Engineering in the sphere of Project Management · VPO ZAES . MEC ICNM CRI SM Prometey CNIITMASH....

www.novenergoprom.ru

Engineeringin the sphere of

Project Management

http://www.novenergoprom.ru/

Engineering company NovEnergoProm JSC manages projects in the framework of EPM (Enterprise-Performance-Management) model on the basis of equipment manufacturing and service rendering contracts in one of the key industrial sectors.

We are focusing our efforts on national and international projects of the RF nuclear and power engineering industry.

O U R G O A L

ENSURE EFFICIENCY OF EACH PROJECT NOTWITHSTANDING

THE EXISTING UNCERTAINTY FACTORS AND ESTABLISH OUR

POSITION IN THE MARKET OF IMPLEMENTATION OF

INNOVATIVE SYSTEMS OF SAFE SEALING AND UNSEALING

OF THE NEXT GENERATION REACTORS FOR RUSSIAN

DESIGNED NPPS

ENGINEERING IN THE SPHERE OF PROJECT MANAGEMENT

Who we are

Facilitieswe work with

Nuclear plants

Equipment packages with nuclear research reactors

Radioactive waste storage and disposal sites

Industrial oil & gas complexes

Thermal power plants

Other industrial facilities

Equipment packages for processing and transportation of nuclear materials

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3

5

7

2

4

6

WHAT WE DO

Services we provide

Conceptualdesign

Engineering design

Surveying operations

Assessment and substantiation of equipment life

Equipment life extension

Manufacturing of safety-critical equipment

Upgrades of safety-critical equipment

Equipment installation, start-up andcommissioning, repairs, upgrades

Equipment maintenance

Testing Foreign economic activities

WHAT WE DO


― Vessel and capacitive equipment

― Pipeline elements and fittings

― Fastenings and sealing elements

― Mechanocaloric and heat exchange equipment

― Retainment and control safety systems, safeguard equipment of reactor plants

― Hydrogen removal systems

― Electrical equipment

― Lifting equipment

― Mechanical equipment

― Equipment for nuclear fuel and radioactive waste handling

― Systems and equipment packages for water conditioning and treatment, water removal, environmental safety

Equipment we supply

WHAT WE DO


17OUR EQUIPMENT IS OPERATED AT 17 NPPS, 22 POWER GENERATING UNITS IN RUSSIA AND AROUND THE WORLD

0,8%MINIMUM PERCENTAGE OF MANUFACTURING DEFECTS IN OVERALL PRODUCTION VOLUME, IDENTIFIED AND REPAIRED AT PRODUCTION STAGE

0,1%OF NOTICES OF DEFECTS IN 13 YEARS

437PROJECTS, OF WHICH 326 ARE FOR SUPPLY OF EQUIPMENT OF SAFETY CLASSES 1 - 3

6

TOTAL PROJECT PORTFOLIO SIZE (2014-2017)

$40 mln

100 %

What we are proud of

PASSAGE OF EXTERNAL AUDITS REQUESTED BY CUSTOMERS


WE ACHIEVE PROJECT MANAGEMENT SYNERGIES

BY SUPPLEMENTING OUR OWN COMPETENCIES

WITH EXPERTISE OF OVER 150 PARTNERS.

You give us a task — we deliver it, selecting and proposing the best scenario on the basis of all known requirements.

We engage resources and organize their efficient management.

We ensure project implementation quality and deadlines by using a mature management system and close cooperation of all project participants.

What is EPM-model?

CUSTOMER BANK

SiteProject developer /

DesignerManufacturer

SupplierLaboratory

Customs

Logistics

TEAM QUALITY PERSONNEL RISKS

NOVENERGOPROM

MANAGEMENT


KB TyazhMash SPbNPF CKBACKB TMKB ARSENALGMZ KhimmashGidromontazhSPETSMASH

75production sites

Taewoong (Korea) Simpelkamp NIS (Germany) Izhorskiye ZavodyVNIIETO Pilot PlantLEPSESeverny Technopark IFTIPO StrelaINPK RETEngineering Center of Nuclear ContainersVirialAker Wirth GmbH Skoda JS (Slovakia) ARIEL INDUSTRIES

12R&D institutesFUELECKurchatov InstituteEnvi Con & Plant Engineering GmbHTomsk Research Institute

