ENGINEERING PROJECTS ( INDIA ) LTD HAL,PROJECT,NASIK...
Transcript of ENGINEERING PROJECTS ( INDIA ) LTD HAL,PROJECT,NASIK...
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
HVAC-PART(A)1 WATER COOLED LIQUID CHILLERS
Supply,Installation testing and Commisioning of
Packaged Water Cooled Liquid - Screw chillers of High
Efficient and low noise & EER rated in accordance with
ARI standards, with eco-friendly R 134a HFC
refrigerant to deliver 200 TR at the Chilled Water and
Condenser water conditions mentioned below. The
Chillers shall be complete with multiple Screw
compressor (Semi hermetic) with slider valve
mechanism for stepless unloading, with suction
service valves,First charge of refrigerant gas and oil,
interconnecting insulated & painted refrigerant piping
with accessories of safety valve,angle valve,liquide line
indicator,independent circuits, Shell & tube Water
cooled condenser with flanged ends, insulated shell
and tube high efficiency evaporator of chilling
machine of flooded type with flanged ends,vibration
soring isolators,
ENGINEERING PROJECTS ( INDIA ) LTD
HAL,PROJECT,NASIK - CONTRACT NO. NK/FW/CAP-ROH-577/10-11
Name of The Work : AIRCONDITIONING & VENTILATION SYSTEM - Pkg II
BOQ for Supply, Installation,Testing & Commissioning Works at - Pkg II
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Water flow switch gear components,terminal
blocks,disconnects,control transformers,internally
wired,single power point,electronic expansion
valves,sequencing kit,all saety features and controls,
including undervoltage monitors,phase reversals
protection,acoustic enclosure for compressors and
other standard accessories all housed in a single chasis
design heaby duty steel structure.Chiller should be
complete as per technical specifications.
The Chillers shall have inbuilt Microprocessor control
panel with starter and power wiring complete with
locked enclosure,factory mounted,wired and tested
with all safetyl features including touch screen display
to control and monitor the chillers as detailed in the
technical speicification. The Microprocessor shall be
suitable for interface with PLC/BAS third part
connectivity along with translator control of
LON/BACnet / Ethernet / TCP / IP.
Each Chiller deisnged and manufactured to strictly
comply with the technical specifications, meet a chiller
flow rate of 500 US GPM with a Chiller cooler/tubes
to be designed for the above flow rate and a fouling
factor of 0.0001 sft.hr.°F/Btu, Condenser Water flow
design not exceeding 750 gpm and fouling factor of
0.00025 sft.hr.°F/Btu to deliver specified capacity in
accordance with ARI standards.
Chiller water Temperatures:
EWT : 54 deg F
LWT : 44 deg F
Condenser Water Temperatures:
EWT : 88 deg F
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
LWT : 96 deg F
WATER COOLED LIQUID CHILLERS as defined above
and as per specs suitable for a power supply of 415 v /
3 ph / 50 Hz.
Nos 2.00
2 CENTRIFUGAL PUMPS
Chilled Water Pumps
Supply,Installation testing and Commisioning of
Centrifugal split casing end suction back pull out
pumps mounted on a common base frame with
electric motor for recirculation of water for the central
air conditioning system. The pump motor shall be
suitable for 415± 10% volts, 50 cycles, 3 phase AC
Power supply complete as per specs. The scope of
pumps supply and installation shall include flexible
connectors at supply / discharge, mounting spring
isolators and inertia base foundations as per typical
details. Pump design parmeters are as follows.
Flow rate : 500 US GPM & 30 M Head with 20 HP
motor. The pump should be provided with mechanical
seal and Flexible connections for pumps and chillers.
CHWP 01 – 02 Nos 2.00
3 Condenser Cooling Water Pumps
Supply,Installation testing and Commisioning of
Centrifugal split casing end suction back pull out
pumps mounted on a common base frame with
electric motor for recirculation of water for tcooling
tower. The pump motor shall be suitable for 415±
10% volts, 50 cycles,3- phase AC Power supply
complete as per specs.
Flow rate : 750 US GPM & 20 M Head with 20 HP
motor. The pump should be provided with mechanical
seal and Flexible connections for pumps and chillers
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
CWP 01 – 02 Nos 2.00
4 COOLING TOWER
Supply, Installation, Testing, Commissioning and
handing over of CTI certified (refer to specs in case of
non-CTI certified Tower) Cross flow induced draft type
FRP Cooling Tower with Fan with anticorrossive blade
material, TEFC class F insulation, IP 55 Motor of water
proof type and Drive set,PVC fills,drift eliminaters,
capacity @ 88 / 96 deg F water out and water in,
including necessary foundations and all accessories,
blow down valves, make up valves, float valve,drain
valves, strainers, bird screens, fittings, plastic ball float
valve,side cover SS jalli,suitable ladder etc. The Cooling
tower shall totally comply with the tender technical
specification. The vendor / Contractor to review the
drawings and ensure the selected cooling tower to be
capable of being installed in the allocated place.
Flow rate : 375 US GPM with 5.5 Kw motor.
CT : 125 TR (415 V/3Ø/50 Hz). Nos 2.00
5CHILLED WATER PIPING ( WITH INSULATION) Complete
as per specs and as stated below:
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply, laying ,fixing,testing and commissioning of MS
class 'C' ERW insulated Chilled water piping complete
with all floor(2.5 m MS stands), wall and ceiling MS
supports out of MS painted angles/channels,necessery
fittings such as bends,tees,reducers,flanges and
pressure testing of pipes. Insulation of piping shall be
with Class O FM approved Nitrile rubber / elastomeric
Closed Cell Insulation finished with 28 G Aluminum
cladding sheet with rivetting etc.,. Insulation shall be
with 32 mm thick for pipes dia 80 mm to 250mm and
25mm thickness for pipe dia below 80 mm and
insulation of Chilled water pumpsets.. Insulation shall
be UV resistant with built in Vapour barrier and
thermal conductivity not less than 0.038W/m K. The
insulation shall be applied with manufacturers
standard adhesives and accessories. The cost shall
include the vertical(2.5m) stands out of MS channels
in the plant room and the channel supports in the
shafts including painted complete as per technical
specifications and drawing,
The sizes are in MM as follows:
150 mm dia RM 96.00
100 mm dia RM 175.00
80 mm dia RM 94.00
65 mm dia RM 80.00
50 mm dia RM 17.00
40 mm dia RM 32.00
25 mm dia RM 40.00
6CONDENSER WATER PIPING ( Complete as per specs
and as stated below)
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply, laying,fixing,testing and commissioning of MS
class 'C' ERW Condenser water piping complete with
all floor (2.5 m MS stands), wall and ceiling MS
supports out of MS painted angles/channels,
necessary fittings such as bends,tees,reducers,flanges
and pressure testing of pipes. The cost shall include
the vertical(2.5m) stands out of MS channels in the
plant room and the channel supports in the shafts.All
condenser pipes painted with primer & two coats
paint complete as per specifications and drawing. The
sizes are in MM as follows:
6.1 200 mm dia RM 160.00
b) 150 mm dia RM 20.00
7 GI DRAIN PIPE ( as per specs and as stated below)
Supply, laying ,fixing,testing & commisssioning of GI
class 'B' insulated drain water piping complete with all
floor, wall and ceiling MS supports out of MS painted
angles/channels, fittings, U traps/seal to the nearest
drain point.Insulation of piping shall be with Class O
FM approved Nitrile rubber / elastomeric Closed Cell
Insulation finished with 28 G aluminum cladding as per
standard piping engineering practice. Insulation shall
be with 32 mm thick for pipes dia 80 mm to 250mm
and 25mm thickness for pipe dia below 80 mm.
