Environment Construction Method Statement #4 · Concrete Production and Delivery (Batch plant)...
Transcript of Environment Construction Method Statement #4 · Concrete Production and Delivery (Batch plant)...
Environment
Construction Method Statement #4
Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02
Scope
This Construction Method Statement describes the environmental management
measures to be applied to the establishment and operation of concrete batching
plants and concrete delivery.
Location/s Various sites
Timing Pre-construction and construction
Minister’s COAs CoA 30
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_BatchPlant TD Review Page i
DOCUMENT CONTROL
Document Type: Document No/Ref:
2
Title: Concrete Production and Delivery (Batch plant)
General
Description:
This Construction Method Statement describes the environmental management measures
to be applied to the establishment and operation of concrete batching plants and concrete
delivery.
Document Path: \\10.10.25.35\Data\HEA\01
Environment\01_09_ECMS\04_BatchPlant\WorkingDocuments\HEA-CMS-GL-ENV-004-
00-01_BatchPlant.doc
Approval Name Position Signed/Approved Date
Document
Editor / Author
Kristopher Hincks Senior Environmental
Coordinator
Review Tracey Doczy Environment Manager
Final approval Peter Chatburn Alliance Project
Manager
DOCUMENT REVISIONS
Rev Date Prepared by Reviewed by Approved by Remarks
01 5/10/10 C. Mueller A. Zambolt T. Doczy
02 23/8/12 K Hincks T Doczy T Doczy Updated to include
Rest Area Batch
Plant
EMR Certification
I have reviewed this ECMS and find it to be in accordance with the relevant Conditions of Approval and all relevant undertakings made in the EIS, Representations Report and the approved CEMP.
Signed:
Environmental Management Representative
Date:
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_BatchPlant TD Review Page ii
Table of Contents 1 Introduction ....................................................................................................................................... 1
1.1 ECMS overview ....................................................................................................................... 1
1.2 ECMS attachments .................................................................................................................. 1
1.3 Key reference documents to ECMS ........................................................................................ 2
2 Scope of works ................................................................................................................................. 4
2.1 Overview of activities ............................................................................................................... 4
2.2 Concrete production and delivery ............................................................................................ 4
2.3 Key elements of the batching plants ....................................................................................... 5
2.4 Batching plant facilities ............................................................................................................ 6
2.5 Batch plant access .................................................................................................................. 6
2.6 Batching plant process ............................................................................................................ 6
2.7 Concrete waste solids reuse ................................................................................................... 7
2.8 Water capture, use and reuse ................................................................................................. 7
2.9 Hours of operation ................................................................................................................... 7
2.10 Site rehabilitation and restoration ............................................................................................ 7
3 Key roles and responsibilities ........................................................................................................... 9
4 Statutory requirements and approvals ........................................................................................... 10
4.1 Revision of ECMS to reflect licence conditions ..................................................................... 10
4.2 ECMS consultation process .................................................................................................. 10
4.3 Minister’s Conditions of Approval .......................................................................................... 11
5 Site induction and training .............................................................................................................. 16
6 Monitoring and inspection .............................................................................................................. 16
7 Revisions ........................................................................................................................................ 16
8 Document control ........................................................................................................................... 16
9 Attachments ................................................................................................................................... 17
Attachment A .........................................................................................................................................
Environmental Control Plan ...............................................................................................................
Attachment B .........................................................................................................................................
Progressive Erosion and Sediment Control Plan –Batch Plant .........................................................
Attachment C .........................................................................................................................................
Batching plant first flush system .........................................................................................................
Attachment D .........................................................................................................................................
Environmental Update 12 - Concrete Batch Plant Sites ....................................................................
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_BatchPlant TD Review Page iii
Attachment E .........................................................................................................................................
Environmental Best Practice for Concrete Washout ..........................................................................
LIST OF TABLES
Table 1.1: Relevant CEMP sub-plans .............................................................................................. 2
Table 1.2: Additional relevant references ......................................................................................... 3
Table 2.1: Construction and operation of the main concrete batching plant .................................... 5
Table 4.1: Legislation and statutory obligations ............................................................................. 10
Table 4.2: Matrix of Minister’s Condition of Approval 30 ................................................................ 11
Table 4.3: Matrix of Minister’s Condition of Approval 129 as applied to the main batching plant . 13
Table 4.4: Matrix of Minister’s Condition of Approval 129 as applied to the paving batching plant 14
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 1
1 Introduction
This Environmental Construction Method Statement (ECMS) documents the requirements for works
associated with the pre-construction, construction and post construction considerations of concrete
batching plants. This document:
� addresses the requirements of the Minister’s Condition of Approval 30 for the Hunter Expressway
project,
� reflects the requirements of the Hunter Expressway Alliance (HEA) environmental management
system (as detailed in the Construction Framework Environmental Management Plan),
� incorporates the management measures from the relevant sub-plans and DPI, Fisheries and
RMS guidance documents and
� describes the environmental management measures relating specifically to the construction
activities and potential environmental issues.
This ECMS has been prepared as a practical environmental management tool for use by all HEA
personnel and subcontractors and incorporates the assessment of the environmental and community
risks for these works. The specific environmental and community management controls developed
and detailed in the ECMS, include the following key information:
� Key site and management personnel - responsibilities and contact details.
� Operating hours.
� Construction details – activities, staging and schedule.
� Objectives and targets – monitoring requirements, criteria and procedures.
� Action tables/plans – inspection and test plans with actions, responsibilities, training, timing,
reporting, monitoring/auditing and checklists.
� Site Drawings - Site layout, monitoring locations, erosion controls, noise barriers, discharge
points and limits of clearing.
1.1 ECMS overview
The General Construction ECMS 1 will be required for all construction sites.
This activity specific ECMS provides only specific requirements for concrete production and delivery.
When constructing and operating concrete batching plants, this ECMS will need to be used in
conjunction with ECMS 1: General Construction which will apply for the non-specific requirements for
the site.
The Site Supervisor in consultation with the QA Manager will determine which ECMSs are required for
each work site. Refer to the overview map contained in ECMS #1 for an overview of all ECMSs.
1.2 ECMS attachments
The ECMS site-specific Environmental Control Plans (ECPs) include site-specific drawings on a
cadastral and air photo base with site boundary overlain, general traffic controls and site-specific
environmental management action tables. ECPs are to be read/ implemented in conjunction with the
ECMS document and relevant reference documents and are for day-to-day reference for managing
activities on the individual sites. The ECPs have been designed as A3 and/or A1 drawings for
attachment to site shed walls.
