Engineers Guidebook

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A TOGNUM GROUP BRAND ENGINEER’S GUIDEBOOK FOR DISTRIBUTORS AND CONSULTING ENGINEERS 19032(7711E);19033(7711E)

Transcript of Engineers Guidebook

A TOGNUM GROUP BRANDENGINEERS GUIDEBOOKFOR DISTRIBUTORS AND CONSULTING ENGINEERS19032(7711E);19033(7711E)Important MTU Onsite Energy Registration Please complete the MTU Onsite Energy registration using one of the following methods: Please complete the MTU Onsite Energy Engineers Guidebook registration at: http://engineering.mtuonsiteenergy.com/ Or Please complete and return the MTU Onsite Energy Engineers Guidebook registration card found below to MTU Onsite Energy. The engineers guidebook registration details are used to communicate product additions and updates. (Complete and detach the Product Registration Card below) _________________________________________________________________________________ NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS - PERMIT NO. 197 - MANKATO, MN POSTAGE WILL BE PAID BY ADDRESSEE MTU Onsite Energy Corporation P.O. Box 3229 100 Power Drive Mankato, MN56002-9773 Important MTU Onsite Energy Registration

(Complete and detach the Product Registration Card below) Quality is extremely important to MTU Onsite Energy and we want to hear from you.Please take the time to tell us whatyou think about the MTU Onsite Energy Engineers Guidebook. Date Guidebook Received: _____________________ Guidebook Format:CDElectronicHard CopyCompany Name:_______________________________________________________________________________________ Contact Name:___________________Contact Number:_________________E-mail :_________________________________ Describe your level of satisfaction with each of the following: Excellent Very GoodGoodSatisfactory UnsatisfactoryN/A Guidebook Contents:|| | || | Product Offerings: || | || | Product Explanations:|| | || | Guidebook Quality:|| | || | Technical Data Sheets:|| | || | Ease of Use:|| | || | Additional Comments:___________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ What MTU Onsite Energy product changes would you recommend? _______________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ What value-added products and services would you like to see MTU Onsite Energy offer? _____________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ Will you purchase or specify MTU Onsite Energy products in the future? Yes / No Will you recommend MTU Onsite Energy products in the future? Yes / No What enhancements to the MTU Onsite Energy Engineers Guidebook would you suggest? ____________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ Please contact MTU Onsite Energy at 800.325.5450 with any questions or concerns. Thank you for taking the time to complete the MTU Onsite Energy Engineers Guidebook registration. MTU Onsite Energy Corporation Engineers Guidebook Rev: 07-2010 100 Power Drive, Mankato, MN 56001(507) 625-7973 Table of Contents // Company/Product Overview History of MTU Onsite Energy Quality Statement - Mission Statement Performance Assurance Certification Incumbent Model Number Definition Product Standardization Model Number Definition After Sales Training, Parts & Service Control Panel Options Enclosures Sound Data: Diesel 30 - 60 kWSound Data: Diesel 80 - 125 kW Sound Data Diesel: 150 -200 kW Sound Data: Diesel 550 - 600 kW Fuel Tanks Trailers // Generators - Custom Gas 30-GC6NLT1 40-GC6NLT1 50-GC6NLT1 60-GC6NLT1 80-GC6NLT1 100-GC6NLT1 125-GC6NLT1 GP175-6S GP200-6S // Generators - Custom Diesel 350-JC6DT3 350-XC6DT3 375-JC6DT3 MTU Onsite Energy Corporation Engineers Guidebook Rev: 07-2010 100 Power Drive, Mankato, MN 56001(507) 625-7973 400-XC6DT3 415-JC6DT3 650-XC6DT2 750-XC6DT2 900-XC6DT2 1000-XC6DT2 1250-XC6DT2 1500-XC6DT2 1750-XC6DT2 2000-XC6DT2 2250-XC6DT2 2500-XC6DT2 2800-XC6DT2 3000-XC6DT2 3250-XC6DT2 // Generators - Standard Diesel D-30D6S D-35D6S D-40D6S D-50D6S D-60D6S D-80D6S D-100D6S D-125D6S D-150D6S D-180D6S D-200D6S DS230D6S DS250D6S D-275D6S D-300D6S 350-XS6DT3 400-XS6DT3 D-450D6S D-500D6S D-550D6S MTU Onsite Energy Corporation Engineers Guidebook Rev: 07-2010 100 Power Drive, Mankato, MN 56001(507) 625-7973 D-600D6S // Automatic Transfer Switches ASCO Series 300 Power Transfer Switches ASCO Series 4000 Power Transfer Switches ASCO Series 7000 Power Transfer Switches Zenith ZTE Series Transfer Switch Zenith ZTG Series Transfer Switch Zenith ZTS Series Transfer Switch Zenith ZTX Series Transfer Switch Thomson Technology TS-840 Series Transfer Switch Thomson Technology TS-870 Series Transfer Switch Thomson Technology TS-880 Series Transfer Switch // Accessory Brochures DGC-2020 Controller Brochure RDP-110 Annunciator Spec NRG Battery Charger Spec Guest 2605A 5A 24V Battery Charger Spec Guest 2608 6A 12V Battery Charger Spec Gas Fuel Solenoid Valves Spec // Manual(s) // Warranty Information Two (2) Year / 3000 Hour Basic Standby Limited Warranty Two (2) Year / 6000 Hour Basic Extended Prime Limited Warranty Five (5) Year / 3000 Hour Basic Extended Standby Limited Warranty Five (5) Year / 3000 Hour Comprehensive Extended Standby Limited Warranty Ten (10) Year / 3000 Hour Major Components Extended Standby Limited Warranty Two (2) Year Basic ATS Standby Limited Warranty Five (5) Year Basic Extended ATS Standby Limited Warranty Five (5) Year Comprehensive Extended ATS Standby Limited Warranty Ten (10) Year Major Components Extended ATS Standby Limited Warranty One (1) Year Basic Parts Standby Limited Warranty 100 Power Drive - PO Box 3229 - Mankato, MN 56002-3229 Ph: (507) 625-7973Fax: (507) 625-2968 Quality Policy MTU Onsite Energy provides superior products and service in power generation through continual system improvement and employee development, in order to meet or exceed customer requirements and expectations. Mission Statement The basic mission of MTU Onsite Energy is to provide, at an optimal growth and profit, power generation products and services to our customers around the world. This will be accomplished by emphasizing Competitive prices, Superior quality, Service and support to customers, employees and communities. MTU ONSITE ENERGYPERFORMANCE ASSURANCECERTIFICATIONA Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/ Toll Free8003255450 www.mtu-online.comMTU Onsite Energy has been producing superior engine generator sets for over fve decades. We understand the importance of reliable cost-effective products, and have developed industry-leading test procedures to ensure we exceed this criteria. Our testing program confrms that our customers will receive products of the highest quality. ThePerformance Assurance Certifcation provided by MTU Onsite Energy certifes that every engine generator set undergoes rigorous prototype testing including the following:PROTOTYPE TEST PROCEDURESRated Load (NFPA 110) MTU Onsite Energy certifes that all engine generator set models will produce the name-plated load in all conditions within the design tolerance of the gen set.Extended Run TestingMTU Onsite Energy certifes that all engine generator set prototypes have been subjected to major run time testing.Transient Response Analysis (ISO 8528-5)MTU Onsite Energy certifes that all new gen-set models have undergone transient response analysis per ISO 8528-5.Torsional AnalysisMTU Onsite Energy certifes that all engine generator set models have undergone torsional stress analysis.Engine Cooling SystemMTU Onsite Energy certifes that all gen-set models will cool suffciently within the ambient design conditions per each model.Anticipatory Alarms & ShutdownsMTU Onsite Energy certifes that the pre-alarms and alarms function appropriately to protect the engine generator set from any foreseen unnecessary failures.Vibrational Analysis (ISO 8528-9) MTU Onsite Energy certifes that all new engine gen set models have undergone vibration analysis to ensure that each engine generator coupling is balanced and that there is no destructive resonant vibration. Noise Analysis (ISO 8528-10)MTU Onsite Energy certifes that all engine generator sets undergo airborne noise analysis using the enveloping surface method.PROTOTYPE TEST METHODSMTU Onsite Energy performs prototype testing by following the methods and guidelines established by MIL-STD-705c.MTU Onsite Energy is proud to perform these stringent procedures because they showcase engine generator set superiority in providing precise power for all types of critical applications including hospitals, data centers, UPS systems and government and military installations.TEST STANDARDSMTU Onsite Energy engine generator sets are compliant with many different codes and standards. MTU Onsite Energys philosophy and performance are regularly reviewed to ensure continuity with these codes and standards: UL2200, CSA, EPA, NFPA 99Health Care Facilities, NFPA 70National Electrical Code, NFPA 110Standard for Emergency and Standby Power Systems, Department of Labor and Industry, ISO 8528-5Generating Sets, and ISO 8528-9 Measurement and Evaluation of Mechanical Vibrations. In addition: ISO 8528-10--Measurement of airborne noise by the enveloping surface method, IEEE 115--Test Procedures for Synchronous Machines, NEMA MG 1--Motors and Generators, MIL-STD-705-cPROTOTYPE TEST PROCEDURES & METHODSMIL-STD-705C METHODSMethod Description301.1c Insulation Resistance Test*302.1b High Potential Test*401.1b Winding Resistance Test503.1c Start and Stop Test505.2b Over Speed Protective Device Test507.1d Phase Sequence Test (Rotation)508.1d Phase Balance Test (Voltage)510.1d Rheostat Range Test (as applicable)511.1d Regulator Range Test511.2cFrequency Adjustment Range Test (as applicable)513.2a Indicating Instrument Test (Electrical)515.1b Low Oil Pressure Protective Device Test515.2b Over Temperature Protective Device Test516.1a Controls, Direction of Rotation640.1d Maximum Power TestMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/ Toll Free8003255450 A Tognum Group Companywww.mtu-online.com* Performed by Alternator OEMFACTORY ACCEPTANCE TESTINGMTU Onsite Energys factory testing is performed with the same extreme diligence and attention to detail that is given to the prototype testing process. Every engine generator set receives a complete factory acceptance test that certifes and ensures that the set will function in accordance to every specifc application. Test metering will have an accuracy of 1.3% or better. This metering is calibrated a minimum of once per year, and is directly traceable to the Bureau of Standards.Factory Acceptance Testing Procedures:// Insulation Resistance Inspection (301.1c)*// High Potential Test (302.1b)*// Alternator Over Speed (1 min.)