sasol reported that the said procedure is included in Induction
training. Further to this, Sasol undertake monthly emergency
scenario drills according to the EPP.
Evidence:
— Environmental emergency procedure (Rev 6): SGR-
SHE000023
— Emergency Response Plan for Outside Ash (Ref: SGR-EMP-
000031)
— External WAS Audit_2018-09-18
None
3.8 ROD Conditions (key factor for the decision): In the report
on: Predicted Air Pollution from current and projected ash
disposal site" it is specifically recommended that the
N/A Noted. FAD 5 is still operational and there is no set date for
decommissioning of the site.
None
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development of the new Fine Ash dam no 5 proceed as
planned, but that strict adherence to the rehabilitation
programme be followed.
3.9 ROD condition (key factor for the decision): It is
recommended in the study on biodiversity assessment of the
proposed Fine ash Dam that the Fine Ash dam drainage
system, include the return water pond should be isolated from
surface and ground water by impermeable barrier, the
drainage system should be adequate to operate under worst
case storm.
C Channels that collect water and drain it towards the RWD are
present as required surround FAD 5. The RWD is isolated from
surface and ground water by an impermeable clay barrier. The four
dams around the ash facilities are designed to contain water
generated on the site as they cascade into each other as well as the
holding dams so as to prevent overflows.
The following “as-built drawings”: indicate the facility’s ability to
cater to the 1:100 year flood event:
— FAD 5 General Arrangement (Jones and Wagner Ref: 7338-01,
02;
— SK03, Sasol drawing Ref: 4560.M8-03-A0-0501 and 0502);
— BP Dam “as-built drawing” (Jones and Wagner No. 9253-00-
027, March 2005, inclusive of Figures A and B cross sections);
and
— Sasol FAD 5 Penstock Design Rev 01a.
The Sasol Secunda FAD 4 & 5 Monthly Monitoring Report for June
2018 noted the FAD 4 and 5 operated with a freeboard of 1.137m
and 1.653 respectively during July 2018. It was noted that the actual
freeboard at both FAD 4 and 5 was within the minimum required
freeboard (as per this condition) for July 2018.
The penstock at FAD 5 was upgraded to ensure effluent arising
therefrom is adequately contained in the drain/trench leading into
the RWD and/or secondary containment reticulation system.
Evidence:
— FAD 5 General Arrangement (Jones and Wagner Ref: 7338-01,
02
— SK03, Sasol drawing Ref: 4560.M8-03-A0-0501 and 0502)
None
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— BP Dam “as-built drawing” (Jones and Wagner No. 9253-00-
027, March 2005, inclusive of Figures A and B cross sections)
— Sasol FAD 5 Penstock Design Rev 01a.
3.10 ROD Conditions (key factor for the decision): Contaminated
run-off from the sides of the ash dam will be contained in run-
off paddocks adjacent to the toe of the dam. These paddocks
are sized to retain the run-off from a 1 in 100-year storm of 24
hour.
C The penstock at FAD 5 was upgraded to ensure effluent arising from
there is adequately contained in the drain/trench leading into the
RWD and/or secondary containment reticulation system.
Evidence:
— FAD 5 General Arrangement (Jones and Wagner Ref: 7338-01,
02
— SK03, Sasol drawing Ref: 4560.M8-03-A0-0501 and 0502)
— BP Dam “as-built drawing” (Jones and Wagner No. 9253-00-
027, March 2005, inclusive of Figures A and B cross sections)
— Sasol FAD 5 Penstock Design Rev 01a.
None
3.11 ROD condition (key factor for the decision): A cut-off canal
will be constructed along the upstream boundary of the dam
to intercept all run-off and to divert it to the natural drainage
features to the west and east. Two cut-off trenches will be
excavated within the dam area.
C Sasol completed Phase 1 of the Seepage study undertaken to reduce
seepage. Recommendations made during the Phase 1 study are being
implemented as part of Phase 2 and interception drains have been
installed around FAD 5. An EA for the installation of seepage
reduction and stream flow monitoring weirs (Ref:
MP/EIA/0000524/2012) was issued in December 2013. FAD 5 has
the cut-off canal along the upstream boundary as required in order
to intercept all run-off and to divert it to the natural drainage features
to the west and east. This water is then captured in the RWD and
thus is prevented from flowing into the surrounding environment.
