Engineering Division - Divisione Ingegneria

In ECISGROUP we believe in our continuous improvement of per-formance and in customer satisfaction. Our vision is to become the market leader by providing engineered turnkey systems to the Oil&Gas market, offering performance, productivity and efficiency.Our facilities in Milan, at the heart of the Italian industrial region, are equipped with “state - of the art” equipment for the complete design, fabrication and in-house testing. - 1980 CHEMIT - 1990 ECIS - 1999 E&CIn 2007, after several years of cooperation between, CHEMIT, ECIS and E&C that shared a common business experience at inter-national level, the Management decided to accept a new challenge for the developing market - incorporate all three companies in a new holding, under the name ECISGROUP.In 2008 another goal was achieved: ECISGROUP moved to new premises and changed it’s legally status to ECISGROUP S.p.A. pre-senting a new image on the italian and international markets.

- EPC contracts interfacing- Client’s contractor(s) management- Supervision of FAT & commissioning

- Feasibility/Debottlenecking- Due Diligence studies- HAZOP- SIL

- General Arrangement & plot plans- Equipment layout- Isometric Drawings

Project ManagementConsulting - PMC

Process

Mechanical& Piping

Instrumentation& Analysis

MORE THAN 600,000 MANHOURS SUPPLIED

E ngineering development started with automation and

instrumentation departments...

Engineering Division - Divisione Ingegneria

Over 125,000 Man - Hours/Year4 million Euro turnover/Year

Electrical

Telecommunications

Automation& Advanced

Process Control

Civil- Foundations and bases- Roads and buildings- Metal / Steel structures

- One line diagrams, datasheets- Load flow, short circuit, protection coordination- Earthing and lighting details

- Telephone, PA/GA, mobile radio systems- Radio Links, fiber optics- CCTV, intrusion detection

- System architecture selection- Control logics, database- Multivariable Control and optimisation

OIL&GAS ENERGY PETROCHEMICAL

BUSINESS AREA

...since the early 2000’sthe Engineering Division

has expanded with Process,Electrical, Piping and Civil

Engineering Departments.

- Field instrumentation & valve specification- Junction box and cable routing design- Analyzer and shelter engineering- Hydraulic controls

PROJECT MANAGEMENT CONSULT ING - PMC [7%]

Activities description:

ECISGROUP’s project manager is based in Client/Client’s Contractor as Client Representative, responsible for monitoring and controlling duties as following: • Development/review/approvalofprojectprocedures,methods,etc.• Review/approvalofContractorengineeringdocuments• Review/approvalandHAZOPofsubcontractor/vendorengineering documents• Engineering,interfacerequirementsamongdifferentEPCcontracts• Co-ordinationwithContractorsforclearunderstandingofproject requirements• Co-ordinationwithprocurementgroupforpurchaseofrelevant equipment and materials• SILassessment• TechnicalBidevaluation• FATandSupervisionofCommissioning

Significant References:

• Foster Wheeler Italy / Azzawya Refinery Re-instrumentation - Libya (in progress) -ITALYc/oABBMilan(50man-month) - Lybia Azzawya (60 man-month)• Technip-Coflexip/AgipGasBV–WesternLibyaGasProjectWAFA -ITALY/KOREA/JAPAN/LIBYA/LIBYAOFF–SHORELYBYA (185 man-month)• AgipKCOProjectc/oTecnomareItaliaMilan(34man-month)

For over 20 years, ECISGROUP Engineering Division has provided Customers with qualified engineering services and has powered the development of advanced technology solu-tions in Control & Safety Systems, Instrumentation, Proc-ess Simulation, Multivariable Control and Optimization Tech-nologies for plant management.

