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Transcript of Engineering Manual Multicore LF318 Solder Paste€™s Multicore LF318 solder paste is a...
Engineering Manual
Multicore® LF318 Solder Paste
Across the Board. Around the Globe.Slide 2
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Introduction
About the electronics group of Henkel
About the electronics group ofHenkel
Product description
Features & benefits
Henkel is the world’s leading and most progressive provider of qualified, compatible material sets forsemiconductor packaging, board level assembly and advanced soldering solutions. Through its Hysol®, Loctite®
and Multicore® brands, and its global customer support infrastructure, Henkel delivers world-class materialsproducts, process expertise and total solutions across the board to preempt industry changes. By partneringwith key industry leaders to pioneer added-value materials and processes, and by prioritizing environmentalresponsibility and training, Henkel is formulating the materials to enable tomorrow’s electronic industry.
Across the Board. Around the Globe.Slide 3
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Introduction
Product description
About the electronics group ofHenkel
Product description
Features & benefits
Henkel’s Multicore LF318 solder paste is a halide-free, no-clean, pin-testable solder paste. It was previouslysupplied to selected customers and independent test houses for evaluation purposes as development product XP48.
Across the Board. Around the Globe.Slide 4
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Introduction
Features & benefits
About the electronics group ofHenkel
Product description
Features & benefits
Product attribute Process benefit
Outstanding humidity resistance – exhibits highcoalescence even after 72 hrs @ 27°C/80%RH
Reduces process variation due to environmental factors, a particular advantage in hightemperature/humidity conditions
Colorless residues Improves speed and ease of post-reflow inspection
Soft, non-stick pin-testable residues Improves ease and reliability of in-circuit testing and reduces frequency with which testprobes require cleaning
Fine alloy particle size and optimized paste viscosity Suitable for fine pitch, high speed printing up to 150 mm/s (6 in./s)
Extended open time & tack-life Reduces solder paste wastage
Halide-free flux classification: ROL0 to ANSI/J-STD-004 High reliability of finished assembly without cleaning
High tack force Resists component movement during high speed placement, reducing the need for rework
Long printer abandon times Reduces solder paste wastage
Excellent solderability Suitable for use on a wide range of surface finishes including HASL, Ni/Au, immersionSn, immersion Ag and OSP Cu
Wide printing and reflow process windows Accommodates a wide range of printer settings and reflow profiles. Suitable for use in airand nitrogen
Low voiding Reduced risk of bridging on small pitch BGAs or CSPs. Reduced risk of decreased jointreliability and/or outgassing.
Low slump Reduced bridging
Across the Board. Around the Globe.Slide 5
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Physical properties
Technical data
Technical data
Datasheet LF318Click icon
Across the Board. Around the Globe.Slide 6
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Operating parameters
Printing: Process window
LF318 solder paste was subjected to testing in Henkel laboratories to establish the print process window, usingthe following equipment:
Ambient conditions during testing were 24ºC/28%RH.
A solder paste bead of approximately 250 g was placed on the stencil and printed onto the boards at speedsranging from 20 to 200 mm/s and squeege pressures ranging from 2–8 kg (approx. 4.4 – 17.6 lbs). Stroke wasset at 230 mm (approx. 9"), separation speed at 10% and the print gap at zero (contact print).
During printing, paste roll, stencil wipe, aperture release and drop-off were assessed with the naked eye. Afterprinting, the solder paste deposits were examined using a stereomicroscope to assess the general appearanceand to note the incidence of any defects:
Printer DEK 260
Squeege Metal blade, 230 mm (approx. 9"), 60º
Stencil Laser cut, stainless steel, 125 µm (approx. 0.005") thickness
Boards Bare copper, no resist
Deposits examined 0.64 mm (approx. 0.025") QFP100 (0.38 mm (approx. 0.015") pads), 0.5 mm (approx. 0.020")TQFP100 (0.25 mm (approx. 0.010") pads), 0.4 mm (approx. 0.016") TQFP (0.2 mm (approx. 0.008") pads) and BGA225 (1.27 mm (approx. 0.050") pitch)
Inspection Stereomicroscope (X10-X30)
Topography Ideally the shape and volume of the paste deposit should reflect the stencil aperture geometry
Skipping Little or no evidence of printed paste on the pad due to non-filling of stencil apertures or non-release of paste from apertures
Incomplete or insufficient fill Poor paste coverage on the pads due to paste not being released from the stencil or notfilling some of the printed area
Spikes Central area of the printed deposit raised, usually attributable to excessively low print pressure
Dog-ears Extremities of the paste deposit raised
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Across the Board. Around the Globe.Slide 7
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Operating parameters
Printing: Process window
LF318 Print Process Window
Test board includes 0.6 mm (approx. 0.025"), 0.5 mm(approx. 0.020") and 0.4 mm (approx. 0.016") pitchcomponents.
