ENGINEERING AND TEST DIVISION - Sealock · 2018. 7. 17. · per iso 17712:2013 (e) clause 5,...

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ENGINEERING AND TEST DIVISION 1175 CHURCH STREET, BOHEMIA, LONG ISLAND, NEW YORK 11716 (631) 589-6300 TEST REPORT NO.: 415732-03-04-R17-1255, REVISION A DAYTON T. BROWN, INC. JOB NO.: 415732-03-000 CUSTOMER: SEALOCK SECURITY SYSTEMS, INC. 11350 NW 36 TERRACE DORAL (MIAMI), FL 33178 USA SUBJECT: FREIGHT CONTAINER MECHANICAL SEAL CLASSIFICATION TESTING PER ISO 17712:2013 (E) CLAUSE 5, CONDUCTED ON 25 BARRIER SEALS, MODEL NO. SL, SERIAL NOS. ZLOC839271 THROUGH ZLOC839280 AND ZLOC850361 THROUGH ZLOC850380 PURCHASE ORDER NO.: SL-2017 FULLTEST ATTENTION: JEFF LIROFF SEAL CLASSIFICATION: HIGH SECURITY PREPARED BY J. BENINCASA TEST ENGINEER R. CORTES For T. ZIMOULIS DATE 2 MARCH 2018 INFORMATION CONTAINED HEREIN MAY BE SUBJECT TO EXPORT CONTROL LAWS. REFER TO INTERNATIONAL TRAFFIC IN ARMS REGULATION (ITAR) OR THE EXPORT ADMINISTRATION REGULATION (EAR) OF 1979. IT IS THE RESPONSIBILITY OF THE RECIPIENT TO OBTAIN ANY REQUIRED LICENSES TO EXPORT ANY CONTROLLED DATA. THE DATA CONTAINED IN THIS REPORT WAS OBTAINED BY TESTING IN COMPLIANCE WITH THE APPLICABLE TEST SPECIFICATION AS NOTED

Transcript of ENGINEERING AND TEST DIVISION - Sealock · 2018. 7. 17. · per iso 17712:2013 (e) clause 5,...

  • ENGINEERING AND TEST DIVISION

    1175 CHURCH STREET, BOHEMIA, LONG ISLAND, NEW YORK 11716 (631) 589-6300

    TEST REPORT NO.: 415732-03-04-R17-1255, REVISION A

    DAYTON T. BROWN, INC. JOB NO.: 415732-03-000

    CUSTOMER:

    SEALOCK SECURITY SYSTEMS, INC. 11350 NW 36 TERRACE DORAL (MIAMI), FL 33178 USA

    SUBJECT: FREIGHT CONTAINER MECHANICAL SEAL CLASSIFICATION TESTING PER ISO 17712:2013 (E) CLAUSE 5, CONDUCTED ON 25 BARRIER SEALS, MODEL NO. SL, SERIAL NOS. ZLOC839271 THROUGH ZLOC839280 AND ZLOC850361 THROUGH ZLOC850380

    PURCHASE ORDER NO.: SL-2017 FULLTEST

    ATTENTION:

    JEFF LIROFF

    SEAL CLASSIFICATION: HIGH SECURITY

    PREPARED BY

    J. BENINCASA

    TEST ENGINEER

    R. CORTES For T. ZIMOULIS

    DATE 2 MARCH 2018

    INFORMATION CONTAINED HEREIN MAY BE SUBJECT TO EXPORT CONTROL LAWS. REFER TO INTERNATIONAL TRAFFIC IN ARMS REGULATION (ITAR)

    OR THE EXPORT ADMINISTRATION REGULATION (EAR) OF 1979. IT IS THE RESPONSIBILITY OF THE RECIPIENT TO OBTAIN ANY REQUIRED LICENSES TO EXPORT ANY CONTROLLED DATA.