15suppliers of feedstockand materialsChelyabinsk Pipe-Rolling Plant TMK-INOXElectrostalVladimir Plant of Precision Alloys Witzenmann Russia (Germany) Izhora Metal

34laboratoriesVO Safety VPO ZAES MECICNMCRI SM PrometeyCNIITMASHTÜV International RUS

47design bureaus

>150PARTNERS ACROSS THE WORLD

Who are our partners

Bulgaria

France

Slovakia

Switzerland

Czech Republic

China Korea

Germany


Where we work

437PROJECTS

Russia — 256 projects

Armenia — 10 projects

China — 6 projects

India — 4 projects

Turkey — 2 projects

Finland — 2 projects

Bulgaria — 5 projects

Germany — 10 projects

Slovakia — 6 projects

Belarus — 2 projects

Hungary — 1 project

Switzerland — 20 projects

9COUNTRIES


How we developed (2005-2010)

First research project and production of safety rupture disk s

Supply contracts for reactor equipment and non-standard equipment for NPPs in RF, Bulgaria, Czech Republic and Slovakia with WWER-440 and WWER-1000

Equipment supplies for foreign NPPs, including India, China, Bulgaria, Czech Republic, Slovakia, Armenia. International nuclear safety standards implemented and quality management system improved

Development of new slider bearing, special tools for handling actuators of control and protection systems of SCRAM control shim assemblies

and linear step motors (LSM), major upgrades of LSM actuators for 5 power units.

Development, manufacturing and delivery of a unique automated ultrasonic cleaning system for fuel assemblies at Novovoronezh NPP

Company establishment

2005

2007

First contract with Kalinin NPP

2008

2009

Start of regular supplies of TENB15P380 and TENB90P380units for NPPs with WWER-440 and WWER-1000

2010


Design and manufacturing of various types of equipment for handling / processing / storage and transportation of spent nuclear fuel

Unique project for Kurchatov Institute and SevRAOfunded by the German federal government’s grant for construction of a complex for processing and disposal of nuclear- powered submarines

Design and production of comprehensive technical solutions in the framework of industry-wide program of safety assurance in case of accidents beyond design basis (post-Fukushima scenario)

Development and manufacturing of hydrogen removal systems (hydrogen recombiners for Belarusian NPP 1, 2) jointly with NPK RET LLC

Development and manufacturing of hydrogen electrolysis unit in the framework of designing of a hydrogen metering unit for ensuring water chemistry conditions (jointly with IFTI)

Contracts for supply of stud tensioners for main joint of reactor and steam generator for Baltic NPP 1, 2 and Belarusian NPP 1, 2, Tianwan NPP 3, 4 (China), Kudankulam 3, 4 (India), AKKUYU 1, 2 (Turkey)

Development of unique samples of composition of material for production of ceramic brake pads for Russian Railways in the capacity of import substitution analog of German and French models (jointly with VNIIZhT)

2011Start of cooperation with Siempelkamp Group (Germany), subsequently becoming the company’s exclusive dealer in Russia

2012

2017

2011-20172013

How we developed (2011-2018)


PROJECT MANAGEMENT

NovEnergoProm integrates engineering and project management competencies

QUALITY MANAGEMENT

TIMING COST

УПРАВЛЕНИЕ

СТОИМОСТЬЮ

УПРАВЛЕНИЕ

СРОКАМИ

Planning, quality control technology, development of risk mitigation plan and timely adoption of corrective measures enable minimization of the risks of defects, delays in product delivery and service rendering

VYACHESLAV SYTOV,

CEO, NOVENERGOPROM JSC

PROJECT MANAGEMENT IN COMPLIANCE WITH INTERNATIONAL STANDARDS

ISO AND РМI IMPROVES RESOURCE USAGE EFFICIENCY AND ENSURES

А BALANCE OF THE THREE MAIN PARAMETERS


Project management technology

RK NEP 01-2013 «Quality Manual»

RK NEP 01-2013 «Quality Manual»

DP NEP 01-13 «Document Management»

RD NEP 02-04-13 «Personnel Training on Quality Assurance and Control»

RD NEP-05-07-13 «Evaluation and Selection of Suppliers and Contractors»

QUALITY MANAGEMENT

RISK MANAGEMENT

DOCUMENT MANAGEMENT

PERSONNEL MANAGEMENT

LABOR PROTECTION AND SAFETY MANAGEMENT

PROCUREMENT MANAGEMENT

Analysis of customer requirements, preparation of implementation scheme, budget planning

Technical and financial estimations, formation of project execution team

Financing of contractors, preparation for work commencement

Work execution, step-by-step control of key events

Testing, certification, licensing, handover to customer

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Quality strategy

NovEnergoProm equipment has never failed within its operating life

Product quality is the degree to which a given product meets all customer requirements.

