ENTREPRENEUR KERALA-----portal for entreprenures_ papercups and plates project.pdf

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    M/S APPLE PAPER PRODUCTS

    PROJECT REPORT

    1.0 Introduction:  This proposal evaluates the technical feasibility and financial viability in sett ing

    up of a small-scale enterprise to do the activity on manufacturing and sale Paper cups and paper 

    plates in Eranakulam district and all over Kerala. Unit has been filed memorandum Part-1 with the

    district Industries center, Kottayam and also obtained permission from Local body for the

    construction of building and for the installation of plant and machinery.

    2.0 Promoter and Management:  The ownership of the unit is as a

    proprietorship concern by Smt. Manju .C Rajan, Maramala house, Kakkoor P.O,

    Eranakulam District. She has been associated with this business and trade related

    activities for the past 5 years. The experience and the market contact that they

    received will help them in establishing the proposed activity of manufacturing and

    marketing of paper cups and paper plates in a successful manner.

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     ALL LICENSES AT

     APPROVAL FOR IN

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    Fibre manufacturing

    gmail

    http://www.niir.org

    INDUSTRIES & CO

    KERALA-New sche

    industries executive

    KSSIAmail to me

    Ministry of Micro, S

    Enterprises

    NI-MSME

    PART -1 & 2 REGI

    industries DEPTt

    PMEGP PROFILES

    projects on demandTIMEIS

    ENTREPRENEUR - HEPRODUCTS

    entr epr enur es&industrinterested in starting a

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    3.0 Scheme (Reimbursement under CGTMSE)

    This scheme intends to reimburse the one time

    guarantee fee and annual service fee remitted by enterprise to avail collateral free

    loan from financial institutions under Credit Guarantee Scheme of Credit

    Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE). This willincrease the flow of credit to MSME sector.

      As per order No G.O (Rt) No.920/2011/ID , Dated 27/07/2011 ,

    Thiruvananthapuram of Industries (B) Department , The state Government shall

    reimburse to eligible to MSME’s the amount equivalent to the onetime Guarantee

    fee and annual fee recovered from it by the credit lending institution while availing

    collateral free loan under CGTMSE on or after 01.04.2011. The assistance for 

    onetime Guarantee fee shall be limited to a maximum of Rs 1.50 lakhs per 

    enterprise . The total annual service fee shall be limited to a maximum of Rs

    75,000/-per enterprise.

    4.0 Scope and Market Potential:

      Paper cups and plates are made from mill board, grey board,

    kraft paper, grease proof paper and other papers, printed and given the desired shape and areextensively use. The disposable nature of these cups and plates not only obviates the need

    for washing and cleaning but also save loses due to breakages that normally occur while using

    porcelain or glass wares. Paper cups & plates find extensive usage for serving eatables in parties,

    functions, social gatherings, etc., catering departments of railways, airlines and other establishments

    also amount for a major share of the demand of cups and plates.

    5.0 Manufacturing process:

    with Google Friend Co

    Members (20)

     Already a member? Sig

    Er. Renji th C O

    Karunagappally ,kolla

    Contact me . renjithco

    View my complete prof 

     About Me

    2013 (11)

    2012 (17)

    2011 (7)

    December (1)

    November (6)

    papercups and p

    PROJECT ON R

    Blog Archive

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      Paper cups and plates are normally made as per the specifications

    of the customer. The paper is first printed on a printing press, the printed part is then cut to size and

    given shape by die cutting. The bottom part and upper part of the cup are then assembled to a cup

    shape in screw press. For plates, the paper is cut to the required size of circles. The cut circles are

    pressed in a screw press for obtaining desired design and shape. For wax coated cups & plates are

    put in wax coating machine.

    6.0 Location, Land and Building:

      The unit is proposed to be located at Thirumarady panchayath

    in Thirumarady Village. Building is available on rent and has been assigned in establishing the unit.

    But it requires additional maintenance works The amount invested for civil work on construction of 

    building for office, common amenity, well etc is Rs 100000/-. The door number assigned to the unit is

    10/492A.

    7.0 Machinery & equipment:

      Details are shown in the annexure. The plant and machinery

    proposed to be installed in the unit are Indigenous and some of them are locally

    fabricated. Total cost of machinery and equipment to be purchased is evaluated

    as Rs 917000/-

    7.1 Installed capacity of production  The unit is proposed to be operated in 300 days per annum ( 25 days in a

    month). As per the capacity of machinery to be installed and by considering production wastage the

    monthly production is worked out in the fallowing table.