Print speed plotted against squeegee pressure (kg/cm squeegee blade length).Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Across the Board. Around the Globe.Slide 8
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Operating parameters
Printing: Slump testing
In-house testingLF318 solder paste was subjected to slump testing in the Henkel laboratories in accordance with IPC™-650-2.4.35, using a 0.2 mm (approx. 0.008") thick stencil, IPC slump pattern A-21. Results are below.
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Across the Board. Around the Globe.Slide 9
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Operating parameters
Printing: Slump testing
Details IPC ANSI/J-STD-005 Slump Test
15 min RT15 min 150ºC1 min 150ºC
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Across the Board. Around the Globe.Slide 10
Operating parameters
Printing: Slump testing
Details JIS-Z-3284 Slump TestSummary of slump data
96SCLF318AGS88.5VBatch No. CP4I0623
Room Temperature, 60 minutes 150°C for 1 minute
3.0 x 1.5 mm apertures 0.2 mm 0.3 mm
3.0 x 0.7 mm apertures 0.2 mm 0.2 mm
1 min 150ºC 15 min 150ºC 15 min RT
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Across the Board. Around the Globe.Slide 11
Response to 1 hour Pause/Procedure
4 knead prints 5 prints 5 prints 1 print VolumeMeasurement
1 hour abandon time
Understencilclean
Understencilclean
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Printing: Abandon time
Operating parameters
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Across the Board. Around the Globe.Slide 12
Abandon time/Results Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
AGS: 20-45 µm powderADP: 15-38 µm powder
Printing: Abandon time
Operating parameters
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Across the Board. Around the Globe.Slide 13
Equipment used: DEK Infinity Cyberoptics SE300; deposits examined 0.4 mm QFP, 0.4 mm & 0.5 mm CSP Solder paste: 96SCLF318AGS88.5V, batch no. CP5A008 Settings: 50 mm/s, 6 kg, 250 mm/60° squeegee, 100 mm thick stencil
Deposits examined:
Procedure
Aperture Shape Dimensions No. of deposits examined per board
0.4 mm CSP Round Ø245 µm 964
0.5 mm CSP Square 270 µm x 270 µm 337
0.4 mm QFP Rectangular 830 µm x 220 µm 97
4 knead prints 5 prints 5 prints VolumeMeasurement
Understencilclean
Understencilclean
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Printing: Volume consistency
Operating parameters
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Across the Board. Around the Globe.Slide 14
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Printing: Volume consistency
Operating parameters
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Across the Board. Around the Globe.Slide 15
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Operating parameters
Reflow: Process window & thermal profiles
LF318 solder paste was subjected to testing in Henkel laboratories to establish the reflow process window,using the following equipment and settings:
Boards were printed and reflowed at varying times to peak process temperature, from 2–12 minutes. Bothlinear and soak-type reflow profiles were used, and the reflowed boards examined using a stereomicroscope.Reflow quality was assessed according to the appearance of the solder fillet and post-reflow residue, payingparticular attention to coalescence during reflow, solder surface appearance, solder balling, residue surfacequality and residue color.