Insulation shall be UV resistant with built in Vapour
barrier and thermal conductivity not less than a) 50 mm dia RM 20.00
b) 40 mm dia RM 7.00
c) 32 mm dia RM 15.00
d) 25 mm dia RM 22.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
8
Supply, laying,testing & commissioning of PVC
insulated drain water piping complete with all floor,
wall and ceiling supports, fittings, U traps/seal to the
nearest drain point.Insulation of piping shall be with
Class O FM approved Nitrile rubber / elastomeric
Closed Cell Insulation as per standard piping
engineering practice. Insulation shall be with 19 mm
thick for pipes. Insulation shall be UV resistant with
built in Vapour barrier and thermal conductivity not
a) 25 mm dia RM 40.00
b) 12 mm dia RM 50.00
9
Supply, installation,testing & commissioning of
Automatic Airvent suitable for cold/chilled water
application as per PN10 design with EPDM valve head,
Plastics float, Copper/Brass construction, lock shield
valve, check valve and other std accessories as per
technical specs - Dywer / Waree / Anergy / Spirax
Sarco / Honeywell make as per specs.
Nos 8.00
Supply,installation and testing of CHILLED WATER
VALVES with insulation as per specs and exactly same
as chilled water piping complete as per specs.
10Supply and installation of Butterfly valve complete
with insulation and matching flanges (complete as per
specs) a) 200 mm dia ( WITHOUT INSULATION ) Nos 8.00
b) 150 mm dia ( WITHOUT INSULATION ) Nos 4.00
c) 150 mm dia Nos 8.00
d) 80 mm dia Nos 4.00
e) 65 mm dia Nos 12.00
f) 50 mm dia Nos 4.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
11Supply and installation of Ball valve compelet with
insulation and matching flanges (complete as per
specs)a) 40 mm dia Nos 8.00
b) 25 mm dia Nos 4.00
12Supply and installation of Manual Balancing valve
compelete with insulation and matching flanges
(complete as per specs) a) 150 mm dia Nos 2.00
b) 80 mm dia Nos 1.00
c) 65 mm dia Nos 3.00
d) 50 mm dia Nos 1.00
e) 40 mm dia Nos 2.00
f) 25 mm dia Nos 1.00
13Supply and installation of Y Strainer compelete with
insulation and matching flanges (complete as per
specs) a) 200 mm dia( WITHOUT INSULATION ) Nos 4.00
b) 150 mm dia Nos 4.00
c) 80 mm dia Nos 1.00
d) 65 mm dia Nos 3.00
e) 50 mm dia Nos 1.00
f) 40 mm dia Nos 2.00
g) 25 mm dia Nos 1.00
14
Supply and installation of Non Return Valve
compelete with insulation and matching flanges
(complete as per specs)a) 200 mm dia ( WITHOUT INSULATION ) Nos 2.00
b) 150 mm dia Nos 2.00
15Supply and installation of Water flow switch
compelete with insulation and matching flanges
(complete as per specs)a) 200 mm dia ( WITHOUT INSULATION ) Nos 2.00
b) 150 mm dia Nos 2.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
16
Supply and installation of Modulating motorised
butterfly valve with continous position feedback for
the following sizes in MM. (complete as per specs)
150 mm Nos 2.00
17
Supply,installation testing and commissioning of 3 way
Chilled water valve with electric actuator for
modulating control & with position feedback for the
following sizes in MM: (Complete as per specs)
a) 80 mm Nos 1.00
b) 65 mm Nos 3.00
c) 50 mm Nos 1.00
d) 40 mm Nos 2.00
e) 25 mm Nos 1.00
18
Supply and installation of Flexible Rubber connectors
suitable for connection to chillers, pumps and AHUs
(complete as per specs) . Kanwal make
a) 200 mm ( FOR CONDENSER & PUMPS) Nos 8.00
b) 150 mm ( FOR CHILLERS & PUMPS) Nos 8.00
c) 80 mm Nos 2.00
d) 65 mm Nos 6.00
e) 50 mm Nos 2.00
g) 40 mm Nos 4.00
h) 32 mm Nos 2.00
19Supply and installation of Instrumentation / BMS TEST
PORT - for BMS facility as per std engineering practice.Nos 25.00
20Supply and installation of 100 mm dia dial type
pressure gauges with ball / needle valve - Dywer
/Waree make.
Nos 32.00
21Supply and installation of 100 mm dia Dial type
industrial type imported thermometer - Dywer /
Waree make.
Nos 24.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
22 Supply and installation Drain cock 25 mm dia Nos 8.00
23
Supply , installation testing and commissioning of
Expansion Tank - Closed pre-charged pressure vessel
designed to absorb expansion effects of Chilled water
systems and maintain proper system pressurisations.
Shell construction of Carbon steel, bladder of butyl
rubber to eliminate tank corrossion and water logging.
Stds ASME, working pressures of 125 psig and 240°F.
Tanks to be with all accessories & connections,
complete as per specs - 750 -1000 lts. The cost of
Tank shall cover all valves, vents, guages, fittings and
required accessories.
Nos 1.00
24
Supply , installation testing and commissioning of Air
seperator complete as per specs - centrifugal type, "6"
Flanged inlet and outlet connections, tangential to
the vessel shell similar to or eqvt to Rolairtrol model
RL06 (without strainer) but with internal SS air
collector with 4mm Dia perforations, and 65% open
area designed to direct the accumulated air onto an
auto air vent, vessel shall be 3 times the nominal dia of
inlet /outlet pipes, design pressuresfor 125 psig @ 350
° F, stamped as per ASME for pressure vessels, suitable
for 500 gpm. All guages, high capacity Auto Air vent,
manual blow down valve, Pressure reducing valve,
service valves etc., to be supplied fitted with the Air
seperator.
Nos 1.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
25
Supply , installation testing and commissioning of
Manual Dosing Pot for chemical dosing system with
Dosing pot - The size is 15 Lts, test pressures 15 barg,
temperatures limits 120 deg C, working pressures 10
barg. The dosing pot to be complete with kit including
ball valces, NR valve, tun dish, elbows fittings and
instruments as applicable tank and first charge of
chemicals for chilled water system.
Nos 1.00
26Supply, installation, testing and commissioning of AIR
HANDLING UNITS - FLOOR MOUNTED
Floor mounted: Double skin AHU with 25mm
sandwiched PUF / Rockwool insulation with thermal
break and comprising of Aerofoil or Backward curved
Inclined blades centrifugal fan housed in fan section
with TEFC IP 55 (65 deg C) Motor, drive package,
Cooling coil out of copper tubes and Aluminum fins 4
or 6 row / 12 fins deep with copper headers( to meet
the specified capacities),filter section with 20 micron
air filter, 10 micron Bag filter, guages for each filter,
limit switch, emergency light, guard, inspection door,
mixingbox with Fresh Air & Return Air dampers,
internal springs, SS insulated double sloping drain pan,
fan discharge flexible connectors & outlet
dampers,anti-vibration spring isolaters. AHU's to be
complete as per technical specifications.
The Outer and inner casing shall be out of GI sheet not
less thank 0.65mm thick. Outer casing shall be
plasticised finish with factory standard RAL shaded
while inner casing shall be without paint. Hollow
Profiles shall be Anodised Aluminum and corners shall
be rigid PVC or Aluminum.
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
a)
FF-AHU-2: 31.5 TR Total Capacity and 29.84 TR
Sensible Capacity, Coil EAT 73.53 /61.98 ° F DB/WB,
20350 cfm, 65mm W C Total static pressure,
Nos. 1.00
11.0 KW, 1450 rpm TEFC Sq. Cage motor. 415 / 3 / 50
b)
FF-AHU-1: 41 TR Total Capacity and 39.1 TR Sensible
Capacity, Coil EAT 72.91 /61.78 ° F DB/WB, 27500 cfm,
65mm W C Total static pressure,
Nos. 1.00
15.0 KW, 1450 rpm TEFC Sq. Cage motor. 415 / 3 / 50
c)
GF-AHU-4: 11 TR Total Capacity and 9.7 TR Sensible
Capacity, Coil EAT 86.35/66.82 ° F DB/WB, 4680 cfm,
65mm W C Total static pressure,
Nos. 1.00
4.0 KW, 1450 rpm TEFC Sq. Cage motor. 415 / 3 / 50
d)
GF-AHU-5: 34.0 TR Total Capacity and 32.2 TR Sensible
Capacity, Coil EAT 73.18 / 61.84 ° F DB/WB, 22360 cfm,
65mm W C Total static pressure,
Nos. 1.00
15.0 KW, 1450 rpm TEFC Sq. Cage motor. 415 / 3 / 50
27SUPPLY AIR HANDLING UNIT - AHU - 1:100 K
CLASSIFICATION
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply,Installation testing and commissioning of Floor
mounted double skin construction Air Handling Unit
with thermal break. AHU made out of extruded
aluminium structural frame work and casted
polyemide / aluminium corner / intermediate
connecting pieces. Panels shall be made of 40 mm PUF
injected panels having density 40 Kg/m3 in galvanised
sheet casings( 0.63mm thick) having scratch free
preplasticised coating on galvanised sheet on both
sides. AHU shall comprise of fresh air inlet damper
with filter section of EU-2 prefilter (20 micron / 80%
arrestance of particles), EU 4 pre filter(10 micron /
95% arrestance), EU 9 bag filter ( 5 micron / efficiency
95 %), EU14 HEPA ( 0.3 micron / efficiency 99.99 %),
Return air inlet damper sections with motorisesd
controlling damper, magnehelic guages across filters,
face & bypass dampers section, Cooling coil out of
copper tubes and Aluminum fins 4 or 6 row / 12 fins
deep CHW coil of copper tubes and aluminum fins (to
meet the specified capacities), blower section with
DIDW backward curved airfoil blade has to be made of
mild steel with polyester powder coating.