For this purpose, the Company is guided by its implemented Quality Management System (QMS), including Quality Assurance Programs (QAP). Relevant QAPs are used for individual types of works or services to regulate all methods and operations for assuring the quality of the implemented product.

Our QMS compliance with the highest standards is confirmed by successfully passed audits of supervisory and regulatory bodies in the sphere of nuclear power.

A.V. HOMUSKOV, QUALITY DIRECTOR

As of today, the equipment supplied by NovEnergoProm JSC has proven its reliability by its failure-free operation for many years at nuclear plants across the world.

We manage the quality of feedstock / materials and equipment procurement, financial security, HR sufficiency and qualifications, technical control.


Quality management methodsparameters we control

— Experience of providing similar works/services

— Availability of production capacities and qualifications

— Licenses and permits for individual types of activities

— Absence of notices of defects and rejects Financial security

— Compliance with technical documentation requirements

— Availability of legitimate quality certificates

— Purchasing of feedstock, materials, components in required quantities and right on time

— Control of developed documentation compliance with customer requirements and current regulations

CONTRACTORS MATERIALS DEVELOPMENT / DESIGN


— Materials and technical resources

— Technological compliance

— Material substitution control

— Quality of execution of process operations, tests and certifications

— Budget allocations

— Financial, tax, management discipline

— Payment discipline

— Cash flow planning

— Availability and current status of certificates, competence assessments, work permits

— Qualification test results

— Personnel work load

— Personnel sufficiency for timely project completion

PRODUCTION / MANUFACTURING ФИНАНСЫ ПЕРСОНАЛ

Quality management methodsparameters we control


Risk management is a process which allows to minimize or prevent negative impact of external and internal factors in the course of the project.

To manage risks, we use methodological approaches stipulated by international standards, perform qualitative and quantitative assessments.

Economic risks

Legal (legislative) risks

Political and economic risks

Production risks

Risk identification and minimizationOur risk management strategy is based on the principle of active approach, which means maximum utilization of measures to prevent possible risks.

— Cost optimization

— Currency exchange risk control

— Optimum budget allocation

— Insurance

— Contractor auditing

— Process improvements

— Additional operation checking

— Designer and technical supervision

— Creation of reserve stock of main materials and components

— Creation of alternative supplier base

— Personnel qualification upgrades

— Production capacity upgrades

— Diversification

— Optimization of credit lines

— Monitoring of changes in global political relations

— Compliance with all conditions of licenses and certificates

— Control of annual reporting

— Monitoring of changes to current regulatory acts

— Checking of personnel knowledge and qualifications


PROJECT TEAM IS CREATED INDIVIDUALLY, DEPENDING

ON THE PROJECT SPECIFICS

In its capacity of a project manager, NovEnergoProm organizes information exchange, decision making process and agreement execution control.

Project team is composed of both company employees and external specialists.

Company employees have qualifications in accordance with QMS and the work performed, they regularly take skill improvement and certification courses, have required permits, completed training courses and have certificates of PMI international standard.

Project team management GENERAL MEETING OF SHAREHOLDERS

Project Committee

General Director Document Controller

TECHNICAL DIRECTOR

QUALITY DIRECTOR

FINANCIAL DIRECTOR

ACCOUNTINGQUALITY

CONTROLDEPARTMENT

TECHNICAL REGULATION DEPARTMENT

DIRECTOR FOR PRODUCTION

COMMERCIAL DIRECTOR

PROJECT MANAGER

PROJECT TEAM

FOREIGN ECONOMIC ACTIVITIES

MARKETING AND

DEVELOPMENT DEPARTMENT

DIRECTOR FOR DEVELOPMENT AND INVESTOR

RELATIONS

PROJECT MANAGER

PROJECT TEAM

PROJECT MANAGER

PROJECT TEAM

PRODUCTION SITESTENDER DOCUMENTATION

DEPARTMENT

PROCUREMENT AND COOPERATION DEPARTMENT

CHIEF DESIGNERCHIEF TECHNOLOGIST

CHIEF WELDER

SERVICE AND INSTALLATION

TESTING

ENGINEERING AND PROCESS DESIGN

DEPARTMENT

Board of Directors


OVERALL PROJECT AMOUNT IN 2017

$10,5415PROJECTS IMPLEMENTED IN 2017

mln.