    7.2 Capacity utili zation:

    It is proposed to utilise 70% of the installed capacity in the first year of operation and 75%,

    PRODUCTIO

    HELP TO PREP

    REPORTS T

    cosmetic project

    PROJECT REP

    PROFIT & LOSS S

    PROJECT COSTING &STATEMENTS

    papercups and

    plates project

      M/S

     APPLE PAPER

    PRODUCTS

    .

    ..

    PROJECT ON

    HOLLOW

    BRICKS

      PROJECT

    REPORT 1.0

    Introduction:

      This...

    call free for pr ojectswith lit tle expense

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    ENTREPRENEUR KERALA t l f t d l t j t htt // j t jith bl t i /2011/11/ d l t j t ht l

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    TOTAL544800.00

    SAY 545000

    09.0 Man power requirement and other expenses:

    Total manpower of the unit including the Workers is 9 numbers and thedetails of manpower requirement, salary and other expenses per month are as

    follow.

    Sl.No. Designat ion / Category No

    Monthly

    salary Amount Rs

    1 Skilled workers 4 7000 28000

    2 Helpers 3 5000 15000

    3 Office assistant 2 6000 12000Total 9 55000

    OTHER EXPENSES PER MONTH

    Sl.No. Item Amount

    1

    Power (electricity

    charges) 10000

    2 rent 2000

    3 Printing & Stationery 2000

    4 Travelling expenses 50005 Miscellaneous 5000

    Total 24000

    10.0 Working capi tal requirement:

    Sl.No. particulars

    Period

    in

    Days 1 year 2 year 3 year 4 year 5 year  

    (no title)

    HELP TO

    PREPARE

    PROJECT

    REPORTS TO

     ALL WITHOUT

    MONEY

    (no title)

      BUSINESS

    PLAN, IDEAS,

    SMALL SCALE

    INDUSTRY

    MANUFACTURIN

    G PLANTS,

    COMPLETE

    DETAILED

    PROJECTSREPORTS

    (no title)

    BRIEF OF

    KERALA

    CLUSTER

     A Brief Account of 

    SME Cluster 

    Development inKerala

    -----------------------

    -----------------------

    -----------------------

    ----------------...

    Total Pageviews

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    ENTREPRENEUR KERALA t l f t d l t j t htt // j t jith bl t i /2011/11/ d l t j t ht l

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    Capacity utilisation(%) 300 70 75 80 85 90

    Sales 300 9000000 9642857 10285714 10928571 11571429

    Cost of raw materials 300 6540000 7007143 7474286 7941429 8408571

    Cost of production 300 7420700 7933587 8448029 8963030 9478746

     A Current Assets

    1

    Stock of rawmaterials

    ( day's consumption) 12 261600 280286 298971 317657 336343

    2

    Stock in

    process

    ( day's cost of production) 3 74207 79336 84480 89630 94787

    3

    Stock of f inished

    goods (

    day's cost of production)2 49471 52891 56320 59754 63192

    4

    Receivables( day's cost of 

    sales) 7 210000 225000 240000 255000 270000

    Total(A) 595278 637512 679772 722041 764322

    11.0 Total Cost of the Project and Means of Finance:

    Sl.No. Particulars Amount RS Proposed total

    Loan

    required Margin of the promoter 

    1

    Land and Building (

    rented) 0 0 0 0 0

    2

    Building and their 

    civil construction 100000 100000 100000 75000 25000

    3

    Machinery &

    Equipment( 917000 917000 917000 733600 183400

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    12.0 Profi tability analysis:Detailed statement is given in annexure. Assumptions made for the calculation are as follows:

    (a) Unit will function for 200 days per annum in single shift basis of 5 hours per 

    day.

    (b) Proposed to utilise 70% of the installed capacity in the first year of operation

    ,75%, 80% ,85% and 90% are in the consecutive years of operation.

    (c) Interest on term loan and working capital loan is assumed @ 12 % and

    repairing and maintenance as 5% of cost of fixed assets.

    (d) Depreciation @ 5% of cost of building and 10% of the cost of machinery.

    (e) Selling expense is considered as 5 % of total sales turn over. This includes

    the advertisement and publicity charges

    (f) Insurance expenses of building and machinery is calculated @ 1% of cost

    (g) The cost of raw material and finished product is based on the present market

    rate.