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 2
This ECMS includes the following:
� Attachment A – Environmental Control Plan.
� Attachment B – Progressive Erosion and Sediment Control Plan – main batch plant site.
� Attachment C – Batching plant first flush system.
� Attachment D – Environmental Update 12 – Concrete Batch Plant Sites.
� Attachment E – Environmental best practice for concrete washout.
Attachment B contains the erosion and sediment control measures and drainage for the two concrete
batching plants near the Project Office and the east bound rest area respectably. Each concrete
batching plant will require a first flush system flow system as indicated in Attachment C to ensure
wastewater is diverted, captured, treated and reused to prevent release to local waterways. The
specific control measures for the operation of a concrete batching plant are provided in Attachment D.
1.3 Key reference documents to ECMS
The development of this ECMS has been guided by detailed management plans and reports to
develop appropriate mitigation measures for managing the environment impacts associated with
batching plants. The relevant CEMP sub-plans listed in Table 1.1 and the specific references relevant
to batching plants as listed in Table 1.2, will be referred to as needed for specific information for day-
to-day worksite activities.
Table 1.1: Relevant CEMP sub-plans
Issue Relevant Plan(s) Details
Noise & vibration
(incl. blast
management)
Construction Noise & Vibration Sub Plan
Construction Noise and Vibration Impact
Statement A: Batching Plant and
Equipment Compounds (Appendix A)
HEA-PL-GL-NVP-001-A
Provides a comparison of measured
background noise levels at sensitive
receivers vs. predicted noise impacts,
duration of impacts from site works and
traffic, physical and site management
measures to minimise impacts and
compliance monitoring program.
Flora & Fauna
Visual
Flora and Fauna Management Sub Plan
(incl Landscape Master Plan)
Provides details of the location of sensitive
environment, including EECs and
management measures to prevent
construction encroachment.
Soil and water
quality Soil & Water Management Sub Plan
Landscape Management Sub Plan
Spoil Management Sub Plan
Provides details of the physical and
management controls for surface runoff,
erosion and sedimentation control, incident
response and details of the compliance
monitoring program.
Land contamination Hazard & Risk Management Plan
Provides details of the assessment of
contamination.
Heritage Aboriginal Cultural Heritage Management Sub Plan
Provides details of the location known and
potential of archaeological sites and heritage
sites as well as management measures to
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 3
Issue Relevant Plan(s) Details
Historical Heritage Management Sub Plan prevent damage or destruction.
Air Quality Construction Air Quality Management Plan
Provides details on the location of sensitive
receivers, air quality impacts from
construction works and mitigation strategies
and measures.
Waste Waste Management & Re-Use Sub Plan
Provides details on the waste strategies and
management measures to maximise reuse,
minimise waste generation and ensure
lawful disposal where required.
Table 1.2: Additional relevant references
Issue Relevant Plan(s)
Erosion and
Sediment Control
Managing Urban Stormwater: Soil and Construction, Appendix C- Unsealed Roads. Dept of
Housing (2008).
http://www.environment.nsw.gov.au/resources/stormwater/0802soilsconststorm2c.pdf
Consistency
Review
Environmental Construction Compound and Batching Plant, Consistency Review Report,
HEA, 19 July 2010.
• Appendix B: Ecological Assessment of the Proposed Compound Site and Batch Plant,
Parsons Brinkerhoff, July 2010.
• Appendix C: Draft Aboriginal Cultural Heritage and Archaeological Survey and
Assessment of the Hunter Expressway Alliance Project Office Compound and Batch
Plant, near Buchanan, New South Wales, Umwelt, July 2010.
• Appendix D: Heritage Impact Statement Proposed HEA Project Office Compound,
1416 George Booth Drive, Umwelt, July 2010.
Reuse of Concrete
Waste Solids
Specification for Supply of Recycled Material for Pavements, Earthworks and Drainage,
DECCW, April 2010.
Includes specifications for: roadbase, select fill, bedding material and drainage medium
Concreting -Best
Practice Guideline
Best Practice Guideline for Concreting Contractors, DECCW, Nov 2004
Additional batching
plant sites
Checklist for Ancillary Sites, Appendix C, (Environmental Construction Method Statement
3:Site Construction Compounds, HEA, 2010) [HEA-CMS-GL-ENV-003-00-01]
As in the development of the CEMP, all relevant RMS Specifications were incorporated in the
development of the Environment Construction Method Statements.
Refer to the General Construction ECMS, Table 1.3 for specific work instructions developed for the
CEMP and subplans as relevant to construction works and environmental management.
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 4
2 Scope of works
This ECMS covers the establishment and operation concrete batching plants for concrete production
and delivery as required for the construction of the 13 km expressway project from the Newcastle Link
Road interchange with the F3, through to Buchanan.
2.1 Overview of activities
A concrete batching plant is required for the supply of concrete during the construction program. The
main concrete batching plant is located at approximate chainage 6800 adjacent to the site office.
A second concrete batching plant is required for pavement construction as part of finishing works. It
will be located in the east bound ‘rest area’ at alignment chainage 7400:8000.
The main concrete batching plant has been established within an existing 1.2h cleared area on a site
leased from a privately owned rural property used for cattle grazing and poultry. The batching plant
site was a former quarry that has been highly disturbed as a result of previous excavations. The site
is disused by the landowner and is surrounded by a large patch of remnant vegetation which
separates it from the construction compound.
The location for the paving batch plant is on disturbed land used previously by the Alliance to assist in
construction of the Expressway. Locating the batch plant on land adjoining the Expressway formation
will minimise the need to use main arterial routes and reduce interaction with public road users for the
production and placement of necessary concrete material to complete the Hunter Expressway.
Note: the grout batching plant is covered under the Mine Void Drilling and Grouting ECMS #6 (HEA-
CMS-GL-ENV-006-00-01).
2.2 Concrete production and delivery
The main concrete batching plant will be near the Project Office in Buchanan as identified in
Attachment A. A consistency assessment was prepared for this site which included an assessment
against MCoA 129 and additional environmental assessment.
The paving concrete batching plant will be located in the east bound rest area as identified in
Attachment A. A consistency assessment was prepared for this site which included an assessment
against MCoA 129.