*// Engine Inspection// Generator Inspection// Resistances Inspection (401.1b) Exciter Field Stator Alternator Armatures// Mounting & Coupling Inspection// Engine Fuel Oil System Inspection// Engine Lube Oil System Inspection// Engine Cooling System Inspection// DC Charging System Inspection// Circuit Breaker Inspection// Anticipatory Alarms and Shutdowns Inspection (505.2b, 515.1b, 515.2b)// Optional Equipment Inspection (513.2a)// Load Test Inspection Full Name Plate Rated Load Regulator Range Test (511.1d) No Load Inspection MAX Load @ 1.0 P.F. (640.1d) MAX Load @ 0.8 P.F. Block Loads @ 0-25%, 0-50%, 0-75%, 0-100%// Phase Balance and Sequence Inspection (507.1d, 508.1d, 516.1a)*Performed by Alternator OEMExtended Run Factory Acceptance Testing:In some cases, extended run testing may be requested. Unless specifed otherwise, extended run testing will be performed in the following manner.// 1.0 Power Factor // Full name plate rated load.// Standard readings taken every 15 minutes.WTNESSED FACTORY ACCEPTANCE TESTINGStandard witnessed factory tests must be scheduled and approved at least four weeks prior to the engine generator sets scheduled shipping date. Any requests for witnessed factory testing after this four week period must be approved by the Regional Sales Manager and are subject to additional fees.WTNESSED EXTENDED RUN FACTORY ACCEPTANCE TESTINGWitnessed extended run tests must be scheduled and approved at least six weeks prior to the engine generator sets scheduled ship date. Any requests for witnessed extended run testing after this six week period must be approved by the Regional Sales Manager and are subject to additional fees.STANDARD READINGS RECORDEDDURING LOAD TEST INSPECTIONRun Time FrequencyAC Voltage Exciter Field VoltageAC Amperage Exciter Field CurrentkVALube Oil PressurekWe Engine Coolant Temp.Power FactorAmbient Temp.MTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/ Toll Free8003255450 A Tognum Group Companywww.mtu-online.comADDITIONAL FACTORY ACCEPTANCE TESTINGAdditional testing is available upon request. Thefollowing is a list of supplementary tests which can be performed on MTU Onsite Energy engine generator sets. Non-standard testing is subject to additional charges.MIL-STD-705C METHODSMethod Description503.2c Start and Stop Test (remote control)505.2b Over Speed Protective Device Test602.1b Voltage Modulation608.1b Frequency and Voltage Regulation, Stability and Transient Response Test610.1b Voltage and Frequency Droop614.1b Voltage and Frequency Regulation Test619.2c Voltage Dip and Rise For Rated Load Test670.1b Fuel Consumption Test (consult engineering)A Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/ Toll Free8003255450 www.mtu-online.com04-09Materials and specifications subject to change without notice. MTU Onsite Energy Corporation / 100 Power Drive / Mankato, MN 56001 / USA / A Tognum Group Company www.mtuonsiteenergy.com Page 1 of 2 Updated:01/13/2010 Incumbent Model Number Definition Effective on systems created prior to July, 2009 This model number nomenclature should be used when referencing engine-generator sets designed prior to July, 2009. EXAMPLE 1:DIESEL UNIT EXAMPLE 2: GAS UNIT REFERENCE CHARTS Revolving Armature Voltages and Phases:A.......................................................... 120 volt, 1 phase, 2 wire B............................................................... 480/277 volt, 1 phase C .................................... 480/240 volt, 1 phase ( High Zig Zag ) D ............................. 240/120 volt, 1 phase, 4 wire ( Dedicated ) G..... 240/120 volt, 1 phase, 12 wire ( Zig Zag ) ( Double Delta ) H .......................................... 2,400/1,386 volt, 3 phase ( WYE ) J .........................................240/120 volt, 3 phase ( High Delta ) K........................................... 3,300/1,905 volt, 3 phase ( WYE ) L......................................... 12,470/7,200 volt, 3 phase ( WYE ) L......................................... 13,200/7,621 volt, 3 phase ( WYE ) L......................................... 13,800/7,967 volt, 3 phase ( WYE ) M.......................................... 6,600/3,811 volt, 3 phase ( WYE ) N ................................................ 600/346 volt, 3 phase ( WYE ) P......................................... 208/120 volt, 3 phase ( PAR WYE ) R ........................................ 480/277 volt, 3 phase ( SER WYE ) S........................................... 4,160/2,400 volt, 3 phase ( WYE ) U .......................................... 7,200/4,147 volt, 3 phase ( WYE ) T.......................................... 11,000/6,351 volt, 3 phase (WYE ) Q.......................................... 2,400/1,386 volt, 3 phase ( Delta ) * ....... Multi-voltage, multi-phase, switchable, or special voltage. Engine Manufacturers: D ..................................Doosan G..................... General Motors J .............................John Deere V...................................... Volvo X....... MTU (incl. Detroit Diesel) kW Capacity of GeneratorRevolving Armature Voltage and Phase(see reference chart)Engine Manufacturer(see reference chart)Series (C = Custom Product, S = Standard Product)Fuel Designation (D = Diesel, N = Gas, NL = Gas & LP) EPA Rating (T2 = Tier 2, T3 = Tier 3, T4 = Tier 4) Hertz (5 = 50 Hz, 6 = 60Hz) kW Capacity of GeneratorRevolving Armature Voltage and Phase(see reference chart)Engine Manufacturer(see reference chart)Series (C = Custom Product, S = Standard Product)Fuel Designation (D = Diesel, N = Gas, NL = Gas & LP) EPA Rating (T1 = Tier 1) Hertz (5 = 50 Hz, 6 = 60Hz) Materials and specifications subject to change without notice. MTU Onsite Energy Corporation / 100 Power Drive / Mankato, MN 56001 / USA / A Tognum Group Company www.mtuonsiteenergy.com Page 2 of 2 Updated:01/13/2010 Record of Updates: 01/13/2010: The following was updated in the Available Voltage L verbiage: From:L..12,200/7,621 volt, 3 phase ( WYE ) To:L..13,200/7,621 volt, 3 phase ( WYE ) From:L..13,800 / 7,976 volt - 3 phase ( WYE ) To:L..13,800 / 7,967 volt - 3 phase ( WYE ) Materials and specifications subject to change without notice. MTU Onsite Energy Corporation / 100 Power Drive / Mankato, MN 56001 / USA / A Tognum Group Company www.mtuonsiteenergy.com Page 1 of 2 Updated:01/13/2010 Product Standardization Model Number Definition Effective on systems created after July, 2009 This model number nomenclature should be used when referencing engine-generator sets designed after July, 2009. Example 1:Custom 35 kW - 60 Hz engine generator set run by diesel fuel and cooled by Air Charge-Air Cooling TypeApplicationPerformanceFuel TypeFrequencyProject Type Available Voltages Cooling Variants DS35D6C-A Example 2:Standard 735 kW - 60 Hz engine generator set run by diesel fuel and cooled by Water Charge-Air Cooling TypeApplicationPerformanceFuel TypeFrequencyProject Type Available Voltages Cooling Variants DS735D6S-W Example 3:Standard 130 kW - 60 Hz engine generator set run by natural gas and liquid propane and turbocharged TypeApplicationPerformanceFuel TypeFrequencyProject Type Available Voltages Cooling Variants GS130V6S-T Reference Chart TypeD=Diesel Generator Set G=Gas Generator Set ApplicationP=Prime S=Standby Performance5 digits. Rated power or power band.If less than 5 digits, it will be preceded with zeros. For 50 Hz units, this value will reflect kVA. For 60 Hz units, this value will reflect kW. Example: If the unit is 500 kW, the value will be 00500. If the unit is 880 kVA, the value will be 00880. Fuel TypeD=Diesel L=Liquid Propane N=Natural Gas V=Various Fuels (i.e. dual fuel) Frequency5=50 Hz 6=60 Hz Project TypeC=Custom Product S=Standard Product Materials and specifications subject to change without notice. MTU Onsite Energy Corporation / 100 Power Drive / Mankato, MN 56001 / USA / A Tognum Group Company www.mtuonsiteenergy.com Page 2 of 2 Updated:01/13/2010 Available VoltagesAvailable Voltages.See list below. Note:A dash ( ) is used to indicate various voltages. C=480 / 240 volt - 1 phase ( High Zig Zag ) D=240 / 120 volt - 1 phase, 4 wire ( Dedicated ) E=415 / 240 volt - 3 phase ( WYE ) F=400 / 230 volt - 3 phase G=240 / 120 volt - 1 phase, 12 wire ( Zig Zag ) ( Double Delta ) H=2,400 / 1,386 volt - 3 phase ( WYE ) J=240 / 120 volt - 3 phase ( High Delta ) K=3,300 / 1,905 volt - 3 phase ( WYE ) L=12,470 / 7,200 volt -3 phase ( WYE ) 13,200 / 7,621 volt - 3 phase ( WYE )13,800 / 7,967 volt - 3 phase ( WYE )M=6,600 / 3,811 volt - 3 phase ( WYE ) N=600 / 346 volt - 3 phase ( WYE ) P=208 / 120 volt - 3 phase ( PAR WYE ) Q=2,400 / 1,386 volt - 3 phase ( Delta ) R=480 / 277 volt - 3 phase ( SER WYE ) S=4,160 / 2,400 volt - 3 phase ( WYE ) T=11,000 / 6,351 volt - 3 phase ( WYE ) U=7,200 / 4,147 volt - 3 phase ( WYE ) V=380 / 220 volt - 3 phase W = 440 / 254 volt - 3 phase ( WYE ) * Multi-voltage, multi-phase, switchable, or special voltage Cooling Variants (where applicable) A=Air Charge Air Cooling W=Water Charge Air Cooling N = Naturally Aspirated T = Turbo Charged Only Record of Updates: 01/13/2010:The following was updated in the Available Voltage L verbiage: From:L = 13,800 / 7,976 volt - 3 phase ( WYE ) To:L = 13,800 / 7,967 volt - 3 phase ( WYE ) MTU Onsite Energy offers a variety of technical training and certifcation courses. Factory training includes comprehensive courses ranging from Basic Power Generation Systems to Advanced Power Generation. MTU Onsite Energy also offers custom training to ft your needs. Our trainers have decades of experience in power generation. MTU Onsite Energy offers Sales, GEN , and GEN courses to our partners which create a competitve advantage in today's changing marketplace.MTU Onsite Energy's reputation for a quality parts and service support is admired throughout the distributed power industry. MTU Onsite Energy maintains a world wide network of experienced distributor and service centers.Knowledgeable training, parts, and serviceresources support the continual operation of MTU Onsite Energy stand by and prime engine generator sets.MTU ONSITE ENERGYTRANNG, PARTS & SERVCEA Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 www.mtu-online.comReasons to Attend// ncrease knowledge of MTU Onsite Energy products // Gain a competitive edge// Reduce cost/time on a job site//ndustry updates keep you current// MTU Onsite Energy certifcation// Strategies for preventing problems//Learn tools and solutions for troubleshootingWho Should Attend GEN I// New and experienced technicians// Sales staff// Spec writers// Engineering support staffWho Should Attend GEN II// Staff who have completed GEN // Experienced technicians// Experienced engineering support staff// Technicians seeking certifcationWho Should Attend MTU Onsite Energy Sales Class// Staff members who are new to MTU Onsite Energy products, services, or the power generation industry// Those who desire a creative selling edge// Those wanting to update their product knowledgeWhat You Can Expect To Gain// Product, service, and