    Depreciation: Depreciation on Building, Machinery and Equipment are evaluated on WDV basis and

    is tabulated as below

    sl No Particulars I year 2 year 3 year 4 year 5 year  

    1 Building 100000 95000 90250 85738 81451

    Depreciation (A) 5000 4750 4513 4287 4073WDV on Building 95000 90250 85738 81451 77378

    2 Machinery and equipment 942000 847800 763020 686718 618046

    Depreciation(B) 94200 84780 76302 68672 61805

    WDV on Machinery and equipment 847800 763020 686718 618046 556242

    Total depreciation(A+B) 99200 89530 80815 72959 65877

    SHEDULE OF IMPLIMENTATION

     Acquisition of land Rented

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    Construction of Building

     Rented and maintenance will be completed after 

    disbursement of loan

    Installation of plant and Machinery

    Expected to be completed by

     nonember 2011

    Trial runExpected to be completed by november 2011

    Commercial Production  December 2011

    13.0 Conclusion:

    The net profits after taxation in the first year of operation is estimated

    as RS 1343741 /. The break-even point is 30 % of installed capacity.

    The return on investment is obtained as 78 % in the 2nd year of operation. The

    cost of production and profitability statement for the first 5 years, break-even

    analysis, repayment schedule for term loan, cash flow statement and the

    projected balance sheet are given in Annexure. Based on the analysis made

    above it is found that the scheme is technically feasible and economically viable.

    ANNEXURE 1

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    (as per quotaon)

    PLANT & MACHINERY

    Sl.No. Item Nos   Rate Rs TaxTotal

    amount

    1Hydraulic paper cung and

    forming machine 1 140000 5600 145600

    2 12” paper plate forming die

    and cung die with heater

    accessories 1 18000720 18270

    3 10” paper plate forming die

    and cung die with heater

    accessories 1 15000600 15600

    4 8” paper plate forming die

    and cung die with heater

    accessories 1 12500 500 13000

    5

    6 “paper plate forming dieand cung die with heater

    accessories 1 9250 370 9620

    6 Automac paper cup

    forming machine 1 700000 14000 714000

    Total including VAT 894750

    21790

    916090

    Say

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    917000

     ANNEXURE 2

    Profitabil ity statement for 5 years of operation

    Particulars 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR

    No. of working days 300 300 300 300 300

    No. of shifts 1 1 1 1 1

    Inst alled capacit y 12857143 12857143 12857143 12857143 12857143

    Capacity utilisation 70 75 80 85 90

    Production 9000000 9642857 10285714 10928571 11571429

     A Sales 9000000 9642857 10285714 10928571 11571429

    B Cost of Production

    Raw materials 6540000 7007143 7474286 7941429 8408571

    Wages 660000 707143 754286 801429 848571

    Power, and Fuel charges 120000 128571 137143 145714 154286

    Repair & maintenance 1250 1000 1250 1250 1200

    Insurance 250 200 250 250 240

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    Particulars 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR

    FIXED COST

    Salaries 660000 707143 754286 801429 848571

    Repair & Maintenance 1250 1000 1250 1250 1200

    Insurance 250 200 250 250 240

     Administ rat ive expenses 168000 180000 192000 204000 216000Depreciation 99200 89530 80815 72959 65877

    Interest on MM loan 11405 11405 11405 11405 11405

    Interest on Term loan 0 0 0 0 0

    Total 940105 989277 1040005 1091292 1143293

    VARIABLE COST

    Raw Materials 6540000 7007143 7474286 7941429 8408571

    Power Charges 120000 128571 137143 145714 154286Selling expenses 90000 96429 102857 109286 115714

    Interest on WC loan 64855 75864 80893 85923 90954

    Total 6814855 7308007 7795179 8282351 8769526

    BEP in % of installed capacity 30.12 31.78 33.41 35.05 36.72

    BEP in % of capacity utilization 43.02 42.37 41.76 41.24 40.80

    Return on Investment 77.78 84.07 90.63 97.15 103.63

      ANNEXURE-4

    DEBT SERVICE COVERAGE RATIO (DSCR)

    Particulars 1 Year 2 Year 3 Year 4 Year 5 Year  

     A Cash generated

    1 Net Profit 1245041 1345573 1450531 1554928 1658610

    2 Depreciation 99200 89530 80815 72959 65877

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    3 Interest on term loan 0 0 0 0 0

    4 Interest on mm loan 11405 11405 11405 11405 11405

    5 Interest on wc loan 64855 75864 80893 85923 90954

    Total (A) 1420500 1522371 1623643 1725214 1826846

    B Debt Service Requirement

    1 Repayment of term loan 167670 167670 167670 167670 167670

    2 Repayment of interest on term loan 0 0 0 0 0

    3 Repayment of interest on mm loan 11405 11405 11405 11405 11405

    Repayment of interest on wc loan 64855 75864 80893 85923 90954

    Total (B) 243930 254938 259967 264997 270029

    C Debt service coverage ratio 5.82 5.97 6.25 6.51 6.77

     Average DSCR 6.44

     ANNEXURE-5

    REPAYMENT OF TERM LOAN

    Year Instalment Number Pr incipal Inst . Amt Interes t @16% Balance repayment per month