The Accessories shall include the Outlet plenum,
flanges, flexible connections at supply and discharge,
marine lamps, sight glass, belt guard, limit switch,
Differential pressure switches & guages for each
filters, air flow switch across the fan section.
The drive package shall comprise of IP 55, 54 ° C, class
F type squirrel cage TEFC motor. The Fan and motor
assembly shall be on internal springs and the dampers
shall have extended linkages for motorised application
at later stage. Include a set of spare filters in the
scope.
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
The entire coil section shall have a SS 304 drain tray
with insulated bottom and double slope. Coil Headers
shall be Copper and the End plates shall be SS
material. The capacity of the AHU's are as follows:
The units shall be suitable for 415 ± 10% volts, 50
cycles/second, 3 phase AC supply.
a)
GF-AHU-1: Total Capcity 16.0, Sensible Capacity 13.84
TR, Fan supply air quantity 27370 CFM & TSP 125 MM
WC, Dehumidified coil air volume 6539 CFM , Coil EAT
is 83.23 /65.64 °F DB/WB.
Nos 1.00
30.0 KW, 1450 rpm TEFC Sq. Cage motor. 415 / 3 / 50
b)
GF-AHU-2: Total Capcity 24.5, Sensible Capacity 23.21
TR, Fan supply air quantity 17230CFM & TSP 125 MM
WC, Dehumidified coil air volume 16614 CFM , Coil
EAT is 81.25 /64.89 °F DB/WB.
Nos 1.00
15.0 KW, 1450 rpm TEFC Sq. Cage motor. 415 / 3 / 50
c)
GF-AHU-6: Total Capcity 3.0 TR, Sensible Capacity 2.54
TR, Fan supply air quantity 1720 CFM & TSP 125 MM
WC, Dehumidified coil air volume 675 CFM , Coil EAT is
100.89 /72.32 °F DB/WB.
Nos 1.00
2.2 KW, 1450 rpm TEFC Sq. Cage motor. 415 / 3 / 50
28 VERTICAL FLOOR STANDING AHU
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply ,installation testing and commissioning of
Vertical Floor Standing Double skin AHU with 25mm
sandwiched PUF insulation, forward curved fan
section with TEFC IP 55 Motor, drive package, Cooling
coil out of copper tubes and Aluminum fins 6 row / 12
fins deep with copper headers, 20 micron air filter, 10
micron Bag filter, limit switch, emergency light, guard,
inspection door, internal springs and SS insulated
double sloping drain pan. Complete as per specs.
Panel outer and inner casing shall not be less than
0.63 mm thickness. Outer Casing shall be Preplasticise
with factory std RAL shade.
FF-AHU-3: 7500 CFM, 12.0 TR capacity and 10.88 TR
Sensible Capacity, @ Coil EAT 73.39 / 61.93 °F with 32
MM WC TSP
Nos 1.00
29Supply, installation, testing and commissioning of
WALL MOUNTED FANS:
Direct Driven - Propeller type Axial fan with sturdy MS
steel frame with Rubber cush and bolts for wall
mounted installation. The Fan blades are Aluminum
construction, Motor is PSC IP 44 protection, single
phase 220/1/50, power cable upto 1.5 m and
accessories like Back draft dampers and wiremesh.
4700 CFM with 5mm WC TSP (EXHAUST AIR FAN) Nos 12.00
2200 CFM with 5mm WC TSP (EXHAUST AIR FAN) Nos 3.00
2942 CFM with 5mm WC TSP (EXHAUST AIR FAN) Nos 28.00
30 VENTILATION AIR UNIT
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply, installation, testing and commissioning of
Ventilation air unit comprising of spark resistant SISW
fan complete with dampers, cowl & bird mesh,
prefilter (20 micron) sections with filters, Fan section
with SISW centrifugal fan and IP 54, Class F, TEFC fan
motor suitable for 415V, 3 Ph, 50 Hz. The Fan shall be
spark resistant design comlete as per the techical
specifications. The unitwise details are as follows:
a) 540 CFM with 50mm WC TSP Nos. 1.00
b) 850 CFM with 50mm WC TSP Nos. 1.00
c) 1080 CFM with 50mm WC TSP Nos. 1.00
d) 2880 CFM with 50mm WC TSP Nos. 1.00
e) 2500 CFM with 50mm WC TSP Nos. 1.00
f) 2600 CFM with 50mm WC TSP Nos. 1.00
g) 1915 CFM with 50mm WC TSP Nos. 1.00
h) 3825 CFM with 50mm WC TSP Nos. 1.00
I) 4435 CFM with 50mm WC TSP Nos. 1.00
j) 1335 CFM with 50mm WC TSP Nos. 1.00
k) 900 CFM with 50mm WC TSP Nos. 1.00
l) 1570 CFM with 50mm WC TSP Nos. 1.00
m) 3266 CFM with 40mm WC TSP Nos. 1.00
n) 5550 CFM with 40mm WC TSP Nos. 1.00
o) 2100 CFM with 40mm WC TSP Nos. 2.00
p) 5550 CFM with 50mm WC TSP Nos. 1.00
q) 2100 CFM with 50mm WC TSP Nos. 2.00
r) 19300 CFM with 50mm WC TSP Nos. 1.00
s) 5000 CFM with 50mm WC TSP Nos. 1.00
t) 1350 CFM with 50mm WC TSP Nos. 1.00
u) 5900 CFM with 40mm WC TSP Nos. 2.00
v) 5900 CFM with 50mm WC TSP Nos. 2.00
w) 4900 CFM with 50mm WC TSP Nos. 1.00
x) 900 CFM with 40mm WC TSP Nos. 1.00
y) 1280 CFM with 50mm WC TSP Nos. 3.00
z) 1280 CFM with 40mm WC TSP Nos. 3.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
aa) 17000 CFM with 50mm WC TSP Nos. 1.00
ab) 750 CFM with 50mm WC TSP Nos. 1.00
ac) 4800 CFM with 40mm WC TSP Nos. 1.00
ad) 3000 CFM with 40mm WC TSP Nos. 1.00
31Supply, installation, testing and commissioning of AIR
DISTRIBUTION SYSTEM
Machine made Rectangular GSS Ducting complete
with GI turning vanes, epoxy coated angle iron flanges,
support channels, threaded rods, anchor fasteners,
bolts, nuts,lock nuts, nuts, PVC
gaskets,dampers,vanes, Unit Canvas connections,
sealants as scheduled and as per IS / SMACNA. The
ducting works / rates to include angles / frames to
support the main ducts from the ceiling duly painted
with epoxy( 2 coats) painted as per the requirement at
site. The Angle sizes shall comprise of 50x 50x5 ;
30x30x5 ; 25x25x3. Scope of work to include the
round collars for connecting the main/branch ducts
and spill air boxes.(Rubber pads to be provided
between the ducts and angle support for the large size
ducts). The duct shall be fabricated complete as per
technical specifications.
a) 24 G SQM 2188.00
b) 22 G SQM 1238.00
c) 20 G SQM 12.00
d) 18 G SQM 485.00
32
Supply,Installation of Exposed Air conditioning ducts
to be provided with 28G Aluminum cladding sheet
with all fixing and finishing accessories.