sales knowledge// Maximize sales opportunities// Competitive sales edgeTraining courses are only available to MTU Onsite Energy partners. Visit www.mtuonsiteenergy.com to view upcoming training dates and couse outlines for MTU Onsite Energy Sales, GEN , and GEN . MTU Onsite Energy can deliver training on site to save you time and money. f you require custom training for your staff, please contact our training department for a quote. MTU Onsite Energy contact details: e-mail:[email protected] free: 1-800-325-5450 or Toll: 507-625-7973MTU Onsite Energy strives to be your preferred source for quality parts through understanding customer needs and building strong partner relationships.Wesupport all of your parts needs with genuine OEM replacement parts.We guarantee same day shipment on stock parts orders and if you have an after hours emergency our parts service team will work to provide timely solutions.24 hours a day, 365 days a yearMTU Onsite Energy partners and service centers offer a variety of service agreements that offer preventive maintenance solutions throughout the year. Members of MTU Onsite Energy's emergency parts and service response team are available 24 hours a day, 365 days a year. TRANNG BY MTU ONSTE ENERGY PARTS/SERVCE A Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 www.mtu-online.com04-09When you are looking for standard or custom-built UL and NFPA-110 compliant control panels, MTU Onsite Energy is your source. Whether you need a basic control panel for starting and stopping your generator or a digital monitor with Modbus interface, MTU Onsite Energy has the right control panel for you. Our control panels can also be easily retroftted to your existing engine generator set.MTU ONSITE ENERGYCONTROL PANELSA Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 www.mtu-online.comSTANDARD FEATURES (LEVEL 1)// UL listed, CSA approved, CE compliant// NFPA-110 Compliant// Windows based software for optional remote operation Programming and setup softwareintuitive and powerful Remote control and monitoringprogrammable logic USB communications// Generator Metering// Engine Monitoring// Genset Control// Emergency Stop// Engine Protection// Generator Protection (27, 32, 40Q, 59, 81O, 81U)// Automatic Transfer Switch Control// Event Recording// Suitable for use on rental gensets with Hi/Lo line sensing or single or three phase sensing override// SAE J1939 Engine ECU communications// Multilingual capability// Remote communications to the RDP-110 Remote Annunciator// 16 programmable contact inputs// 15 Contact outputs// Wide Ambient Temperature range// Expandable I/O capability via J1939 CANBUS// HALT (Highly Accelerated Life Tests) tested// IP 54 Front Panel rating with integrated gasket// Battery Backup for Real Time ClockOPTIONAL PRODUCT FEATURESLevel 2// Includes all Level 1 Features// Generator Protection (47, 51)// RS-485 Communication PortLevel 3// Includes all Level 1 and Level 2 Features// Auto SynchronizerEXPANSION HUBS// Load Share Module (LSM) enhances control of the kW load sharing of multiple engine generator sets// Contact Expansion Module (CEM) extends the contact input and output capabilities adding 10 inputs and 24 form C contacts// Analog Extension Module (AEM) provides additional inputs and outputs on a remote auxiliary device// 4-Relay Board provides 4, 10 amp form C relays// ModBus RTU-TCP Gateway provides network connectivityFUNCTIONSGenset Protection// Generator Undervoltage (27) / Overvoltage (59) Underfrequency (81U) / Overfrequency (81O) Phase Imbalance (47) Generator Overcurrent (51)// Engine Alarms (Shutdowns) Low Oil Pressure High Coolant Temperature & Low Coolant Level Low Fuel Level Overspeed & Overcrank & Engine Sender Unit Failure Fuel Leak/Fuel Sender Failure Battery Charger Failure// Engine Pre-Alarms (Warnings) Low Oil Pressure High Coolant & Low Coolant Temperature Battery Overvoltage Weak Battery & Battery Charger Failure Engine Sender Unit Failure & Engine kW Overload Maintenance Interval Timer Low Coolant Level High Fuel Level, Low Fuel Level & Fuel Leak Detect Critical Low Fuel ShutdownGenset Metering// Generator parameters include voltage, current, Hz, real power (watts), apparent power (VA), and power factor// Engine parameters include oil pressure, coolant temperature, RPM, battery voltage, fuel level, engine run time, and various J1939 supported parametersEngine Control// Cranking Control: Cycle or Continuous (Fully Programmable)// Engine Cool down: Smart Cool down function saves fuel and engine life// Successful Start Counter// Timers: Engine Cool down & Engine Maintenance Pre-Alarm Time Delays for Weak/Low Battery VoltageAlarm Time Delay for Overspeed & Sender FailureArming Time Delays after Crank Disconnect:Pre-crank DelayContinuous or Cycle Cranking Time Delay// Event Recording: Thirty critical events provide a record that is date and time stamped// Transfer Switch Control (Mains Failure): Monitoring utility mains to determine the voltage is suitable for the loadsDGC-2020 DIGITAL GENSET CONTROLLERMTU Onsite Energys Digital Genset Controller (DGC-2020) is a highly advanced integrated genset control system. The DGC-2020 is perfectly focused, combining rugged construction and microprocessor technology to offer a product that will hold up to almost any environment and be fexible enough to meet your application's needs. This device provides genset control, transfer switch control, metering, protection and programmable logic in a simple, easy to use, reliable, and cost effective package.HIGHLIGHTS// 6 light engine control package// 3 analog meters// 6 engine monitoring gauges// Cyclic cranking and an adjustable cranking timerSTANDARD FEATURES// 6 engine failure lights and fve engine shutdowns: high engine temperature/low coolant level, engine overcrank, engine overspeed, fuel leak, low fuel level, and low oil pressure// Voltmeter: 3 1/2, 2% accuracy// Ammeter: 3 1/2, 2% accuracy// Frequency meter: 3 1/2, 55-65 Hz dial type// Emergency stop button// Combination voltmeter/ammeter selector switch 4 position// KASSEC automatic start engine control (12 or 24 volt DC)// Battery charging DC voltmeter: 2// Engine coolant temperature gauge: 2// Engine oil pressure gauge: 2// Running time meter: 2, 5 digits// Alarm buzzer with silencing switch// 3 position mode switch (auto-off-manual)// Approximately 30 lbs.// Complete package, ready for installationOPTIONAL FEATURES// NEMA 12 enclosure adder// Auxiliary relay for dry contacts (2 max.)// Additional engine control lights (2 max.) Low water level shutdown Low battery voltage pre-alarm Charger malfunction pre-alarm Low oil pressure pre-alarm EPS supplying load High engine temperature pre-alarm Low fuel (add switch to fuel tank) pre-alarm Unit not in auto Low coolant temperature pre-alarmHIGHLIGHTS// 16 light engine control package// NFPA-110 compliant // Option to add four additional lights // Two hooded panel lights with on/off switch // Cyclic cranking and an adjustable cranking timer STANDARD FEATURES// 16 engine failure lights and fve engine shutdowns: high engine temperature, low oil pressure, engine overcrank, engine overspeed, unit not in auto, EPS supplying load, low engine temperature, high engine temperature pre-alarm, low oil pressure pre-alarm, low fuel level, low battery voltage pre-alarm, charger malfunction pre-alarm, low water level, fuel leak, and 2 open// Voltmeter: 3 1/2, 2% accuracy // Ammeter: 3 1/2, 2% accuracy // Frequency meter: 3 1/2, 55-65 Hz dial type // Combination voltmeter/ammeter selector switch 4 position // KASSEC automatic start engine control (12 or 24 volt DC) // Battery charging DC voltmeter: 2 // Emergency stop button// Engine coolant temperature gauge: 2 // Engine oil pressure gauge: 2 // Running time meter: 2, 5 digits // 3 position mode switch (auto-off-manual) // Approximately 30 lbs. // Complete package, ready for installation OPTIONAL FEATURES// NEMA 12 enclosure adder // Auxiliary relay for dry contacts (2 max.) // Additional engine control lights (4 max.) Low water level shutdown // Alarm buzzer with silencing switch50 SERIES CONTROL PANEL45 SERIES CONTROL PANELMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 A Tognum Group Companywww.mtu-online.comDIGITAL CONTROL ANNUNCIATORMTU Onsite Energys remote annunciator, the RDP-110, is compatible with the 2020, 45, and 50 Series Control Panels.Using RS485 communications the RDP-110 can receive a signal from the control panel and will display the pre-alarms and alarms from up to 4,000 feet. DIGITAL CONTROLFEATURES// NFPA-110 and NEC section 700-12 compliant// Audible alarm horn rated at 80 db// Surface or semi-fush mounting// Lamp test and alarm silence switches// Analog panel requires 12, 24 volt DC; Digital panelrequires 12, 24 volt DC or 120 volt AC power supply input// Conduit box with knockouts on top, bottom, and either side// Alarm conditions: switch not in auto, low coolant level,high coolant temperature, low oil pressure, over-crank, over-speed, emergency stop, fuel leak, sender failure// Pre-alarms: high coolant temperature, low coolant temperature, low oil pressure, low fuel level, battery over-voltage, weak battery, battery failureANALOG CONTROL ANNUNCIATORSThe 6 light annunciator panel pairs with the Series 45 and the 16 light annunciator panel with the 550 control panel.Communicating with the analog KASSSEC panel the multiple led lights display critical engine generator set pre-alarms and alarms. ANALOG CONTROL FEATURES// Available with 6 or 16 LED notifcation// NFPA-110 and NEC section 700-12 commpliant// Surface or fush mounting// Audible signaling for engine pre-alarms aand alarms// Repetitive alarm// 6 Light Alarm: low fuel, fuel leak, high enngine temperature, low oil pressure, engine ovverspeed, and engine overcrank // 16 Light Pre-alarms: high engine temperrature, low oil pressure, low battery voltage, andd charger malfunction// 16 Light Alarms: high engine temperaturre, low oil pressure, engine overspeed, engine oveercrank, EPS supplying load, low water temperature, loow fuel, low engine temperature, fuel leak, unit not inn auto, and 2 openA Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 www.mtu-online.com05-09ANNUNCIATOR PANELSHIGHLIGHTSMTU ONSITE ENERGYENCLOSURES//Flexibility to meet site requirements//Double doors create accessiblity// Secure locking doors// Steel or aluminum construction// Sound attenuation options// UL2200 Listed// Durable exterior// Factory assembled and installed// Rodent proof construction// High retention gloss paint// Full line of accessories// ISO 9001 : 2008A Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 www.mtu-online.comDEPENDABLEPOWER SOLUTIONS.ITS ALL WE DO.Weather Proof Enclosure (WPE)// Protects the generator set and components from the elements and reduces noise levels. // Modular design.Ultra Quiet Enclosure (UQE)// Similar design to CQE with further dBa reduction for larger generator sets.