    1 1 838350 41918 33534 796433 25151

    2 796433 41918 31857 754515 24592

    3 754515 41918 30181 712598 24033

    4 712598 41918 28504 670680 23474

    167670 0 55890

    2 5 670680 41918 26827 628763 22915

    6 628763 41918 25151 586845 22356

    7 586845 41918 23474 544928 21797

    8 544928 41918 21797 503010 21238

    167670 0 55890

    3 9 503010 41918 20120 461093 20679

    10 461093 41918 18444 419175 20120

    p p p p p p p j p p j j g p p p p p p j

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    11 419175 41918 16767 377258 19562

    12 377258 41918 15090 335340 19003

    167670 0 55890

    4 13 335340 41918 13414 293423 18444

    14 293423 41918 11737 251505 17885

    15 251505 41918 10060 209588 1732616 209588 41918 8384 167670 16767

    167670 0 55890

    5 17 167670 41918 6707 125753 16208

    18 125753 41918 5030 83835 15649

    19 83835 41918 3353 41918 15090

    20 41918 41918 1677 0 14531

    REPAYMENT OF WORKING CAPITAL LOAN1 Year 2 Year 3 Year 4 Year 5 Year  

    Total Working capital 545000 637512 679772 722041 764322

    Loan Amount 381500 446259 475840 505429 535025

    Interest@17% 64855 75864 80893 85923 90954

    REPAYMENT OF MARGIN MONEY LOAN

    Year Principal Inst. Amt

    Interest

    @6% Balance

    1 190075 11405 190075

    2 190075 11405 190075

    3 190075 11405 190075

    4 190075 11405 190075

    5 190075 47519 11405 142556

    6 142556 47519 8553 95038

    p p p p p p p j p p j j g p p p p p p j

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    7 95038 47519 5702 47519

    8 47519 47519 2851 0

     ANNEXURE- 6

    CASH FLOW STATEMENT

     A Source of Funds

    Construction

    period 1 year 2 year 3 year 4 year 5 year  

    1 Cash accruals(profit before int&tax) 0 1321300 1432841 1542828 1652256 1760969

    2 Increase in capital equity 190075 0

    3 Depreciation 99200 89530 80815 72959 65877

    4 Investment allowance

    5 Increase in long term loan 838350 0

    6 Increase in MM loan 190075 0

    7 Increase in unsecured loans

    8 Increase in WC loan 0 381500 64759 29582 29588 29597

    9 Sales of fixed assets/invests 0 0 0 0 0 0

    10 Others( investment subsidy) 0 0 0 0 0 0

    Total 1218500 1802000 1587130 1653225 1754803 1856442

    B Disposition of Funds

    Prelim & Pre-op expenses 10000 0 0 0 0 0

    Increase in capital expenditure 1045000 0 0 0 0 0

    Increase in current assets 545000 92512 42260 42269 42281

    Decrease in long term loans 167670 167670 167670 167670 167670

    Decrease in unsecured loans

    p p p p p p p j p p j j g p p p p p p j

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    Posted by Er. Renjith C O at 01:36

    Reserve & Surplus 0 1244541 2589613 4039644 5594073 7252182

    Term loan 838350 670680 503010 335340 167670 0

    Margin Money loan 190075 190075 190075 190075 190075 142556

    Working capital loan 381500 446259 475840 505429 535025

    Other liabilities(towards subsidy) 0 0 0 0 0 0

    Total Liabilities 1218500 2676871 3919032 5230975 6647321 8119839

    B Assets

    Construction

    period 1 year 2 year 3 year 4 year 5 year  

    Gross block 1045000 1045000 945800 856270 775456 702497

    Depreciation 0 99200 89530 80815 72959 65877

    Net block 1045000 945800 856270 775456 702497 636620

    InvestmenT(Prilim. Expences) 10000 10000 10000 10000 10000 10000

    Current assets 545000 637512 679772 722041 764322 Reserved Stock accumulated to

    be added to current assets

    Cash and bank balance 163500 1176071 2415250 3765747 5212784 6708897

    Total Assets 1218500 2676871 3919032 5230975 6647321 8119839

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    Labels: My recent project reports

    +1 Recomm end this on Google

    24 comments:

     Avp Papers 7 January 2013 at 23:28

    Nice blog, each and every table is informative.