Duct to be insulated with 19mm thick Nitrile Rubber
insulation as per specs and finished with 28 G
aluminum claddinga) 24 G SQM 77.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
b) 22 G SQM 853.00
c) 20 G SQM 24.00
d) 18 G SQM 86.00
33
Supply, installation, testing and commissioning of
Factory made Round Spiral GSS Ducting complete with
one primer and two coats of enamel paint. Ducts
supports and angles to be duly painted. Ducting works
to include all hitech supports,fasterners, GI bolts and
nuts, PVC gaskets, Canvas connections, sealants as
scheduled and as per IS / SMACNA. The duct work /
rates to include angles / frames to support the main
ducts from the truss and purlins duly painted with
epoxy( 2 coats) painted as per the requirement at site.
The duct shall be fabricated completeas per technical
specifications.
a) 24 G ( 0.63 mm ) SQM 769.00
b) 22 G ( 0.8 mm ) SQM 543.00
c) 20 G SQM 116.00
34
Supply, installation, testing and commissioning of
Volume control dampers of 1.2mm thick GSS blades,
extended linkage rods for motorised operation,
channels, flanges suitable for duct mounting and air
balcncing of air distribution system with a manual
operating handle.
SQM 13.00
35Supply, installation, testing and commissioning of G.I
Butterfly dampers for circular ducts.a) 150 mm dia Nos. 7.00
b) 200 mm dia Nos. 11.00
c) 250 mm dia Nos. 3.00
d) 300 mm dia Nos. 13.00
e) 350 mm dia Nos. 11.00
f) 400 mm dia Nos. 4.00
g) 450 mm dia Nos. 6.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
h) 500 mm dia Nos. 1.00
I) 600 mm dia Nos. 7.00
j) 700 mm dia Nos. 1.00
k) 800 mm dia Nos. 1.00
l) 900 mm dia Nos. 4.00
m) 1150 mm dia Nos. 1.00
36
Supply, installation, testing and commissioning of
Extruded Al. Powder coated louvers with inclined
blades for rain and dirt particle protection for Fresh air
intake and exhaust. Louvers shall include all necessary
reinforcements and stiffners for required
spans/lengths.
SQM 162.00
37Extruded Al. powder coated supply air diffusers with
Al. OBD and outer size 600 x 600, complete as per
specs. Neck sizes are as follows:a) 600 x 600 mm Nos. 73.00
b) 525 x 525 mm Nos. 57.00
c) 450 x 450 mm Nos. 15.00
d) 375 x 375 mm Nos. 2.00
e) 300 x 300 mm Nos. 2.00
38
Supply, installation, testing and commissioning of
Extruded Al. powder coated Return air diffusers
without OBD and outer size 600 x 600.Complets as per
specs. Neck sizes are as follows:
a) 525 x 525 mm Nos. 4.00
b) 450 x 450 mm Nos. 12.00
c) 300 x 300 mm Nos. 2.00
39Supply , installation testing and commissioning of
Extruded Al. powder coated Descrete grill complete as
per specs.
SQM 65.00
40Supply, installation, testing and commissioning of Fire
dampers with fusible link (For details refer spec).SQM 22.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
41Supply, installation, testing and commissioning of
INSULATION
Thermal Insulation with Class O FM approved nitrile
rubber insulation of specified thickness of
ARMAFLEX/ K FLEXAPPROVED eqvt manafactured as
per ASTM E 84 test & which should also meet NFPA
90A supplementary materials for air distribution
system which should not absorbs less 0.2% water by
volume (ASTM c 209), should not support microbial
growth (ASTM C1071, G21, G22) and should emit
objectionable odors (ASTM C 665) and should have
thermal conductivity of 0.27 ( R - 2.78 in 3.4"
thickness) and water vapor permeance of 0.10. Joints
should be sealed with 50 mm wide 3 mm thick self
adhesive tape (Black Cotton Tape not acceptable).
9 mm SQM 2595.00
42
Duct liner with Class O FM approved insulation of
specified thickness of ARMA Sound /K flex Approved
Listed Eqvt manafactured as per ASTM E 84 test &
which should also meet NFPA 90A supplementary
materials for air distribution system which should not
absorbs less 0.2% water by volume (ASTM c 209),
should not support microbial growth (ASTM C1071,
G21, G22) and should emit objectionable odors (ASTM
C 665) and should have thermal conductivity of 0.27 (
R - 2.78 in 3.4" thickness) and water vapor permeance
of 0.10.
10 MM SQM 335.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
43
Testing, adjustment and balancing as per specs and
ASHRAE standards of Air and water systems ( air &
water Balancing) of the complete air conditioning
system. Scope shall cover the initial fill of soft water
of suitable pH value suitable for HVAC Chilled water
application, including the temporary tools, tackels,
systems for initially charging of the water into the
system.
SET 1.00
44 CONTROL SYSTEMS
Supply, installation, testing and commissioning of PLC
CONTROLLERS as detailed below and in specsNos 1.00
Programmable Logic controller PLC with I/O module
(with all DDC controllers) shall be 16 bit micro
processor based standalone and networkable type
with real time clock and historical database of min
3600 events, with port for POT & Communication.
Number of controllers shall be as mentioned against
each area of control. Suitable enclosure with all
accessories shall be quoted. Note; The selection of PLC
controller shall be as per I/O schedule and include
DDC controller mentioned below, no deviation shall be
expectable. Completely complying with technical
specs. Controlling system shall maintain regulate
temperature, humidity within room, Air handling Units
including programming, wiring, monitor and printer
units necessary sensors and transmitters etc.,
complete.Details are as follows:
SERVICE CHARGES - Engineering, documentation,
Installation, testing and Commissioning charges for
the PLC and related controls are a part of the scope.
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
DDC controller 8 Nos - for AHUs complete as per
specs to be included in above item
45Supply, installation, testing and commissioning of
FIELD DEVICES
a)Sensors for meauring outside air Temperature & RH
suitable to communicate with controller as per specsnos 1.00
b)Duct type temperature sensors with all duct mounting
accessories suitable to communicate with controller
as per specs
nos 8.00
c)Duct type Humidity sensors with all duct mounting
accessories suitable to communicate with controller
as per specs
nos 8.00
d)DP switch to monitor the fan status - AHU suitable to
communicate with controller as per specsnos 8.00
e)DP switch to monitor the filter status - AHU suitable
to communicate with controller as per specsnos 19.00
f)
Magnahelic gauges of suitable range for measuring
differential pressure between the rooms including
SS304 gauge box, SS top cover and PVC tubing for
connecting low and high pressure areas
nos 6.00
g)
Room thermostat to measure temperature/humidity
with digital display. ( Outside temperature also shall
be displayed). Shall be suitable to communicate with
controller as per specs
nos 8.00
46Supply, installation, testing and commissioning of
CABLES & CONDUITS
supply, installation, testing and commissioning of
cable of following sizes but not limited to the same.
a) 2 C X 1.0 SQ.MM Unscreened RMT 250.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
b) 3 C X 1.0 SQ.MM Unscreened RMT 250.00
c) 2 C X 1.0 SQ.MM Screened RMT 250.00
d) 4 C X 1.0 SQ.MM Screened RMT 250.00
e)1.5 SQ.MM Unscreened, Twisted triad bus cables for
communicationRMT 200.00
f) 3/4" PVC conduit RMT 500.00
g) 1" PVC conduit RMT 500.00
47Third party cleanroom validation as per ATP given in
the tender document.SET 1.00
*Mandatory tests
Airflow volume and uniformity (1,2)
Filter leak(1,2)
Particle count(1,2)
Pressurization(1,2)
Integrity (1,2)
Recovery(1,2)
Lighting level(1)
Noise level(1,2)
Temperature uniformity(1,2)48 MEDIUM VOLTAGE SWITCH BOARDS :
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply,installation,Testing and Commissioning of 3
phase 415 V 4 wire Free Standing Floor mounted MV
panels made out of 14 SWG CRCA sheet after seven
tank process, painting with Epoxy powder coating with
including all switchgear as detailed below. The panel
shall consist of suitable rating TPN +E Electrolyte AL
busbar (Busbar size should be based on 1A= 1.3
sq.mm for Main LT panel) supported with DMC/ SMC
barriers and color coded with Heat shrinkable sleeves.