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 5
2.3 Key elements of the batching plants
The following table provides a general description of the construction activities relevant to the
establishment and operation of the two concrete batching plants in the Buchanan area, as per
Attachment A.
Table 2.1: Construction and operation of the main concrete batching plant
Activity Description
Pre-construction Main batching plant
• Survey and fencing of remnant vegetation and cattle fencing
• Site induction
Paving batching plant
• Survey
• Site induction
Site establishment Main batching plant
• Installation of fencing around the batching plant site boundary.
• Minor clearing and grubbing works
• Installation of sediment controls (including the installation of a
waste detention basin in the north western corner of the site).
Paving batching plant
• Installation of sediment controls (including the installation of a
waste detention basin in the north western corner of the site).
Earthworks • Strip topsoil (if present), levelling and grading of site
• Placement of fill and hardstand materials for hardstand areas
Establishment of batching plant
facilities
• Assembly of site sheds, offices and establishment of staff car
park
• Installation of site facilities and services (electricity, water and
communications)
• Power installation will run parallel to the construction access
road along 4 poles placed in the road corridor. Power for the
paving batching plant will be provided by a portable genset
• Install material conveyors, batching plant silos, hoppers, testing
lab, curing shed and car park
• Establish of stockpile areas and truck washdown area
• Establish clean water diversions
• Establish first flush system and wastewater retention
basin/system
Access roads Main batching plant
• Widening of existing access track from George Booth Drive and
to site.
• Access road will be at max. 10m wide and will be spray sealed.
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 6
Activity Description
Paving batching plant
• Widening of existing ramp onto the main alignment
Batching plant operational activities • Truck and agitator washdown
• Dewatering
• Recycling waste concrete
2.4 Batching plant facilities
The main and paving batching plants will be approximately 1.2 and 1 hectares in area respectively and
will accommodate the following facilities:
� A concrete batching plant.
� A 400 kw generator.
� A concrete silo.
� Five 15 metre by 15 metre aggregate bins.
� Two storage containers for additives.
� On-site parking for approximately 30 vehicles.
� Sediment pond.
The soil and concrete testing lab and the curing shed will be located at the Project Office site.
2.5 Batch plant access
Access to the main batching plant will be from:
1. George Booth Drive to the south via a new construction access road around the perimeter of
remnant vegetation.
2. Existing unsealed accesses track which leads to the Project Office and HEA road corridor to
the north.
A description of access road widening and measures to minimise impacts from road access and the
historic cutting of the Richmond Vale railway corridor is covered in ECMS 3 Site Construction
Compound, section 2.4 and in Attachment A.
The paving batching plant will accessed from the main alignment through an existing access track.
2.6 Batching plant process
A wet mix mixer plant will be installed consisting of aggregate bins with associated weigh hoppers,
conveyors, cement silos, a mixer, and an office (batch hut). Up to five aggregate stockpiles will be
established on the ground in proximity to the plant. Each stockpile will cover an area of approximately
15 metres by 15 metres. Aggregates will be stockpiled to a height of approximately 3 metres.
The plant would also include two storage containers, each 6 m x 3 m for concrete additives, including
air entraining agent and water reducing agent.
Two water tanks will be located in proximity to the batch plant. A slump testing area, a small storage
and laydown (hardstand) and an ablution facility will be at the site. The site will store a self-bunded
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 7
twin skin tank for the storage of diesel and a self-bunded tank for the storage of various oils. The
workshop, soil and testing lab will be located at the Project Office site.
On-site parking will be provided for approximately 30 vehicles in the vicinity of the workshop. The
batch plant and workshop will be floodlit at night for security reasons. A 1.8 metre high fence will also
be erected around the perimeter for security purposes. A septic effluent disposal system will be
installed to manage domestic wastewater generated on site.
2.7 Concrete waste solids reuse
Concrete waste solids will be removed routinely from the settlement pits and reused, primarily for
roadbase and fill during construction and finishing works. Where concrete solids cannot be reused,
excess concrete will be allowed to settle and then disposed of at a licensed waste facility that accepts,
‘General Waste (non-putrescibles)’.
There will be no disposal of concrete wastewater to sewer, soil, waterways or drains. Agitator trucks
transporting concrete will be washed out at the concrete batching plant, unless the distance from the
concrete batching plant would lead to the impairment of operation of the agitator truck. Where site
washout is required of concrete laden equipment, vehicles or machinery, a geotextile lined ditch will be
constructed in accordance with the ‘Best Practice Guideline for Concreting Contractors’, DECCW, Nov
2004 (refer Attachment E for an extract of the guideline).
2.8 Water capture, use and reuse
Water saving measures will include:
• Use of a high pressure, low volume nozzle for wash down operations in the truck wash bay.
• Siphoning off water capture in the sediment basin for washdown operations.
2.9 Hours of operation
Normal construction hours apply to the activities included in this ECMS. These hours are:
� Monday to Friday 7:00 am – 6:00 pm
� Saturdays: 8:00 am – 1:00 pm
� Sundays & Public Holidays – no work
The batching plants will be required for the duration of the Stage 2 construction works which is
expected to be for approximately 2.5 years.
Out of hours work may be required for a number of project components such as pre-cast beams and
large bridge pours. As per the EPL:32965, out of hours work can be undertaken for dust suppression.
With the storage and handling of raw materials for concrete production it is likely that dust suppression
will be required in high wind conditions at the batching plant. Out of hours work, shall be carried out in
accordance with the Project EPL (section 3.2), and the Noise and Vibration Management Plan.
2.10 Site rehabilitation and restoration
), The condition of the batching plant sites is currently highly disturbed as a result of previous
earthworks. Therefore, the final rehabilitation strategy for the batching plant sites will be negotiated
with the land owners. Where possible, the rehabilitation strategy adopted for the sites will seek to
improve on the current condition of the area; however, this will depend on the land owner’s plans for
this parcel of land.
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 8
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 9
3 Key roles and responsibilities
Refer to the ‘General Construction ECMS #1 for roles and responsibilities for key personnel.
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 10
4 Statutory requirements and approvals
A summary of the key statutory requirements and approvals for the works are detailed in the table
below. This is followed by a table with provisions for legislative breaches.
