Engineered to provide the performance you expect. - … · Virgo SD Series Floating Ball Valves...
Transcript of Engineered to provide the performance you expect. - … · Virgo SD Series Floating Ball Valves...
Virgo SD Series Floating Ball ValvesIsolation valves engineered to provide reliability, safety and keep your process operating.
Engineered to provide the performance you expect.
1
You face more than your share of challenges in achieving the most from your processes.
Your job is always a balancing act, making sure your operation is safe,
regulatory compliant, realizes maximum uptime, and at the same time keeping
a close eye on operational expenses.
In order to succeed in maintaining the balance between all of these elements
you must select the proper equipment for your operation. Important
questions that you should ask yourself when selecting isolation valves for
your process are: With all the product claims on the market, do these valves
perform as advertised? Can I purchase and maintain them at a cost that
does not break the bank? Does this product help me achieve the results I am
looking for in my processes?
“43% of valve failures in oil and gas sector are caused by inadequate
design and material deficiencies.”–TÜV SÜD
“60% of all fugitive emissions come from valve stem packing.”–US Environmental Protection Agency
“Recent study indicates the most important factor in choosing an on/off
valve is having proper industry certifications.”–EPM
F A I L E D F A I L E D
2
What if you could have valves that are cost-competitive, industry certified and engineered to provide the safety and reliability you expect?
3
Virgo SD Series ball valves deliver reliability to your process.
Virgo SD Series ball valves are designed and tested to meet or exceed many industry standards, including API 608 and API 6D. The reliability of SD Series starts at the design process where Emerson engineers utilize the latest tools to design the optimal product. SD Series valves are then tested in our advanced test facility using cutting edge instruments to ensure the products delivered to you are safe, reliable and perform as advertised. Finally, Emerson has third party agencies review the product, ensuring that it meets stringent industry standards and performs as specified.
Integrating components to provide the ideal automation system can be a daunting task. At Emerson, we offer a complete range of products, as well as, the expertise to design the optimum solution for your process. Emerson can combine the Virgo SD Series Ball Valve with products from Bettis, Asco, Fisher, and Topworks to optimize your valve automation requirements.
Actuation • Control Valves • Isolation Valves Regulators & Relief Valves • Valve Instrumentation & Accessories
4
Meeting industry standards is important part of producing quality products.Virgo SD Series valves are designed and tested to meet the requirements of many important industry standards, such as API 608 and API 6D. To support this process, Emerson has in place a robust quality system and meticulous manufacturing practices to continually certify that these standards are met in the making of every product.
Protecting the safety of your personnel and your plant is top priority.Protecting your personnel as well as your plant is critical. The Virgo SD Series ball valve helps you make this possible with features like a blowout-proof stem, API 607/6FA fire safety certification, built in anti-static device, and extra wall thickness for increased corrosion resistance, to name a few.
Reliable products do not have to cost more.Reliability should be built into the product, not something you have to pay extra for. The Virgo SD Series ball valves are designed and tested to achieve some of the highest performance levels in the industry. Emerson is able to deliver this outstanding performance while providing exceptional value with global manufacturing and quality sourcing.
Products should perform as well in the real world as they do in the lab.SD Series valve is designed to reduce the impact of fugitive emissions from stem packings. By employing an adjustable live-loaded packing gland design, the SD Series is able to meet ISO 15848 and withstand the rigors of a process environment.
“The failure of even one small isolation valve can result in catastrophic losses including damage to critical plan assets, impact to the environment or the unthinkable loss of life. Demonstrated product reliability must be key in selecting the on-off valves.”–Reliability Engineer, Major USA Refinery
5
Designed to dependably isolate all your processes
Process uptime is critical to your plant achieving maximum throughput. Products that require excessive maintenance or cause unscheduled downtime can kill your productivity. Emerson delivers the quality and performance you expect from an industry leading ball valve manufacturer. Virgo SD Series Ball Valves are designed and manufactured to provide dependability while remaining cost-effective. They are offered in a wide range of sizes and materials to cover all your process applications.