The Metering shall be provided as specified. The panel
shall have Short circuit with standing capacity of
minimum 50KA and consist of the switchgear as
mentioned below. The panel shall be mounted on
channels grouted to the floor. The panel shall be got
fabricated from manufacturers having CPRI Test
certificate only. The M.V panels shall have at least two
spare cubicles of the maximum rating. The size of all
Panel Mounting Meters shall be 96 X 96 mm.all panels
shall be as per specification and schematic drawing
complete as required.
All panels shall be of Top/Bottom Cable Entry only.
Panels shall be extendable type on either ends. Every
panel shall be provided with ON/OFF /Trip Indication
lamps of LED type and fixing of steel supporting
channels (Grip bolts required) for fixing on to floors.
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Electrical Panel to be complete with incoming and
outgoing feeders, Busbar Aluminum, Disconnect
switches, contactors, starters, voltmeter, ammeters,
push buttons,UVM, phase failure/reversal, adaptor
boxes for chillers, all relays and ancillaries.All
necessary spare feeders to be included in each Panel.
(Only Power will be brought and terminated into each
of these panels by Others)
MAIN POWER CONTROL CENTER
a)PANEL # 1 WITH FOLLOWING INCOMER AND
OUTGOING NO 1.00
INCOMER
630A,TPN, 415V, 35 KA Moulded case Circuit Breakers
with Micro Processor based releases for O/C, S/C &
S/T - 1 No
METERING
Measuring parameters of Voltage, Current,
630/5A,CL -1.0, 15VA Resin Cast Current Transformers -
3Nos2A, Control Fuse Links with 20A Control Fuse Bases - 3
Nos
LED Type Indication Lamps for R, Y, B Phase Indication
and Breakers ON / OFF / TRIP Indication
BUS BAR :
630A, Electrolyte Grade Aluminum Bus bars with
0.8A/Sq.mm Current density. OUTGOINGS :
400ATPN, 415V, 35 KA Molded Case Circuit Breakers -
2 Nos 63ATPN, 415V, 25 KA Molded Case Circuit Breakers -2
Nos Chiller pumps
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
63ATPN, 415V, 25 KA Molded Case Circuit Breakers -2
Nos Condenser pumps32ATPN, 415V, 25 KA Molded Case Circuit Breakers -2
Nos Cooling Towers
b)PANEL # 2 WITH FOLLOWING INCOMER AND
OUTGOING NO 1.00
INCOMER
125A,TPN, 415V, 25 KA Moulded case Circuit Breakers
with Micro Processor based releases for O/C, S/C &
S/T - 1 No
METERING
Measuring parameters of Voltage, Current,
125/5A,CL -1.0, 15VA Resin Cast Current Transformers -
3Nos2A, Control Fuse Links with 20A Control Fuse Bases - 3
Nos
LED Type Indication Lamps for R, Y, B Phase Indication
and Breakers ON / OFF / TRIP Indication
BUS BAR :
125A, Electrolyte Grade Aluminum Bus bars with
0.8A/Sq.mm Current density. OUTGOINGS :
63A TPN, 415V, 25KA MCCBs - 2 Nos
10A TPN, 415V, 10 KA MPCB – 2os
6A TPN, 415V, 10 KA MPCB – 9Nos
c)PANEL # 3 WITH FOLLOWING INCOMER AND
OUTGOING NO 1.00
INCOMER
250A,TPN, 415V, 35 KA Moulded case Circuit Breakers
with Micro Processor based releases for O/C, S/C &
S/T - 1 No
METERING
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Measuring parameters of Voltage, Current,
250/5A,CL -1.0, 15VA Resin Cast Current Transformers -
3Nos2A, Control Fuse Links with 20A Control Fuse Bases - 3
Nos
LED Type Indication Lamps for R, Y, B Phase Indication
and Breakers ON / OFF / TRIP Indication
BUS BAR :
250A, Electrolyte Grade Aluminum Bus bars with
0.8A/Sq.mm Current density. OUTGOINGS :
100ATPN, 415V, 25 KA Molded Case Circuit Breakers -
1 Nos 63A TPN, 415V, 25KA MCCBs - 1 Nos
32A TPN, 415V, 10KA MPCBs - 1 Nos
10A TPN, 415V, 10 KA MPCB - 3 Nos
6A TPN, 415V, 10 KA MPCB - 6 Nos 49 DISTRIBUTION BOARDS:
Supply Installation Testing and Commissioning of
Power Distribution Boards ( IP 43) and SPN / TPN /
VTPN Double Door Distribution boards of dust and
vermin protected and rated for 230 / 415V, Single
phase / Three Phase AC supply , 50 Hz operation either
surface / recess mounted as per drawings including
incoming and out going MCCBS, MPCBS, MCBs, ELCB
as per specifications and required capacity including
Neutral Bus Bar and Earth terminal complete as
required . MCB's shall be C-curve for LDB'S, and D-
curve for PDB & UPSDB, conform to IS : 8828 and ELCB
/RCCB shall conform to IS : 12640.The DBs scope shall
also include all insulated busbars, door, latch, door
earthings, knockout holes, auxilliary items, suports for
pad locking, sealable terminal shield, adaptors, cable
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
DISTRIBUTION BOARDS # 1 AS PER ABOVE
DESCRIPTION AND BELOW ITEMSNO 1.00
4 Way VTPN DB Suitable to install 32A 4P MCCB -1 No
(25KA ) as Incomer with Metal Double Door
protection IP 43 (LEGRAND / L&T -Hagar ) (PDB)32 A 4P MPCB – (10KA ) Suitable to install in Above DB
s - 1 NO
a)DISTRIBUTION BOARDS # 2 AS PER ABOVE
DESCRIPTION AND BELOW ITEMSNO 1.00
4 Way VTPN DB Suitable to install 10A 4P MCB -1 No
(10KA ) as Incomer with Metal Double Door
protection IP 43 (LEGRAND / L&T -Hagar ) (PDB)10 A 4P MPCB – (10KA ) Suitable to install in Above DB
s - 1 NO
b)DISTRIBUTION BOARDS # 3 & 4 AS PER ABOVE
DESCRIPTION AND BELOW ITEMSNO 2.00
8 Way VTPN DB Suitable to install 40A 4P MCCB -1 No
(25KA ) as Incomer with Metal Double Door
protection IP 43 (LEGRAND / L&T -Hagar ) (PDB)32 A 4P MPCB – (10KA ) Suitable to install in Above DB
s - 1 NO6 A 4P MPCB – (10KA ) Suitable to install in Above DB
s - 11 NOS
c)DISTRIBUTION BOARDS # 5 AS PER ABOVE
DESCRIPTION AND BELOW ITEMSNO 1.00
8 Way VTPN DB Suitable to install 40A 4P MCCB -1 No
(25KA ) as Incomer with Metal Double Door
protection IP 43 (LEGRAND / L&T -Hagar ) (PDB)10 A 4P MPCB – (10KA ) Suitable to install in Above DB
s - 5 NOS6 A 4P MPCB – (10KA ) Suitable to install in Above DB
s - 1 NO
d)DISTRIBUTION BOARDS # 6 AS PER ABOVE
DESCRIPTION AND BELOW ITEMSNO 1.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
8 Way VTPN DB Suitable to install 63A 4P MCCB -1 No
(25KA ) as Incomer with Metal Double Door
protection IP 43 (LEGRAND / L&T -Hagar ) (PDB)6 A SP MPCB – (10KA ) Suitable to install in Above DB
s - 14 Nos50 POWER AND CONTROL CABLES :
Supply, laying, testing and commissioning of
following size 1.1KV Grade Aluminum XLPE / Copper
Conductor XLPE insulated PVC Sheathed Armoured
under ground cable and shall be laid in built up cable
trench/ already laid RCC Hume pipe or on cable tray
(indoor/outdoor). with all installation materials as
required. The cable shall conform to IS 1554/ Part I. a) 2R 3.5 Core x 240 Sqmm XLPE AL.AR Cable Rmt 125.00
b) 2R 3.5 Core x 50 Sqmm XLPE AL.AR Cable Rmt 395.00
c) 2R 3.5 Core x 35 Sqmm XLPE AL.AR Cable Rmt 87.00
d) 2R 4 Core x 16 Sqmm XLPE AL.AR Cable Rmt 30.00
e) 3 Core x 2.5 Sqmm XLPE Cu .AR Cable Rmt 2790.00
51 CABLE END TERMINATIONS :
Supply and termination with Double compression
type brass gland, Bi-metallic Heavy duty lugs ,
insulation tape, identification tags etc., including
Earthing of Gland. a) 2R 3.5 Core x 240 Sqmm XLPE AL.AR Cable No 32.00
b) 2R 3.5 Core x 50 Sqmm XLPE AL.AR Cable No 16.00
c) 2R 3.5 Core x 35 Sqmm XLPE AL.AR Cable No 112.00
d) 2R 4 Core x 16 Sqmm XLPE AL.AR Cable No 16.00
e) 3 Core x 2.5 Sqmm XLPE Cu .AR Cable No 416.00
52 GI PERFORATED CABLE TRAYS :
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply & erection of the following sizes Hot dip
galvanized G.I perforated cable tray made of 2mm
thick, The Quoted price of cable tray items shall
inclusive of Elbow,cross,tee, bend, reducer,anchore
fasteners,screw,bolts,and other mics fixing hardware
painting of support structre,,coupler plate with
necessary grip bolts, grid plates and all other
mounting & fixing accessories with necessary
supporting the cable tray.
