Ensemble PWM 11 Motion Controllers - aerotechgmbh.de · brushless servomotors, and on-board servo...

15
Ensemble PWM Motion Controllers WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected] Aerotech, Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] Aerotech GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected] Aerotech KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] Aerotech China • Phone: +852-3793-3488 • Email: [email protected] 1 www.aerotech.com Network drives through a high-speed serial interface to coordinate up to ten axes of motion Coordinate motion using up to five independent tasks Drive and control linear or rotary brushless, DC brush servo, and micro-stepping motors Command various motion types including: point-to-point, linear and circular interpolation, electronic gearing, and velocity profiling Program in AeroBasic TM , Microsoft .NET (C#, VB.NET, C, and Managed C++), or LabVIEW ® Remotely command drives over Ethernet, USB, or RS-232 with an ASCII interface available for both Windows ® and non-Windows ® programs (including Linux) Diagnose, tune, and program through an advanced Windows-based interface UL listed, CE approved Fully compatible with EPICS set of software tools and applications, making Ensemble ideal for use in synchrotron and general laboratory facilities Allen-Bradley EtherNet/IP TM interface provides full integration with the Ensemble; program the Ensemble directly from RSLogix TM 5000 Ensemble HPe/CP/MP Networked, Panel-Mount Drives – PWM The Ensemble TM is Aerotech’s next-generation, multi-axis controller for moderate- to high-performance applications. Versatility, power, and affordability make the Ensemble ideal for applications from basic laboratory experimentation and general-purpose positioning to advanced OEM systems. Versatile, Flexible, Stand-Alone Multi-Axis Control Network multiple Ensemble HPe/CP/MP combination controllers/drives for up to ten axes of coordinated motion, and seamlessly mix and match amplifiers (PWM) and motor types (brush, brushless, and stepper) within the same positioning system using a common programming and control platform. High-accuracy linear motor air-bearing stages can be controlled along with lower precision stages with servo or stepper motors. Each controller/drive can be reconfigured to accept different motors and feedback devices, allowing customers to adapt to changing system needs. Optional on-board encoder interpolation provides programmable axis resolution, including the ability to change interpolation (multiplication) values through software. Powerful and Intuitive Programming Monitor and control all aspects of the positioning system, no matter how complex, through the Ensemble GUI Integrated Development Environment software. An Autotuning utility minimizes startup time by allowing easy optimization of motion axes. Functional programs that can Ensemble HPe Ensemble CP Ensemble MP

Transcript of Ensemble PWM 11 Motion Controllers - aerotechgmbh.de · brushless servomotors, and on-board servo...

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WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected] KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

1 www.aerotech.com

Network drives through a high-speed serialinterface to coordinate up to ten axes of motion

Coordinate motion using up to five independenttasks

Drive and control linear or rotary brushless, DCbrush servo, and micro-stepping motors

Command various motion types including:point-to-point, linear and circularinterpolation, electronic gearing, and velocityprofiling

Program in AeroBasicTM, Microsoft .NET (C#,VB.NET, C, and Managed C++), or LabVIEW®

Remotely command drives over Ethernet, USB,or RS-232 with an ASCII interface available forboth Windows® and non-Windows® programs(including Linux)

Diagnose, tune, and program through anadvanced Windows-based interface

UL listed, CE approved

Fully compatible with EPICS set of softwaretools and applications, making Ensemble idealfor use in synchrotron and general laboratoryfacilities

Allen-Bradley EtherNet/IPTM interface providesfull integration with the Ensemble; program theEnsemble directly from RSLogixTM 5000

Ensemble™ HPe/CP/MPNetworked, Panel-Mount Drives – PWM

The EnsembleTM is Aerotech’s next-generation, multi-axiscontroller for moderate- to high-performance applications.Versatility, power, and affordability make the Ensembleideal for applications from basic laboratory experimentationand general-purpose positioning to advanced OEM systems.