Along with the group’s increasing needs, ECISGROUP Engi-neering Division with the implementation of Electrical, Proc-ess and Piping engineering depts., has grown to become afullMultidisciplinaryEngineeringBusinessUnitwithover125.000 Man-Hours/Year Multidisciplinary Engineering Staff

– ProjectManagementConsulting–PMC– Process– Mechanical&Piping– Civil– Instrumentation&Analysis– AdvancedControl– Electrical– Telecommunications

MULT ID ISC IPL INARY ENG INEER ING D IV IS ION

MECHANICAL AND P IP ING ENG INEER ING [13%]


• General arrangement study• Equipmentlayoutwithplansandsections• P&I• Linelist• Generalplotplans• Keyplans• Layoutintheplantarea• Layoutoutsidetheplantarea• Isometricdrawings• Pipeand/orfittingsofparticularmaking,withmateriallist• Stressanalysis• Auxiliarypipingsupportdesign,supportlist,materialsupportlist• Steamtrapspecificationsandrelevantmateriallist• Nozzleorientationandelevation• Laddersandwalkwaysconstructiondesignandrelevantmateriallist• Generalplanspecificationforequipment(compressor,pump,turbine, skip hoist, wagon, bridge etc.) • Equipmentlist

Significant references:

• Activity of plant engineering development relative to piping/structural, SNC LAVALLIN-QATALUM SAPS Plant. year 2008• Activityofplantengineeringdevelopmentrelevanttopiping/civil disciplines, El Gamil E&M Services- Flare Relocation. year 2008• Activityofpolydisciplinaryengineering,PowerStationCassano

d’Adda, ENEL POWER. year 2004/2005• Activityofbasicengineeringdevelopmentrelevanttocivil/piping disciplines, Syndial Factory, Porto Torres. year 2005

Tools of development for Mechanicaland Piping Engineering:

•microstation• autocad• pds

PROCESS ENG INEER ING [14%]


• Feasibility study (i.e. process debottlenecking, yield improvement, energy savings, etc)• DevelopmentofProcessDesignPackages(PDP)andFrontEnd Design Engineering• Processsimulations• DevelopmentofMaterialandEnergyBalances,ProcessFlowSheets, P&ID’s• ProcessEquipmentSizing,PreparationofEquipmentDataSheets, Item Lists, Duty/Supply specifications • ProcessControlandEmergencyShutDownphilosophies• SelectionandDevelopmentofAdvancedandComplexControls, Multivariable Process Controls, process optimization applications • Auxiliaryengineeringsystems,utilities,blowdownnetworks,flareS,off-sites• PlantOperatingManualsDevelopmentrelativetoLicensors’Operating Guidelines • EndUserFieldsupport(Operators’Training,Troubleshooting)


• TECNIMONT - Taneco Niznekamsk Refinery (TATARSTAN) process assistance HAZOP and SIL sessions for the whole complex • SaipemEnergyServices–PLANT/STATIONEBOCHANGcentre upgrading(NIGERIA)FrontEndEngineeringDesign.H&MB,Process equipment/piping sizing and data sheets, HAZOP follow up• SaipemEnergyServices–SamburskyArticGasProject–Functional

and detailed engineering for blow down and flare units, assistance to Hazop relative to process and auxiliary systems and utilities• FWI–TamoilRefinery,Cremona.Process&thermaldesignforthe integration of new vacuum distillation unit heat exchangers into an existing atmosphere distillation unit crude preheat train

Tools of development for Process Engineering

• Simulation: Hysys, PRO II• HeatTransferEquipmentsizing:TASC,HTRI• SpecializedCalculationSpreadsheetsfor systems / equipment sizing

INSTRUMENTAT ION & ANALYS IS ENG INEER ING [24%]

Instrumentation:

• Project instrumentation general standards including plant packages • P&ID’sdetaileditemizationbymeansofISA/ANSIstandardsymbolsorClientstandard• Instrumentationspecificationdevelopmentbasedonprocessdata• MaterialRequisition/SupplySpecification/PurchaseOrderpreparation• VendorOffertechnicalalignment;economicalalignmentandpurchaseifrequired• Instrumentationvendorsfollowup:documentationcheck/comment/approval, instrumentation test

Instrument field installation and mounting:

• Electrical/instrumentation interconnection signals table • Overallinstrumentationelectricalpowersupplyengineering• Marshalling&Controlcabinetsdesign• Interconnectiondesign,safetygroundingdesignforcontrolcabinetsand instrumentation devices • Typicaldrawingsforelectricalinstallation,processinstallation,pneumaticinstallation• Field/controlroomelectricalconnectionschemes• SinglewireloopdiagramsandTwo–wireloopdiagram• CableandMulticorecablelist.Cablecoilsschedule• InstrumentandJunctionBoxpositioninglayout• Instrumentairdistributionlayout

Analysis :

• Analyser House dimensional study drawings with analysers, power, interlock, HVACcabinets,MaterialRequisition,Bidevaluation• GasChromatographsandprocessanalysersspecificationanddatasheet.• Primaryandsecondarysamplingsystemwithfastloopsdesignanddrawingfor gas chromatograph and continuous analysers

• Analyservendorsfollowup,FactoryAcceptanceTest(FAT)


• Snamprogetti/Aramco -Qatif Gosp-1 Crude Facilities (S. Arabia) Detailed Instrumentation Engineering (7000 man-hour)• Tecnimont-BorealisPE4Schwechat-DetailedInstrumentationEngineeringand Complete Plant analysis system Engineering development, Vendor follow-up and assistance to FAT (16 000 man-hour)• Tecnimont/Borouge2-CompletePlantanalysissystemEngineering(2000man-hour)• Tecnimont/K.P.P.C.(Kuwait)-CompletePlantanalysissystemEngineeringdevelopment, Vendor follow-up and assistance to FAT in Korea for AROMATICS Plant (5500 man-hour)

Tools of development forInstrumentation &Analysis Engineering:• InTools, Excel, Autocad, Microstation

C IV I L ENG INEER ING


• Road plot plan and detailed design using Customer’s standard where necessary• Foundations(tunnel,sewerageetc.)plotplananddetaileddesignusing Customer’s standard where necessary• Generalplotplanoffoundation• Detailedplanfoundation• Onelinediagramofbuildingandmetallicstructurepiperacks,framework device, etc. • Offersofdetaileddrawingforaverageandlightsteelstructures(ladders, walkways, platform, etc.) where not contemplated by Customer’s standard• Basicdesignforreinforcedconcreteworkwithstaticanddynamicstress• Constructiondrawingforreinforcedconcretework• Approximatebuildingproject(plans,sections,frontelevationetc..)with approximate metric computation for contracts• Executivedesignandconstructionplanofallreinforcedconcreteandother buildings• Executivedesignofreinforcedconcretefoundationplinth,single–linediagram of steel building and executive plan for civil work for completion of steel buildings• Executiveplanofusualandspecialpaving,antacidcoveringwithtechnical specification• Executivedesignforheatingandairconditioningplants,sanitaryfacilities, electrical installations, false ceiling etc for the complete realization of work• Materialpurchasenoteforcivilwork,notcoveredbyCustomer’spricelist with possible specifications• Preliminarymetriccomputationexecutionforcontractpurposesandfinal for each civil works of the plan covered by Customer’s price list• Preliminaryandfinalmateriallistwithrelevantestimationincompliancewith Customer’s price list• Staticcontrol(notgeometric)andpossiblecalculationcheckofthedocuments

developed by Vendors• Generalplotplanwithindicationofallthecivilworks• Documenttobeenclosedwithdocumentationsubsettocompetent Authorities authorization

Tools of development forCivil activities

• Autocad•Microstation•Sap2000•Primus

Description of Activities:

• System analysis study and calculations for Load Flow, Short Circuit, Cable Sizing, Protection Coordination, Earthing and Lightning protection, Lighting system• GeneralElectricaldesignSpecification,Earthingandlightningspecifications• Electricalgeneralsinglelinediagrams,protectionandmeteringsystem diagrams• Singlelinediagramsforhighvoltage(HV)switchyards,andmedium(MV)and low voltage (LV) Switchboard Single line diagrams for:• Logicandschematiccontroldiagramsforswitchyardsandswitchboards• DatasheetsandMaterialrequisitions(MR)forHVswitchyardsMVand LV switchboards, Motor Control Centers (MCC), auxiliary distribution boards, Emergency Diesel Generator Set, Uninterruptible Power Supply (UPS) systems• SwitchyardandsubstationLayouts• Cablerouting,poweranddistributionlayouts• Lightinglayoutsanddistribution• CablesizingspecificationandMR• Earthingsystemlayoutanddistribution• SpecificationsandMRforfieldpowerdevices,lightingfixturesanddistribution boards, earthing and bulk materials• ElectricalPower,earthingandlightinginstallationdetails• Electricalequipmentpurchasingdevelopment,technicaltabulationsand evaluation• Electricalequipmentvendorfollow-upandFactoryAcceptanceTest(FAT)• Electricalerectionspecification,SiteAcceptanceTests(SAT)specification and recording forms

Significant References:

• SnamprogettiFano-EngineeringBasicdesignactivityforGround-water treatment plant at Priolo Gargallo Syndial Plant step 1 (year 2005) and step 2 (year 2009)• Ansaldo-RizziconiPowerPlant–2x400MWgroups.CompleteCableand electrical layout design with cable sizing, cable routing, cable lists and coil schedule. Design of Electrical Functional Logic Diagrams year 2007-2008• FWI-EXXONAnversaCogenprorject:electricalHV-MV-LVswitchboards detailed engineering and Vendors follow up

Tools of development forElectrical Engineering:

• Electrical Systems calculation and sizing: ETAP• SpecialisedCalculationSpreadsheets• Autocad,Microstation

ELECTR ICAL ENG INEER ING [20%]AUTOMAT ION & ADVANCED PROCESS CONTROL [17%]


• Development of General Design Specification for plant automation systems: DCS (conventional architecture, Profibus, Fieldbus), ESD/protection systems, processequipmentmonitoringsystems(VMS,BMS),localcontrolstations/ panels• ControlandESDsystemstechnicalevaluationandspecificationforbidenquiry• TechnicalevaluationandalignmentVendorquotations.InterfacingwithVendors• AutomationDesignactivities: A ESD protection systems for plant and equipment/machine - ESD narratives - Cause and Effect matrix development - ESD logic diagrams - ESD integration with protection and monitoring sub systems (e.g.VMS,BMS) - ESD systems functional safety and SIL evaluation A Control Systems - plant regulatory controls functional specification and relevant requirements - “control loop narratives” for complex control logic - Control system integration with sub-systems and package control systems A System Engineering - System I/O Database (ESD, DCS,etc). Loop diagram development - Database of serial/LAN connections between sub-systems & packages - Man–Machineinterface(MMI)development,graphicpages,reports - Two Wire Loop Diagram• AdvancedandMulti–VariableModelBasedPredictiveControlprocess control engineering• RealTimeOptimizationapplicationsforplants,processunitsandsections.• PlantInformationSystemsengineering


• Simeri Cricchi Combined Cycle Power Plant: control system and ESD

engineering (4 000 man-hour)

• Snamprogetti-RasLaffanGNLOnShoreExpansionProject–Qatar,train5:

control system and ESD system engineering (15 000 man-hour)

• FalconaraIGCCplant:reliabilitystudySILanalysisforupgradingof

instrumentation (2000 man-hour)

• FWI-EXXON-AntwerpRefinery(Belgium).Participationinthemigrationand

revamping of the Refinery wide basic and advanced process controls (15000 man-hour)

Tools of development forAutomation Engineering:

•Autocad, Microstation• Access• CalculationSpread-Sheets

TELECOMMUNICAT IONS ENG INEER ING [5%]