    Paper Cup Making Machines

    Reply

     AVP Punching Machine 8 January 2013 at 23:49

    Information provided on the way of tables and charts is fine to read, thanks for sharing.

     Automatic Paper Punching Machine

    Reply

    Sanjeebani Enterprise s 27 March 2013 at 00:44

    plz mail me paper plates n cups project n market survery report on my email id

    [email protected]

    Reply

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    anand kandula 22 July 2013 at 07:57

    plz mail me present 2013 (rates and values) paper plates n cups project n market survery report on my

    email id ,so that so helpfull to me plzzzzzzzzzz email id: [email protected]

    Reply

    Deep RMatrix 23 July 2013 at 13:02

    This is very informative.Thanks a ton !

    Can you kindly mail me present 2013 (rates and values) paper plates,Dona's & cups project market

    survey report on my email id [email protected]

    Reply

    BRILLIANT TUTIONS 7 August 2013 at 11:09

    plz mail me present 2013 (rates and values) paper plates n cups project n market survery report on my

    email id ,so that so helpfull to me plzzzzzzzzzz email id: [email protected]

    Reply

    personal 8 August 2013 at 19:49

    Thanks for the valuable information, please provide the 2013 year feasibility with current market rates

    of machinery, raw material and demand of products to [email protected].

    Reply

    Rohit 25 September 2013 at 02:20

    Reply

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    Rohit 25 September 2013 at 02:33

    Thanks for sharing such a valuable piece of information. Please mail me project and market survey

    report for year 2013 on Paper Plates, Dona's & Paper cups. My mail id is [email protected].

    Thanks in advance.

    Reply

    Rathush Kum ar  16 October 2013 at 05:21

    this project report is very useful.can i get new financial year project report,my e-mail id is

    [email protected]

    Reply

    Bala Ganesh 6 November 2013 at 07:33

    Thanks for the Information. Now I Planned to start a paper cup manufacturing unit. Please mail me

    Project Report and detailed Procedure. my email [email protected]

    Reply

    sanjay kumar  4 January 2014 at 04:04

    Thanks for the Information. Now I Planned to start a paper cup manufacturing unit. Please mail me

    Project Report and detailed Procedure.my email [email protected]

    Reply

    Vijay Sharma 30 January 2014 at 05:21

    This information is good.can i get todays financial project report for paper cup project. my mail id :

    [email protected]

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    Reply

    vinod 31 January 2014 at 08:07

    kindly send me a detailed project report for same project with cost in 2013-2014 to

    [email protected]

    Reply

    Balaji 12 February 2014 at 03:02

    Hi

    Could you send the detailed project report to the mail id [email protected]

    also, could you let me know about the market research (current status) of the paper plate business.

    Reply

    Dreampac Machines 20 February 2014 at 04:16

    Hi very good post, got a valuable information about paper cup making machine. These machines

    really helps in making huge quantity of paper cups.

    Reply

    alok kumar Jha 13 April 2014 at 00:57

    dear sir please send a mail of the report for this project with all the details of the investment & the

    detail about how i want to start up with this business

    my mail id is [email protected]

    contact no. 07739274202

    Reply

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    Srimanta Chakrabarty 20 May 2014 at 09:20

    dear sir please send a mail of the report for this project with all the details of the investment & the

    detail about how i want to start up with this business

    my mail id is [email protected]

    contact no. 07381812612

    Reply

    kiran 8 July 2014 at 21:31

    Dear Sir,Thanks for the valuable information,can i get new financial year project report,my e-mail id is

    [email protected]

    Reply

    Nidheesh Vjd 2 September 2014 at 10:17

    sir,the provided information were a lot encouraging.i wanted to start this business.can u send me more

    information on how can i start the business.

    thanking you

    Reply

     ASHISH VK 4 December 2014 at 22:16

    thanks for the valuable info

    Reply

    Guna Seelan 6 January 2015 at 23:54

    wonderful post.thanks for sharing such a nice post.i would like to say Green-tech Services is a leading

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    Replies

    Reply

    professional Paper Cup making machine manufacturers company in Chennai, Tamil nadu, karnataka,

    kerala India.

    www.green-tech.co.in

    Reply

    Saifudheen ksd 1 February 2015 at 16:29

    Mr, Green tech

    Do u have paper plate machine ???

    If , mail me : [email protected]

    zoozoo4u 1 July 2015 at 02:11

    how to make paper plates and what will be the priceof the machine in bangalore, please it will be

    veryhelpful if you could answer my questions

    Reply

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