Versatile, Flexible, Stand-Alone Multi-Axis Control Network multiple Ensemble HPe/CP/MP combinationcontrollers/drives for up to ten axes of coordinated motion,and seamlessly mix and match amplifiers (PWM) andmotor types (brush, brushless, and stepper) within the samepositioning system using a common programming andcontrol platform. High-accuracy linear motor air-bearingstages can be controlled along with lower precision stageswith servo or stepper motors. Each controller/drive can bereconfigured to accept different motors and feedbackdevices, allowing customers to adapt to changing systemneeds. Optional on-board encoder interpolation providesprogrammable axis resolution, including the ability tochange interpolation (multiplication) values throughsoftware.

Powerful and Intuitive Programming Monitor and control all aspects of the positioning system,no matter how complex, through the Ensemble GUIIntegrated Development Environment software. AnAutotuning utility minimizes startup time by allowing easyoptimization of motion axes. Functional programs that can

Ensemble HPe Ensemble CP Ensemble MP

Motion Controllers

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WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected]

Aerotech KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

2www.aerotech.com

Ensemble HPe/CP/MP DESCRIPTION

be modified and used in customer applications are includedin the online Help. Pre-coded LabVIEW® VIs, AeroBasicTM

programming functionality, .NET tools for C#, VB.NET,managed C++ or C, make the Ensemble even easier to use.

Advanced DSP ControlThe processing power of a 225 MHz double precision,floating-point DSP supplies exceptional performance in avariety of applications including point-to-point motion,linear and circular interpolation, multi-axis error correction,2D error mapping, direct commutation of linear and rotarybrushless servomotors, and on-board servo autotuning.High-speed interrupts and data logging capabilities providea real-time link to external systems. The EnsembleHPe/CP/MP controller/drive combination also offers high-speed position latching capability and single-, dual-, ortriple-axis PSO (Position Synchronized Output), dependingon model. Whether the requirement is simple point-to-pointmotion or complex velocity-profiled contours with outputon the fly, Ensemble ensures peak performance for criticaloperations.

Enhancing a Legacy of SuccessEnsemble carries forward a legacy of success thatoriginated in Aerotech’s A3200 and SoloistTM controllers.Enhanced capabilities make it an obvious choice foraggressive motion control applications. The Ensemble

motion control architecture builds upon the SoloistTM

intuitive graphical user interface, while improving multi-axis control through advanced features.

Allen-Bradley InterfaceCombine proven PLC with proven motion control for easierintegration, startup, and maintenance of medium- and high-end automation projects. The Aerotech EtherNet/IPTM

interface enables AB PLCs (MicroLogix, CompactLogixTM,or ControlLogix) to be integrated directly with theEnsemble. Motion can be directly programmed in theRSLogix 5000 environment or separate programs can bewritten on the controller and triggered from the AB PLC.Aerotech has two interfaces: ASCII and Register. Choosethe PLC, motion controller, and interface that best fits yourapplication needs.

EPICS DriversEach Ensemble installation includes full compatibility withthe EPICS open source distributed control system. EPICS isused worldwide at leading light source (synchrotron)facilities and other government laboratories, allowingEnsemble to seamlessly integrate into applications at allmajor research institutions.

Ensemble IDE.

10-Axis, Stand-Alone, Panel-Mount Drives

CP CP CP CP

MP MP MP MP

CL CL

ENET, USB, RS-232

Stepper Motors DC Brush Motors BrushlessServomotors

Ensemble drives shown in a ten-axis configuration.