The interception drains were observed during the site walk.
None
3.12 ROD condition: Adhere to any other water management
conditions as set out by DWAF or any other relevant
authority.
C The Synfuels site as a whole has a WUL. The IWWMP indicates
that “A Water Use Licence (“WUL”) was issued on 21 November
2008 (“2008 WUL”) in terms of Chapter 4 of the National Water
Act 36 of 1998 (“NWA”), and an amendment to this WUL has been
issued on 8 January 2010 (“2010 WUL Amendment”) to authorise
water uses associated with the industrial operations at the SIC.
Condition 5 in the 2008 WUL indicates that the WUL will be
None
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reviewed every three (3) years, and a review was thus initiated
during 2014. The 2010 WUL Amendment specify in condition 12.1
that an Integrated Water and Waste Management Plan (“IWWMP”)
must be submitted for approval when the WUL is being reviewed.”
The site is licensed under the National Environmental Management
Waste Act (NEM:WA) for its operations and the Synfuels facility
has a site-wide WUL. Sasol amended the WML for the site so that
the variables for surface and groundwater monitoring would match
those in the WUL to ensure that water management is conducted as
required by the Department of Water and Sanitation.
Evidence:
— IWWMP SIC 2015 Final_2018-05-15
3.13 ROD Condition: All employees who will be working in the
new fine ash dam should be aware of emergency procedures
in case of any accident.
C Sasol have an environment emergency procedure (SGR-
SHE000023) that covers different scenarios on the site as well as an
environmental incident procedure process flow that indicates steps
taken when an incident occurs.
Sasol reported that the said procedure is included in Induction
training. Further to this, Sasol undertake monthly emergency
scenario drills according to the EPP.
Evidence:
— Environmental emergency procedure (Rev 6): SGR-
SHE000023
— Emergency Response Plan for Outside Ash (Ref: SGR-EMP-
000031)
— External WAS Audit_2018-09-18
None
3.14 Monitoring of any possible form of groundwater pollution and
to ensure maintenance of the acceptable groundwater. N/A There are 21 groundwater monitoring boreholes for
FAD 5 & 6 (note that only FAD 5 is relevant for this audit, however
the facilities are interlinked). Three groundwater monitoring reports
by JMA Consulting dated November 2017, May 2018 and August
2018 by JMA Consulting were available for review. Multiple
boreholes were identified as reflective of ‘downstream of Fine Ash
Sasol must continue to place
highest priority on the
prevention of groundwater
pollution by monitoring, and
by investing in future-
available mitigation
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Dam 5’, and were reported upon for May 2017, August 2017,
November 2017 and August 2018 sample runs. Based on the
analytical results, the water contained in FAD 5 is potentially
negatively impacting on the groundwater resource.
It has been evidenced to the auditor that monitoring of groundwater
is routinely undertaken, therefore Sasol is compliance with this
section of the condition.
However, the remainder of this condition is considered not
auditable, as “acceptable” standards of groundwater quality cannot
be defined. The Sasol facility is an industrial site, which is not
situated within the catchment of any potable abstractions, and no
standardised or site-specific quality benchmarks have been set for
this circumstance. Given the long-running nature of the facility,
existing background levels of determinants were not established,
and cannot be extrapolated.
Evidence:
— IWWMP SIC 2015 Final_2018-05-15
— GWMonitor Report Nov 2017 Final_Prj6129rev-01_2018-11-
20
— GWMonitor Report May 2018 Final_Prj6164rev-01_2018-11-
20
— GWMonitor Report Aug 2018 Final_Prj6163_2018-10-31
techniques, and researching
best available technology.
It is further recommended
that Sasol seek to engage
with the authorities to
establish alternative more
auditable wording for this
condition.
Target completion
Long term
3.15 This Department must be granted access at any reasonable
times to the property to investigate any possible
environmental impacts that may be caused by the operation of
the said new fine ash dam.