// Controlled air intake louvers with top fow ventilation.// Vertical air fow design reduces generator space.// Bird screen.// Available on 600 kW - 2 MW models.Crystal Quiet Enclosure(CQE)// Designed specifcally to meet dBa and wind requirements. // Sound attenunated polyether polyurethane foam 1.5 of 2.15 lbs/c3, meets UL94 fame resistance.// Interior mounted silencer.// Available on 30 500 kW models.Optional Enclosure Features// UL listed fuel tanks// Fixed, motorized or gravity louvers// Scoops// Rain cap// Storm collar// Interior lighting// Electrical package// Stainless steel// Custom paint colorA Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 www.mtu-online.com04-09MTU Onsite Energys durable enclosure designs offer quality construction that will withstand the elements.Enclosure fexibility supports a variety of applications and industry specifcations. MTU Onsite Energy offers multiple packaging levels that work to reduce noise levels, protect, and conceal the engine generator set. SOUND DATA DIESEL ENGINE-GENERATOR SET 30 - 60 kW Standby 27 - 51 kW Prime 60 Hz NOTE: Sound power levels per ISO 8528 and ANSI S1.13-2005 Sound data measured with: full-rated load 12 gauge steel enclosures standard radiator package infinite exhaust connection Sound pressure levels subject to instrumentation, measurement, installation and engine-generator set variability Standby (30 kW) 71.7 68.2 64.4 60.6 Standby (35/40/50 kW) 79.5 73.7 70.8 65.5 Standby (60 kW) 79.2 78.1 76.1 69.2 Prime (27 kW) 71.3 67.7 64.9 61.1 Prime (35/40/45 kW) 79.4 73.1 70.1 65.9 Prime (51 kW) 79.2 77.6 75.6 69.6 Enclosure Level Level 0 Level 1 Level 2 Level 3 Enclosure Level Level 0 Level 1 Level 2 Level 3 Enclosure Level Level 0 Level 1 Level 2 Level 3 SOUND RATINGS dB(A) at 7 meters. Level 0:Open Powered Unit. No enclosure. Level 1: Weather proof enclosure constructed of heavy gauge steel or aluminum with fixed storm proof panels designed for 150 mph wind load rating. Enclosure consists of a bolted and welded construction with pre-mounted internal muffler, muffler clamps and brackets included. Double-door access with no center posts on both sides of the enclosure. Hinged, lockable doors. Level 2: Level 1 enclosure with multiple baffles on the air intakes. Sound attenuated foam installed on baffles and enclosure walls. Level 3: Level 2 enclosure with an additional air exhaust chamber for redirecting noise and air flow upward. ENCLOSURE LEVEL IDENTIFICATION SOUND DATA DIESEL ENGINE-GENERATOR SET 80 - 125 kW Standby 80 - 111 kW Prime 60 Hz NOTE: Sound power levels per ISO 8528 and ANSI S1.13-2005 Sound data measured with: full-rated load 12 gauge steel enclosures standard radiator package infinite exhaust connection Sound pressure levels subject to instrumentation, measurement, installation and engine-generator set variability Standby (80/100 kW) 83.6 78.9 75.2 70.9 Standby (125 kW) 86.8 82.8 81.7 77.2 Prime (80/90 kW) 83.3 79 74.9 70.9 Prime (111 kW) 86.8 82.5 81.8 77.1 Enclosure Level Level 0 Level 1 Level 2 Level 3 Enclosure Level Level 0 Level 1 Level 2 Level 3 SOUND RATINGS dB(A) at 7 meters. Level 0:Open Powered Unit. No enclosure. Level 1: Weather proof enclosure constructed of heavy gauge steel or aluminum with fixed storm proof panels designed for 100 mph wind load rating. Enclosure consists of a bolted and welded construction with pre-mounted internal muffler, muffler clamps and brackets included. Double-door access with no center posts on both sides of the enclosure. Hinged, lockable doors. Level 2: Level 1 enclosure with multiple baffles on the air intakes. Sound attenuated foam installed on baffles and enclosure walls. Level 3: Level 2 enclosure with an additional air exhaust chamber for redirecting noise and air flow upward. ENCLOSURE LEVEL IDENTIFICATION SOUND DATA DIESEL ENGINE-GENERATOR SET 150 - 200 kW Standby 135 - 180 kW Prime 60 Hz Level 0:Open Powered Unit. No enclosure.Level 1: Weather proof enclosure constructed of heavy gauge steel or aluminum with fixed storm proof panels designed for 100 mph wind load rating. Enclosure consists of a bolted and welded construction with pre-mounted internal muffler, muffler clamps and brackets included. Double-door access with no center posts on both sides of the enclosure. Hinged, lockable doors. Level 2: Level 1 enclosure with multiple baffles on the air intakes. Sound attenuated foam installed on baffles and enclosure walls. Level 3: Level 2 enclosure with an additional air exhaust chamber for redirecting noise and air flow upward. Note: 150 MPH wind rated enclosures are optionally available. ENCLOSURE LEVEL IDENTIFICATION SOUND RATINGS dB(A) at 7 meters. NOTE:Sound pressure levels subject to instrumentation, measurement, installation and engine-generator set variability Sound power levels per ISO 8528 and ANSI S1.13-2005 Sound data measured with: -full-rated load -standard radiator package -12 gauge steel enclosures -infinite exhaust connection Standby (150 kW) 85.1 84.5 83 77.3 Prime (135 kW) 86.2 84.3 82.9 77.2 Enclosure Level Level 0 Level 1 Level 2 Level 3 Standby (200 kW) 87.2 85.1 C/F C/F Prime (180 kW) 87.2 85.1 C/F C/F Enclosure Level Level 0 Level 1 Level 2 Level 3 Standby (180 kW) 87.2 85.1 C/F C/F Prime (180 kW) 87.2 85.1 C/F C/F Enclosure Level Level 0 Level 1 Level 2 Level 3 C/F = Consult Factory/MTU Onsite Energy Distributor SOUND DATA DIESEL ENGINE-GENERATOR SET 550 - 600 kW Standby 500 - 550 kW Prime 60 Hz NOTE: Sound power levels per ISO 8528 and ANSI S1.13-2005 Sound data measured with: full-rated load steel enclosures standard radiator package infinite exhaust connection Sound pressure levels subject to instrumentation, measurement, installation and engine-generator set variability Standby (550 kW) 91.9 86.6 86.6 77.1 Standby (600 kW) 91.1 86.8 86.5 76.9 Prime (500 kW) 91.9 86.6 86.3 77 Prime (550 kW) 91.9 86.6 86.6 77.1 Enclosure Level Level 0 Level 1 Level 2 Level 3 Enclosure Level Level 0 Level 1 Level 2 Level 3 SOUND RATINGS dB(A) at 7 meters. Level 0:Open Powered Unit. No enclosure. Level 1: Weather proof enclosure constructed of heavy gauge steel or aluminum with fixed storm proof panels designed for 100 mph wind load rating. Enclosure consists of a bolted and welded construction with pre-mounted internal muffler, muffler clamps and brackets included. Double-door access with no center posts on both sides of the enclosure. Hinged, lockable doors. Level 2: Level 1 enclosure with multiple baffles on the air intakes. Sound attenuated foam installed on baffles and enclosure walls. Level 3: Level 2 enclosure with an additional air exhaust chamber for redirecting noise and air flow upward. ENCLOSURE LEVEL IDENTIFICATION MTU Onsite Energy offers a 24, 48, and 72 hour storage fuel tanks to support the operation of your diesel engine generator set.Thefuel tanks offers structural and mechanical integrity for engine generator set top mounting.Day tanks ranging from 10 to 200 gallons (37 to 757 liters) offer standby storage. Heavy guage steel and non-corrosive paint protect the exterior of the sub base and day tanks.All fuel tanks are are designed and manufactured to meet the UL142 and NFPA above ground standards.MTU ONSITE ENERGYFUEL TANkSA Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 www.mtu-online.comFUEL TANkS MTU Onsite Energy sub base fuel tanks utilize a reinforced steel channel support system to provide an immediate fuel source directly beneath an engine generator set. Our tanks are designed to your generator sets specifcations and made with quality workmanship and durable material.All tanks meet UL142 and NFPA above ground standards.Sub base Features//Pressure tested at 3 to 5 psi. //Baffes are designed to separate hot fuel return by engine from cooler fuel supplied to engine. //Rupture basins are contained within the sub base skid, eliminating oversized construction. //Identical generator set rail mounting to match the tank is provided for easy installation. //Tanks are fnish painted gloss black. //Unit mounted and plumbed or loose for feld installation.//Scalable to meet local code requirements. Sub base Options//High and low fuel level and rupture basin alarms.//Fuel tank heaters.//Five gallon spill/fll box.Day Tank Features//10 to 200 gallon containment.//2 GPM high lift gear pump.//Interior rust inhibtor coated with gray fnish paint.//ECM System 2000 Plus control.//Five gallon spill/fll boxDay Tank Options //Double wall basin rated at 150%.//Fuel strainers.//Hand pumps.//Weather proof motor cover.//AC Solenoid Valves.//Pressure relief vents.DEPENDABLE POWER SOLUTIONS.ITS ALL WE DO.A Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 www.mtu-online.com04-09Since 1952, MTU Onsite Energys power professionals are helping to meet the worlds growing demand for reliable primary and standby power. Working with our extensive network of experienced distributors, we provide a total design package to create engine generator sets meeting the most unique, custom requirements. MTU Onsite Energy utilizes sophisticated manufacturing techniques throughout our entire production facility.This assures our customers that they will receive top quality, customized, dependable power to meet and exceed their expectations.MTU Onsite Energy is proud to serve customers all over the world.MTU ONSITE ENERGYTRaIlERSa Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 www.mtu-online.comMOBIlEPOWER SOlUTIONS.WHERE YOU NEED IT.TRaIlERS MTU Onsite Energy offers fexibilty to confgure the engine generator set trailer to meet job requirements.all trailers are constructed from heavy duty channel iron and steel.all MTU Onsite Energy trailers are approved for highway travel, meeting all Department of Transportation (DOT) requirements. Standard Features://available on 30kW to 275kW engine generator sets.//Black gloss fnish paint.//2 5/16 ball hitch.//Heavy duty fenders.//adjustable jackstand.//Stop and turn light kit.//Safety chains.//Torfex axle.//Electric breaks.Optional Features://Sound attenuated enclosure.//Voltage selector switch.//Gasketed cable box.//Towing ring.//Wheel chock..//Stanbling jacks.//Hydraulic surge breaks.//Fuel tanks//Bolt on spare tire.//Tire mounting bracket.