Table 4.1: Legislation and statutory obligations
Regulator Licence/Approval etc Relevant works
Dept of Planning MCoA -Comply with Blue Book:
Managing Urban Stormwater: Soil
and Construction
Design and construction of
waterway crossing and erosion
sediment control structures
EPA Environmental Protection Licence -
POEO Act 1997
Discharge from sediment basins
Impact on waterways
Noise criteria
OEH, Dept of Planning Approval as per MCoA -60 To clear areas that exceeds project
limits
OEH Licence to harm or pick threatened
species, populations or ecological
communities or damage habitat
Clearing or disturbed areas
threatened species, populations, or
EEC
Seed and cutting collection
NSW Heritage Council NSW Heritage Act 1977:
s139 excavation permit
s146 notice of relic discovery
Excavation near a heritage item
OEH National Parks and Wildlife Act
1974:
s87 / s90 Aboriginal Heritage
Impact Permit
Construction works near an
aboriginal sites
Note: Refer also to Table 3.5 in the CEMP for further information on the consultation with external
stakeholders.
4.1 Revision of ECMS to reflect licence conditions
The EPA’s Environmental Protection Licence:32965 has been incorporated into this ECMS. Up-to-
date copies of the licence are available on the web-based document management system Keystone
and as a hard copy at the main site compound (held by the Project Environmental Manager).
4.2 ECMS consultation process
Consultation for the project has been undertaken with agencies and stakeholders including:
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 11
� Department of Planning
� OEH
� Lake Macquarie City Council
� Maitland City Council
� Cessnock City Council
� Industries and Investment NSW
� Utility providers
� Local Aboriginal Land Councils
Consultation has been undertaken with Coal and Allied Pty Ltd (the owner of land affected by the
construction access road) and Energy Australia (the easement owner to which the construction access
road will traverse). Consent from these stakeholders has been obtained prior to construction of the
Structures batch plant on the Holmes property.
The property owner has been consulted regarding the location of the cattle proof fencing and cattle
crossing. Further requirements resulting from the consultation process are contained in the ECMS 3,
Attachment A, under ‘Landuse and Property’.
The Paving concrete batch plant shall be located within the Project corridor. Ongoing consultation
during the works covered under this ECMS will be undertaken with relevant stakeholders where
changes to works occur under this ECMS.
Any further updates to the ECMS requires EMR endorsement and a summary of changes and updates
will be provided to the public for their information, and a full copy of the ECMS be made available on
the internet, following EMR endorsement.
4.3 Minister’s Conditions of Approval
Minister’s Condition of Approval 30 is reproduced in the following table with cross reference to where
the condition is addressed in this ECMS or other project management documents.
Table 4.2: Matrix of Minister’s Condition of Approval 30
Reference CoA 30 Requirement ECMS Reference
The Proponent shall prepare Construction Method Statements (CMS) identified in the CEMP required by Condition 24. CMSs must be certified by the EMR as being in accordance with the Conditions of Approval and all undertakings made in the EIS, Representations Report and the Approved CEMP.
Page 2
Each CMS shall include, but not be limited to:
i construction activities and processes associated with the relevant construction site(s), including staging and timing of the proposed works;
1. Introduction and 2.
Scope of works
ii specific hours of operation for all key elements including off-site movements; 2.7 Hours of Operation
iii cover specific environmental management objectives and strategies for the environmental system elements and include, but not be limited to:
Environmental Control
Plan at Attachment A -
will cover relevant issues
• noise and vibration;
� & ECMS#1
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 12
Reference CoA 30 Requirement ECMS Reference
• air quality;
� & ECMS#1
• water quality;
� & ECMS#1
• erosion and sedimentation;
� & ECMS#1
• access and traffic;
ECMS#1
• property acquisition and/or adjustments
CEMP
• heritage and archaeology
� & ECMS#1
• flora and fauna
� & ECMS#1
• groundwater
CEMP
• acid sulfate soils
ECMS for bridge over Wallis Creek
• spoil stockpiling and disposal
� & ECMS#1
• waste/resource management
� & ECMS#1
• weed management
ECMS#1
• flooding and stormwater control
� & ECMS#1
• geotechnical issues
CEMP
• visual screening
CEMP
• landscaping and rehabilitation
� & ECMS#1
• safety, hazards and risk
CEMP
• energy use
CEMP
• resource use and recycling
� & ECMS#1
• utilities
CEMP
iv address, but not be limited to:
a. identification of the statutory and other obligations which the Proponent is
required to fulfil during project construction, including all approvals and consultations/agreements required from other authorities and stakeholders, and key legislation and policies which control the Proponent’s construction of the project;
4. Statutory requirements
and approvals
b. measures to avoid and/or control the occurrence of environmental
impacts; Environmental Control
Plan - Attachment A
c. measures (where practicable and cost effective) to provide positive
environmental offsets to unavoidable environmental impacts; NA
d. definition of the role, responsibility, authority, accountability and reporting
of personnel relevant to compliance with the CMS; 3. Key roles and
responsibilities & ECP in
Att A & ECMS#1
e. site specific environmental management techniques and processes for
all construction processes which are important for the quality of the environment in respect of permanent and/or temporary works;
ECP in Attachment A
f. site specific monitoring, inspection and test plans for all activities and
environmental qualities which are important to the environmental management of the project, including performance criteria, tests, and protocols (eg. frequency and location);
ECP in Attachment A
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 13
Reference CoA 30 Requirement ECMS Reference
g. locational details of important elements such as temporary noise barriers;
portable offices and amenities; truck, plant and materials storage; access locations; provision of site hoardings etc;
ECP in Attachment B
h. environmental management instructions for all complex environmental
control processes which do not follow common practice or where the absence of such instructions could be potentially detrimental to the environment;
Refer to Table 1-3 in ECMS
#1 General Construction
i. steps the Proponent intends to take to ensure that all Plans and Sub
Plans are being complied with; CEMP
j. consultation requirements with relevant government agencies and utility/
service providers; and, Section 4
k. community consultation and notification strategy (including local
community, businesses, relevant government agencies, and all relevant Councils), and complaint handling procedures.
ECMS#1
Specific requirements of the main environmental system elements referred to in (iii) shall be as required under the conditions of this approval and/or as required under any licence or approval. All CMS shall be made publicly available
Section 4.3
Table 4.3: Matrix of Minister’s Condition of Approval 129 as applied to the main
(Structures) batching plant
Criteria Compliance with the criteria Compliant
a) Be located more than 100
metres from a waterway.
The site is located approximately 350 metres to the west of
Surveyors Creek and approximately 580 metres to the south of the
farm dam.
Yes
b) Have ready access to the road
network.