a) 600mm wide x 75 mm depth Rmt 300.00
b) 300mm wide x 50 mm depth Rmt 650.00
c) 100mm wide x 50 mm depth Rmt 1075.00
53DISCONNECT SWITCHES - PUSH BUTTON TYPE as per
following specs:Nos 44.00
UL, NEMA compliance Disconnect switches. Heavy-
duty, horsepower rated for each AHU, single-throw
knife switch with quick-make, quickbreak mechanism,
capable of full load operations. Provide with contact
arc-quenching devices, such as magnetic blowouts or
snuffing plates. Provide self-aligning switchblades with
silver alloy contact areas and designed so that arcing
upon making and breaking does not occur on the final
contact surfaces. Provide with high-pressure, spring-
loaded contact. Mount switch parts on high-grade
insulating base.Enclosure - NEMA I with hinged door,
and defeatable interlock when switch is in "ON"
position and can be positively padlocked in "ON" and
"OFF" positions. Utilize NEMA 3R (rain-tight) enclosure
for exterior installations.
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Size, fusing,number of poles according to AHU/FAN
ratings and use 3 pole plus solid neutral switches on
four wire circuits and 3 pole switches on all other
circuits, unless otherwise noted. Lugs must be UL
listed for aluminum and/or copper conductors and be
front removable. Provide starters/ contactors where
required. All auxiliary items and push buttons to be
included.
SUB TOTAL PART (A)
H V A C PROCESS COOLING WORKS (PART-B)
1
INSTALLATION ONLY OF SELF CONTAINED WATER
COOLED LIQUID CHILLERS - FOR PROCESS COOLING AS
PER SPECS AND BELOW DESCRIPTION
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Packaged Water Cooled Liquid - Screw chillers of High
Efficiency & EER rated in accordance with ARI 550/590
standards, with eco-friendly R 134a / HFC refrigerant
to deliver the undermentioned capacities at the
Chilled Water and Condenser water conditions
mentioned below. The Chillers shall be complete with
multiple Screw compressor (Semi hermetic) with slider
valve mechanism for stepless unloading, with suction
service valves, interconnecting refrigerant piping with
accessories,independent circuits, Shell & tube Water
cooled condenser with flanged ends, insulated shell
and tube cooler with flanged ends or PHE, vibration
spring isolators, Water Flow Switch, Electrical Panel as
per NEMA 4 standards with all switch gear
components, terminal blocks, disconnects, control
transformers, internally wired, single power point,
Electronic Expansion valves, sequencing kit, all safety
features & controls, including undervoltage monitors,
phase reversals protection, acoustic enclosure for
compressors and other standard accessories all
housed in a single chasis design heavy duty steel
structure.
The Chillers shall have an inbuilt cubicle type
partitioned Hot well Cold well Tank of suitable design
to meet the water holding for min 10 mins and to
meet the process flow satisfactorily. Tank to be
fabricated out of SS 304 16 G sheet or suitable
thickness to hold the inside pressures without bulging
and collapsing. All necessary stiffners and
reinforcements to be included for the tank. Tank shall
include all accessories like removable covers, 8 nos
inlet / outlet flanged connections, make up
connections, drain connection, overflow connection
etc.,. Entire tank to be insulated with Closed cell
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
The Package shall include in built in Monobloc
centrifugal primary pumps of CI casing , Bronze
impeller, SS shaft to circulate water between the
Chiller and Tank. Pump head selection not to exceed
15 M WC, manufacturer to verify as per their
standards. ( 1duty + 1 standby)
The Package shall include in built in Monobloc
centrifugal Secondary pumps of CI casing , Bronze
impeller, SS shaft to circulate water between the Tank
and Process. Pump head selection not to exceed the
specified values, contractor/manufacturer to verify as
per actual site conditions & their standards.( 1 duty +
1 standby)
All accessories, ancillaries and safety features shall be
inbuilt and also include the interconnecting Chilled
water insulated piping out of MS class C, valve
manifold, instruments, guages, strainers, Water flow
switch, isolating valves, balancing valves, mixing and
modulating motorised valves, sensors etc.,. In the
primary and secondary circuit.
The Chillers shall have inbuilt Microprocessor based
control panel with all features including touch screen
display to control and monitor the chillers as detailed
in the speicification for fully automatic operation. The
Microprocessor shall be suitable for interface with BAS
third part connectivity along with translator control of
LON/BACnet / Ethernet / TCP / IP if needed.
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Each Chiller desigened and manufactured to strictly
comply with the technical specifications, meet the
temperatures and flow rates of chiller, the primary
and secondary cycle. Fouling factor of 0.0001
sft.hr.°F/Btu for evaporator, Condenser fouling factor
of 0.00025 sft.hr.°F/Btu to deliver specified capacity in
accordance with ARI standards.
Compressor make - Bitzer ( capacities > 80 TR)
Maneurope/ Danfoss / Copeland/Hitachi/Tecumesh/ (
capacities < 80 TR)
Make: SNOWCOOL INDIA / CARRIER / TRANE /
BLUESTAR / VOLTAS-DUNHAMBUSH/ HITACHI /
KIRLOSKAR / MACQUAY Water Temperatures entering the Chiller:
EWT : 71 ° F (21.66 °C)
LWT : 60 ° F (15 °C)
Condenser Water Temperatures:
EWT : 88 deg F
LWT : 96 deg F
Process Temperatures - Chiller package
EWT : 95 ° F (35 °C)
LWT : 64.4 ° F (18 °C)
a)
200 TR WATER COOLED LIQUID CHILLERS as defined
above and as per specs suitable for a power supply of
415 v / 3 ph / 50 Hz. (The process flow rate will be
317.5 USGPM ; secondary pump head not to exceed
42 m WC)
Nos 2.00
b)
25 TR - WATER COOLED LIQUID CHILLERS as defined
above and as per specs suitable for a power supply of
415 v / 3 ph / 50 Hz. ( The process flow rate will be
27.7 USGPM ; Secondary pump head not to exceed 18
M WC)).
Nos 2.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
c)
10 TR - WATER COOLED LIQUID CHILLERS as defined
above and as per specs suitable for a power supply of
415 v / 3 ph / 50 Hz. (The process flow rate will be 9.42
USGPM ; secondary pump head not to exceed 25M
WC)).