Printer DEK 260
Print settings Print speed 75 mm/s (approx. 2"/s); pressure 8 kg (approx. 17.5 lbs)
Stencil Stainless steel laser-cut stencil, 125 µm (approx. 0.005") thickness
Boards Bare copper, no resist
Reflow oven Seho FDS6440
PCB areas examined 0.6 mm (approx. 0.025") QFP pads, 0.4 mm (approx. 0.016") TQFP pads, 0.3 mm (approx. 0.012") TQFP pads and 0.2 mm (approx. 0.008") BGA225 pads
Inspection Stereomicroscope (X10-X30)
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Across the Board. Around the Globe.Slide 16
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Operating parameters
Reflow: Process window & thermal profiles
Linear Reflow ProfileThe convection oven’s zone settings were maintained at the settings shown below; the peaktemperature & time to peak temperature were adjusted by varying the belt speed from 30 cm/min(12”/min) to 130 cm/min (51”/min).
Range of acceptable reflow conditions:T>217°C: 11.5 – 171 sPeak temperature: 223 – 266°CBelt speed: 30 – 120 cm/min(These should not be taken as guidelines for profiling – they merely indicate that LF318 has a large process window when assessed underlaboratory conditions.)
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Across the Board. Around the Globe.Slide 17
Operating parameters
Reflow: Process window & thermal profiles
Soak Reflow ProfileThe convection oven’s zone settings were maintained at the settings shown below; the peak temperature & timeto peak temperature were adjusted by varying the belt speed from 30 cm/min (12”/min) to 130 cm/min (51”/min).
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Range of acceptable reflow conditions:T>217°C: 11.5 – 171 sPeak temperature: 223 – 266°CBelt speed: 30 – 120 cm/min(These should not be taken as guidelines for profiling – they merely indicate that LF318 has a large process window when assessed underlaboratory conditions.)
Across the Board. Around the Globe.Slide 18
Reflow after 72 hrs, 27°C/80%RH
Reflow after 4 hrs, 27°C/80%RH
Reflow after 24 hrs, 27°C/80%RH
Initial
LF318: Humidity resistance
Note: J-STD condition 25ºC, 50%RH initial and after 4 h
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Reflow: Humidity resistance & solder balling performance
Operating parameters
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
LF318 was tested to establish humidity resistance and solder balling performance. After printing, coupons werestored in a temperature/humidity controlled chamber. After the appropriate storage period they were removed fromthe chamber and reflowed, in air, using a convection reflow oven. Profile peak temperature was 242°C, time topeak 5 min 15 s, time above liquidus (217°C) was 80 s.
Across the Board. Around the Globe.Slide 19
Operating parameters
Reflow: Wetting
Wetting behaviour of LF318 according to J-STD-005.
This test is carried out to determine the ability of a solder paste to wet an oxidised copper surface & toqualitatively examine the amount of solder spatter of the paste during reflow.
LF318 was printed onto 4 copper test pieces (each 76x25x0.8 mm) using a 0.2 mm thick stencil with roundapertures 6.5mm in diameter. Two test pieces were reflowed immediately after printing on a solder bath at242°C. The reflowed solder was then examined at 10X magnification to establish if the copper was uniformlywetted with no evidence of non-wetting, de-wetting or spatter around the deposit.The test was repeated on theremaining test coupons after 4 hours exposure to 25°C/50%RH. LF318 passes this test.
Reflowed after 4 hours exposure to25ºC/50%RH
Reflowed within 15 minutes of printing
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Across the Board. Around the Globe.Slide 20
Immersion TinAfter reflow
Immersion TinAfter print
Bare CopperAfter reflow
Bare CopperAfter print
SOT23 Pads: Offset print
Gold over nickelAfter reflow
Gold over nickelAfter print
Immersion SilverAfter reflow
Immersion SilverAfter print
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Operating parameters
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Reflow: Wetting
Across the Board. Around the Globe.Slide 21
Linear Profile (Worst case scenario)
Void % area = 0.49% over132 ballsVoid % area in ballscontaining voids = 3.38%Total of 16 Voids1 Void > 10% ball area2 Voids 10% - 5%13 Voids < 5%
Device: TBGA132 SnPb ballsPCB: Cu pads @ 0.5 mm pitchStencil thickness = 120 µm
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Operating parameters
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Reflow: Voiding
Across the Board. Around the Globe.Slide 22
Tack testing according to J-STD-005
Tack testing should be continued until tack reaches 80% of the initial tack force is reached.However, as can be seen, even after 72 hours LF318 tack remained high. Testing was notcontinued after this time.