//Trailer mounted fuel tanks.a Tognum Group CompanyMTU Onsite Energy/100 Power Drive/Mankato/Minnesota 56001Phone5076257973/Fax5076252968/Toll Free8003255450 www.mtu-online.com04-09GAS EnGinE-GEnErAtor SEt30-GC6nLt1 30 kWe / 60 Hz / Standby208 - 600VA tognum group BrAndSyStEm rAtinGSStandby Voltage (L-L) 240V240V208V240V480V600VPhase113333 PF1.01.00.80.80.80.8Hz606060606060natural Gas ratings: Amps117117104904536natural Gas ratings: kW/kVA28/2828/2830/37.530/37.530/37.530/37.5LP Gas ratings: Amps125125104904536LP Gas ratings: kW/kVA30/3030/3030/37.530/37.530/37.530/37.5skVA@30% Voltage Dip4885676790122Generator model*284PSL1708283PSL1718283PSL1707283PSL1707283PSL1707284PSL1752temp rise130C/27C125C/40C130C/27C130C/27C130C/27C125C/40CConnection12 LEAD ZiG-ZAG4 LEAD12 LEAD LoW WyE12 LEAD Hi DELtA12 LEAD Hi WyE4 LEAD WyE * The Generator Model Number identifed in the table is for standard C Series Confguration. Consult the factory for alternate confguration. //Engine-Generator Set Tested to ISO 8528-5 fortransient response//UL2200 Listed, CSA Certifed Ofered//Accepts rated Load in one Step Per nFPA 110//All engine-generator sets are prototype and factory tested//MTU Onsite Energy is a single source supplier//Global Product Support//2 Year Standard Warranty//3.0 L Engine- 3.0 Liter Displacement- 4-Cycle//Complete Range of Accessories//Engine-generator resilient mounted//Generator- Brushless, rotating Field Generator- PMG (Permanent Magnet Generator) supply to regulator - 300% Short Circuit Capability- 2/3 Pitch Windings- Standard for 570 frame and larger- Optional for 430 frame and smaller //Digital Control Panel(s)- UL Recognized, CSA Certifed, NFPA 110- Complete System Metering- LCD Display//Cooling System- integral Set-mounted- Engine Driven Fan StAnDArD FEAturES2/ /// 30-gC6nLt1//EngineAir Cleaneroil PumpFull Flow oil FilterJacket Water PumpthermostatExhaust Manifold DryBlower Fan & Fan Driveradiator - unit mountedElectric Starting motor - 12VGovernor Electronic IsochronousBase - Formed SteelSAE Flywheel & Bell HousingCharging Alternator - 12VBattery Box & CablesFlexible Fuel ConnectorsFlexible Exhaust ConnectionEPA Certifed Engine//generatorNEMA MG1, IEEE and ANSI standards compliance for temperature rise and motor startingSustained short circuit current of up to 300% of the rated current for up to 10 secondsSelf-Ventilated and Drip-ProofSuperior Voltage WaveformDigital, Solid State, Volts-per-Hertz regulatorno Load to Full Load regulationBrushless Alternator with Brushless Pilot Exciter4 Pole, rotating Field130C Maximum Standby Temperature Rise1 Bearing, SealedFlexible CouplingFull Amortisseur Windings125% rotor Balancing3-Phase Voltage Sensing0.25% Voltage regulation100% of Rated Load - One Step3% maximum Harmonic Content //digital Control panel(s)Digital meteringEngine ParametersGenerator Protection FunctionsEngine ProtectionSAE J1939 Engine ECu CommunicationsWindows-Based SoftwareMultilingual Capabilityremote Communications to our rDP-110 remote Annunciator16 Programmable Contact inputsup to 11 Contact outputsUL Recognized, CSA Certifed, CE ApprovedEvent recordingiP 54 Front Panel rating with integrated GasketnFPA110 CompatibleStAnDArD EQuiPmEnt3/ /// 30-gC6nLt1//EngineManufacturerGMmodel3.0LType4-CycleArrangement4-inlineDisplacement: L (in3)3 (181)Bore: cm (in)10.2 (4)Stroke: cm (in)9.1 (3.6)Compression ratio9.25:1rated rPm1,800Engine GovernorBoschMaximum Power: Standby: kWm (bhp)38.4 (51.5)Speed regulationC/FAir CleanerDry //Liquid Capacity (Lubrication)Total Oil System: L (gal)4.9 (1.3)Engine Jacket Water Capacity: L (gal)3.8 (1)System Coolant Capacity: L (gal)14.8 (3.9)//ElectricalElectric Volts DC12Cold Cranking Amps under -17.8C (0F)600//Fuel InletFuel Supply Connection Size3/4 NPTFuel Supply Pressure: mm H20 (in. H20)178279 (711)//Fuel Consumption (ng-1000 Btu/ft3 / Lp-2500 Btu/ft3) nGLPGAt 100% of Power Rating: m3/hr (ft3/hr)10.2 (361)4.5 (159)At 75% of Power Rating: m3/hr (ft3/hr)7.7 (270)3.4 (120)At 50% of Power Rating: m3/hr (ft3/hr)5.4 (189)2.4 (84) //Cooling - radiator System Ambient Capacity of Radiator: C (F)50 (122) Maximum Restriction of Cooling Air, Intake, and Discharge Side of Rad.: kPa (in. H20)0.12 (0.5) Water Pump Capacity: L/min (gpm)64.4 (17) Heat rejection to Coolant: kW (Btum)25.3 (1,436) Heat radiated to Ambient: kW (Btum)15.6 (886) //Air requirements Aspirating: *m3/min (SCFm)2.7 (94.3) Air Flow Required for Rad.Cooled unit: *m3/min (SCFm)81.6 (2,882.39) Air Flow Required for HeatExchanger/remote rad. basedon 25F rise *m3/min (SCFm)56.6 (1,998) * Air density = 1.184 kg/m3 (0.0739 lbm/ft3)//Exhaust System Gas temp. (Stack): C (F)704.4 (1,300) Gas Volume at Stack temp: m3/min (CFm)8.6 (304.53) maximum Allowable Back Pressure: kPa (in. H20)10 (40) APPLiCAtion DAtA4/ /// 30-gC6nLt1 MTU Onsite Energy. Subject to alteration due to technological advances. 2010-06// tognum group Companies: Europe / middle East / Africa / Latin America / MTU Onsite Energy / 88040 Friedrichshafen / Germany / Phone + 49 7541 90 7060 / Fax +49 7541 90 7084 / [email protected] // Asia / Australia / Pacifc / MTU Onsite Energy / 1, Benoi Place / Singapore 629923 / Republic ofSingapore / Phone + 65 6861 5922 / Fax + 65 6861 3615 / [email protected] // uSA / Canada / mexico / MTU Onsite Energy Corporation / 100 Power Drive / Mankato, Minnesota 56001 / USA / Phone + 1 507 625 7973 / Fax + 1 507 625 2968 / [email protected] // Worldwide for Hotmodule / mtu Onsite Energy / 81663 Munich / Germany / Phone + 49 89 203042 800 / Fax +49 89 203042 900 / [email protected] //www.mtu-online.comWEiGHtS AnD DimEnSionSSounD DAtAunit typeStandby Full LoadStandby no LoadoPu (dBA)C/FC/FWPE - no Sound Attenuation (dBA)C/FC/FCQE (dBA)C/FC/F Systemdimensions (L x W x H)Weight (dry)oPu1,676 x 864 x 1,156 mm (66 x 34 x 45.5 in)458 kg (1,010 lb)Drawing above for illustration purposes only, based on standard open power 480 volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specifc template drawings. Sound data is provided at 7 m (23 ft).Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specifc engine-generator set.EmiSSionS DAtAFuel typetHC + nox Co natural Gas9.6739.49 Liquid Propane13.3143.76 All units are in g/hp-hr.Engine meets EPA 40 CFR Part 60/90 specifcations.rAtinG DEFinitionS AnD ConDitionS//Standby ratings apply to installations served by a reliableutility source. The standby rating is applicable to varying loads for the duration of a power outage. No overload capability for this rating. Ratings are in accordance withiSo-3046/1, BS 5514, AS 2789, and Din 6271.//Deration Factor:Altitude: Consult your local MTU Onsite Energy Power Generation Distributor for altitude derations. temperature: Consult your local MTU Onsite Energy Power Generation Distributor for temperature derations.Materials and specifcations subject to change without notice.C/F= Consult Factory/MTU Onsite Energy DistributorGAS EnGinE-GEnErAtor SEt40-GC6nLt1 40 kWe / 60 Hz / Standby208 - 600VA tognum group BrAnd//Engine-Generator Set tested to iSo 8528-5 fortransient response//UL2200 Listed, CSA Certifed Ofered//Accepts rated Load in one Step Per nFPA 110//All engine-generator sets are prototype and factory tested//MtU onsite Energy is a single source supplier//Global Product Support//2 Year Standard Warranty//4.3 L Engine- 4.3 Liter Displacement- 4-Cycle//Complete range of Accessories//Engine-generator resilient mounted//Generator- Brushless, rotating Field Generator- PMG (Permanent Magnet Generator) supply to regulator - 300% Short Circuit Capability- 2/3 Pitch Windings - Standard for 570 frame and larger- optional for 430 frame and smaller//Digital Control Panel(s)- UL Recognized, CSA Certifed, NFPA 110- Complete System Metering- LCD Display//Cooling System- integral Set-Mounted- Engine Driven Fan StAnDArD FEAtUrESSYStEM rAtinGSStandby Voltage (L-L) 240V240V208V240V480V600VPhase113333 PF1.01.00.80.80.80.8Hz606060606060natural Gas ratings: Amps1671671391206048natural Gas ratings: kW/kVA40/4040/4040/5040/5040/5040/50LP Gas ratings: Amps1671671391206048LP Gas ratings: kW/kVA40/4040/4040/5040/5040/5040/50skVA@30% Voltage Dip12811610010013392Generator Model*362CSL1604361CSL1612284PSL1742284PSL1742284PSL1742361PSL1632temp rise130C/27C125C/40C130C/27C130C/27C130C/27C125C/40CConnection12 LEAD ZiG-ZAG4 LEAD12 LEAD LoW WYE12 LEAD Hi DELtA12 LEAD Hi WYE4 LEAD WYE * The Generator Model Number identifed in the table is for standard C Series Confguration. Consult the factory for alternate confguration. 2/ /// 40-gC6nLt1//EngineAir Cleaneroil PumpFull Flow oil FilterJacket Water PumpthermostatExhaust Manifold DryBlower Fan & Fan Driveradiator - Unit MountedElectric Starting Motor - 12VGovernor Electronic IsochronousBase - Formed SteelSAE Flywheel & Bell HousingCharging Alternator - 12VBattery Box & CablesFlexible Fuel ConnectorsFlexible Exhaust ConnectionEPA Certifed Engine//generatornEMA MG1, iEEE and AnSi standards compliance for temperature rise and motor startingSustained short circuit current of up to 300% of the rated current for up to 10 secondsSelf-Ventilated and Drip-ProofSuperior Voltage WaveformDigital, Solid State, Volts-per-Hertz regulatorno Load to Full Load regulationBrushless Alternator with Brushless Pilot Exciter4 Pole, rotating Field130C Maximum Standby temperature rise1 Bearing, SealedFlexible CouplingFull Amortisseur Windings125% rotor Balancing3-Phase Voltage Sensing1% Voltage regulation100% of rated Load - one Step3% Maximum Harmonic Content //digital Control panel(s)Digital MeteringEngine ParametersGenerator Protection FunctionsEngine ProtectionSAE J1939 Engine ECU CommunicationsWindows-Based SoftwareMultilingual Capabilityremote Communications to our rDP-110 remote Annunciator16 Programmable Contact inputsUp to 11 Contact outputsUL Recognized, CSA Certifed, CE ApprovedEvent recordingiP 54 Front Panel rating with integrated GasketnFPA110 CompatibleStAnDArD EQUiPMEnt3/ /// 40-gC6nLt1//EngineManufacturerGMModel4.3Ltype4-CycleArrangement6-VDisplacement: L (in3)4.3 (262)Bore: cm (in)10.2 (4)Stroke: cm (in)8.8 (3.5)Compression ratio9.4:1rated rPM1,800Engine GovernorBoschMaximum Power: Standby: kWm (bhp)53.3 (71.4)Speed regulationC/FAir CleanerDry //Liquid Capacity (Lubrication)total oil System: L (gal)4.2 (1.1)Engine Jacket Water Capacity: L (gal)7.2 (1.9)System Coolant Capacity: L (gal)21.6 (5.7)//ElectricalElectric Volts DC12Cold Cranking Amps Under -17.8C (0F)600//Fuel InletFuel Supply Connection Size3/4 nPtFuel Supply Pressure: mm H20 (in. H20)178279 (711)//Fuel Consumption (ng-1000 Btu/ft3 / Lp-2500 Btu/ft3) nGLPGAt 100% of Power rating: m3/hr (ft3/hr)13.9 (489)6.1 (216)At 75% of Power rating: m3/hr (ft3/hr)10.4 (368)4.6 (163)At 50% of Power rating: m3/hr (ft3/hr)7.3 (256)3.2 (113) //Cooling - radiator System Ambient Capacity of radiator: C (F)50 (122) Maximum restriction of Cooling Air, intake, and Discharge Side of rad.: kPa (in. H20)0.12 (0.5) Water Pump Capacity: L/min (gpm)117.3 (31) Heat rejection to Coolant: kW (BtUM)39 (2,220) Heat radiated to Ambient: kW (BtUM)16.5 (938) //Air requirements Aspirating: *m3/min (SCFM)3.9 (136.5) Air Flow required for rad.Cooled Unit: *m3/min (SCFM)211.4 (7,464) Air Flow required for HeatExchanger/remote rad. basedon 25F rise: *m3/min (SCFM)59.9 (2,114)* Air density = 1.184 kg/m3 (0.0739 lbm/ft3)//Exhaust System Gas temp. (Stack): C (F)704.4 (1,300) Gas Volume at Stack temp: m3/min (CFM)12.5 (440.8) Maximum Allowable Back Pressure: kPa (in. H20)10 (40) APPLiCAtion DAtA4/ /// 40-gC6nLt1 MtU onsite Energy. Subject to alteration due to technological advances. 