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WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected] KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

3 www.aerotech.com

Ensemble HPe/CP/MP COMPARISON

Ensemble Comparison Chart Ensemble HPe Ensemble CP Ensemble MP

PC Interface Ethernet or USB Ethernet or USB Ethernet

Current Output, Peak(1) 10-150 A 10-30 A 10 A

Current Output, Continuous(1) 5-75 A 5-10 A 5 A

Bus Voltage ±10-320 VDC ±10-320 VDC ±40 VDC

Amplifier Type PWM PWM PWM

Motor Supply Voltage 2 or 3 Phase AC 2 Phase AC DC

Standard I/O(2)4-DO/6-DI

1-AO/1-AI

4-DO/6-DI

1-AO/1-AI1-AI

Expansion I/O(2) (Additional to Base I/O)16-DO/16-DI

3-AO/3-AI

16-DO/16-DI

1-AO/1-AI

8-DO/8-DI

1-AO/1-AI

Single Axis PSO(3) Yes Yes Yes

Dual Axis PSO(3) Yes No No

Triple Axis PSO(3) Yes No No

Ethernet Capable for Third-Party I/O Yes Yes Yes

Notes:

1. Peak value of the sine wave; rms current for AC motors is 0.707 * Apk

.

2. DO = Digital Output; DI = Digital Input; AO = Analog Output; AI = Analog Input.

3. PSO not available on Ensemble CP/MP when using integral MXU.

Ensemble HPeWidth: 99 mm

Height: 232.4 mm

Ensemble CPWidth: 63.5 mm

Height: 198.2 mm

Ensemble MPWidth: 41.1 mm

Height: 141.2 mm

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WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected]

Aerotech KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

4www.aerotech.com

Ensemble HPe SPECIFICATIONS

Ensemble HPe Units 10 20 30 50 75 100 150

Motor Style Brush, Brushless, Stepper(1)

Motor Supply VAC Single-Phase 7-240 V; 50/60 Hz Single- or Three-Phase 115 or 230 V; 50/60 Hz

Control Supply(2) VAC 85-240 VAC; 50/60 Hz

Bus Voltage(3) VDC 10-320(3)

Peak Output Current (1 sec)(4) Apk

10 20 30 50 75 100 150

Continuous Output Current(4) Apk

5 10 10 25 37 50 75

Digital Inputs — 6 Optically-Isolated (2 High Speed)

Digital Outputs — 4 Optically-Isolated

Analog Inputs — One 16-bit Differential; ±10 V

Analog Outputs — One 16-bit Single-Ended; ±10 V

Dedicated Axis I/O on Feedback ConnectorThree Limit Inputs (CW, CCW, Home); Three Hall Effect Inputs (A, B, C); Three High-Speed

differential Inputs (sin, cos, mkr for encoder); Motor Over-Temperature Input

Dedicated I/O on Auxiliary Feedback

Connectorsin, cos, mkr for Aux Enc; Aux Enc can be used for PSO Output

I/O Expansion Board(5) — 16/16 Digital Opto-Isolated; 3 Analog In (±10 V, 16-bit Differential); 3 Analog Out (±10 V, 16-bit)

High Speed Data Capture Yes (50 ns Latency)

Automatic Brake Control — Standard; 24 V at 1 A

Emergency Stop Sense Input (ESTOP)(6) — Standard; 24 V Opto-Isolated

Position Synchronized Output (PSO) — Single Axis Standard, Two/Three Axis Optional

Can Output Multiplied Encoder Yes

Can Output Square Wave Encoder Yes

Primary Encoder Input Frequency 500 kHz Amplified Sine Wave Standard (for onboard multiplier); 40 MHz TTL Square Wave

Secondary Encoder Input Frequency 32 MHz Square Wave

Encoder Multiplication — Up to x65536 with Quadrature Output (MXH)

Absolute Encoder Renishaw Resolute BiSS, EnDat 2.1, EnDat 2.2

Resolver Interface — Optional; 1 or 2 Channel; 16-bit

Internal Shunt Resistor 40 W Continuous; 400 W Peak (5 seconds) 440 W Continuous

External Shunt Optional

Ethernet — Yes

USB Yes

RS-232 Yes

FireWire No

Fieldbus Modbus TCP; Ethernet/IP

Current Loop Update Rate kHz 20

Servo Loop Update Rate kHz 1 to 20

Power Amplifier Bandwidth kHz Selectable Through Software

Minimum Load Inductance mH 0.1 @ 160 VDC (1.0 mH @ 320 VDC)

Operating Temperature °C 0 to 50

Storage Temperature °C -30 to 85

Weight kg (lb) 2.36 (5.2) 6.64 (14.6) 11.06 (24.4)

Notes:

1. For stepper motors only, one-half of bus voltage is applied across the motor (e.g., 80 VDC supply results in 40 VDC across stepper motor).