We guarantee financial security of the projectCooperation with leading banks and optimum budget allocation ensures financial security of the project.

Stable finance management system allows us to concurrently implement multiple high-cost projects even with long implementation cycles (1 to 5 years).


Round-the-clock access to working documentation

ALL DOCUMENTS ARE STORED IN THE CLOUD ROUND-THE-CLOCK AND REAL- TIME ACCESS FOR ALL PROJECT PARTICIPANTS ALLOWS THEM TO INTERACT EFFICIENTLY.

Accessible documents

— Contracts, acts, proceedings, agreements

— Correspondence (letters, applications, requests)

— Technical documentation

— Regulatory documentation

— Internal corporate document flow

— Counterparty cards

— Cash flow control

— Planning of financial activities

— Planning and control of capacity utilization

— Planning and control of personnel utilization

— Reports, charts, substantiations

— Cash flow control

— Operational notification of employees and task setting

— Permitting and entitling documents


EQUIPMENT

Equipment supplies for NPPs and otherenterprises of the industry

Engineering design

Service maintenance

Inspections

Life extension

Manufacturing

UpgradingTesting

NovEnergoProm JSC can execute an individual cycle or supply equipment on а turnkey basis.

Key competencies


Electromechanical and heat exchange equipment

EQUIPMENT

― Tubular electric heater units for boric solution heating

― Electric air heaters and contact apparatuses

― Elements and equipment of reactor control and protection system

― Baths for ultrasonic decontamination of equipment, cleaning of fuel assemblies

― Equipment of electrical connection blocks

― Arrangement of buses and flat cables of control and protection systems, pressure compensators

― Automatic control systems, reactor equipment

― Non-standard piece-production and small-batch equipment


Equipment for sealing and unsealing of vessels

EQUIPMENT

Stud tensioners for simultaneous tensioning of stud pins for:

― Reactor joints

― Main circulation pump steam generator

― Upper unit junction pipes

― Other vessels on request


Unique stud tensioners on the basis of Siempelkamp’s technological and engineering solutions allow to reduce personnel presence in active zone and to decrease radiation exposure level.

EQUIPMENT

NovEnergoProm JSC pays special attention to environmental conditions and safety at NPPs, opting for technologies which preserve the environment and human health.

WE SUPPLY AND SERVICE STUD TENSIONERS AT OUR OWN SERVICE

CENTER WITH SPECIALISTS CERTIFIED BY SIEMPELKAMP.

Repairs, service maintenance and upgrades 24 hours per day


Lifting and transportation & handling equipment

EQUIPMENT

― Various capacity cranes

― Spreader bars

― Grabbers

― Manipulators, transporters, slide gates

― Systems and lines for transportation, etc.


Equipment for handling and burial of spent nuclear fuel

EQUIPMENT

― Fuel handling machines

― Containers, sleeves for nuclear fuel

― Compact spent nuclear fuel storage racks

― Cleaning and decontamination systems

― Automatic grabbers

― Manipulators

― Lines for transportation

― Cementing units

― Combustion / post-combustion units


EQUIPMENT

Hydrogen handling equipment

― Hydrogen recombiner

― Electrolysis plant

― Non-standard / newly developed / piece-production equipment

― Hydrogen combustion systems


Equipment for hydraulic and thermal power plants, oil & gas production and processing sectors

Ultrasonic systems for removal of admixtures and impurities from equipment

Transportation & handling

Water conditioning, treatment and removal

Equipment for sealing and unsealing of various vessels

Any non-standardized equipment of custom, single-piece and small-batch production

Lifting

Combustion, post-combustion, cementing units

EQUIPMENT


Support of international transactions: integration and adaptation of foreign technologies. Export of Russian technologiesWe implement the whole complex of activities – from document translation and organizing communication of all project participants to contractor work optimization on a turnkey basis.