C The auditor was informed that the Department has been granted
access on a number of occasions, however, no reports have been sent
to provide feedback following their site visits.
None
3.16 ROD Condition: Records relating to the compliance or non-
compliance with the conditions of the authorisation must be
kept in good order. Such records must be made available to
this Department within seven working days from the date of
written request for such records by the Department.
N/A There is no set requirement for conducting audits against the
conditions of this licence. No previous audits over the last 5 years
were available for review and there has been no indication that the
Department requested any records.
Ensure this current audit is
kept in good order so that it
is readily available on
request in the future.
Target Completion
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SASOL SYNFUELS OPERATIONS: WATER AND ASH
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
Long term
3.17 Non-Compliance with, or any deviation from the conditions
of this authorisation is regarded as an offence, and after
reasonable provision has been made for the situation to be
remedied, will be dealt with in terms of Section 29, 30 and
31A of the Act.
N/A Noted. None
3.18 Any complaint regarding the said development must be
thoroughly investigated and addressed to the satisfaction of all
parties concerned. Copies of such complaints must be
forwarded to the Dept. within 28 hours of such a complaint.
C All environmental complaints received from interested and affected
parties, both internal and external to the organisation, are recorded
in a complaints register that is available and the Environmental
department. Complaints are investigated and reported in line with
the procedure and as per legal requirements.
Environmental complaints contact details are communicated to
internal and external stakeholders
There have been no complaints received regarding the ash handling
facility since the operations commenced. The environmental
complaints register was available for review and contained
complaints for all business units dating back from 2008.
Evidence:
— Environmental Complaints Register_2019-02-18
— Compliance_Complaints_Secunda Complex
— Environmental complaints procedure_SGR-SHE-
000022_Rev05_2019-01
None
3.19 This Authorisation is repealed if construction has not been
started within two (2) years from the date of this
Authorisation.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
3.20 Where possible, the development should proceed from one
side of the site to the other, rather than affecting to entire site
simultaneously.
C Sasol do develop from one side of the site to the other, rather than
affecting to entire site simultaneously as required.
None
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
The auditor was informed that there are seven pumping points to
each paddock in FAD 5 and after each paddock is filled, it is left to
dry and pumping is directed onto the next paddock in a circular
manner until a full revolution is completed and back to the first
paddock so as to grow the site evenly. This was confirmed during
the site walk.
3.21 Topsoil and subsoil removed during site preparation and
construction should be stored separately. Topsoil that cannot
be used for onsite revegetation should be used at alternative
sites
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None
3.22 Where possible the sides and surrounds of the dam should be
revegetated with indigenous plant species that perform an
adequate stabilising function should be used at alternative
sites. Where this is not possible, non-invasive species should
be used.
C The sides and surrounds of the dam are currently naturally
revegetated with both indigenous and exotic species. The exotic
species are managed at least once a year by a contractor. Sasol have
been planting several species around the coarse ash dam facility over
the last few years to test which ones grow best as part of a study
conducted by a local university. The best species will then be
prioritised for revegetation around all ash dams when rehabilitation
is done.
The auditor observed revegetation during the site walkover and
illustrated in Figure 4-1.
None
3.23 Prevention of groundwater pollution should receive the
highest priority. C There are 21 groundwater monitoring boreholes for
FAD 5 & 6. Three groundwater monitoring reports by JMA
Consulting dated November 2017, May 2018 and August 2018 by
JMA Consulting were available for review. Multiple boreholes were
identified as reflective of ‘downstream of Fine Ash Dam 5’, and
were reported upon for May 2017, August 2017, November 2017
and August 2018 sample runs. Based on the analytical results, the
water contained in FAD 5 is potentially negatively impacting on the
groundwater resource.
The water in the ash handling areas is controlled in a closed circuit
via cement channels and is reused in the system as much as possible.
The channels are designed to prevent groundwater pollution.
In order to remain compliant
with this condition going
forwards, Sasol must
continue to place highest
priority on the prevention of
groundwater pollution by
investing in future-available
mitigation techniques, and
researching best available
technology.