2. "Keep Alive" supply.

3. Output voltage dependent upon input voltage.

4. Peak value of the sine wave; rms current for AC motors is 0.707 * Apk

.

5. Requires IO option.

6. Requires external relay to remove motor supply power.

WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected] KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

5 www.aerotech.com

Ensemble CP SPECIFICATIONS

Ensemble CP Units 10 20 30

Motor Style Brush, Brushless, Stepper(1)

Motor Supply VAC Single-Phase 7-240 VAC; 50/60 Hz

Control Supply(2) VAC 85-240 VAC; 50/60 Hz

Bus Voltage(3) VDC 20-340(3)

Peak Output Current (1 sec)(4) Apk

10 20 30

Continuous Output Current(4) Apk

5 10 10

Digital Inputs — 6 Optically-Isolated (2 High Speed)

Digital Outputs — 4 Optically-Isolated

Analog Inputs — One 16-bit Differential; ±10 V

Analog Outputs — One 16-bit Single-Ended; ±10 V

Dedicated Axis I/O on Feedback ConnectorThree Limit Inputs (CW, CCW, Home); Three Hall Effect Inputs (A, B, C); Three High-Speed

differential Inputs (sin, cos, mkr for encoder); Motor Over-Temperature Input

Dedicated I/O on Auxiliary Feedback

Connectorsin, cos, mkr for Aux Enc; Aux Enc can be used for PSO Output

I/O Expansion Board(5) — 16/16 Digital Opto-Isolated; 1 Analog In (±10 V, 12-bit Differential); 1 Analog Out (±10 V, 16-bit)

High Speed Data Capture Yes (50 ns Latency)

Automatic Brake Control — Standard; 24 V at 1 A

Emergency Stop Sense Input (ESTOP)(6) — Standard; 24 V Opto-Isolated

Position Synchronized Output (PSO) — Single Axis Only

Can Output Multiplied Encoder No

Can Output Square Wave Encoder Yes

Primary Encoder Input Frequency 200 kHz Amplified Sine Wave Standard (for onboard multiplier); 40 MHz TTL Square Wave

Secondary Encoder Input Frequency 32 MHz Square Wave

Encoder Multiplication — Up to x4096 (MXU)

Absolute Encoder Renishaw Resolute BiSS, EnDat 2.1, EnDat 2.2

Resolver Interface — N/A

Internal Shunt Resistor 40 W Continuous; 400 W Peak (5 seconds)

External Shunt Optional

Ethernet — Yes

USB Yes

RS-232 Yes

FireWire No

Fieldbus Modbus TCP; Ethernet/IP

Current Loop Update Rate kHz 20

Servo Loop Update Rate kHz 1 to 20

Power Amplifier Bandwidth kHz Selectable Through Software

Minimum Load Inductance mH 0.1 @ 160 VDC (1.0 mH @ 320 VDC)

Operating Temperature °C 0 to 50

Storage Temperature °C -30 to 85

Weight kg (lb) 1.6 (3.6)

Notes:

1. For stepper motors only, one-half of bus voltage is applied across the motor (e.g., 80 VDC supply results in 40 VDC across stepper motor).

2. "Keep Alive" supply.

3. Output voltage dependent upon input voltage.

4. Peak value of the sine wave; rms current for AC motors is 0.707 * Apk

.