Printing
Process window
Slump testing
Abandon time
Volume consistency
Reflow
Process window & thermalprofiles
Humidity resistance & solderballing performance
Wetting
Voiding
Tack
Tack performance
Tack perfomanceOperating parameters
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Across the Board. Around the Globe.Slide 23
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
Test data
Pin testability assessmentIntroduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Pin testability in Air/N2 Pin test done on copper laminate; electrical continuity during testing monitored using an electronic counter Boards were reflowed using profile below, 3 in air & 3 in N2 environment Test done using 4-pin crown point probe (Croda PA4QPS-040) 840 test points per PCB
Across the Board. Around the Globe.Slide 24
Test data
Pin testability assessment
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
Pin-testability: Air reflow
Board No.(Reflowed in air)
% contacts using crown probe on 840 test pads Result
1 100% Pass
2 100% Pass
3 100% Pass
Probe appearance after 840 hits
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Across the Board. Around the Globe.Slide 25
Test data
Pin testability assessment
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
Pin-testability: N2 reflow
Board No.(Reflowed in N2)
% contacts using crown probe on 840 test pads Result
1 100% Pass
2 100% Pass
3 100% Pass
Probe appearance after 840 hits; onereflow cycle
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Across the Board. Around the Globe.Slide 26
Pin testability assessmentTest data
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
Pin testability after multiple reflow cycles Some copper laminate test boards with 840 pads made with 96SCLF318AGS88.5V were reflowed in air a
number of times to simulated double-sided boards with selective soldering. The profile used can be seen below. Pin testability was then assessed after reflow using a 4-pin crown point probe (Croda PA4QPS-040);
electrical continuity during testing was monitored using an electronic counter
Across the Board. Around the Globe.Slide 27
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
Pin testability assessmentTest data
Pin-testability: Air reflow3 test boards per conditionProbe appearance after 840 hits; two reflow cycles
Reflowedtwice
% contacts using crown probe on 840 test pads
Result
1 100% Pass
2 100% Pass
3 100% Pass
Probe appearance after 840 hits Probe appearance after 840 hits
Reflowedthree times
% contacts using crownprobe on 840 test pads
Result
1 100% Pass
2 100% Pass
3 100% Pass
Pin-testability: Air reflow3 test boards per conditionProbe appearance after 840 hits; three reflow cycles
Across the Board. Around the Globe.Slide 28
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
J-STD-004 Reliability test resultsTest data
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
J-STD004: copper mirror IPC-TM-650, 2.3.32 Flux induced corrosion (copper mirror) No breakthrough of copper = flux classification ‘L’
LF318 Copper Mirror- no breakthrough Control Copper Mirror – no breakthrough
Across the Board. Around the Globe.Slide 29
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
J-STD-004Test data
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
J-STD004: halide test IPC-TM-650, 2.3.33 Silver chromate paper method No discoloration of silver chromate paper = flux activity ‘0’
LF318 Control
Across the Board. Around the Globe.Slide 30
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
J-STD-004Test data
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
J-STD004: flouride test IPC-TM-650, 2.3.35.1 No change in colour from purple to yellow confirms absence of flourides Flux activity type ‘0’
Zirconium-alazarin purple lake With LF318 added
Across the Board. Around the Globe.Slide 31
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
J-STD-004Test data
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
J-STD004: chlorides & bromides IPC-TM-650, 2.3.35 Chloride & bromide concentrations Halide content <0.005%
J-STD004: flux solids IPC-TM-650, 2.3.34 Flux solids (non-volatile content) determination Approximately 2 g of flux medium was accurately weighed into a clean metal dish which was then placed
into an air circulating oven at 145°C for 2 hours. The dish was allowed to cool and re-weighed. The solids content was calculated using the following equation:Solids content = (final mass of flux medium/initial mass of flux medium) x 100%
Solids content was found to be 69%
J-STD004: flux corrosion IPC-TM-650, 2.6.15 No evidence of corrosion = type ‘L’ flux classification Test done in duplicate: 240 hrs (10 days) humid storage at 40°C/93±2%RH – no evidence of corrosion products
LF318 – coupon 1 LF318 – coupon 2
Across the Board. Around the Globe.Slide 32
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
J-STD-004Test data
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
J-STD004: SIR IPC-TM-650, 2.6.3.3 Moisture & surface insulation resistance Passmark: 1 x 108 Ω
24 hrs at 85°C, 85%RH, 50V bias. 96 hrs at 85°C, 85%RH, 50V bias. 168 hrs at 85°C, 85%RH,50V bias.