    THE DATA CONTAINED IN THIS REPORT WAS OBTAINED BY TESTING IN COMPLIANCE WITH THE APPLICABLE TEST SPECIFICATION AS NOTED

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    REVISION HISTORY Revision Date Section Affected Change -- 12/11/2017 -- -- A 03/02/2018 Cover 415732-03-04-R17-1255 to 415732-03-04-R17-

    1255, REVISION A SERIAL NOS. ZLOC839271 THROUGH ZLOC839280 AND ZLOC85036 THROUGH ZLOC850375 to SERIAL NOS. ZLOC839271 THROUGH ZLOC839280 AND ZLOC850361 THROUGH ZLOC850380 11 DECEMBER 2017 to 2 MARCH 2018

    Footer 17-1225 Pg # of 17 to 17-1225A Pg # of 20 Pg 3 Test and results page numbers updated Pg 4 (S)-Security for Clause 5 to (H)-High Security

    for Clause 5 Serial Nos. ZLOC839271 through ZLOC839280 and ZLOC850361 through ZLOC850375 to Serial Nos. ZLOC839271 through ZLOC839280 and ZLOC850361 through ZLOC850380 1 December 2017 and 12 February 2018 to 1 December 2017, 7 December 2017 and 12 February 2018 Added Tensile with simulated container door fixture, serial numbers and updated the page numbers in the TEST PROGRAM OUTLINE

    Pg 9 Tensile with simulated container door fixture data and photos

    Photo Captions 415732-03-04-R17-1255 to 415732-03-04-R17-1255, REVISION A

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    TABLE OF CONTENTS Subject Paragraph Page No. Abstract 1.0 4 References 2.0 4 Seal Classification 3.0 4 Administrative Information 4.0 5 Test Program Outline 5.0 5 Test Results 6.0 6 Page No. Tensile Test and Results 6 Shear Test and Results 12 Bending Test and Results 14 Impact Test and Results 16 Test Equipment List 19 Test Item Photo 20

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    1.0 ABSTRACT This test report details the results of freight container mechanical seal classification testing conducted on Barrier Seals, under reference (a) to the requirements of reference (c). Results of the tests are detailed in the following text. Exceptions/deviations during tests are as follows: The Tensile test did not meet the High Security rating requirements. As per the customer’s request the Tensile test was repeated with a back support behind the seal to simulate the shipping container doors when used in that type of installation. Test data pertinent to this program will remain on file at Dayton T. Brown, Inc. for 90 days. The testing and results contained in this report are in accordance with the testing requirements called out in ISO 17712:2013 and are only applicable to the specific units identified in the test report and do not address any individual manufacturer's compliance or non-compliance with all the requirements of ISO 17712:2013 which are the sole responsibility of each manufacturer and not part of the testing performed and recorded in this test report. Dayton T. Brown, Inc. is not involved in any production quality inspections. All tests are based on the samples that are selected by the manufacturer and provided to Dayton T. Brown, Inc. without any Dayton T. Brown, Inc. involvement in said selection. Dayton T. Brown, Inc. performs testing to ISO 17712:2013 under laboratory conditions. These tests do not measure and are not intended to measure all possible applications or installations of the seal assembly or components. In that event, the report will describe the particular application tested in detail. Dayton T. Brown, Inc. is not responsible for actual performance of any seal assembly as installed in any application. This report shall not be reproduced, except in full, without the written approval of Dayton T. Brown, Inc. 2.0 REFERENCES (a) Customer Purchase Order No.:

    SL-2017 FULLTEST

    (b) Dayton T. Brown, Inc. Job No.:

    415732-03-000

    (c) Test Specification:

    ISO 17712:2013 (E) Clause 5

    3.0 SEAL CLASSIFICATION ISO 17712:2013 (E):

    (H)-High Security for Clause 5

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    4.0 ADMINISTRATIVE INFORMATION Customer Sealock Security Systems, Inc.

    11350 NW 36 Terrace Doral (Miami), FL 33178 USA

    Sample Type Barrier Seal Sample Name Sealock Model SL (as provided by customer) Model No. SL (as provided by customer) Serial Nos. ZLOC839271 through ZLOC839280 and ZLOC850361

    through ZLOC850380 Quantity Received 30 Quantity Tested 30 Date Received 30 November 2017 Dates Tested 1 December 2017, 7 December 2017, and 12 February 2018 5.0 TEST PROGRAM OUTLINE Test Test Item Description Results Tensile Model SL Barrier Seals,

    Serial Nos. ZLOC839271 through ZLOC839275 See Page 6.

    Tensile with Simulated Container Door Fixture

    Model SL Barrier Seals, Serial Nos. ZLOC839376 through ZLOC839380

    See Page 9.

    Shear Model SL Barrier Seals, Serial Nos. ZLOC839276 through ZLOC839280

    See Page 12.

    Bending Model SL Barrier Seals, Serial Nos. ZLOC850361 through ZLOC850365

    See Page 14.