5. Requires IO option.

6. Requires external relay to remove motor supply power.

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WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected]

Aerotech KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

6www.aerotech.com

Ensemble MP SPECIFICATIONS

Ensemble MP Units

Motor Style Brush, Brushless, Stepper(1)

Motor Supply VDC 10-80

Control Supply(2) VDC 24-80

Bus Voltage(3) VDC 10-80

Peak Output Current (1 sec)(4) Apk

10

Continuous Output Current(4) Apk

5

Digital Inputs — N/A

Digital Outputs — N/A

Analog Inputs — One 16-bit Differential; ±10 V

Analog Outputs — N/A

Dedicated Axis I/O on Feedback ConnectorThree Limit Inputs (CW, CCW, Home); Three Hall Effect Inputs (A, B, C); Three High-Speed

differential Inputs (sin, cos, mkr for encoder); Motor Over-Temperature Input

Dedicated I/O on Auxiliary Feedback

ConnectorN/A

I/O Expansion Board(5) —8/8 Digital Opto-Isolated; 1 Analog In (±10 V, 12-bit Differential); 1 Analog Out (±5 V, 16-bit);

sin, cos, mkr for Aux Enc; Aux Enc can be used for PSO Output

High Speed Data Capture Yes (50 ns Latency)

Automatic Brake Control — Optional(6)

Emergency Stop Sense Input (ESTOP)(6) — Standard; 24 V Opto-Isolated

Position Synchronized Output (PSO) — Optional(5)

Can Output Multiplied Encoder No

Can Output Square Wave Encoder Yes

Primary Encoder Input Frequency 200 kHz Amplified Sine Wave Standard (for onboard multiplier); 40 MHz TTL Square Wave

Secondary Encoder Input Frequency 32 MHz Square Wave

Encoder Multiplication — Up to x4096 (MXU)

Resolver Interface — N/A

Internal Shunt Resistor N/A

External Shunt N/A

Ethernet — Yes

USB No

RS-232 Yes

FireWire No

Fieldbus Modbus TCP; Ethernet/IP

Current Loop Update Rate kHz 20

Servo Loop Update Rate kHz 1 to 20

Power Amplifier Bandwidth kHz Selectable Through Software

Minimum Load Inductance mH 0.1 @ 80 VDC

Operating Temperature °C 0 to 50

Storage Temperature °C -30 to 85

Weight kg (lb) 0.45 (1.0)

Notes:

1. For stepper motors only, one-half of bus voltage is applied across the motor (e.g., 80 VDC supply results in 40 VDC across stepper motor).

2. "Keep Alive" supply.

3. Output voltage dependent upon input voltage.

4. Peak value of the sine wave; rms current for AC motors is 0.707 * Apk

.

5. Requires IO option.

6. Requires external relay to remove motor supply power.

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WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected] KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

7 www.aerotech.com

Ensemble HPe DIMENSIONS

14.3 [0.56]

50.8 [2.00]

79.4 [3.13]

4.7

[0.1

9]24

5.3

[9.6

6]

252.

4 [9

.94]

261.

9 [1

0.31

]

4.7 [0.19]

18.7

[0.7

4]23

2.5

[9.1

5]10

.7 [0

.42] 6.3 [0.25]

167.8 [6.61]

179.3 [7.06]

2.0 [0.08]

Ensemble HPe10/20/30

Motion Controllers

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WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected]

Aerotech KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

8www.aerotech.com

Ensemble HPe DIMENSIONS

24.5 [0.97] 50.8 [2.00]

99.1 [3.90]

4.7

[0.1

9]24

5.3

[9.6

6]

252.

4 [9

.94]

261.

9 [1

0.31

]

4.7 [0.19]

18.7

[0.7

3]23

2.5

[9.1

5]10

.7 [0

.42] 6.3 [0.25]

167.8 [6.61]

183.8 [7.23]

2.0 [0.08]

Ensemble HPe with additional I/O

Ensemble CP DIMENSIONS

233.

0 [9

.18]

198.

2 [7

.81]

218.

6 [8

.61]

9.8

[0.3

9] 4.7 [0.19](TYP.)