The site is readily accessible from George Booth Drive via an
existing unsealed access track and a cleared electricity easement.
Minor works would be required to be undertaken on George Booth
Drive to improve the safety of the proposed access road.
Yes
c) Do not cause exceedance of
the maximum native vegetation
clearing limit specified under
condition 60 of the Conditions
of Approval.
The proposal could result in 0.13 hectares of native vegetation to
be cleared from the subject site (i.e. total clearing for the
construction compound, batching plant and associated access
roads). The clearing of this vegetation would not result in more
than 182 hectares of native vegetation to be cleared for the Hunter
Expressway project, in its entirety.
Yes
d) Be located on relatively level
land.
The site is located on relatively level land that has an average
slope of less than 5%. Local variations in the ground level occur
throughout the site due to previous earth works; however, these
variations in ground level would be levelled out during the site
establishment works.
Yes
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 14
Criteria Compliance with the criteria Compliant
e) Be separated from the nearest
residences by at least 200
metres (or at least 250 metres
for a temporary batching plant
and stockpiling sites).
The site is located approximately 800 metres from the closest
residential receiver.
Yes
f) Be above the 20 ARI flood level
unless a contingency plan to
manage flooding is prepared
and implemented.
The site is located above the 20 ARI flood level. Yes
g) Shall not unreasonably affect
the land use of adjacent
properties.
The closest adjacent property to the batching plant is located
directly adjacent to the southern boundary of the site (owned by
Coal and Allied). The current land use of this property comprises
undeveloped bushland. The batching plant would not impact on the
current function of this property.
Land use of adjacent properties located to the north, east and west
of the site would not be affected by the batching plant due to the
large offset distance between these properties and the site.
Similarly, adjacent agricultural land located within the property
would not be impacted due to the extent of remnant vegetation that
buffers this land use from the site.
Yes
h) Provide sufficient area for the
storage of raw materials to
minimise, to the greatest extent
practical, the number of
deliveries required outside
standard construction hours.
The site would allow for sufficient storage of raw materials to
minimise the number of deliveries required outside standard
construction hours.
Yes
i) Shall not impact on heritage
sites beyond those already
impacted by the project.
No Aboriginal or historic heritage items would be impacted by the
batching plant.
Yes
Table 4.4: Matrix of Minister’s Condition of Approval 129 as applied to the paving batching
plant
Criteria Compliance with the criteria Compliant
a) Be located more than 100
metres from a waterway.
Surveyors Creek is more than 500 metres from the proposed site Yes
b) Have ready access to the road
network.
existing access via George Booth Drive and constructed access is
available via HEA Junction no: 4.
Yes
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 15
Criteria Compliance with the criteria Compliant
c) Do not cause exceedance of
the maximum native vegetation
clearing limit specified under
condition 60 of the Conditions
of Approval.
No vegetation clearing would be required for use of the site. Yes
d) Be located on relatively level
land.
Land previously levelled at commencement of construction
activities of the Hunter Expressway.
Yes
e) Be separated from the nearest
residences by at least 200
metres (or at least 250 metres
for a temporary batching plant
and stockpiling sites).
The nearest residence is more than 1200 metres from the
proposed site.
Yes
f) Be above the 20 ARI flood level
unless a contingency plan to
manage flooding is prepared
and implemented.
Located upslope of the Expressway formation. Yes
g) Shall not unreasonably affect
the land use of adjacent
properties.
Situated entirely within the project footprint. Yes
h) Provide sufficient area for the
storage of raw materials to
minimise, to the greatest extent
practical, the number of
deliveries required outside
standard construction hours.
The site would allow for sufficient storage of raw materials to
minimise the number of deliveries required outside standard
construction hours.
Yes
i) Shall not impact on heritage
sites beyond those already
impacted by the project.
Site has been previously heavily disturbed, is deemed low risk of
encountering Aboriginal heritage items or objects and is located
within Project’s Section 90 consent area.
Yes
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 16
5 Site induction and training
Refer to the General Construction ECMS #1 for induction and training details.
6 Monitoring and inspection
Refer to the Environmental Control Plan, Attachment A for details on monitoring and inspection.
7 Revisions
Revisions to the ECMS will be made as required and changes will be endorsed by the EMR as
required.
The current copy of this ECMS is kept at the worksite and at the HEA Project Display Office following
EMR endorsement (where they may be viewed on request) and a summary of the update provided to
community members for their information via the HEA Project Display Office.
8 Document control
Project document control is detailed in the PMP and project filing and numbering is defined in
procedure HEA-MP-GL-OPS-002-00. When the document is reviewed a new revision number is
assigned by the Environment Manager.
The current revision of the ECMS will be available and displayed in site offices for ongoing
implementation and amendment as conditions or approval change. The documents will be saved in
electronic project management system, Keystone.
Hunter Expressway Alliance
ECMS - Concrete Production and Delivery (Batch plant)
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review Page 17
9 Attachments
Attachment A – Environmental Control Plan.
Attachment B – Progressive Erosion and Sediment Control Plan – main batch plant site
Attachment C – Batching plant first flush system
Attachment D – Environmental Update 12 – Concrete Batch Plant Sites
Attachment E - Environmental best practice for concrete washout
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review
Attachment A
Environmental Control Plan
50 mm on Original
GENHEA GIS
HUNTER EXPRESSWAY ALLIANCE
Company Zone Type Figure No. Issue
DescriptionIssue Date Approved
/
/
/
/
/
/
/
!
!
!
!
!
!
!!! !!
!
!
!
!
!
!
!
!
!
!
!
!D(
!D(
!D(
!D(
!D(
!D(
!D(
!D(
!D(
!