Control (ΩΩ) 5.89 x 109 3.60 x 109 2.85 x 109
96SCLF318AGS88.5V (ΩΩ) 3.13 x 109 1.03 x 109 1.06 x 109
Passmark (ΩΩ) 1.00 x 108 1.00 x 108 1.00 x 108
Across the Board. Around the Globe.Slide 33
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
JIS standards testingTest data
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
JIS-Z-3284: SIR
JIS-Z-3284: electromigration 85°C/85%RH, 50V bias, 1000 hours duration No dendrites observed
Pass: 1 x 108 ΩΩ85°C, 85%RH
Initial 24 hours 96 hours 168 hours
LF318 (ΩΩ)) 7.44 x 1011 1.73 x 109 1.75 x 109 1.96 x 109
Unfluxed control (ΩΩ)) 8.94 x 1011 1.51 x 109 1.26 x 109 1.27 x 109
Across the Board. Around the Globe.Slide 34
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
GR-CORE-78Test data
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
GR-CORE-78: SIR
35°C/85%RH, 50V bias 24 hours 96 hours
LF318 (ΩΩ)) 1.489 x 1011 1.84 x 1011
Controls (ΩΩ)) 1.804 x 1011 1.47 x 1011
Across the Board. Around the Globe.Slide 35
Pin testability assessment
J-STD-004 reliability testresults
JIS standards testing
GR-CORE-78
GR-CORE-78Test data
Introduction Physical Properties Operating Parameters Test Data Troubleshooting Contact Details <Prev Next> Print
GR-CORE-78: electromigration
65°C/85%RH, 10V bias 96 hours 500 hours Dendrites
LF318 (ΩΩ)) 3.73 x 1010 3.47 x 1010 None
Controls (ΩΩ)) 2.59 x 1010 5.24 x 1010 None
Across the Board. Around the Globe.Slide 36
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Troubleshooting
Printing
Printing
Reflow
For the purposes of this solder paste printing troubleshooting guide, it is assumed that the correct thickness of stencilis used and that gasketing, stencil cleaning, component solderability, board support and handling are satisfactory.
Paste bleeds under stencil, leadingto bridging
Paste skips – solder paste does notrelease completely from stencil
Paste deposits are irregular Unsatisfactory aperture filling Paste deposit excessive, leading tobridging
Description
Print pressure Separation speed Separation speed; increase printspeed to lower viscosity
Squeegee speed and pressuresettings
Squeegee pressure may need tobe increased; separation speed
Poor print definition leads to ‘dog-ears’
Paste scooping Overprinting – paste depositexceeds pad area
Paste bridges or smears; pooredge definition
Print is misaligned
Separation speed; increase print speed
Reduce squeegee pressure Reduce print pressure or adjustprint speed
Reduce print pressure Stencil registration/printeralignment
Check/adjust
Across the Board. Around the Globe.Slide 37
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Troubleshooting
Reflow
Printing
Reflow
For the purposes of this solder paste reflow troubleshooting guide, it is assumed that component and boardstorage and handling are satisfactory and that the reflow profile is suited to the specification limits of thecomponents and substrate.