• Definitionofthegeneralrequirementsofthetelecommunicationsystems; definition of basic design criteria• Estimateofquantitiesandcostsofmaterialstobepurchasedandinstalled• Projectprogrammingandplanningactivity,reviewoftheprojecttime schedule, of materials supply and of identification of the critical items• Definitionoftheprojectvendorlist• Definitionofgeneralinspectionandtestingcriteria• Definitionoftheinformationrequiredanddevelopmentoftechnical specifications for telecommunication systems• Definitionofthepositioningofthemainequipment(e.g.telephoneexchanges, transmission equipment, PA/GA systems, etc.)• Definitionofthemainroutesofthetelecommunicationcables• Preparationofdocumentsforpurchasingandinspection• Issueofmaterialrequisitions• Issueofthetechnicalassessmentofbids• Reviewofsuppliers’documentation• Preparationofinstallationdrawings(“ForConstruction”)• Preparationofthenecessarydocumentsforcontractingtheerectionworks• Projectactivitiesclose-out


• Tecnimont–DetailedengineeringforIntercom,Anti-Intrusion,Access Control, Telephone, LAN/Structured Cabling, Trunked Radio, Emergency AudibleAlarmsystems–KPPC–AromaticsProject(Kuwait.)–(4500man-hour)• Tecnimont/AGIPGASBV–Engineeringcoordinationandinterface management,detailedengineeringactivitiesforWesternLibyaGasProject– WAFACoastalPlant(4300man-hour)

• Tecnimont/AbuDhabiPolymersCompany–Engineeringcoordination, detailed engineering and site supervision activities for LLDPE plant in Ruwais –UAE(4500man-hour)• ENI-TecnomareKCOProject-Kashaganoilfielddevelopment. “Focal Point” for detailed engineering support for telecommunication instrumentation (5000 man-hour)

Tools of development forTelecommunication Engineering

• Autocad, Microstation• CalculationSpread-Sheets

SOME OF OURCUSTOMERS

ITALY - EUROPE

AFRICA

EURASIA

MIDDLE EAST

FAR EAST

AMERICA

ABB ALSTOM POWER

ANSALDO ENERGIA EDISON

ENI ENEL ENIPOWER

FOSTER WHEELER ITALIANA

GE OIL & GAS NUOVO PIGNONE

SAIPEM SNAM RETE GAS

TECHINT TECHNIP TECNIMONT

TECNOMARE

AGIBA

BELAYIM PETROLEUMCOMPANY

EMC ENPPI GUPCO

MELLITAH OIL & GAS

NOSPCO PETROJET

SONATRACH

BAPCO ENI IRAQ B.V.

GALFAR AL MISNADENGINEERING & CONTRACTING

GASCO QATARGAS

QATAR PETROLEUM

QATOFIN RASGAS

RAS LAFFAN INDUSTRIAL CITY

SAUDI ARAMCO SCOP

TASNEE PETROCHEMICALS

CHIYODA CTCI

HYUNDAI ENGINEERING COMPANY

JGC

SAMSUNG ENGINEERING

SK ENGINEERINGCB&I CHEVRON

EXXON MOBIL

PDVSA

SNC LAVALIN

AGIP KCO BURREN RLP

HELLENIC PETROLEUM

KARACHAGANAK PETROLEUM OPERATING CO. KPO

MAŽEIKI NAFTA

ORLEN LIETUVA

TURKMENBASHI REFINERY

Rev.03Novembre2012

ECISGROUP S.p.A.Head Office

Via Pavia, 2120835-Muggiò(MB)-ItalyPhone+3903927881Fax+390392781353seco@ecisgroup.itwww.ecisgroup.it

Registered Office:

Via Giulini, 1222100 Como (CO), Italy BusinessandTradeRegistryinComoN°03046260133R.E.A. CO - 292997C.F./P.I.03046260133Paid-up Capital 1.000.000,00 €

Workshop & Local Office:

Via Fermi, 1020834NovaMilanese(MB),ItalyPhone+3903927881Fax+3903624698030

Muggiò

Genoa

Nova Milanese

Engineering Division - Divisione Ingegneria - ECIS · PDF filestarted with automation and...

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