Richmond Valley Railway Corridor
BATCHING PLANT
CONSTRUCTION COMPOUNDPROJECT OFFICE
ENERGY AUSTRALIAELECTRICITY EASEMENT
NEW CULVERT CROSSINGOF SURVEYORS CREEK
COAL AND ALLIED LAND
AGG BIN 15MX15M
BATCH PLANT CARPARK 30 SPACES
2x CONTAINERS 6MX3M
AGG BIN 15MX15M
AGG BIN 15MX15M
AGG BIN 15MX15M
COVERED WALKWAY BATCH PLANTABLUTIONS
SED POND
Mine working
Old mine works
Excavated pit/trench
GEORGE BOOTH DRIVE
Former quarry
BERESFIELD
Viaducts
Rest area
Buchanan interchange
Newcastle interchange
Kurri Kurri interchange
Skyline Ridge cut
JOHN REN
SHA W DRIVE
GEORGE BOOTH DRIVE
BLA CKHILL ROAD
MINMI ROAD
LEGG
ETTS
DRIVE
SYDN
EY N
EWCA
STLE
FRE
EWAYBU
CHAN
AN
ROAD
NEWCASTLE
LINK ROAD
KURRI KURRI
NEWCASTLE
1:1000
0 120 m
Expressway project boundary
Road design (DES HEA 007)
Batch Plant design
New Construction Compound Access Road
Batching plant
/ Power pole
Proposed powerline
! Hollow-bearing tree
!D( Hollow bearing tree to be removed
Exotic Grassland with Scattered Trees (EEC)
Cabbage Gum Floodplain Woodland (EEC)
Hinterland Spotted Gum - Red Ironbark Forest (EEC)
Grey Gum Redgum Paperbark Forest (EEC)
! European heritage location
! Indigenous heritage location
Watercourse
Existing boundary
Existing easement
Existing Roads
Type
Primary road
Arterial road
Sub-arterial road
EN186 B
ENVIRONMENTAL CONSTRUCTIONMETHOD STATEMENT
BATCH PLANTA FOR INFORMATION 27 JUL 10
0000
PRELIMINARY
CM
Status
Original Size
Coordinate System
Height Datum
Drawn
Designed
Date Printed
A0
MGA ZONE 56
AHD
NOT USED FOR CONSTRUCTION
EM
23 SEP 10Friday, September 23, 2010 5:16:42 PM\\10.10.25.35\data\HEA\L-GIS\A_Current\B_Maps\HEA-GEN-GIS-EN186-A0-Environmental construction method statement-Batch plant-B.mxd
Richmond Valley Railway Corridor (Historic Cutting)
Flora & Fauna Management
Sub-Plan Ref: HEA Flora and Fauna Management Sub Plan (HEA-PL-GL-FFP-001-00-00)
Objectives: To manage vegetation clearance and control weed infestation in worksite disturbed areas and manage any fauna encountered during construction works.
Performance Criteria: • No disturbance to flora or fauna outside the clearing limits
• No increase in weed distribution or introduction of new weeds
Mitigation Measures Responsibility
Where ground disturbing works are required to be undertaken outside of site boundary as indicated in Attachment B, further Aboriginal cultural heritage and archaeological assessment will be undertaken.
PEM
Undertake all clearing and grubbing works in accordance with ECMS #2 Clearing and Topsoil Management and RTA QA Specification G40 - Clearing and Grubbing.
CM
Minimise clearing native vegetation, particularly the remnant vegetation around concrete batching plant site and access corridor. Clear no more than 0.13 hectares of native vegetation for the construction compound, batching plant and associated access roads.
SS/PEM
Avoid clearing hollow-bearing trees. If more than the 13 identified hollow-bearing trees require removal (in the site office, batch plant and access track area), to change access route to batch plant site, consult with PEM to assess compliance with Consistency Assessment 2010.
SS/PEM
Indigenous Heritage Management
Sub Plan Ref: Indigenous Heritage Management Sub Plan (HEA-PL-GL-IHP-001-00)
Objective: To protect any identified heritage items where they are to be preserved. To ensure correct protocols are followed where unidentified items are discovered.
Performance Criteria: No damage to any known indigenous heritage items. Any heritage items inadvertently encountered during construction are protected in accordance with NSW legislative requirements.
Mitigation Measures Responsibility
No Aboriginal or historic heritage items are to be impacted by the construction and operation of the concrete batching plant.
SS/PEM
Restrict all construction activities to within the concrete batching plant and associated construction access roads.
SS
Undertake further Aboriginal cultural heritage and archaeological assessment if ground disturbing works are required outside of this area.
SS
Historical Heritage Management
Sub-Plan Ref: Historical Heritage Management Plan (HEA-GL-PL-HHP-001)
Objectives: To minimise disturbance and avoid damage to any identified historical heritage items during construction.
Performance Criteria:
Heritage items are protected during construction in accordance with NSW legislative requirements.
Management Measures Responsibility
See ECMS#3: Site Construction Compound, section 2.4 and the Environmental Control Plan for mitigation measures and construction requirements regarding access road construction over the Richmond Vale Railway Corridor.
SS
Soil and Surface Water Management
Sub-Plan Ref: Soil and Water Management Sub Plan (HEA-PL-GL-SWP-001-00-02)
Regulations and procedures: • Managing Urban Stormwater - Soils and Construction, 4th ed, 2004 NSW DECCW • Managing Urban Stormwater - Soil and Construction, Volume 2C - Unsealed Roads, 2008,NSW
DECCW • Aust & NZ Guidelines for Fresh and Marine Water Quality, 2000, ANZECC
• HEA Refuelling and Liquid Storage Protocol (HEA-WP-GL-ENV-003-00-00)
Objective: Minimise erosion and sediment loss from the worksite and comply with water quality standards for discharge from worksite.
Performance criteria:
1. DECCW water quality discharge criteria for all design storm are met
2. No pollution incidents causing environmental harm
3. Background water quality levels in surrounding waterways are maintained
4. No erosion and sedimentation impacts resulting from earthworks and other construction activities due to effective erosion and sedimentation control measures
5. Pollution prevented due to effective containment and spill control for all fuels and chemicals
Discharge criteria for basins:
Oil & grease: pH: TSS:
No visible 6.5-8.5 < 50 mg/L
Mitigation Measures Responsibility
No water extraction is to occur from the farm dam. CM/SS
Install erosion and sediment control measures as per the Progressive Erosion and Sediment Control Plan –Batch Plant, Attachment C
SS
Update PESCP as construction progresses. SS/PEM
Capture and treat wastewater for the reuse of water and cement laden solids captured in the sediment basin. Allow sufficient time for the settling to occur. Reuse water for dust suppression
SS
Use high pressure low volume nozzle for wash down to minimise water usage. SS
Keep adequate quantities of emergency response materials, such as oil spill kits, absorbent materials, sand bags, flocculating agents and pH buffer solutions, readily available at the batch plant.
SS
Monitoring
Complete regular inspections of public roads at access points and batching plant exits to monitor efficiency of wash down/rumble pad facilities and to prevent mud tracking onto public roads (ie George Booth Drive).