Description Check/adjust
Solder joint cracks during cooling Tombstoning/Manhattaneffect/drawbridging
Reflow incomplete Poor solderability
Mid-chip beading Paste bridging Uncoalesced solder
Check paste life and stencilgeometry alignment, gasketting
and cleanliness
Check the under stencilcleanliness, print preassure,
gasketting & the board
Check reflow profile to ensuresufficient time above reflow is
provided for
Cooling rate Adjust preheat to balance temperatureat both component terminationsReflow profile: balance time
Above liquidus with excessiveheat causing flux exhaustionReflow profile – may need to
reduce preheat
Across the Board. Around the Globe.Slide 38
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Contact details
15350 Barranca Parkway,Irvine, CA 92618USATel: +1 949 7839 [email protected]
Technologies House, Wood Lane EndHemel HempsteadHertfordshire, HP2 4RQUKTel: +44 1442 278000
No. 90 Zhujiang RoadYantai Development ZoneShandong China 264006Tel: +86 535 6399820
Henkel Americas Henkel Europe Henkel Asia
electronics.henkel.com
Contact
Technical Data Sheet LF318 Solder Paste
July 2005
NOT FOR PRODUCT SPECIFICATIONS THE TECHNICAL INFORMATION CONTAINED HEREIN IS INTENDED FOR REFERENCE ONLY. PLEASE CONTACT HENKEL
TECHNOLOGIES TECHNICAL SERVICE FOR ASSISTANCE AND RECOMMENDATIONS ON SPECIFICATIONS FOR THIS PRODUCT.
PIN-TESTABLE LEAD-FREE SOLDER PASTE PRODUCT DESCRIPTION Multicore™ LF318 solder paste is a halide-free, no clean, pin testable Pb-free solder paste, which has excellent humidity resistance and a broad process window, both for reflow and printing. LF318 solder paste offers a high tack force to resist component movement during high speed placement, long printer abandon times and excellent solderability over a wide range of reflow profiles in air and nitrogen and across a wide range of surface finishes including Ni/Au, Immersion Sn, Immersion Ag and OSP Copper. FEATURES AND BENEFITS • Outstanding humidity resistance – gives excellent
coalescence even after 72 hours exposure to 27ºC/80% RH, thus reducing process variation due to environmental factors
• Colourless residues for easy post-reflow inspection • Soft non-stick pin testable residues allow easy in-circuit
testing • Suitable for fine pitch, high speed printing up to 150mm/s
(6”/s) • Extended open time & tack-life leading to low wastage. • Halide free flux classification: ROL0 to ANSI/J-STD-004 TYPICAL PROPERTIES Based upon type 3 powder; other sizes also available
Properties LF318 Alloys 96SC, 97SC
Powder Particle Size, µm 20-45 Multicore Powder Size
Coding AGS
Metal Loading (% weight) 88.5
Slump, J-STD-005, mm(4) RT (15 minutes)
0.33 x 2.03 mm pads 0.63 x 2.03 mm pads 150oC (15 minutes)
0.33 x 2.03 mm pads 0.63 x 2.03 mm pads
IPC A21 Pattern
0.06 0.33
0.25 0.41
Viscosity measured at
25°C (Typical) Brookfield, cP(1)
Malcom 10rpm, P(2)
Thixotropic Index (Ti)(3)
765,000 1961 0.54
Tack(5) Initial tack force, gmm-2 Useful open time, hours
2.0 >24
(1) Measured at 25°C, TF spindle at 5rpm after 2 minutes (2) Measured at 25°C, and a shear rate of 6s-1
(3) TI = log (viscosity at 1.8s-1/Viscosity at18s-1) (4) Slump data are expressed as the minimum spacing between pads of the size shown that does not allow bridging (5) Tack data are derived from comparative laboratory tests and do not necessarily relate directly to a particular user’s conditions
Solder powder: Careful control of the atomisation process for production of solder powders for LF318 solder pastes ensures that the solder powder is produced to a quality level that exceeds IPC/J-STD006 & EN29453 requirements for sphericity, size distribution, impurities and oxide levels. Minimum order requirements may apply to certain alloys and powder particle sizes. For availability with other alloys and powder sizes, contact your local technical service helpdesk. DIRECTIONS FOR USE Printing: Multicore LF318 solder paste is available for stencil printing down to 0.4mm (0.016”) pitch devices, with type 3 (AGS) powder. Printing at speeds between 25mm/s (1.0”/s) & 150mm/s (6”/s) can be achieved using laser cut, electro-polished, or electroformed stencils and metal squeegees (preferably 600).
Acceptable first prints have been achieved at 0.4mm (0.016”) pitch after printer down times of 4 hours without requiring a knead cycle.