2010-06// tognum group Companies: Europe / middle East / Africa / Latin America / MtU onsite Energy / 88040 Friedrichshafen / Germany / Phone + 49 7541 90 7060 / Fax +49 7541 90 7084 / [email protected] // Asia / Australia / Pacifc / MtU onsite Energy / 1, Benoi Place / Singapore 629923 / republic ofSingapore / Phone + 65 6861 5922 / Fax + 65 6861 3615 / [email protected] // uSA / Canada / mexico / MtU onsite Energy Corporation / 100 Power Drive / Mankato, Minnesota 56001 / USA / Phone + 1 507 625 7973 / Fax + 1 507 625 2968 / [email protected] // Worldwide for Hotmodule / MtU onsite Energy / 81663 Munich / Germany / Phone + 49 89 203042 800 / Fax +49 89 203042 900 / [email protected] //www.mtu-online.comWEiGHtS AnD DiMEnSionSSoUnD DAtAunit typeStandby Full LoadStandby no Loadprime Full Loadprime no LoadoPU (dBA)C/FC/FWPE - no Sound Attenuation (dBA)C/FC/FCQE (dBA)C/FC/F Systemdimensions (L x W x H)Weight (dry)oPU 1,981 x 864 x 1,229 mm (78 x 34 x 48.38 in)572 kg (1,260 lb)Drawing above for illustration purposes only, based on standard open power 480 volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specifc template drawings. Sound data is provided at 7 m (23 ft).Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specifc engine-generator set.EMiSSionS DAtAFuel typetHC + nox Co natural Gas9.4229.43 Liquid Propane10.9542.91 All units are in g/hp-hr.Engine meets EPA 40 CFR Part 60/90 specifcations.rAtinG DEFinitionS AnD ConDitionS//Standby ratings apply to installations served by a reliableutility source. the standby rating is applicable to varying loads for the duration of a power outage. no overload capability for this rating. ratings are in accordance withiSo-3046/1, BS 5514, AS 2789, and Din 6271.//Deration Factor:Altitude: Consult your local MtU onsite Energy Power Generation Distributor for altitude derations. temperature: Consult your local MtU onsite Energy Power Generation Distributor for temperature derations.Materials and specifcations subject to change without notice.C/F= Consult Factory/MtU onsite Energy DistributorGAS EnGinE-GEnErAtor SEt 50-GC6nLt1 50 kWe / 60 Hz / Standby208 - 600VA tognum group BrAndSyStEm rAtinGSStandby Voltage (L-L) 240V240V208V240V480V600VPhase113333 PF1.01.00.80.80.80.8Hz606060606060natural Gas ratings: Amps1881881731507560natural Gas ratings: kW/kVA45/4545/4550/62.550/62.550/62.550/62.5LP Gas ratings: Amps2082081731507560LP Gas ratings: kW/kVA50/5050/5050/62.550/62.550/62.550/62.5skVA@30% Voltage Dip127118148148197138Generator model*362CSL1606361CSL1612361CSL1602361CSL1602361CSL1602361PSL1633temp rise130C/27C125C/40C130C/27C130C/27C130C/27C125C/40CConnection12 LEAD ZiG-ZAG4 LEAD12 LEAD LoW WyE12 LEAD Hi DELtA12 LEAD Hi WyE4 LEAD WyE* The Generator Model Number identifed in the table is for standard C Series Confguration. Consult the factory for alternate confguration. //Engine-Generator Set Tested to ISO 8528-5 fortransient response//UL2200 Listed, CSA Certifed Ofered//Accepts rated Load in one Step Per nFPA 110//All engine-generator sets are prototype and factory tested//MTU Onsite Energy is a single source supplier//Global Product Support//2 Year Standard Warranty//5.0 L Engine- 5.0 Liter Displacement- 4-Cycle//Complete Range of Accessories//Engine-generator resilient mounted//Generator- Brushless, rotating Field Generator- PMG (Permanent Magnet Generator) supply to regulator - 300% Short Circuit Capability- 2/3 Pitch Windings - Standard for 570 frame and larger- Optional for 430 frame and smaller//Digital Control Panel(s)- UL Recognized, CSA Certifed, NFPA 110- Complete System Metering- LCD Display//Cooling System- integral Set-mounted- Engine Driven Fan StAnDArD FEAturES2/ /// 50-gC6nLt1//EngineAir Cleaneroil PumpFull Flow oil FilterJacket Water PumpthermostatExhaust Manifold DryBlower Fan & Fan Driveradiator - unit mountedElectric Starting motor - 12VGovernor Electronic IsochronousBase - Formed SteelSAE Flywheel & Bell HousingCharging Alternator - 12VBattery Box & CablesFlexible Fuel ConnectorsFlexible Exhaust ConnectionEPA Certifed Engine//generatorNEMA MG1, IEEE and ANSI standards compliance for temperature rise and motor startingSustained short circuit current of up to 300% of the rated current for up to 10 secondsSelf-Ventilated and Drip-ProofSuperior Voltage WaveformDigital, Solid State, Volts-per-Hertz regulatorno Load to Full Load regulationBrushless Alternator with Brushless Pilot Exciter4 Pole, rotating Field130C Maximum Standby Temperature Rise1 Bearing, SealedFlexible CouplingFull Amortisseur Windings125% rotor Balancing3-Phase Voltage Sensing1% Voltage regulation100% of Rated Load - One Step3% maximum Harmonic Content //digital Control panel(s)Digital meteringEngine ParametersGenerator Protection FunctionsEngine ProtectionSAE J1939 Engine ECu CommunicationsWindows-Based SoftwareMultilingual Capabilityremote Communications to our rDP-110 remote Annunciator16 Programmable Contact inputsup to 11 Contact outputsUL Recognized, CSA Certifed, CE ApprovedEvent recordingiP 54 Front Panel rating with integrated GasketnFPA110 CompatibleStAnDArD EQuiPmEnt3/ /// 50-gC6nLt1//EngineManufacturerGMmodel5.0LType4-CycleArrangement8-VDisplacement: L (in3)5 (305)Bore: cm (in)9.5 (3.75)Stroke: cm (in)8.8 (3.48)Compression ratio9.4:1rated rPm1,800Engine GovernorBoschMaximum Power: Standby: kWm (bhp)65.9 (88.3)Speed regulationC/FAir CleanerDry //Liquid Capacity (Lubrication)Total Oil System: L (gal)4.9 (1.3)Engine Jacket Water Capacity: L (gal)8.7 (2.3)System Coolant Capacity: L (gal)22.7 (6)//ElectricalElectric Volts DC12Cold Cranking Amps under -17.8C (0F)600//Fuel InletFuel Supply Connection Size1 1/2 NPTFuel Supply Pressure: mm H20 (in. H20)178279 (711)//Fuel Consumption (ng-1000 Btu/ft3 / Lp-2500 Btu/ft3) nGLPGAt 100% of Power Rating: m3/hr (ft3/hr)17 (600)7.5 (265)At 75% of Power Rating: m3/hr (ft3/hr)12.8 (452)5.7 (200)At 50% of Power Rating: m3/hr (ft3/hr)9 (317)4 (140) //Cooling - radiator System Ambient Capacity of Radiator: C (F)50 (122)Maximum Restriction of Cooling Air, Intake, and Discharge Side of Rad.: kPa (in. H20)0.12 (0.5)Water Pump Capacity: L/min (gpm)113.6 (30)Heat rejection to Coolant: kW (Btum)59.8 (3,400)Heat radiated to Ambient: kW (Btum)8.2 (466)//Air requirements Aspirating: *m3/min (SCFm)4.5 (158.9)Air Flow Required for Rad.Cooled unit: *m3/min (SCFm)209.4 (7,396)Air Flow Required for HeatExchanger/remote rad. basedon 25F rise: *m3/min (SCFm)29.8 (1,051)* Air density = 1.184 kg/m3 (0.0739 lbm/ft3)//Exhaust System Gas temp. (Stack): C (F)704.4 (1,300)Gas Volume at Stack temp: m3/min (CFm)14.5 (513)maximum Allowable Back Pressure: kPa (in. H20)10 (40)APPLiCAtion DAtA4/ /// 50-gC6nLt1 MTU Onsite Energy. Subject to alteration due to technological advances. 2010-06// tognum group Companies: Europe / middle East / Africa / Latin America / MTU Onsite Energy / 88040 Friedrichshafen / Germany / Phone + 49 7541 90 7060 / Fax +49 7541 90 7084 / [email protected] // Asia / Australia / Pacifc / MTU Onsite Energy / 1, Benoi Place / Singapore 629923 / Republic ofSingapore / Phone + 65 6861 5922 / Fax + 65 6861 3615 / [email protected] // uSA / Canada / mexico / MTU Onsite Energy Corporation / 100 Power Drive / Mankato, Minnesota 56001 / USA / Phone + 1 507 625 7973 / Fax + 1 507 625 2968 / [email protected] // Worldwide for Hotmodule / mtu Onsite Energy / 81663 Munich / Germany / Phone + 49 89 203042 800 / Fax +49 89 203042 900 / [email protected] //www.mtu-online.comWEiGHtS AnD DimEnSionSSounD DAtAunit typeStandby Full LoadStandby no Loadprime Full Loadprime no LoadoPu (dBA)C/FC/FWPE - no Sound Attenuation (dBA)C/FC/FCQE (dBA)C/FC/F Systemdimensions (L x W x H)Weight (dry)oPu1,981 x 864 x 1,276 mm (78 x 34 x 50.25 in)658 kg (1,450 lb)Drawing above for illustration purposes only, based on standard open power 480 volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specifc template drawings. Sound data is provided at 7 m (23 ft).Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specifc engine-generator set.EmiSSionS DAtAFuel typetHC + nox Conatural Gas10.3442.3Liquid Propane11.6353.17All units are in g/hp-hr. Engine meets EPA 40 CFR Part 60/90 specifcations.rAtinG DEFinitionS AnD ConDitionS//Standby ratings apply to installations served by a reliableutility source. The standby rating is applicable to varying loads for the duration of a power outage. No overload capability for this rating. Ratings are in accordance withiSo-3046/1, BS 5514, AS 2789, and Din 6271.//Deration Factor:Altitude: Consult your local MTU Onsite Energy Power Generation Distributor for altitude derations. temperature: Consult your local MTU Onsite Energy Power Generation Distributor for temperature derations.Materials and specifcations subject to change without notice.C/F= Consult Factory/MTU Onsite Energy DistributorGAS EnGinE-GEnErAtor SEt60-GC6nLt1 60 kWe / 60 Hz / Standby208 - 600VA tognum group BrAndSyStEm rAtinGSStandby Voltage (L-L) 240V240V208V240V480V600VPhase113333 PF1.01.00.80.80.80.8Hz606060606060natural Gas ratings: Amps2292292081809072natural Gas ratings: kW/kVA55/5555/5560/7560/7560/7560/75LP Gas ratings: Amps2502502081809072LP Gas ratings: kW/kVA60/6060/6060/7560/7560/7560/75skVA@30% Voltage Dip127230148148142140Generator model*362CSL1606362CSL1615361CSL1602361CSL1602361CSL1601361PSL1633temp rise130C/27C125C/40C130C/27C130C/27C130C/27C125C/40CConnection12 LEAD ZiG-ZAG4 LEAD12 LEAD LoW WyE12 LEAD Hi DELtA12 LEAD Hi WyE4 LEAD WyE* The Generator Model Number identifed in the table is for standard C Series Confguration. Consult the factory for alternate confguration. //Engine-Generator Set Tested to ISO 8528-5 fortransient response//UL2200 Listed, CSA Certifed Ofered//Accepts rated Load in one Step Per nFPA 110//All engine-generator sets are prototype and factory tested//MTU Onsite Energy is a single source supplier//Global Product Support//2 Year Standard Warranty//5.7 L Engine- 5.7 Liter Displacement- 4-Cycle//Complete Range of Accessories//Engine-generator resilient mounted//Generator- Brushless, rotating Field Generator- PMG (Permanent Magnet Generator) supply to regulator - 300% Short Circuit Capability- 2/3 Pitch Windings - Standard for 570 frame and larger- Optional for 430 frame and smaller//Digital Control Panel(s)- UL Recognized, CSA Certifed, NFPA 110- Complete System Metering- LCD Display//Cooling System- integral Set-mounted- Engine Driven Fan StAnDArD FEAturES2/ /// 60-gC6nLt1//EngineAir Cleaneroil PumpFull Flow oil FilterJacket Water PumpthermostatExhaust Manifold DryBlower Fan & Fan Driveradiator - unit mountedElectric Starting motor - 12VGovernor Electronic IsochronousBase - Formed SteelSAE Flywheel & Bell HousingCharging