Nos 1.00
Note: The chiller will be procured seprately by HAL
and shall be provided free of charges to contractor for
installation by contractor.Only labour charges to be
quoted.
2Supply,installation testing and commissioning of
Condenser Cooling Water PumpsCentrifugal split casing end suction back pull out
pumps mounted on a common base with electric
motor for recirculation of water for process cooling
system. The pump motor shall be suitable for 415±
10% volts, 50 cycles, phase AC Power supply complete
as per specs.
a)
Flow rate : 750 US GPM & 20 M Head with 20 HP
motor. The pump should be provided with mechanical
seal and Flexible connections for pumps and chillers
Nos 3.00
b)
Flow rate : 45 US GPM & 20 M Head with 1.5 HP
motor. The pump should be provided with mechanical
seal and Flexible connections. MONOBLOC PUMP
Nos 2.00
c)
Flow rate : 90 US GPM & 20 M Head with 2 HP motor.
The pump should be provided with mechanical seal
and Flexible connections. MONOBLOC PUMP
Nos 2.00
d)
Flow rate : 90 US GPM & 20 M Head with 2 HP motor.
The pump should be provided with mechanical seal
and Flexible connections. MONOBLOC PUMP
Nos 2.00
3Supply,installation testing and commissioning of
COOLING TOWER
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply, Installation, Testing, Commissioning and
handing over of CTI certified (refer to specs for Non-
CTI towers) Cross flow induced draft type FRP Cooling
Tower with,basin, Fan, anticorrossive blade
material,PVC fins,drift eliminator,side cover jalli, TEFC
class F insulation, IP 55 Motor (415 V/3Ø/50 Hz) of
weather proof and Drive set, capacity @ 88 / 96 deg F
water out and water in, including necessary
foundations,ladder with supporting and all
accessories, blow down valves, make up valves, drain
valves, float valve,strainers, bird screens, fittings etc.,
complete as per specs. The Cooling tower shall totally
comply with the tender technical specs. The vendor /
Contractor to review the drawings and ensure the
selected cooling tower to be capable of being installed
in the allocated place.
a) 250 TR - Flow rate 750 US GPM Nos 2.00
b) 30 TR - Flow rate 90 US GPM Nos 2.00
c) 15 TR - Flow rate 45 US GPM Nos 1.00
4CHILLED WATER PIPING ( WITH INSULATION) Complete
as per specs and as stated below:
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply, laying,fixing,testing and commissioning of MS
class 'C' ERW insulated Chilled water piping complete
with all floor(2.5 m MS stands), wall and ceiling MS
supports out of MS painted angles/channels, fittings
and pressure testing of pipes. Insulation of piping
shall be with Class O FM approved Nitrile rubber /
elastomeric Closed Cell Insulation finished with 28 G
Aluminum cladding sheet with rivetting etc.,.
Insulation shall be with 32 mm thick for pipes dia 80
mm to 250mm and 25mm thickness for pipe dia below
80 mm. Insulation shall be UV resistant with built in
Vapour barrier and thermal conductivity not less than
0.038W/m K. The insulation shall be applied with
manufacturers standard adhesives and accessories.
The cost shall include the vertical(2.5m) stands out of
MS channels in the plant room and the channel
supports in the shaft with painting complete s per
technical specifications and drawing.
The sizes are in MM as follows:a) 65 mm dia RM 56.00
b) 50 mm dia RM 192.00
c) 40 mm dia RM 184.00
d) 32 mm dia RM 217.00
e) 25 mm dia RM 276.00
f) 19 mm dia RM 341.00
5CONDENSER WATER PIPING ( Complete as per specs
and as stated below)
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply, laying testing and commissioning of MS class
'C' ERW Condenser water piping complete with all
floor (2.5 m MS stands), wall and ceiling MS supports
out of MS painted angles/channels, fittings and
pressure testing of pipes. The cost shall include the
vertical(2.5m) stands out of MS channels in the plant
room and the channel supports in the shafts with
painting complete as per technical specifications and
drawing. The sizes are in MM as follows:
a) 250 mm dia RM 70.00
b) 200 mm dia RM 75.00
c) 80 mm dia RM 179.00
d) 65 mm dia RM 77.00
6
Supply,installation ,testing and commissioning of
Automatic Airvent - for CHILLER suitable for
cold/chilled water application as per PN10 design
with EPDM valve head, Plastics float, Copper/Brass
construction, lock shield valve, check valve and other
std accessories as per specs - Dywer / Waree / Anergy
/ Spirax Sarco / Honeywell make as per specs.
Nos 5.00
CHILLED WATER VALVES Complete as per specs
7Supply,installation and testing of Butterfly valve with
insulation and matching flanges (complete as per
specs) a) 200 mm dia Nos 14.00
b) 150 mm dia Nos 2.00
c) 80 mm dia Nos 16.00
d) 65 mm dia Nos 8.00
e) 50 mm dia Nos 2.00
8Supply,installation and testing of Ball valve with
insulation and matching flanges (complete as per
specs)40 mm dia Nos 4.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
9Supply,installation and testing of Y Strainer with
insulation and matching flanges (complete as per
specs) a) 200 mm dia Nos 5.00
b) 80 mm dia Nos 6.00
c) 65 mm dia Nos 3.00
10Supply,installation and testing of Non Return Valve
with insulation and matching flanges (complete as per
specs)a) 200 mm dia Nos 3.00
b) 80 mm dia Nos 4.00
c) 65 mm dia Nos 2.00
11Supply,installation and testing of Water flow switch
with insulation and matching flanges (complete as per
specs)a) 200 mm dia Nos 2.00
b) 80 mm dia Nos 2.00
c) 65 mm dia Nos 1.00
12Supply,installation and testing of Flexible Rubber
connectors suitable for connection to chillers, pumps
and AHUs (complete as per specs).a) 200 mm dia Nos 10.00
b) 80 mm dia Nos 12.00
c) 65 mm dia Nos 6.00
13
Supply,installation and testing of PORTS - for
installation and insertion of instruments as per std
engineering practice.
Nos 43.00
14Supply,installation and testing of 100 mm dia dial type
pressure gauges with ball / needle valve - Dywer
/Waree make.
Nos 28.00
15Supply,installation and testing of 100 mm dia Dial type
industrial type imported thermometer - Dywer /
Waree make.
Nos 15.00
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
16
Supply,installation and testing of Manual type Dosing
pot for chemical dosing system with Dosing pot - The
size is 7.5/10/15 Lts, test pressures 15 barg,
temperatures limits 120 deg C, working pressures 10
barg. The dosing pot to be complete with kit including
ball valces, NR valve, tun dish, elbows fittings and
instruments as applicable tank and first charge of
chemicals for chilled water system.
Nos 4.00
ELECTRICAL WORKS (PROCESS COOLING)
17 MEDIUM VOLTAGE SWITCH BOARDS :
Supply,installation,Testing and Commissioning of 3
phase 415 V 4 wire Free Standing Floor mounted MV
panels made out of 14 SWG CRCA sheet after seven
tank process, painting with Epoxy powder coating with
including all switchgear as detailed below. The panel
shall consist of suitable rating TPN +E Electrolyte AL
busbar (Busbar size should be based on 1A= 1.3
sq.mm for Main LT panel) supported with DMC/ SMC
barriers and color coded with Heat shrinkable sleeves.
The Metering shall be provided as specified. The panel
shall have Short circuit with standing capacity of
minimum 50KA and consist of the switchgear as
mentioned below. The panel shall be mounted on
channels grouted to the floor. The panel shall be got
fabricated from manufacturers having CPRI Test
certificate only. The M.V panels shall have at least two
spare cubicles of the maximum rating. The size of all
Panel Mounting Meters shall be 96 X 96 mm.all panels
shall be as per specification and schematic drawing
complete as required.
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
All panels shall be of Top/Bottom Cable Entry only.
Panels shall be extendable type on either ends. Every
panel shall be provided with ON/OFF /Trip Indication
lamps of LED type and fixing of steel supporting
channels (Grip bolts required) for fixing on to floors.