SS/PEM
Noise and Vibration Management
Sub-Plan Ref: Construction Noise and Vibration Management Sub Plan (HEA-PL-GL-NVP-001-00-02)
Objective: To minimise the impacts of noise and vibration from construction activities on surrounding receivers.
Performance criteria: Ensure noise exceedances are avoided by monitoring at sensitive receivers and where exceedances impact on residents, apply mitigation strategies.
Sensitive noise receivers:
1. residential dwelling located adjacent to the western property boundary) approximately 800 metres from the batching plant site.
2. poultry farm, located towards the north-western corner of the property ( 900 metres from the batching plant site).
The site is located approximately 800 metres from the closest residential receiver.
Construction traffic noise: • Less than 60 dB(A) LAeq,1hr during working hours; 55 dB(A) LAeq,1hr outside of working hours
• Not to increase existing noise at any receiver > 2 dB(A).
Mitigation Measures Responsibility
Undertake a baseline noise survey at the nearest residential receivers. PEM
When out of hours works are required, notification by letterbox drop will be required not less than 5 days prior and not more than 14 days before the scheduled work. [EPL:32965, section 3.4]
SE
Where a noise complaint is made, investigate within 2 hours, or in a timeframe as agreed with the complainant. Offer to undertake noise monitoring. [EPL:32965, section M5.5].
SE
Construction Air Quality Management
Sub Plan ref: Construction Air Quality Management Plan (HEA-PL-GL-AQP-001-00)
Objective: To minimise dust generation and manage emissions from construction activities to prevent impacts on surrounding receivers.
Performance criteria: • Depositional dust goals of max 4 g/m2 per month, subject to monthly background levels, as per DECCW
guidelines. • No complaints received from nearby residents or local road users.
Mitigation Measures Responsibility
Dust suppression activities
Regularly control dust emissions using water sprays on water carts over unsealed trafficable areas, earthworks and stockpiles, and other surfaces as necessary. Ensure carts are available and maintained at all times.
SS, SE
Clean any dirt tracked onto public roadways from construction vehicles using brooms or a street sweeper.
SS, SE
Suspend work if excessive dust generation from surface dirt accumulation occurs until dust emissions are controlled.
SE, CM, PEM
Enclose storage / weigh bin tops to minimise wind-generated dust emissions. Utilise recovered wastewater for dust suppression of aggregate stockpiles.
SS
Vehicle, plant and equipment
Cover loads and secure tailgates from construction vehicles prior to leaving worksite to prevent loss of load on public roads and areas accessible to the public. Any spillage is required to be removed within 24 hours.
SS
Restrict and monitor construction traffic using local unsealed roads to 40 km/hr. Install signage. SS, SE
Control access to all construction areas to specific entry/exit points and confine vehicle movements to designated construction areas.
SS, SE
Provide facilities, such as rumble grids at site exit points to minimise tracking mud, dirt or other material onto a public road or footpath.
SE, CM
Ensure wheels and undercarriage of trucks are clean prior to the exiting the worksite. (See the flora and fauna section for more detail on these measures).
SE, CM
Extreme conditions
On high wind days, either reprogram construction activities work that could cause a nuisance or danger to people or property, or relocate to areas removed from sensitive receptors.
SE, CM
Avoid use of lime for stabilisation activities during windy days. SS, SE
A call out system will be in place to respond to dust suppression requirements out of hours and on weekends.
CM
Monitoring
Monitor dust deposition monthly throughout construction to determine effectiveness of dust suppression measures. Review and modify dust control and operational procedures if dust deposition levels are exceeded.
PEM
Monitor and record any complaints received in relation to air quality. CRM, PEM
Visually monitor dust during daily inspections during pre-construction and construction phase. SE, PEM
Regularly monitor the work sites to ensure that water spraying is not causing any erosion or sediment impacts.
SS, PEM
Complete regular inspections of public roads at access points and construction site exits to monitor efficiency of wash down/rumble grid facilities.
SE, PEM
Waste Management
Sub Plan Ref: Waste Management and Reuse Plan (HEA-PL-GL-WMP-001-00)
Objective: To implement reuse and recycling programs where practicable for waste generated from the project activities.
Performance Criteria: Refer to Waste and Reuse subplan for performance criteria and specific targets for each waste types.
Mitigation Measures Responsibility
Remove site rubbish, particularly along existing access roads. SS
Provide clearly signed and categorised waste bins in convenient locations for segregation of recyclable materials.
SS
Any waste produced by the site will be contained within boundaries of batch plant or transferred to the site construction compound and removed at regular intervals.
CM
Re-use waste concrete for roadbase, in concrete batching or as fill where suitable or transport it to a licensed landfill to receive it.
SS/SE
Check that waste contractor removes septic tank / portaloo wastes via licensed tanker / truck on a regular basis.
SE/SS
Land use and property Responsibility
Consult with land owner to determine exact location of cattle proof fence and cattle crossing. CM/CRM
Install cattle proof fencing around the perimeter of the HEA concrete batching plant. CM
Maintain access through the Energy Australia easement for the duration of construction. SS
Consult with Energy Australia and Coal and Allied prior to construction of access road SS
Install a cattle crossing in the site fencing to allow cattle to access paddock areas on the eastern side of the property.
CM
Do not remove or impact the dam and existing cattle yards for the duration of construction. SS
Visual amenity Responsibility
Install low light-spill lighting at the batch plant site. CM
Keep work and batch plant site in a tidy condition and within clearly defined boundaries. SS
Hours of work
Audible Construction Works
• Monday to Friday 7am-6pm
• Saturday 8am-1pm
Out of Hours Delivery
• Oversize Plant & Equipment in accordance with MCoA 61
• Community Relations Manager to be notified in advance
Out-of-Hours Operations
• No audible construction works out of hours.
• Delivery of materials required by the Police or other authorities are permitted out of hours.
• All out of standard hours construction works to be undertaken subject to approval from Environment Manager and Community Relations Manager.