Alternator - 12VBattery Box & CablesFlexible Fuel ConnectorsFlexible Exhaust ConnectionEPA Certifed Engine//generatorNEMA MG1, IEEE and ANSI standards compliance for temperature rise and motor startingSustained short circuit current of up to 300% of the rated current for up to 10 secondsSelf-Ventilated and Drip-ProofSuperior Voltage WaveformDigital, Solid State, Volts-per-Hertz regulatorno Load to Full Load regulationBrushless Alternator with Brushless Pilot Exciter4 Pole, rotating Field130C Maximum Standby Temperature Rise1 Bearing, SealedFlexible CouplingFull Amortisseur Windings125% rotor Balancing3-Phase Voltage Sensing1% Voltage regulation100% of Rated Load - One Step3% maximum Harmonic Content //digital Control panel(s)Digital meteringEngine ParametersGenerator Protection FunctionsEngine ProtectionSAE J1939 Engine ECu CommunicationsWindows-Based SoftwareMultilingual Capabilityremote Communications to our rDP-110 remote Annunciator16 Programmable Contact inputsup to 11 Contact outputsUL Recognized, CSA Certifed, CE ApprovedEvent recordingiP 54 Front Panel rating with integrated GasketnFPA110 CompatibleStAnDArD EQuiPmEnt3/ /// 60-gC6nLt1//EngineManufacturerGMmodel5.7LType4-CycleArrangement8-VDisplacement: L (in3)5.7 (350)Bore: cm (in)10.2 (4)Stroke: cm (in)8.8 (3.5)Compression ratio9.4:1rated rPm1,800Engine GovernorBoschMaximum Power: Standby: kWm (bhp)84.4 (113.2)Speed regulationC/FAir CleanerDry //Liquid Capacity (Lubrication)Total Oil System: L (gal)4.9 (1.3)Engine Jacket Water Capacity: L (gal)8.7 (2.3)System Coolant Capacity: L (gal)22.7 (6)//ElectricalElectric Volts DC12Cold Cranking Amps under -17.8C (0F)600//Fuel InletFuel Supply Connection Size1 1/2 NPTFuel Supply Pressure: mm H20 (in. H20)178279 (711)//Fuel Consumption (ng-1000 Btu/ft3 / Lp-2500 Btu/ft3) nGLPGAt 100% of Power Rating: m3/hr (ft3/hr)20.3 (717)9 (317)At 75% of Power Rating: m3/hr (ft3/hr)15.3 (541)6.8 (239)At 50% of Power Rating: m3/hr (ft3/hr)10.6 (376)4.7 (166) //Cooling - radiator System Ambient Capacity of Radiator: C (F)50 (122)Maximum Restriction of Cooling Air, Intake, and Discharge Side of Rad.: kPa (in. H20)0.12 (0.5)Water Pump Capacity: L/min (gpm)113.6 (30)Heat rejection to Coolant: kW (Btum)59.8 (3,400)Heat radiated to Ambient: kW (Btum)17.5 (993.2)//Air requirements Aspirating: *m3/min (SCFm)5.2 (182.3)Air Flow Required for Rad.Cooled unit: *m3/min (SCFm)209.4 (7,396)Air Flow Required for HeatExchanger/remote rad. basedon 25F rise: *m3/min (SCFm)63.4 (2,240)* Air density = 1.184 kg/m3 (0.0739 lbm/ft3)//Exhaust System Gas temp. (Stack): C (F)704.4 (1,300)Gas Volume at Stack temp: m3/min (CFm)16.7 (588.7)maximum Allowable Back Pressure: kPa (in. H20)10 (40)APPLiCAtion DAtA4/ /// 60-gC6nLt1SounD DAtAunit typeStandby Full LoadStandby no Loadprime Full Loadprime no LoadoPu (dBA)C/FC/FWPE - no Sound Attenuation (dBA)C/FC/FCQE (dBA)C/FC/F MTU Onsite Energy. Subject to alteration due to technological advances. 2010-06// tognum group Companies: Europe / middle East / Africa / Latin America / MTU Onsite Energy / 88040 Friedrichshafen / Germany / Phone + 49 7541 90 7060 / Fax +49 7541 90 7084 / [email protected] // Asia / Australia / Pacifc / MTU Onsite Energy / 1, Benoi Place / Singapore 629923 / Republic ofSingapore / Phone + 65 6861 5922 / Fax + 65 6861 3615 / [email protected] // uSA / Canada / mexico / MTU Onsite Energy Corporation / 100 Power Drive / Mankato, Minnesota 56001 / USA / Phone + 1 507 625 7973 / Fax + 1 507 625 2968 / [email protected] // Worldwide for Hotmodule / mtu Onsite Energy / 81663 Munich / Germany / Phone + 49 89 203042 800 / Fax +49 89 203042 900 / [email protected] //www.mtu-online.comWEiGHtS AnD DimEnSionSSystemdimensions (L x W x H)Weight (dry)oPu1,981 x 864 x 1,276 mm (78 x 34 x 50.25 in)658 kg (1,450 lb)Drawing above for illustration purposes only, based on standard open power 480 volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specifc template drawings. Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specifc engine-generator set.EmiSSionS DAtAFuel typetHC + nox Co natural Gas10.3435.82Liquid Propane12.9439.68All units are in g/hp-hr.Engine meets EPA 40 CFR Part 60/90 specifcations.rAtinG DEFinitionS AnD ConDitionS//Standby ratings apply to installations served by a reliableutility source. The standby rating is applicable to varying loads for the duration of a power outage. No overload capability for this rating. Ratings are in accordance withiSo-3046/1, BS 5514, AS 2789, and Din 6271.//Deration Factor:Altitude: Consult your local MTU Onsite Energy Power Generation Distributor for altitude derations. temperature: Consult your local MTU Onsite Energy Power Generation Distributor for temperature derations.Sound data is provided at 7 m (23 ft).Materials and specifcations subject to change without notice.C/F= Consult Factory/MTU Onsite Energy DistributorGAS EnGinE-GEnErAtor SEt80-GC6nLt1 80 kWe / 60 Hz / Standby208 - 600VA tognum group BrAndSyStEm rAtinGSStandby Voltage (L-L) 240V240V208V240V480V600VPhase113333 PF1.01.00.80.80.80.8Hz606060606060natural Gas ratings: Amps33333327824112096natural Gas ratings: kW/kVA80/8080/8080/10080/10080/10080/100LP Gas ratings: Amps33333327824112096LP Gas ratings: kW/kVA80/8080/8080/10080/10080/10080/100skVA@30% Voltage Dip157310177177237237Generator model*363CSL1607363CSL1617362CSL1604362CSL1604362CSL1604362PSL1635temp rise130C/27C125C/40C130C/27C130C/27C130C/27C125C/40CConnection12 LEAD ZiG-ZAG4 LEAD12 LEAD LoW WyE12 LEAD Hi DELtA12 LEAD Hi WyE4 LEAD WyE * The Generator Model Number identifed in the table is for standard C Series Confguration. Consult the factory for alternate confguration. //Engine-Generator Set Tested to ISO 8528-5 fortransient response//UL2200 Listed, CSA Certifed Ofered//Accepts rated Load in one Step Per nFPA 110//All engine-generator sets are prototype and factory tested//MTU Onsite Energy is a single source supplier//Global Product Support//2 Year Standard Warranty//8.1 L Engine- 8.1 Liter Displacement- 4-Cycle//3-Way Catalyst//Complete Range of Accessories//Engine-generator resilient mounted//Generator- Brushless, rotating Field Generator- PMG (Permanent Magnet Generator) supply to regulator - 300% Short Circuit Capability- 2/3 Pitch Windings- Standard for 570 frame and larger- Optional for 430 frame and smaller //Digital Control Panel(s)- UL Recognized, CSA Certifed, NFPA 110- Complete System Metering- LCD Display//Cooling System- integral Set-mounted- Engine Driven Fan StAnDArD FEAturES2/ /// 80-gC6nLt1//EngineAir Cleanersoil PumpFull Flow oil FilterJacket Water PumpthermostatExhaust Manifold DryBlower Fan & Fan Driveradiator - unit mountedElectric Starting motor - 12VGovernor Electronic IsochronousBase - Formed SteelSAE Flywheel & Bell HousingCharging Alternator - 12VBattery Box & CablesFlexible Fuel ConnectorsFlexible Exhaust ConnectionEPA Certifed Engine//generatorNEMA MG1, IEEE and ANSI standards compliance for temperature rise and motor startingSustained short circuit current of up to 300% of the rated current for up to 10 secondsSelf-Ventilated and Drip-ProofSuperior Voltage WaveformDigital, Solid State, Volts-per-Hertz regulatorno Load to Full Load regulationBrushless Alternator with Brushless Pilot Exciter4 Pole, rotating Field130C Maximum Standby Temperature Rise1 Bearing, SealedFlexible CouplingFull Amortisseur Windings125% rotor Balancing3-Phase Voltage Sensing1% Voltage regulation100% of Rated Load - One Step3% maximum Harmonic Content //digital Control panel(s)Digital meteringEngine ParametersGenerator Protection FunctionsEngine ProtectionSAE J1939 Engine ECu CommunicationsWindows-Based SoftwareMultilingual Capabilityremote Communications to our rDP-110 remote Annunciator16 Programmable Contact inputsup to 11 Contact outputsUL Recognized, CSA Certifed, CE ApprovedEvent recordingiP 54 Front Panel rating with integrated GasketnFPA110 CompatibleStAnDArD EQuiPmEnt3/ /// 80-gC6nLt1//EngineManufacturerGMmodel8.1LType4-CycleArrangement8-VDisplacement: L (in3)8.1 (496)Bore: cm (in)10.8 (4.25)Stroke: cm (in)11.1 (4.37)Compression ratio9.1:1rated rPm1,800Engine GovernorBoschMaximum Power: Standby: kWm (bhp)122.6 (164.4)Speed regulationC/FAir CleanerDry //Liquid Capacity (Lubrication)Total Oil System: L (gal)7.6 (2)Engine Jacket Water Capacity: L (gal)13.6 (3.6)System Coolant Capacity: L (gal)31.8 (8.4)//ElectricalElectric Volts DC12Cold Cranking Amps under -17.8C (0F)600//Fuel InletFuel Supply Connection Size1 1/2 NPTFuel Supply Pressure: mm H20 (in. H20)178279 (711)//Fuel Consumption (ng-1000 Btu/ft3 / Lp-2500 Btu/ft3) nGLPGAt 100% of Power Rating: m3/hr (ft3/hr)25.5 (900)11.3 (398)At 75% of Power Rating: m3/hr (ft3/hr)18.9 (667)8.4 (295)At 50% of Power Rating: m3/hr (ft3/hr)12.7 (448)5.6 (198) //Cooling - radiator System Ambient Capacity of Radiator: C (F)50 (122) Maximum Restriction of Cooling Air, Intake, and Discharge Side of Rad.: kPa (in. H20)0.12 (0.5) Water Pump Capacity: L/min (gpm)140.1 (37) Heat rejection to Coolant: kW (Btum)72.8 (4,141) Heat radiated to Ambient: kW (Btum)23 (1,305) //Air requirements Aspirating: *m3/min (SCFm)7.3 (258.3) Air Flow Required for Rad.Cooled unit: *m3/min (SCFm)284 (10,030) Air Flow Required for HeatExchanger/remote rad. basedon 25F rise: *m3/min (SCFm)83.4 (2,944) * Air density = 1.184 kg/m3 (0.0739 lbm/ft3)//Exhaust System Gas temp. (Stack): C (F)704.4 (1,300) Gas Volume at Stack temp: m3/min (CFm)23.6 (834) maximum Allowable Back Pressure: kPa (in. H20)10 (40) APPLiCAtion DAtA4/ /// 80-gC6nLt1 MTU Onsite Energy. Subject to alteration due to technological advances. 2010-06// tognum group Companies: Europe / middle East / Africa / Latin America / MTU Onsite Energy / 88040 Friedrichshafen / Germany / Phone + 49 7541 90 7060 / Fax +49 7541 90 7084 / [email protected] // Asia / Australia / Pacifc / MTU Onsite Energy / 1, Benoi Place / Singapore 629923 / Republic ofSingapore / Phone + 65 6861 5922 / Fax + 65 6861 3615 / [email protected] // uSA / Canada / mexico / MTU Onsite Energy Corporation / 100 Power Drive / Mankato, Minnesota 56001 / USA / Phone + 1 507 625 7973 / Fax + 1 507 625 2968 / [email protected] // Worldwide for Hotmodule / mtu Onsite Energy / 81663 Munich / Germany / Phone + 49 89 203042 800 / Fax +49 89 203042 900 / [email protected] //www.mtu-online.comWEiGHtS AnD DimEnSionSSystemdimensions (L x W x H)Weight (dry)oPu1,981 x 864 x 1,543 mm (78 x 34 x 60.75 in)976 kg (2,150 lb)Drawing above for illustration purposes only, based on standard open power 480 volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specifc template drawings. Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specifc engine-generator set.EmiSSionS DAtAFuel typetHC + nox Co natural Gas0.230.31Liquid Propane0.1340.79All units are in g/hp-hr.Engine meets EPA 40 CFR Part 60/1048 specifcations.rAtinG DEFinitionS AnD ConDitionS//Standby ratings apply to installations served by a reliableutility source. The standby rating is applicable to varying loads for the duration of a power outage. No overload capability for this rating. Ratings are in accordance withiSo-3046/1, BS 5514, AS 2789, and Din 6271.//Deration Factor:Altitude: Consult your local MTU Onsite Energy Power Generation Distributor for altitude derations. temperature: Consult your local MTU Onsite Energy Power Generation Distributor for temperature derations.SounD DAtAunit typeStandby Full Loadprime Full Loadprime no LoadoPu (dBA)C/F WPE - no Sound Attenuation (dBA)C/F CQE (dBA)C/F Sound data is provided at 7 m (23 ft).Materials and specifcations subject to change without notice.C/F= Consult Factory/MTU Onsite Energy DistributorGAS EnGinE-GEnErAtor SEt100-GC6nLt1 100 kWe / 60 Hz / Standby208 - 600VA tognum group BrAndSyStEm rAtinGSStandby Voltage (L-L) 240V240V208V240V480V600VPhase113333 PF1.01.00.80.80.80.8Hz606060606060natural Gas ratings: Amps354354323280140112natural Gas ratings: kW/kVA85/8585/8593/116.2593/116.2593/116.2593/116.25LP Gas ratings: Amps396396347301150120LP Gas ratings: kW/kVA95/9595/95100/125100/125100/125100/125skVA@30% Voltage Dip136195250250273273Generator model*431CSL6204431PSL6224363CSL1607363CSL1607362CSL1606362PSL1636temp rise130C/27C125C/40C130C/27C130C/27C130C/27C125C/40CConnection12 LEAD ZiG-ZAG4 LEAD12 LEAD LoW WyE12 LEAD Hi DELtA12 LEAD Hi WyE4 LEAD WyE* The Generator Model Number identifed in the table is for standard C Series Confguration. Consult the factory for alternate confguration. //Engine-Generator Set Tested to ISO 8528-5 fortransient response//UL2200 Listed, CSA Certifed Ofered//Accepts rated Load in one Step Per nFPA 110//All engine-generator sets are prototype and factory tested//MTU Onsite Energy is a single source supplier//Global Product Support//2 Year Standard Warranty//8.1 L Engine- 8.1 Liter Displacement- 4-Cycle//3-Way Catalyst//Complete Range of Accessories//Engine-generator resilient mounted//Generator- Brushless, rotating Field Generator- PMG (Permanent Magnet Generator) supply to regulator- 300% Short Circuit Capability- 2/3 Pitch Windings - Standard for 570 frame and larger- Optional for 430 frame and smaller//Digital Control Panel(s)- UL Recognized, CSA Certifed, NFPA 110- Complete System Metering- LCD Display//Cooling System- integral Set-mounted- Engine Driven Fan StAnDArD FEAturES2/ /// 100-gC6nLt1//EngineAir Cleaneroil PumpFull Flow oil FilterJacket Water PumpthermostatExhaust Manifold DryBlower Fan & Fan Driveradiator - unit mountedElectric Starting motor - 12VGovernor Electronic IsochronousBase - Formed SteelSAE Flywheel & Bell HousingCharging Alternator - 12VBattery Box & CablesFlexible Fuel ConnectorsFlexible Exhaust ConnectionEPA Certifed Engine//generatorNEMA MG1, IEEE and ANSI standards compliance for temperature rise and motor startingSustained short circuit current of up to 300% of the rated current for up to 10 secondsSelf-Ventilated and Drip-ProofSuperior Voltage WaveformDigital, Solid State, Volts-per-Hertz regulatorno Load to Full Load regulationBrushless Alternator with Brushless Pilot Exciter4 Pole, rotating Field130C Maximum Standby Temperature Rise1 Bearing, SealedFlexible CouplingFull Amortisseur Windings125% rotor Balancing3-Phase Voltage Sensing1% Voltage regulation100% of Rated Load - One Step3% maximum Harmonic Content //digital Control panel(s)Digital meteringEngine ParametersGenerator Protection FunctionsEngine ProtectionSAE J1939 Engine ECu CommunicationsWindows-Based SoftwareMultilingual Capabilityremote Communications to our rDP-110 remote Annunciator16 Programmable Contact inputsup to 11 Contact outputsUL Recognized, CSA Certifed, CE ApprovedEvent recordingiP 54 Front Panel rating with integrated GasketnFPA110 CompatibleStAnDArD EQuiPmEnt3/ /// 100-gC6nLt1//EngineManufacturerGMmodel8.1LType4-CycleArrangement8-VDisplacement: L (in3)8.1 (496)Bore: cm (in)10.8 (4.25)Stroke: cm (in)11.1 (4.37)Compression ratio9.1:1rated rPm1,800Engine GovernorBoschMaximum Power: Standby: kWm (bhp)122.6 (164.4)Speed regulationC/FAir CleanerDry //Liquid Capacity (Lubrication)Total Oil System: L (gal)7.6 (2)Engine Jacket Water Capacity: L (gal)13.7 (3.6)System Coolant Capacity: L (gal)31.8 (8.4)//ElectricalElectric Volts DC12Cold Cranking Amps under -17.8C (0F)600//Fuel InletFuel Supply Connection Size1 1/2 NPTFuel Supply Pressure: mm H20 (in. H20)178279 (711)//Fuel Consumption (ng-1000 Btu/ft3 / Lp-2500 Btu/ft3) nGLPGAt 100% of Power Rating: m3/hr (ft3/hr)33.3 (1,177)14.7 (520)At 75% of Power Rating: m3/hr (ft3/hr)25.2 (890)11.1 (394)At 50% of Power Rating: m3/hr (ft3/hr)17.6 (621)7.8 (275) //Cooling - radiator System Ambient Capacity of Radiator: C (F)50 (122) Maximum Restriction of Cooling Air, Intake, and Discharge Side of Rad.: kPa (in. H20)0.12 (0.5) Water Pump Capacity: L/min (gpm)140.1 (37) Heat rejection to Coolant: kW (Btum)72.8 (4,141) Heat radiated to Ambient: kW (Btum)66 (3,752) //Air requirements Aspirating: *m3/min (SCFm)7.3 (258.3) Air Flow Required for Rad.Cooled unit: *m3/min (SCFm)284 (10,030) Air Flow Required for HeatExchanger/remote rad. basedon 25F rise: *m3/min (SCFm)239.6 (8,462.7) * Air density = 1.184 kg/m3 (0.0739 lbm/ft3)//Exhaust System Gas temp. (Stack): C (F)704.4 (1,300) Gas Volume at Stack temp: m3/min (CFm)23.6 (834) maximum Allowable Back Pressure: kPa (in. H20)10 (40) APPLiCAtion DAtA4/ /// 100-gC6nLt1 MTU Onsite Energy. Subject to alteration due to technological advances. 2010-06// tognum group Companies: Europe / middle East / Africa / Latin America / MTU Onsite Energy / 88040 Friedrichshafen / Germany / Phone + 49 7541 90 7060 / Fax +49 7541 90 7084 / [email protected] // Asia / Australia / Pacifc / MTU Onsite Energy / 1, Benoi Place / Singapore 629923 / Republic ofSingapore / Phone + 65 6861 5922 / Fax + 65 6861 3615 / [email protected] // uSA / Canada / mexico / MTU Onsite Energy Corporation / 100 Power Drive / Mankato, Minnesota 56001 / USA / Phone + 1 507 625 7973 / Fax + 1 507 625 2968 / [email protected] // Worldwide for Hotmodule / mtu Onsite Energy / 81663 Munich / Germany / Phone + 49 89 203042 800 / Fax +49 89 203042 900 / [email protected] //www.mtu-online.comWEiGHtS AnD DimEnSionSSystemdimensions (L x W x H)Weight (dry)oPu1,981 x 864 x 1,543 mm (78 x 34 x 60.75 in)976 kg (2,150 lb)Drawing above for illustration purposes only, based on standard open power 480 volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specifc template drawings. Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specifc engine-generator set.EmiSSionS DAtAFuel typetHC + nox Co natural Gas0.230.31Liquid Propane0.1340.79All units are in g/hp-hr.Engine meets EPA 40 CFR Part 60/1048 specifcations.rAtinG DEFinitionS AnD ConDitionS//Standby ratings apply to installations served by a reliableutility source. The standby rating is applicable to varying loads for the duration of a power outage. No overload capability for this rating. Ratings are in accordance withiSo-3046/1, BS 5514, AS 2789, and Din 6271.//Deration Factor:Altitude: Consult your local MTU Onsite Energy Power Generation Distributor for altitude derations. temperature: Consult your local MTU Onsite Energy Power Generation Distributor for temperature derations.SounD DAtAunit typeStandby Full LoadStandby no Loadprime Full Loadprime no LoadoPu (dBA)C/FC/FWPE - no Sound Attenuation (dBA)C/FC/FCQE (dBA)C/FC/F Sound data is provided at 7 m (23 ft).Materials and specifcations subject to change without notice.C/F= Consult Factory/MTU Onsite Energy DistributorGAS EnGinE-GEnErAtor SEt125-GC6nLt1 125 kWe / 60 Hz / Standby208 - 600VA tognum group BrAndSyStEm rAtinGSStandby Voltage (L-L) 240V240V208V240V480V600VPhase113333 PF1.01.00.80.80.80.8Hz606060606060natural Gas ratings: Amps500500434376188150natural Gas ratings: kW/kVA120/120120/120125/156.25125/156.25125/156.25125/156.25LP Gas ratings: Amps458458382331165132LP Gas ratings: kW/kVA105/105105/105105/131.25105/131.25105/131.25105/131.25skVA@30% Voltage Dip136195250250335335Generator model*431CSL6204431PSL6224363CSL1607363CSL1607363CSL1607363PSL1658temp rise130C/27C125C/40C130C/27C130C/27C130C/27C125C/40CConnection12 LEAD ZiG-ZAG4 LEAD12 LEAD LoW WyE12 LEAD Hi DELtA12 LEAD Hi WyE4 LEAD WyE* The Generator Model Number identifed in the table is for standard C Series Confguration. Consult the factory for alternate confguration. //Engine-Generator Set Tested to ISO 8528-5 fortransient response//UL2200 Listed, CSA Certifed Ofered//Accepts rated Load in one Step Per nFPA 110//All engine-generator sets are prototype and factory tested//MTU Onsite Energy is a single source supplier//Global Product Support//2 Year Standard Warranty//8.1 L turbo Engine- 8.1 Liter Displacement- 4-Cycle//3-Way Catalyst//Complete Range of Accessories//Engine-generator resilient mounted//Generator- Brushless, rotating Field Generator- PMG (Permanent Magnet Generator) supply to regulator - 300% Short Circuit Capability- 2/3 Pitch Windings - Standard for 570 frame and larger- Optional for 430 frame and smaller//Digital Control Panel(s)- UL Recognized, CSA Certifed, NFPA 110- Complete System Metering- LCD Display//Cooling System- integral Set-mounted- Engine Driven Fan StAnDArD FEAturES2/ /// 125-gC6nLt1//EngineAir Cleaneroil PumpFull Flow oil FilterJacket Water PumpthermostatExhaust Manifold DryBlower Fan & Fan Driveradiator - unit mountedElectric Starting motor - 12VGovernor Electronic IsochronousBase - Formed SteelSAE Flywheel & Bell HousingCharging Alternator - 12VBattery Box & CablesFlexible Fuel ConnectorsFlexible Exhaust ConnectionEPA Certifed Engine//generatorNEMA MG1, IEEE and ANSI standards compliance for temperature rise and motor startingSustained short circuit current of up to 300% of the rated current for up to 10 secondsSelf-Ventilated and Drip-ProofSuperior Voltage WaveformDigital, Solid State, Volts-per-Hertz regulatorno Load to Full Load regulationBrushless Alternator with Brushless Pilot Exciter4 Pole, rotating Field130C Maximum Standby Temperature Rise1 Bearing, SealedFlexible CouplingFull Amortisseur Windings125% rotor Balancing3-Phase Voltage Sensing1% Voltage regulation100% of Rated Load - One Step3% maximum Harmonic Content //digital Control panel(s)Digital meteringEngine ParametersGenerator Protection FunctionsEngine ProtectionSAE J1939 Engine ECu CommunicationsWindows-Based SoftwareMultilingual Capabilityremote Communications to our rDP-110 remote Annunciator16 Programmable Contact inputsup to 11 Contact outputsUL Recognized, CSA Certifed, CE ApprovedEvent recordingiP 54 Front Panel rating with integrated GasketnFPA110 CompatibleStAnDArD EQuiPmEnt3/ /// 125-gC6nLt1//EngineManufacturerGMmodel8.1L turboType4-CycleArrangement8-VDisplacement: L (in3)8.1 (496)Bore: cm (in)10.8 (4.25)Stroke: cm (in)11.1 (4.37)Compression ratio9.1:1rated r