Target period:
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SASOL SYNFUELS OPERATIONS: WATER AND ASH
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
Interception drains around FAD 5, Coarse Ash Dump and the Black
Products area are visible.
The entire Outside Ash area is regarded as a “dirty area”, and
contaminated run-off is mostly contained within this area by means
of a stormwater berm and trench along the southern, south-western
and western boundary.
It has been evidenced to the auditor that prevention of groundwater
pollution is receiving high priority, with significant investment
made in pollution mitigation measures. Sasol is taking practical
steps in order to combat the legacy of limited containment structure
practices of the past. This condition has been marked compliance
only on the basis that such investment in pollution prevention has
been made, as deterioration in water quality has been noted.
Evidence:
— IWWMP SIC 2015 Final_2018-05-15
— GWMonitor Report Nov 2017 Final_Prj6129rev-01_2018-11-
20
— GWMonitor Report May 2018 Final_Prj6164rev-01_2018-11-
20
— GWMonitor Report Aug 2018 Final_Prj6163_2018-10-31
Long term
3.24 Deep seepage interception drains into intact sedimentary rock
should be excavated and constructed to the east and west of
the fine ash dam to prevent contaminated seepage from
reaching the drainage features to the east and west of the fine
ash dam and its return water dam.
C Sasol completed Phase 1 of the Seepage study undertaken to reduce
seepage. Recommendations made during the Phase 1 study are being
implemented as part of Phase 2 and interception drains have been
installed around FAD 5. An EA for the installation of seepage
reduction and stream flow monitoring weirs (Ref:
MP/EIA/0000524/2012) was issued in December 2013. The
interception drains were observed during the site walk.
None
3.25 No development including roads, waste disposal and
construction should be placed within 100m of drainage lines,
and in particular the Groot.
C No development of roads and waste disposal is within 100m of
drainage lines. The map showing streams in the IWWMP was
reviewed and showed that the closest channel was the Brand Spruit
and it was at least 100m from the closest point of development
None
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
around FAD 5. The Groot-Bossie Spruit was more distant as
indicated in Figure 4-2.
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5 SUMMARY OF THE AUDIT FINDINGS
5.1 ENVIRONMENTAL AUTHORISATION
The audit findings have been summarised into the following categories: compliance, non-compliance and not
applicable. The overall audit findings concerning compliance to the EA conditions are as listed in Table 4 below.
Table 4: Summary of EA Compliance Audit Findings
SECTION OF THE EA NO. COMMITMENTS C NC N/A
GENERAL CONDITIONS 6 2 0 4
ESTABLISHMENT OF THE ENTERPRISE 4 2 0 2
WATER POLLUTION 5 5 0 0
AIR POLLUTION 4 3 0 1
RISK MANAGEMENT 1 1 0 0
MONITORING 2 1 0 1
REPORTING 3 1 0 2
Total Count 25 15 0 10
Total Percentage 60% 0% 40%
Percentage Compliance with Applicable Conditions 100%
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WSP July 2019 Page 33
Figure 5-1 illustrates the number/count contribution of the findings of the EA per section while Figure 5-2
presents the total proportion of compliance for the facility.
Figure 5-1: Number/Count contribution of findings made to the EA conditions per Section
Figure 5-2: Overall count findings on compliance to the EA conditions
0
1
2
3
4
5
6
7
Sectional Count Contribution
C
NC
N/A
15
0
10
Total Compliance
C
NC
N/A
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Figure 5-3 illustrates the percentage contribution of the findings of the EA conditions. Figure 5-4 presents the
total percentage compliance for the facility.
Figure 5-3: Percentage contribution of findings made to the EA conditions per Section
Figure 5-4: Overall percentage findings on compliance to the EA conditions
0102030405060708090
100
Sectional Percentage Contribution
C
NC
N/A
60%
0%
40%
Total Percentage Compliance
C
NC
N/A
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5.2 ENVIRONMENTAL MANAGEMENT PLAN
The audit findings have been summarised into the following categories: compliance, non-compliance and not
applicable. The overall audit findings concerning compliance to the EMPr conditions are as listed in Table 5
below.