Sundays or Public Holidays - No Audible Construction Works
HEA Points of Contact
For all Public Enquiries
HEA Community Response Line 1800 001 267
DECCW Pollution Line 131 555
Peter Chatburn Project Director 0418 233 905
Aiden McCann Construction Manager (CM) 0418 627 085
Todd Myers Constructability Manager 0418 637 173
Tracey Doczy Project Environment Manager (PEM)
0439 300 118
Erran Woodward Environment Officer 0437 343 178
Louise Neville Community Relation Manager (CRM)
0447 464 031
Ken Holmes Environmental Management Representative (EMR)
0438 046 261
David Ledlin RTA Senior Environmental Officer 0411 126 989
Fauna rescue Wires 1300 094 737
Wildlife Aid Rescue – Hunter Valley
0447 667 737
Native Animal Trust Fund – Wildlife Rescue Service
0418 628 483
Management Sub-Plans
Construction Air Quality
HEA-PL-GL-AQP-001
Flora and Fauna HEA-PL-GL-FFP-001
Hazard and Risk HEA-PL-GL-HRP-001
Historical Heritage HEA-PL-GL-HHP-001
Indigenous Heritage HEA-PL-GL-IHP-001
Construction Noise and Vibration
HEA-PL-GL-NVP-001
Soil and Water HEA-PL-GL-SWP-001
Spoil HEA-PL-GL-SMP-001
Utility Services HEA-PL-GL-USP-001
Waste Management/Reuse
HEA-PL-GL-WMP-001
Community Involvement Plan
HEA-PL-GL-CIP-001
Licences/Approvals
Environment Protection Licence No. 13296
Section 87/90 Permit – National Parks and Wildlife Act 1974
Part 3A Permit – Rivers and Foreshores Improvement Act 1948
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review
Attachment B
Progressive Erosion and Sediment Control Plan –Batch Plant
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review
Attachment C
Batching plant first flush system
Forest Road Batch PlantFirst Flush System
Approved By:
Section Through Settling Tanks
Bernard Ryan 1/7/2009
Settling Tank No. 2
Settling Tank No. 1
Settling Wedge pit
Truck Wash Down Area
ConcreteBatchPlant
First Flush bypass point.
Notes on First Flush System:1. All dirty water around the batch plants is directed into the
Settling System. This Settling system acts as a first flush system as well.
2. The first flush system works by capturing the dirty water runoff for a 10mm rainfall event (5,600 litres). However, this system has the capability to capture a 55mm rainfall event (31,000 litres) assuming the wedge pit valve is closed and the pit is full and both containers are full but not overflowing. If the wedge pit is not full then the first flush capacity is increased. .
3. After the system if "full", the water banks up the inlet channels to the point that it starts to overflow at the bypass point.
4. All clean water falling on the site is diverted around settling tanks and into the Batch Plant Dam.
5. The second settling tank has an additional capacity of
Dirty Water Catchment Area =
560m2
Clean WaterRunoff
Batching Water
P
Wedge Pit
SettlingTank No. 1Settling
Tank No. 2
V
Pump Return
Free Board Capacity = 31,000 Litres
Additional Capacity =
20,000L
HEA-CMS-GL-ENV-004-00-02_Batchplant TD Review
Attachment D
Environmental Update 12 - Concrete Batch Plant Sites
Environment Update Number 12Concrete Batch Plant Sites
Document Number: HEA-RP-GL-ENV-012-00-00
10/09/2010Environment Update: 12Document Number: HEA-RP-GL-ENV-012-00-0
Page 1
INTRODUCTION
The Protection of the Environment Operations Act1997 (POEO Act) sets out requirements for protectingthe environment from pollution. The HEA and itscontractors therefore have a legal obligation to ensureadequate management of concrete operations andprevent contaminated materials entering waterways.
Thiess currently hold Environmental ProtectionLicences for the operation of concrete batching plants.These licences shall be available to site staff and keptat the batch plant premises (as well as on the HEAdocument management system).
The following summary information is applicable toHEA batch plant sites:
SURFACE WATER MANAGEMENT
1. Clean water diversion (bunds or drains) shallbe installed to prevent off site water comingonto the batch plant site.
2. A First Flush (rainfall capture) System shall beinstalled - Refer to First Flush for Batch PlantLayout Sheet (to be displayed at each of theHEA batch plants)
Figure 1: Surface water being directed into the WRS.
3. A three bay Water Retention System (WRS)shall be provided to catch and control waterrun-off from the batch plant area. The watershall be reused for batching by pumping outof the most downstream holding tank andback into the batch plant water supply tank.This shall be undertaken after overnightsettling has occurred.
4. Capacity to capture (at least) a 10mm rainfallevent shall be maintained at all times. Prior topredicted, large rainfall events (e.g. greaterthan 30mm), additional capacity in the WRSshould be provided via increased dewateringto the batching water tank.
Figure 2: Value which allows the water level tobe reduced in the wedge pit.
5. At no time shall water from the WRS bepumped offsite.
Environment Update Number 12Concrete Batch Plant Sites
Document Number: HEA-RP-GL-ENV-012-00-00
10/09/2010Environment Update: 12Document Number: HEA-RP-GL-ENV-012-00-0
Page 2
WASTE CONCRETE MANAGEMENT
1. Concrete waste excavated from the wedge pitshall be positioned for drying immediatelynext to the wedge pit. Once dry it can betransferred to an appropriate storage location(refer to First Flush for Batch Plant LayoutSheet), prior to disposal or re-incorporationinto road construction materials.
2. All agitators loaded at the batch plant shallwashout directly into the wedge pit.
BASIN MANAGEMENT
1. After a rainfall event, all end of line sedimentbasins/dams are to be restored to theirrequired capacity within 5 days (see waterlevel marker install at each basin). This shouldbe undertaken via using the water forbatching operations, and to fill water carts inthe first instance. If the capacity can not berestored via these methods within 3 days,treatment, testing and releasing of the waterwill be necessary.
Contact Environment Staff prior to releasing wateroffsite from batching plants.
DUST MANAGEMENT
1. During paving operations, the risk of trackingcement and mud onto public roads isincreased. Measures to reduce mud trackinginclude:a. the installation of rumble grids or
hardstand areas at batch plant exitspoints
b. regular monitoring and clean up via astreet sweeper or water-cart broom
2. Stockpiles shall be kept damp to prevent winderosion and associated dust issues.
Figure 3: Water sprinkler systems assist in reducingdust issues
For more information or to report a spill, please contact the Environment Team
Tracey Doczy (Environment Manager) 0439 300 118Erran Woodward (Environment Officer) 0437 343 178Chris Cooper (Environment Officer) 0417 464 111Adam Noonan (Environmental Officer) 0402 825 885
Attachment E
Environmental Best Practice for Concrete Washout
Taken from: Environmental best management practice guideline for concreting contractors DEC, 2004 (p11) http://www.environment.nsw.gov.au/sustainbus/concreters.htm