    Impact Model SL Barrier Seals, Serial Nos. ZLOC850366 through ZLOC850375

    See Pages 16 and 17.

    Test Equipment List and Test Item Photo

    Model SL Barrier Seal

    See Pages 19 and 20.

  • 6.0 TEST RESULTS

    Tensile Test and Results

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    TEST REQUIREMENT The tensile test shall be conducted in accordance with reference (c). TEST RESULTS A pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance with the referenced specification. Test room ambient conditions: 20.4ºC and 56.3%RH TEST DATA Date: 7 December 2017

    Tensile Test at Room Temperature

    Specimen No.

    Load (kN)

    Class Rating Remarks

    ZLOC839271 7.66 S *

    ZLOC839272 7.81 S *

    ZLOC839273 7.79 S *

    ZLOC839274 7.76 S *

    ZLOC839275 7.61 S * Tech: JB * A post-test visual inspection of the test item revealed that the hook end of the seal bent, pulling off the supper support bolt due to testing. Classification Key Rating Load to Failure High Security (H): 10.0 kN Security (S): 2.27 kN Indicative (I):

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    JOB NO. 415732-03-000 7 DECEMBER 2017

    TYPICAL PHOTO OF THE TENSILE TEST SETUP 415732-03-04-R17-1255, REVISION A FILE NO. 17-10713

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  • Tensile Test and Results

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    TEST REQUIREMENT The tensile test shall be conducted in accordance with reference (c). TEST RESULTS A pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance with the referenced specification. The Tensile Test was conducted with a simulated container door fixture Test room ambient conditions: 20.4ºC and 37.9%RH TEST DATA Date: 12 February 2018

    Tensile Test at Room Temperature

    Specimen No.

    Load (kN)

    Class Rating Remarks

    ZLOC850376 31.86 H *

    ZLOC850377 29.87 H *

    ZLOC850378 31.11 H *

    ZLOC850379 30.77 H *

    ZLOC850380 29.77 H * Tech: JB * A post-test visual inspection of the test item revealed that the locking end of the seal bent over then broke due to testing. Classification Key Rating Load to Failure High Security (H): 10.0 kN Security (S): 2.27 kN Indicative (I):

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    JOB NO. 415732-03-000 12 FEBRUARY 2018 TYPICAL PHOTO OF THE TENSILE TEST SETUP

    415732-03-04-R17-1255, REVISION A FILE NO. 18-10168

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  • Shear Test and Results

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    TEST REQUIREMENT The shear test shall be conducted in accordance with reference (c). TEST RESULTS A pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance with the referenced specification. Test room ambient conditions: 20.5ºC and 52.8%RH TEST DATA Date: 7 December 2017

    Shear Test at Room Temperature

    Specimen No.

    Load (kN)

    Class Rating Remarks

    ZLOC839276 8.896 H *

    ZLOC839277 8.896 H *

    ZLOC839278 8.896 H *

    ZLOC839279 8.896 H *

    ZLOC839280 8.896 H * Tech: JB * A post-test visual inspection of the test item revealed a slight indent on the bar due to testing. Classification Key Rating Load to Failure High Security: (H): 3.336 kN Security (S): 2.224 kN Indicative (I):

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  • Bending Test and Results

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    TEST REQUIREMENT The bending test shall be conducted in accordance with reference (c). TEST RESULTS A pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance with the referenced specification. Test room ambient conditions: 20.3ºC and 55.0%RH TEST DATA Date: 7 December 2017

    Bending Test at Room Temperature

    Specimen No.

    Load Force (Nm)

    Class Rating Remarks

    ZLOC850361 444.82** H *

    ZLOC850362 444.82** H *

    ZLOC850363 444.82** H *

    ZLOC850364 444.82** H *

    ZLOC850365 444.82** H * Tech: JB * A post-test visual inspection of the test item revealed that the bar slightly bent due to testing. ** The maximum limit of the pull scale was reached; the test was stopped at that point. The data was converted from Pound-force to Newtons. Classification Key Rigid Seals Rating Moment to Failure High Security (H): 50 Nm Security (S): 22 Nm Indicative (I):

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  • Impact Test and Results

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    TEST REQUIREMENT The impact test shall be conducted in accordance with reference (c). TEST RESULTS A pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance with the referenced specification. Test chamber conditions: 18.3ºC and 37.9%RH TEST DATA Date: 1 December 2017

    Impact Test at Room Temperature (required 18 ± 3°C)

    Specimen No.