Table 5: Summary of EMPr Compliance Audit Findings
SECTION OF THE EMPR NO. COMMITMENTS C NC N/A
CONSTRUCTION AND PRE-COMMISSIONING 4 0 0 4
COMMISSIONING AND START-UP 11 0 0 11
OPERATING, MAINTENANCE AND SHUTDOWN 25 18 0 7
Total Count 40 18 0 22
Total Percentage 45% 0% 55%
Percentage Compliance with Applicable Conditions 100%
Figure 5-5 illustrates the number/count contribution of the findings of the EMPr per section while Figure 5-6
presents the total proportion of compliance for the facility.
Figure 5-5: Number/Count contribution of findings made to the EMPr conditions per Section
0
5
10
15
20
25
30
Construction and Pre-Commissioning
Commissioning and Start-Up Operating, Maintenance andShutdown
Sectional Count Contribution
C
NC
N/A
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Figure 5-6: Overall count findings on compliance to the EMPr conditions
Figure 5-7 illustrates the percentage contribution of the findings of the EMPr conditions. Figure 5-8 presents the
total percentage compliance for the facility.
Figure 5-7: Percentage contribution of findings made to the EMPr conditions per Section
18
0
22
Total Compliance
C
NC
N/A
0102030405060708090
100
Construction and Pre-Commissioning
Commissioning and Start-Up Operating, Maintenance andShutdown
Sectional Percentage Contribution
C
NC
N/A
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Figure 5-8: Overall percentage findings on compliance to the EMPr conditions
5.2.1 EFFECTIVENESS OF THE EMPR
Section 34 and Appendix 7 of the EIA Regulations 2014 (as amended) requires an assessment of the adequacy
and effectiveness of the EMPr as part of the audit scope, as follows:
— Assess the extent to which the avoidance, management and mitigation measures provided for in the EMPr,
achieve the objectives and outcomes laid out in these documents;
— Identify and assess any new impacts and risks that result from undertaking the activity;
— Critically evaluate the effectiveness of the EMPr;
— Identify shortcomings in the EMPr; and
— Identify the need for any changes to the avoidance, management and mitigation measures provided for in
the EMPr.
The EMPr compliance audit has identified that approximately 40% of the listed measures are no longer applicable,
as these mostly related to the construction and pre-commissioning, and commissioning and start-up phases only.
The original EMPr document was designed pre-operation principally to govern these construction phase impacts,
and has been superseded during the operational phase by Sasol Business Unit-specific risk assessments;
compliance with the EA, relevant WUL and AEL; and through Sasol’s choice to comply with the ISO 14001
Environmental Management international standard.
The EIA Regulations 2014 (as amended) requires that the EA and EMPr is audited only at least every five years,
and Sasol has systems in place which are considered to be more robust for monitoring compliance and
implementing changes than through the EMPr audits; including the annual audit of each business unit to meeting
ISO 14001 standards.
New impacts and risks are continually identified and assessed by Sasol by its Governance SHE Risk and
Assurance department; which assesses environmental risks and drives improvement implementation. The SHE
Environment department facilitates Environmental Risk Assessments per business entity to ensure that gaps are
addressed through implementation of mitigation measures via the Integrated Management System. Sasol further
addresses all Key Undesirable Events (KUEs) from a group perspective. Risk documentation is hosted on Sasol’s
Information Management System.
In conclusion, WSP considers that for the duration that Sasol continues to operate each business unit under ISO
14001 standards and meet licence compliance (EA, WUL, AEL), this is effective as mitigation against any gaps
in the EMPr and as a means to regularly identify new impacts and risks. In the event that Sasol elects to no longer
45%
0%
55%
Total Percentage Compliance
C
NC
N/A
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comply with ISO standards, an alternative system must be implemented. Such an alternative may involve updates
to the EMPr and regular (annual) audits against these updates.
APPENDIX
A ENVIRONMENTAL AUTHORISATION
(14.24 EV 2)