We determine conformance of contractor’s technical and commercial proposals to customer requirements

We fully represent the interests of all project parties

We control fulfillment of obligations by all contractual parties

We bring contractor proposals in absolute alignment with customer requirements and project goals

2013R&D in the framework of development of high-strength material samples for substitution of ceramic brake pad imports

2016Development, manufacturing and supply of tubular electric heater units and busbars for NPPs in China, Bulgaria, Slovakia, Turkey and other countries

2016Siempelkamp production localization in the RF, which ensures deployment of more than 50% of manufacturing process cycles

2017Development, manufacturing and supply to Slovakian power plants of intermediate rods, manufactured in the RF with extended service life

2018Design and survey operations in the framework of construction of NPP hydraulic works and water removal facilities in Hungary with participation of a European contractor

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All Rosatom suppliers pass stringent screening procedure. Not only the financial solvency and qualifications of an organization are checked, but all contract execution stages as well.

We annually pass audits of compliance with Rosatomstandards and with international standards for NPPs abroad.

Our company has all required licenses and certificates for performance of a large number of work packages, the legitimacy and rightfulness of which are annually checked by supervisory bodies.

Compliance with international standards

NovEnergoProm’s Quality Management System meets IAEA requirements


Licenses and certificates

Highest business reputation ratingSince 2007, suppliers in the nuclear industry are assigned a business reputation rating. The rating goes down if even a single violation in project implementation is recorded.

NovEnergoProm has the maximum score, which signifies absence of violations and high quality performance of its obligations.


Annual competence assessments

Main personnel development actions

Additional training (project management, foreign languages, foreign economic activities)

Talent pool formation and cooperation with higher education institutions

Every 3 years, internal audit of qualifications and job competence is performed for all personnel

Industry-wide programs (Engineering, QC departments)

People as our main asset

12 yearsAVERAGE INDUSTRY EXPERIENCE OF OUR EMPLOYEES

We encourage aspirations of our employees to grow and develop technologies, unlock creativity improving the quality of our products and services.


As of today, more than 112 companies across the world are NovEnergoProm’s clients

We are trusted

― Atomenergoproject

― Atommashexport

― Rosenergoatom

― Atomstroyexport

― DEZ

― Rusatom-Service

― Atomenergomash

― IC ASE

― AEM-Technologies

― CKBM

― NPO Mayak

― NPO Gamma-S

― ATOMPROJECT SPb

― Afrikantov OKBM

― GNC RF-FEI

― NPO LUCH

― Chepetsky Mechanical Plant

― Armenian Nuclear Plant

― Kozloduy NPP

― Bohunice NPP

― Sevsapenergomontazhproject

― Intern-Yug


Development prospects2018 – 2024 гг.

Our experience accumulated in efficient implementation of projects in nuclear industry allows us to perform integrated management of projects outside the nuclear power segment.

Our priority for 2019-2024 is to increase the number of projects and references outside nuclear industry.

Development of automated sealing and unsealing systems for various vessels and joints with simultaneous tensioning of connecting elements, energy accumulation and transmission systems with the purpose of decreasing harm to human health, improving safety.

Improvement of efficient technologies for various designation water treatment on the basis of Russian and foreign practices, safe preservation and increased productivity of key crops for human life security assurance.

Implementation of technologies for safe burial, processing and disposal of spent nuclear fuel and other decompositionmaterials, industrial waste with the purpose of ensuring safety of the current and future generations.

Application of new prospective materials for manufacturing of critical assemblies, parts and components of equipment with the purpose of improving its main service life characteristics, life cycle in corrosive environments, transformation of ecosystems with the purpose of assuring economic and social efficiency of human life.

Promising areas

Electric power industry

Combustion, decontamination and processing of industrial waste

Water supply, water conditioning, water treatment

Innovative material engineering

Extractive and processing sectors

Industrial machinery manufacturing

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www.novenergoprom.ru

196247, Saint Petersburg, Leninsky pr., 153

+7 (812) 703-90-94

[email protected]

NovEnergoProm

http://www.novenergoprom.ru/

Engineering in the sphere of Project Management · VPO ZAES . MEC ICNM CRI SM Prometey CNIITMASH....

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