    Number of Successful Impacts Per Load (J) Class

    Rating Remarks 13.56 27.12 40.68 ZLOC850366 5 5 5 H *

    ZLOC850367 5 5 5 H *

    ZLOC850368 5 5 5 H *

    ZLOC850369 5 5 5 H *

    ZLOC850370 5 5 5 H * Tech: JW * A post-test visual inspection of the test item revealed that portions of the seal deformed due to testing. The bar and lock of the seal remained intact. Classification Key Load to Failure Rating (5 impacts at each load) High Security (H): 40.68 J Security (S): 27.12 J Indicative (I):

  • Impact Test and Results

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    Test chamber conditions: -26.9ºC and 57.4%RH TEST DATA – (Continued) Date: 1 December 2017

    Impact Test at Reduced Temperature (required -27 ± 3°C)

    Specimen No.

    Number of Successful Impacts Per Load (J) Class

    Rating Remarks 13.56 27.12 40.68 ZLOC850371 5 5 5 H *

    ZLOC850372 5 5 5 H *

    ZLOC850373 5 5 5 H *

    ZLOC850374 5 5 5 H *

    ZLOC850375 5 5 5 H * Tech: JW * A post-test visual inspection of the test item revealed that portions of the seal deformed due to testing. The bar and lock of the seal remained intact. Classification Key Load to Failure Rating (5 impacts at each load) High Security (H): 40.68 J Security (S): 27.12 J Indicative (I):

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    JOB NO. 415732-03-000 1 DECEMBER 2017

    TYPICAL PHOTO OF THE IMPACT TEST SETUP 415732-03-04-R17-1255, REVISION A FILE NO. 17-10717

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    Test equipment utilized for the program reported herein was within its assigned interval of calibration.Details are on file at Dayton T. Brown, Inc. and will be made available upon request.

    CAL DUE DATE ACCURACY MODEL DTB NO. MANUFACTURERITEM

    TEST:

    LAST CAL DATE

    FREIGHT CONTAINER MECHANICAL SEAL CLASSIFICATION TESTING

    N.C.R. -THERMOTRON, 275 THERMOTRON FX-82-CHV-25-25 04E-006 -

    N.C.R. -CONDITIONING ROOM DAYTON T. BROWN N/A 04S-001 -

    10/07/2018 10/11/2017 RECORDER, CHART TRULINE HONEYWELL DR4500 12-12 TYPE T ± 0.7°F

    11/25/2018 11/27/2017 LOGGER, RH AND TEMPERATURE

    HART SCIENTIFIC 1620A 12-39 59 to 95°F ± 0.75°F; 10 to 70% RH ± 2% RH

    03/04/2018 03/07/2017 CONTROLLER, ENVIRONMENTAL SYSTEM

    JC SYSTEMS 620 25-55 RTD ± 1.08°F; RH ± 1% RH

    07/22/2018 07/24/2017 TESTER, UNIVERSAL TENSILE W/STATIC LOAD CELLS (2)

    INSTRON 5569 29-2 ± 1% of reading

    12/17/2017 06/19/2017 TRANSMITTER, HUMIDITY AND TEMPERATURE

    VAISALA HMP235 31-132 ± 2% 10 TO 95% RH

    06/03/2018 06/03/2016 WEIGHT, DEAD BLOW DAYTON T. BROWN JB-1 38-55 ± 0.01 KGRAMS

    11/11/2018 11/15/2017 TIMER, DIGITAL FISHER SCIENTIFIC 14-649-17 47-55 ± 8.64 Sec/24 hr

    N.C.R. -IMPACT TESTER, FREIGHT CONTAINER MECHANICAL

    DAYTON T. BROWN ISO 17712:2013 61-10 -

    02/25/2018 02/27/2017 SCALE, PUSH/PULL 200 LBS. CHATILLON DPPH-200 61-47 ± 6 lbs.

    04/15/2018 04/18/2017 PROTRACTOR, DIGITAL PRO PRODUCTS PRO 3600 67-29 ± 0.2° OF RANGE

    01/13/2019 01/13/2017 TAPE MEASURE, 16'/5m X 3/4" LUFKIN HV1035CME 68-349 ± 0.03125"

    01/07/2018 01/11/2017 FIXTURE, SHACKLE CUTTING AND 2 BLADES

    DAYTON T. BROWN ISO 17712:2013 68-390 MFR

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    2018-03-02T16:29:38-0500James Benincasa