Electrical Panel to be complete with incoming and
outgoing feeders, Busbar Aluminum, Disconnect
switches, contactors, starters, voltmeter, ammeters,
push buttons,UVM, phase failure/reversal, all relays
and ancillaries.All necessary spare feeders to be
included in each Panel. Each unit to be provided with a
local Push Button switch for local On/Off purpose with
related cabling between the equipments and Electrical
Panel. Panel construction to be complete as per the
specifications listed in the tender and SLD drawings
provided and have the provision to house the VFDs
wherever stated.( only Power will be brought and
terminated into each of these panels by Others)
MAIN POWER CONTROL CENTER
PANEL # 1 WITH FOLLOWING INCOMER AND
OUTGOING NO 1.00
INCOMER
1250A,TPN, 415V, 40 KA Moulded case Circuit
Breakers with Micro Processor based releases for O/C,
S/C & S/T - 1 No
METERING
Measuring parameters of Voltage, Current,
1250/5A,CL -1.0, 15VA Resin Cast Current
Transformers - 3Nos2A, Control Fuse Links with 20A Control Fuse Bases - 3
Nos
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
LED Type Indication Lamps for R, Y, B Phase Indication
and Breakers ON / OFF / TRIP Indication
BUS BAR :
1250A, Electrolyte Grade Aluminum Bus bars with
0.8A/Sq.mm Current density. OUTGOINGS :
400A TPN, 415V, 35 KA Molded Case Circuit Breakers -
2 Nos Chillers
40ATPN, 415V, 10 KA MPCB s– 3 Nos Condenser
pumps
32ATPN, 415V, 10 KA MPCB – 2 Nos Cooling Towers
18 DISTRIBUTION BOARDS:
Supply Installation Testing and Commissioning of
Power Distribution Boards ( IP 43) and SPN / TPN /
VTPN Double Door Distribution boards of dust and
vermin protected and rated for 230 / 415V, Single
phase / Three Phase AC supply , 50 Hz operation either
surface / recess mounted as per drawings including
incoming and out going MCCBS, MPCBS, MCBs, ELCB
as per specifications and required capacity including
Neutral Bus Bar and Earth terminal complete as
required . MCB's shall be C-curve for LDB'S, and D-
curve for PDB & UPSDB, conform to IS : 8828 and ELCB
/RCCB shall conform to IS : 12640.The DBs scope shall
also include all insulated busbars, door, latch, door
earthings, knockout holes, auxilliary items, suports for
pad locking, sealable terminal shield, adaptors, cable
glands, lugs, lables, ferrules, shunt trip, min voltage
trips/ time delay switch etc.,.
Make:. LEGRAND/L & T – HAGER/HAVELL/SEIMENS
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
a)Distribution Board # 1 as per above description and
including below itemsNos 1.00
8 Way VTPN DB Suitable to install 63 4P MCCB -1 No
(25KA ) as Incomer with Metal Double Door
protection IP 43 (LEGRAND / L&T -Hagar ) (PDB) - 1 no
63A 4P MCCB – (25 KA ) Suitable to install in Above DB
s - 1 no6A 4P MPCB – (10KA ) Suitable to install in Above DB s
- 3 nos
b)Distribution Board # 2 as per above description and
including below itemsNos 1.00
8 Way VTPN DB Suitable to install 63 4P MCCB -1 No
(25KA ) as Incomer with Metal Double Door
protection IP 43 (LEGRAND / L&T -Hagar ) (PDB)
63A 4P MCCB - (25KA ) Suitable to install in Above DB
s - 1 no6A 4P MPCB - (10KA ) Suitable to install in Above DB s
- 3 nos
c)Distribution Board # 3 as per above description and
including below itemsNos 1.00
8 Way VTPN DB Suitable to install 32 4P MCCB -1 No
(25KA ) as Incomer with Metal Double Door
protection IP 43 (LEGRAND / L&T -Hagar ) (PDB) - 1 no
25A 4P MPCB -1 No (10KA ) Suitable to install in
Above DB s - 1 no6A 4P MPCB - 3 No (10KA ) Suitable to install in Above
DB s - 3 nos19 POWER AND CONTROL CABLES :
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply, laying, testing and commissioning of
following size 1.1KV Grade Aluminum XLPE / Copper
Conductor XLPE insulated PVC Sheathed Armoured
under ground cable and shall be laid in built up cable
trench/ already laid RCC Hume pipe or on cable tray
(indoor/outdoor). with all installation materials as
required. The cable shall conform to IS 1554/ Part I.
(MAKES: UNIVERSAL/
CCI/FINOLEX/HAVELLS/POLYCAB)
a) 2R 3.5 Core x 240 Sqmm XLPE AL.AR Cable Rmt 100.00
b) 2R 3.5 Core x 35 Sqmm XLPE AL.AR Cable Rmt 334.00
c) 2R 4 Core x 16 Sqmm XLPE AL.AR Cable Rmt 120.00
d) 2R 4 Core x 10 Sqmm XLPE AL.AR Cable Rmt 42.00
e) 3 Core x 2.5 Sqmm XLPE Cu .AR Cable Rmt 226.00
20 CABLE END TERMINATIONS :
Supply and termination with Double compression
type brass gland, Bi-metallic Heavy duty lugs ,
insulation tape, identification tags etc., including
Earthing of Gland. .(Make-HMI/ comet,Lugs:
DOWELLS/HEX)
a) 2R 3.5 Core x 240 Sqmm XLPE AL.AR Cable No 32.00
b) 2R 3.5 Core x 35 Sqmm XLPE AL.AR Cable No 64.00
c) 2R 4 Core x 16 Sqmm XLPE AL.AR Cable No 32.00
d) 2R 4 Core x 10 Sqmm XLPE AL.AR Cable No 16.00
e) 3 Core x 2.5 Sqmm XLPE Cu .AR Cable No 72.00
21 GI PERFORATED CABLE TRAYS :
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Supply & erection of the following sizes Hot dip
galvanized G.I perforated cable tray made of 2mm
thick, The Quoted price of cable tray items shall
inclusive of Elbow,cross,tee, bend ,tees,reducers
,anchore fasteners,screw, nuts,bolts and misc other
fixing hardwares painting of support
structures,coupler plate with necessary grip bolts, grid
plates and all other mounting & fixing accessories with
necessary steel reuired for supporting the cable tray.
a) 600mm wide x 75 mm depth Rmt 150.00
b) 300mm wide x 50 mm depth Rmt 300.00
c) 100mm wide x 50 mm depth Rmt 40.00
DISCONNECT SWITCHES as per following specs:
UL, NEMA compliance Disconnect switches. Heavy-
duty, horsepower rated for each AHU, single-throw
knife switch with quick-make, quickbreak mechanism,
capable of full load operations. Provide with contact
arc-quenching devices, such as magnetic blowouts or
snuffing plates. Provide self-aligning switchblades with
silver alloy contact areas and designed so that arcing
upon making and breaking does not occur on the final
contact surfaces. Provide with high-pressure, spring-
loaded contact. Mount switch parts on high-grade
insulating base.Enclosure - NEMA I with hinged door,
and defeatable interlock when switch is in "ON"
position and can be positively padlocked in "ON" and
"OFF" positions. Utilize NEMA 3R (rain-tight) enclosure
for exterior installations.
Signature of EPIL with stamp 46 Signature of Bidder with stamp
S.No. Description Unit Qty Unit rate in fig
(Rs)Unit rate in Words Total Amount
Size, fusing,number of poles according to AHU ratings
and use 3 pole plus solid neutral switches on four wire
circuits and 3 pole switches on all other circuits, unless
otherwise noted. Lugs must be UL listed for aluminum
and/or copper conductors and be front removable.
Provide starters/ contactors where required. Provide
auxiliary contacts for all disconnect switches fed from
a variable frequency drive or adjustable frequency
drive. The auxiliary switch shall be arranged to operate
before the main switch contacts and shall be
connected to the VFD controls to shut down the VFD
before the switch opens.
SUB TOTAL (PART-B)
TOTAL Amount ---> Sub total part(A+B)
Note
1 As Per Contract Requirement all technical data shall have to be approved Prior to Supply of Material at site - are in scope of Contractor.
Signature of EPIL with stamp 46 Signature of Bidder with stamp