What’s your challenge?
“Every hour a 120,000 BPD refinery is down cost $40,000 to $50,000. That works out to about $1 million dollars per day.” –ARC Advisory Group
What’s your opportunity?
The Virgo SD Series ball valves meet or surpass critical industry standards and certifications providing the quality you need to keep your process operating.
6Visit Emerson.com/Virgo
2 Piece Cast BodySize – 1/2” to 8”Pressure – 150# to 600#Bore – Full and ReducedActuation – Manual and Automated
SD Series ball valves are available in a full range of sizes and pressure classes to support your process requirements.
6
Full ranges of sizes to meet your needs
Material options to suit your process
Industry leading performance and quality
Standard Body / Ball Materials – Carbon / Stainless, Stainless / Stainless
Optional Body and Ball Material including Low Temperature Carbon Steel, Duplex, Inconel®
Your process needs are covered with standard material configurations available in short lead times and optional materials configurations available to support demanding process conditions.
Design and Manufacturing – API 608, ASME B 16.34, API 6D Face to Face – ASME B 16.10, API 6D Flange Dimensions – ASME B 16.5 Pressure Tests – API 598Leakage Test – API 598 “Zero” Leakage Fire Safe Test – API 607, API 6FA, BS EN ISO 10497 Quality Certifications – ISO 9001-2008 Fugitive Emissions – ISO 15848 Class B
Virgo SD Series of ball valves are designed and tested to critical industry standards, helping to ensure performance and quality you expect from your valves.
CERTIFIED CERTIFIED
7
Designed to provide process flexibility while maintaining safety
The processes in your facility are potentially harmful and must be contained in order to keep your personnel and your plant safe. However, there are leak potentials throughout your process, including your valves. The right valve can make your job easier by helping to eliminate this potential. The Virgo SD Series ball valve is designed and tested to meet the stringent ISO 15848 fugitive emissions standard. The valve also features a live loaded adjustable packing gland and a spiral wound graphite gasket to prevent valve leaks. To allow for process flexibility both Teflon® and graphite sealing option are available.
What’s your challenge?
“It is estimated that over 70K tons per year of VOCs and 9K tons per year of HAPs are emitted from equipment leaks.” –EPA
What’s your opportunity?
The Virgo SD Series ball valve utilizes a live loaded adjustable graphite packing seal and a 316 stainless steel spiral wound graphite gasket to provide a leak-resistant seal and to minimize fugitive emissions.
P A S S E D P A S S E D
8Visit Emerson.com/Virgo
Adjustable and live loaded packing provides leak-proof seal and minimizes fugitive emissions
Body sealing with 316 SS spiral wound graphite gasket and guided collar ensures positive body joint sealing
Positive shut off with bi-directional “Zero” leakage
8
Reliability for all your process applications
Reduce the risk of leaks and fugitive emissions
Quality and safety designed in—
REFINING
• Atmospheric Distillation• Vacuum Distillation• Continuous Catalytic
Reforming• Fixed Bed Hydrotreating• Fixed Bed Hydrocracking• Delayed Coking• Visbreaking• Deasphalting• Gasification
CHEMICAL AND PETROCHEMICAL
• Ethylene plants• Ethylene crackers• Propylene plants• Hydrogen gas service• Propane gas service• Brine, CO2 vapor and steam service• Cryogenic services• Thermal fluids• Tail gas• Hydrocarbon gas service
• Flare inlet and manifold isolation• PSA and molecular sieves• Coker plants• Pump isolation
OTHER APPLICATIONS
• Power Generation• Storage and Distribution• Tanks and Terminals• Cooling water• Equipment isolation
Extra wall thickness for increased corrosion allowance
Large diameter blowout proof shouldered stem for added protection and reliable automation
Antistatic devices in the valve stem ensure electrical continuity between ball, stem and body providing increased safety
Virgo SD Series valves have the range, features, flexibility to handle most processes.