178.2 [7.02]167.4 [6.59]

16.1

[0.6

4] 6.4 [0.25]

65.7 [2.59]63.5 [2.50]

15.9 [0.63](TYP.)31.8 [1.25]

Ø4.7 [Ø0.19] (TYP.)Ø10.3 [Ø0.41] (TYP.)

REC. MTG. HDWR: M4 [#8]

Ensemble CP

www.aerotech.com9WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected] KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

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Ensemble CP DIMENSIONS

233.

0 [9

.18]

198.

2 [7

.81]

218.

6 [8

.61]

9.8

[0.3

9] 4.7 [0.19](TYP.)

178.2 [7.02]167.4 [6.59]

16.1

[0.6

4] 6.4 [0.25]

65.7 [2.59]63.5 [2.50]

15.9 [0.63](TYP.)31.8 [1.25]

Ø4.7 [Ø0.19] (TYP.)Ø10.3 [Ø0.41] (TYP.)

REC. MTG. HDWR: M4 [#8]

Ensemble CP with additional I/O

www.aerotech.com 10WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected]

Aerotech, Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected]

Aerotech KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

Ensemble PW

MM

otion Controllers

Ensemble MP DIMENSIONS

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Ensemble MP

www.aerotech.com11WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected] KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

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Ensemble MP DIMENSIONS

TB102

MRK

SU

PPLY

OU

TPUT

MO

TOR

MO

TOR

OPTO

-INO

PTO

-OU

T

J201

TB201TB202

TB203

TB204

ENAPOSCTL

J103

FEE

DBAC

K

80VDC MAX10AMP MAX

MO

TOR

121.4 [4.78]107.0 [4.21]

2.5 [0.10]

25.4 [1.00]41.1 [1.62]

7.6 [0.30]

149.

2 [5

.88]

157.

5 [6

.20]

4.1

[0.1

6]

REC. MTG. HDWR: M3.5 [#6]4.0 [0.16] (TYP.)

8.1

[0.3

2]14

1.2

[5.5

6]

ETH

ER

NET

J102

Ensemble MP with additional I/O

www.aerotech.com 12WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected]

Aerotech, Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected]

Aerotech KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

Ensemble PW

MM

otion Controllers

Ensemble HPe/CP/MP ORDERING INFORMATION

Ordering Example

Ensemble HPe 20 -ENET RDP1-10K -S

Base Output Current Control Option Resolver Options Power Stage Option

Ensemble HPe

10

20

30

50

75

100

150

-IO

-DUALPSO

-TRIPLEPSO

-PSOPTO2

-PSOPTO3

-PSOPTO4

-MXH

-ENET

RDP1-10K

RDP1-7.5K

RDP1-5K

RDP2-10K

RDP2-7.5K

RDP2-5K

-S

-EXTSHUNT

-HS

-FAN-115

-FAN-230

Ensemble CP

10

20

30

-IO

-MXU

-EXTSHUNT

-S

Ensemble MP 10-IO

-MXU

Ensemble HPe/CP/MP Discrete DrivesENSEMBLE HPe10 5 A continuous, 10 A peak, 28-240 VAC supply input, and 115/240VAC auxiliary input for logic

supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs (sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1 16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary & auxiliary), ESTOP sense input, dedicated Home and Limit inputs

ENSEMBLE HPe20 10 A continuous, 20 A peak, 28-240 VAC supply input, and 115/240 VAC auxiliary input for logicsupply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs (sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1 16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary & auxiliary), ESTOP sense input, dedicated Home and Limit inputs

ENSEMBLE HPe30-S 10 A continuous, 30 A peak, 28-240 VAC supply input, and 115/240 VAC auxiliary input for logicsupply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs (sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1 16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary & auxiliary), ESTOP sense input, dedicated Home and Limit inputs, 40 W peak internal shunt resistor

ENSEMBLE HPe50-S 25 A continuous, 50 A peak, 28-240 VAC supply input, and 115/240 VAC auxiliary input for logicsupply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs (sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1 16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary & auxiliary), ESTOP sense input, dedicated Home and Limit inputs, 440 W peak internal shunt resistor