Reflow: Any of the available methods of heating to cause reflow may be used including IR, convection, hot belt, vapour phase and laser soldering. LF318 is not particularly sensitive to reflow profile type. There is no single reflow profile which is suitable for all processes & applications, but the following graph shows example profiles that have given good results in practice.
Cleaning: Multicore LF318 solder pastes are no-clean & are designed to be left on the PCB in many applications since they do not pose a hazard to long term reliability. However, should there be a specific requirement for residue removal, this may be achieved using conventional cleaning processes based on solvents such as Multicore MCF800, or suitable saponifying agents. For stencil cleaning and cleaning board misprints, Multicore SC-01 Solvent Cleaner is recommended.
Example Reflow Profiles
0
50
100
150
200
250
300
0 2 4 6
Time Minutes
Te
mp
era
ture
°C
LF318, July 2005
Americas Henkel Corporation 15350 Barranca Parkway Irvine, CA 92618 U.S.A. 949.789.2500
Europe Henkel Loctite Adhesives Ltd Technologies House, Wood Lane End Hemel Hempstead Hertfordshire HP2 4RQ, United Kingdom +44 (0) 1442 278 000
Asia Henkel Loctite (China) Co. Ltd No. 90 Zhujiang Road Yantai Development Zone Shandong, China 264006 +86 535 6399820
All trademarks, except where noted are the property of Henkel Corp.
RELIABILITY PROPERTIES Solder paste medium: Multicore LF318 medium contains a stable resin system and slow evaporating solvents with minimal odour. The formulation meets the requirements of the Telcordia (formerly known as Bellcore) GR-78-CORE and ANSI/J-STD-004 for a type ROL0 classification.
Test Specification Results Copper Plate Corrosion ANSI/J-STD-004 Pass Copper Mirror Corrosion ANSI/J-STD-004 Pass Chlorides & Bromides ANSI/J-STD-004 Pass Surface Insulation Resistance (without cleaning)
ANSI / J-STD-004 Telcordia GR-78-Core
JIS-Z-3284
Pass Pass Pass
Flux Activity Classification (without cleaning)
ANSI/J-STD-004 ROL0
PACKAGING Containers: Multicore LF318 solder paste is supplied in:
• 500g plastic jars with an air seal insert. • 1kg, 600g or 500g Semco cartridges
Other packaging types may be available on request; please contact your local technical service helpdesk for assistance. Storage: It is recommended to store LF318 at 0-10°C (NB cartridges should be stored tip down to prevent the formation of air pockets). The paste should be removed from cold storage a minimum of 8 hours prior to use. Do not use forced heating methods to bring solder paste up to temperature. Multicore LF318 solder paste has been formulated to minimize flux separation on storage but should this occur, gentle stirring for 15 seconds will return the product to its correct rheological performance. To prevent contamination of unused product, do not return any material to its original container. For further specific shelf life information, contact your local Technical Service Centre. Shelf Life: Provided Multicore LF318 solder pastes are stored tightly sealed in the original container at 0-10°C, a minimum shelf life of 6 months can be expected. Air shipment is recommended to minimize the time that containers are exposed to higher temperatures. DATA RANGES The data contained herein may be reported as a typical value and/or range. Values are based on actual test data and are verified on a periodic basis.
GENERAL INFORMATION For safe handling information on this product, consult the Material Safety Data Sheet, (MSDS). Note The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the results obtained by others over whose methods we have no control. It is the user's responsibility to determine suitability for the user's purpose of any production methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that may be involved in the handling and use thereof. In light of the foregoing, Henkel Corporation specifically disclaims all warranties expressed or implied, including warranties of merchantability or fitness for a particular purpose, arising from sale or use of Henkel Corporation’s products. Henkel Corporation specifically disclaims any liability for consequential or incidental damages of any kind, including lost profits. The discussion herein of various processes or compositions is not to be interpreted as representation that they are free from domination of patents owned by others or as a license under any Henkel Corporation patents that may cover such processes or compositions. We recommend that each prospective user test his proposed application before repetitive use, using this data as a guide. This product may be covered by one or more United States or foreign patents or patent applications.