BODY
9
Virgo SD Series Ball Valve: Designed to exceed your expectations
Virgo SD Series ball valve overviewVirgo SD Series ball valves are designed using the latest engineering tools including Pro-E /Creo, Computational Fluid Dynamics (CFD), and Finite Element Analysis (FEA) to ensure our products provide the performance you are looking for in your valves. During manufacturing, Emerson utilizes state-of-the-art equipment and techniques to produce Virgo products cost-
effectively, with quality standards that often exceed those of other valve manufactures. Our exceptional design and manufacturing is validated with an industry leading in-house test facility. Not only do we ensure Virgo products are made the highest quality specifications, our facility can certify that our products are compliant to the latest standards and regulations.
PLACEHOLDER
10
The Virgo SA Series valve features a unique seat design with a large contact area between the ball and seat for reliable sealing. At the same time, this design allows for reduced torque when operating the valve. This seat also features a large cross section to absorb energy without deformation to increase its reliability. Finally, Emerson utilizes a proprietary seat installation process to ensure that the seat is precisely installed. This innovative seat design increases valve reliability and results in positive shutoff with “zero” leakage.
Virgo SD Series ball valves can be automated to meet your unique system requirements. Automated valve solutions are available for isolation, emergency shutdown, remote operated SDVs and safety instrumented systems (SIS-SIL3 certified).
Engineered seat for positive shutoff
Complete automation packages
Design Features
Automated to your unique requirements
10
Available automation packages include:
• Pneumatic actuators• Gas or gas over oil actuators• Line break systems• Fireproof actuator systems• Motor-operated valves• Hydraulic / electro hydraulic-operated systems• Valves with digital partial stroking• HIPPS• SIS
Integrated design features
Design Features include:
· Built-in locking device – Allows for easy valve lockout· Integrated ISO 5211 mounting pad – Simplifies actuator or gear mounting· Extra wall thickness added – Increases corrosion allowance· NACE MR 01-75 / ISO 15156 compliant· Built-in anti-static device – Provides added safety
11
Virgo SD Series Ball Valve: Engineered to your process requirements
The Virgo SD Series Ball Valve: Configurable to your process requirementsOver one million Virgo ball valves have been supplied for use in many different applications around the globe. This vast amount of industry experience was utilized in the development of the Virgo SD Series ball valve. Emerson understands that each process in your facility is unique and in order for a product to perform at its optimum level, it must be well-matched to that process. This can save cost, increase uptime, and reduce
maintenance requirements. The Virgo SD Series ball valve is designed to be optimized for your process. Beyond size and pressure classes, valves can be ordered with different bores, body materials, ball and stem materials, seat materials, seals, packing materials and operators. If you are looking for a valve that combines reliability and the ability to save money in one package, look no further than the Virgo SD Series ball valve.
12
Virgo SD Series Ball Valve Quality Construction
16
18
17
14
15
11
10
09
08
07
04
010503050602191920
13
12
ITEM NO.