ENSEMBLE HPe75-S 37.5 A continuous, 75 A peak, 28-240 VAC supply input, and 115/240 VAC auxiliary input for logic supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs (sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1 16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary & auxiliary), ESTOP sense input, dedicated Home and Limit inputs, 440 W peak internal shunt resistor

www.aerotech.com13WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected] KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

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Ordering Example (continued)

ENSEMBLE-MC -MACHINE -DYNAMIC CONTROLS

TOOLBOX

-MOTION DESIGNER -MAINTENANCE-1-0

Software License Controller Options Motion Composer

(MC) Options

Maintenance

ENSEMBLE-MC -MACHINE

-DEVELOPER

-FIVE AXIS CONTOURING

-DYNAMIC CONTROLS TOOLBOX

-ENHANCED THROUGHPUT MODULE

-ENHANCED TRACKING CONTROL

-MOTION DESIGNER

-LABVIEW

-MAINTENANCE-y-mm

Ensemble HPe/CP/MP ORDERING INFORMATION

ENSEMBLE HPe100-S 50 A continuous, 100 A peak, 28-240 VAC supply input, and 115/240 VAC auxiliary input for logic supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs (sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1 16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary & auxiliary), ESTOP sense input, dedicated Home and Limit inputs, 440 W peak internal shunt resistor

ENSEMBLE HPe150-S 75 A continuous, 150 A peak, 28-240 VAC supply input, and 115/240 VAC auxiliary input for logic supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs (sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1 16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary & auxiliary), ESTOP sense input, dedicated Home and Limit inputs, 440 W peak internal shunt resistor

ENSEMBLE CP10 10 A peak, 5 A continuous, 115 VAC input PWM digital controller and drive with Ethernet interface; includes four digital outputs, six digital inputs, 1 analog output, 1 analog input, 1 24-VDC 1-amp solid-state brake relay; includes axis calibration, PSO, camming, absolute encoder support

ENSEMBLE CP20 20 A peak, 10 A continuous, 115 VAC input PWM digital controller and drive with Ethernet interface; includes four digital outputs, six digital inputs, 1 analog output, 1 analog input, 1 24-VDC 1-amp solid-state brake relay; includes axis calibration, PSO, camming, absolute encoder support

ENSEMBLE CP30-S 30 A peak, 10 A continuous, 115 VAC input PWM digital controller and drive with Ethernet interface; includes four digital outputs, six digital inputs, 1 analog output, 1 analog input, 1 24-VDC 1-amp solid-state brake relay, integral shunt resistor network; includes axis calibration, PSO, camming, absolute encoder support

ENSEMBLE MP10 10 A peak, 5 A continuous, 10-80 VDC input, PWM digital controller and drive with Ethernet interface; supports brush, brushless, and stepper motors; two quadrature encoder input channels, ESTOP sense input, and 24-80 VDC logic power input; includes axis calibration and camming

Options (Ensemble CP)-I/O Expansion board with 16 opto-isolated inputs (sinking or sourcing) and 16 outputs (sinking), 1

16-bit analog output, 1 16-bit analog input, 1 24-VDC 1-amp mechanical relay-MXU x1024 software multiplication after quadrature; no real-time PSO output-S Integral shunt resistor network for Ensemble CP10 and Ensemble CP20-EXTSHUNT Connection for external shunt resistor network-ETHERNET/IP ODVA certified EtherNet/IPTM module for Allen-Bradley PLC with two APIs – ASCII and

Register-to-Register

Options (Ensemble CP and MP)BRAKE24-2 24 volt power supply for brake; 2 AENET-CAT6-10 1.0 m (3.2 ft) Ethernet cableENET-CAT6-20 2.0 m (6.6 ft) Ethernet cableENET-CAT6-30 3.0 m (9.8 ft) Ethernet cableENET-CAT6-45 4.5 m (14.7 ft) Ethernet cable

www.aerotech.com 14WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected]

Aerotech, Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected]

Aerotech KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

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Ensemble HPe/CP/MP ORDERING INFORMATION

Options (Ensemble MP)-I/O Expansion board with 8 opto-isolated inputs (sinking or sourcing), 8 outputs (sinking or sourcing ),

1 12-bit analog input, 1 16-bit analog output, and 1 24-VDC 1-amp mechanical relay (must add this option for PSO on the MP)

-MXU Programmable encoder multiplier up to x1024; no real-time PSO output-AUXENC I/O auxilary encoder input-ETHERNET/IP ODVA certified EtherNet/IPTM module for Allen-Bradley PLC with two APIs – ASCII and

Register-to-Register

Ensemble SoftwareENSEMBLE-MC ENSEMBLE: Full installation of Ensemble controller and selected software components on a new system. Full

part number includes software options listed below. Pricing is summation of selected software products.Maintenance (software update) included in price for one year from date of purchase.

MOTION COMPOSER STANDARD: Includes the Integrated Development Environment, Scope, SystemDiagnostics, and System Maintenance. Ensemble Motion Composer is intended for deployment on desktop orindustrial PCs with a minimum Intel Pentium 4 processor, 512 MB RAM, Windows® XP or Windows® VistaBusiness (without SP1 installed). A full list of PC requirements and recommendations is available atwww.aerotech.com. Includes the following software options:

License-MACHINE Provides the ability to write, compile, execute, debug programs in AeroBasic; full access to .NET 2.0 and C

Library; access full diagnostics, fault, and status information; access and set I/O, registers, and variables; collect,analyze, and save data; view files from machine for analysis and record keeping; connect PC to machine throughEthernet TCP/IP or USB; upgrades can be installed (firmware or controller) using Loader; includes Ensemble-MCStandard; Note: The price of the first MACHINE license is included in the hardware price. The list price of theMACHINE license is used for multiple license copies and/or computing the Maintenance Price.

-DEVELOPER Provides the ability to write, compile, execute, debug programs in AeroBasic; full access to .NET 2.0 and CLibrary; access full diagnostics, fault, and status information; access and set I/O, registers, and variables; collect,analyze, and save data; view files from machine for analysis and record keeping; connect PC to machine throughEthernet TCP/IP or USB; CANNOT upgrade firmware or controller software; CANNOT simulate trajectory;includes Ensemble-MC Standard except loader; Note: System and Control Options are not valid for DeveloperLicense

Controller Options-FIVE AXIS CONTOURING More than 4 axes of coordinated motion with a single motion command-DYNAMIC CONTROLS TOOLBOX Includes Harmonic Cancellation-ENHANCED THROUGHPUT MODULE Includes setup and monitoring screens of the ETM module; included in the price of the

hardware modules sold separately-ENHANCED TRACKING CONTROL Enhanced tracking control for reduced dynamic following error and settling times

System Options-ETHERNET/IP ODVA certified EtherNet/IPTM module provides full integration with Allen Bradley PLC and programmable from

RSLogixTM. Module has two APIs: ASCII and Register-to-Register

Motion Composer (MC) Options-MOTION DESIGNER The Motion Designer is an add-on software component to the Digital Scope that

provides the ability to create, import, run, and evaluate motion profiles (trajectories)-LABVIEW Includes LABVIEW 8.2 VI samples

Maintenance- MAINTENANCE First year of maintenance is included with the initial purchase; additional years can be purchased

www.aerotech.com15WORLD HEADQUARTERS: Aerotech, Inc., United States • Phone: +1-412-963-7470 • Email: [email protected], Ltd., United Kingdom • Phone: +44-118-9409400 • Email: [email protected] GmbH, Germany • Phone: +49-911-9679370 • Email: [email protected] KK, Japan • Phone: +81-47-489-1741 • Email: [email protected] China • Phone: +852-3793-3488 • Email: [email protected]

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