PART NAME CARBON/STAINLESS STAINLESS/STAINLESS LT CARBON/STAINLESS
1 BODY ASTM A216 GR. WCB ASTM A351 GR. CF8M ASTM A352 GR. LCC
2 ADAPTER ASTM A216 GR. WCB ASTM A351 GR. CF8M ASTM A352 GR. LCC
3 BALL ASTM A182 GR. F316 ASTM A182 GR. F316 ASTM A182 GR. F316
4 STEM ASTM A479 TYPE 316 ASTM A479 TYPE 316 ASTM A479 TYPE 316
5 SEAT MODIFIED PTFE/RTFE For 150#/300# PEEKTM for 600#
MODIFIED PTFE/RTFE For 150#/300# PEEKTM for 600#
MODIFIED PTFE/RTFE For 150#/300# PEEKTM for 600#
6 GASKET (BODY SEAL) GRAPHITE GRAPHITE GRAPHITE
7 THRUST WASHER RPTFE RPTFE RPTFE
8 STEM PACKING GRAPHITE OR TEFLON GRAPHITE OR TEFLON GRAPHITE OR TEFLON
9 GLAND BEARING PEEKTM PEEKTM PEEKTM
10 GLAND ASTM A351 GR. CF8M ASTM A351 GR. CF8M ASTM A351 GR. CF8M
11 CUP SPRING ASTM A240 TYPE SS316 ASTM A240 TYPE 316 ASTM A240 TYPE 316
12 GLAND BOLTING ASTM A193 GR. B8M ASTM A193 GR. B8M ASTM A320 GR. B8M
13 LOCK PLATE ASTM A516 GR. 70 ASTM A240 TYPE 316 ASTM A240 TYPE 316
14 STOP PIN AISI 1040 ASTM A479 TYPE 316 ASTM A479 TYPE 316
15 LOCK PLATE CAP SCREW ASTM A193 GR. B8M ASTM A193 GR. B8M ASTM A193 GR. B8M
16 HANDLE ASTM A516 GR. 70 ASTM A240 SS316 ASTM A240 SS316
17 WASHER ASTM A479 TYPE 316 ASTM A479 TYPE 316 ASTM A479 TYPE 316
18 CAP SCREW ASTM A193 GR. B8M ASTM A193 GR. B8M ASTM A193 GR. B8M
19 STUD ASTM A193 GR. B7M ASTM A193 GR. B8M ASTM A320 GR. L7M
20 NUT ASTM A194 GR. 2HM ASTM A194 GR. 8M ASTM A194 GR. 7M12
13
Materials optimized to your process
13
Temperature °F / °C
2000138
100069
80055.2
70048.3
60041.4
50034.5
40027.6
30020.7
20013.8
1006.9
CL.3 00
CL. 150
-20-29
0-18
5010
10038
15065
20093
300149
350176
400204
450232
500260
250121
Dif
fere
nti
al P
ress
ure
Psi
/ B
ar
1/2̋ to 2̋
MODIFIED PTFE / RTFESize:
3̋ to 4̋ 6̋ to 10̋
DEV
LON
TM (A
ll Si
zes)
PEEK
TM (
All
Size
s)
MODIFIED PTFE / RTFE
CL. 600
Pressure/Temperature Ratings
These ratings are a general guide. It is important that you analyze all
aspects of your application. Due to the variety of operating conditions
and applications for these products, the user, through his/her own
analysis and testing, is solely responsible for making the final selection
of the products and assuring that all performance, safety and warning
requirements of the application are met.
Temperature LimitsTypical values for commonly used materials.
The SD Series features a stainless steel ball and carbon or stainless steel body as standard materials. Multiple optional ball, body, seat and seal materials are available to best optimize the valve to your process.
Bo
dy
Mat
eria
lSe
atM
ater
ial
Lower limit Upper limit* Deg.F (Deg.C) Deg.F (Deg.C)
WCB -20 (-29) 797 (425)
A105 -20 (-29) 797 (425)
LCC -50 (-46) 653 (345)
LF2 -50 (-46) 797 (425)
CF8M -425 (-254) 1000 (538)
F316 -325 (-198) 1000 (538)
MODIFIED
PTFE / RTFE -321 (-196) As per graph
PEEK -321 (-196) As per graph
Devlon -40 (-40) As per graph
TM
TM
14
Product Selection Code – SD Series Soft Seated Floating Ball Valve
11
Operator (If Applicable)
B Bare StemG Modified PTFE (TFM-1600 or equivalent)L Hand LeverA Actuator Z Other than above
Example:
SD Series Side entry, soft seated floating ball valve API 608, 2 piece body, RF flanged ends, 300# class, Full port, Carbon Steel body, F316 ball and F316 stem, 1 mil ENP Coating, RTFE Seats, Graphite Gasket / Graphite Packing, Lever operated
2 RF- - - - - -3 F 2 6 G G L -
Choose a combination of items that best suit your process. The items are enumerated below for your convenience, grouped in order and according to type. An example has been provided.
8
Coatings (If Applicable)
N Not Applicable
Construction
2 Two Piece - Cast
Construction
2
Ratings
1 150#3 300#6 600# 4
9
Seats
T PTFE (Virgin)G RTFEP PEEKTM
L DevlonD DelrinE PCTFE (Kel F)Z Other than above
** Note: Product with PTFE Packing is not Fire Safe. DevlonTM is a trademark of Devol Engineering Limited. Inconel® is a registered trademark of Special Metals Corporation. PEEKTM is a trademark of Victrex plc.
SD
Bore
F FullR Reduced / Regular
5
6
Body and Adaptors
C WCB7 WCCL LCB 2 LCC4 CF86 CF8M3 CF35 CF3MD Duplex (4A)F Super Duplex (6A)M Inconel® 825N Inconel® 625Z Other than above
ConstructionSeries
12
Special (If Applicable)
SE Stem ExtensionSP Short PatternBE Bonnet ExtensionMF Multiple Features - Stem Extension, etc.
ZZ Special Design - Refer to BOM
Gasket / Packing
G Graphite Gasket / Graphite PackingT Graphite Gasket / PTFE Packing **
10
SD Soft Seated Floating Side Entry API 608
7
Ball / Stem
6 F316 or CF8M* / 3162 F316 or CF8M* / 17-4 Ph (H1150D)7 F316 or CF8M* / DuplexP F316 or CF8M*/ Inconel® 718
4 F304 or CF8* / 3045 F316L or CF3M / 316LA F6A / 410D Duplex (4A or F51)F Super Duplex (6A or F55)N Inconel® (625 or CW6MC)M Inconel® (825 or Cu5MCuC)Z Other than above *cast or forged balls may be used
3
End Connection
RF Flanged Raised Face SerratedRS Flanged Raised Face SmoothFF Flanged Flat Face SerratedFS Flanged Flat Face SmoothRT Flanged RTJ
1
Delivers the quality, reliabilityand performance you expect.
The Emerson logo is a trademark and service mark of Emerson Electric Co. © 2016 Emerson Electric Co. Brand logotype are registered trademarks of one of the Emerson Process Management family of companies. All other marks are the property of their respective owners. © 2016 Emerson Process Management. All rights reserved. B/BAL-003E-A NOV16
NORTH & SOUTH AMERICA
Emerson Process ManagementVirgo Vales10225 Mula Road, Suite 130Stafford, TX 77477USAT +1 281 933 3100F+ 1 281 933 3110
ASIA PACIFIC
Emerson Process ManagementVirgo Valves277/278, Hinjewadi Phase II, Maan (Mulshi) Pune - 411 057IndiaT +91 20 6674 4000F +91 20 6674 4021
Emerson Process ManagementVirgo ValvesNo. 15,Taman Perindustrian Alfa Impian, Jalan Alfa Impian 1,Balakong 43300, Selangor, Malaysia T +60 3 8964 1381F +60 3 8964 1382
Emerson Process ManagementVirgo Valves1803, YongSeong Biztel, 314-1 Hangganro 2ga, Yongsan-gu Seoul, South Korea, 140-750T +82 70 8884 0630
Emerson Process ManagementVirgo ValvesRoom No. C 38, 11th Floor, Shanghai Mart, 2299 Yan An Rd (W), Shanghai, ChinaT +86 21 6207 6626
MIDDLE EAST & AFRICA
Emerson Process ManagementVirgo ValvesPO Box 18748 Bldg B Jebel Ali Free Zone, South Zone 2, Dubai, UAET +971 4 8118100F +971 4 8865465
EUROPE
Emerson Process ManagementVirgo ValvesVia Sicilia, 96-20020 MagnagoMilan, ItalyT +39 0331 308 211F +39 0331 306 299
EmersonProcess.com
Facebook.com/EmersonProcessManagement
LinkedIn.com/company/emerson-process-management
Twitter.com/emersonprocess