Engine- Combustion Analysis - TECHNO VOLTProbe with thread set back, only requires 4,5 mm mounting...
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Engine- Combustion Analysis Pressure Sensors for Research and Development
Transcript of Engine- Combustion Analysis - TECHNO VOLTProbe with thread set back, only requires 4,5 mm mounting...
Engine- CombustionAnalysis
Pressure Sensors for Research and Development
Kistler Pressure Sensors…
From pioneer to technological leader –
Kistler has been involved in the develop-
ment, production and use of piezoelectric
sensors since the 50s. The company's
sensors have also played a key role in the
development of combustion engines over
this extended period. This striking success
reflects their "inside view" of the combus-
tion chamber as the only source of the
information needed to optimize combus-
tion for better efficiency and to minimize
harmful emissions.
Reliable Development Partner for Research and Industry
From lawnmower engine to marine diesel, Wankel engine to racing power plant – engine development without Kistler pres-sure sensors is inconceivable. Innovative capacity, close contact with the world's leading engine manufacturers and applica-tion expertise help explain why Kistler now sets the pace for engine measurement. Kistler always offers the best solution for accurate pressure measurement over a wide spectrum of sectors from extremely high-precision research to demanding racing applications.
Piezoelectric Pressure Sensors
As active designs, piezoelectric sensors can only be used for quasistatic rather than truly static measurement. They are ideal for dynamic applications. Piezo electric pressure sensors can be employed wherever rapidly changing pressures at temperatures of up to 400 °C have to be measured and recorded as accurately as possible.
In addition to quartz, particularly for un-cooled sensors, Kistler uses crystals devel-oped and grown in-house. These PiezoStar
crystals are characterized by high sensitivity and high thermal stability.
Piezoresistive Pressure Sensors
The piezoresistive principle is based on the semiconductor effect first described in 1954, which states that under mechanical stress semiconductors change their electrical resistance. Compared with the conventional strain gage measurement of the time, this opened up completely new applications. Since then further similar breakthroughs have included the thin film technique on metal and its thick layer counterpart on ceramic.
Piezoresistive sensors from Kistler measure static pressures in gases and liquids. The re-sults achieved under even the most adverse conditions are precise and reproducible.
PiezoStar® – Kistler has been growing their own crystals with high sensitivity and temperature stability for about ten years
M5 uncooled piezoelectric pressure sensor, Type 6052C…
M8 cooled piezoelectric pressure sensor, Type 6041A…
Piezoresistive miniature pressure sensor, Types 4005B… and 4007B...
Measurement of cylinder pressures
Technical data
Pressure range bar
Sensitivity pC/bar
Temperature range °C
Dimensions D mm L mm T
Characteristics
D
LT
Piezoelectric Sensors
D
LT
D
L
T
D
L
T
Type 6052C...
0 ... 250 / ... 300*
–20
–20 ... 350
4,410M5x0,5
Miniature high-temper-ature sensor with front seal, high sensitivity, low thermal sensitivity drift, compensated for acceleration, low ther-mal shock error, long life. Compact dimen-sions with M5x0,5 thread.
Type 6053CC...
0 ... 250 / ... 300*
–20
–20 ... 350
4,414,5 M5x0,5
As for Type 6052C... Probe for direct mount-ing in 6,0 mm hole diameter.
Type 6055C...
0 ... 250 / ... 300*
–20
–20 ... 350
4,435 M5x0,5
As for Type 6052C... Probe with thread set back, only requires 4,5 mm mounting hole. Suitable for measure-ments with glow plug adapter Type 6535Q... from 5 mm diameter.
6052C_000-552Data sheet 6053CC_000-571 6055C_000-572 6058A_000-573
D
L
T
Type 6056A...
0 ... 250 / ... 300*
–20
–20 ... 350
4,433,5 M5x0,5
As for Type 6052C... Thread set back, M3 cable connection. Only requires 4,5 mm mounting hole. Suitable for measurements with glow plug adapter Type 6542Q... from 5 mm diameter. Direct mount-ing in confined spaces.
6056A_000-529
D
L
T
Type 6057A...
0 ... 250
–15
–20 ... 350
4,035 M5x0,5
As for Type 6052C... Probe with thread set back, only requires 4,1 mm mounting hole. Suitable for measure-ments with glow plug adapter Type 6535Q... from 4,5 mm diameter.
6057A_000-019
Measurement of cylinder pressures in diesel engines
Technical data
Recommended sensor
Data sheet
Type 6542Q...
6056A ...
6542Q_000-0570
Type 6544Q...
6058A...
6542Q_000-570
Type 6542Q...
6056A...
6542Q_000-570
Glow Plug Adapters
Type 6058A...
0 ... 250
–17
–20 ... 350
4,033,5 M5x0,5
Probe with thread set back, M3 cable connec-tion. Only requires 4,1 mm mounting hole. Suitable for measure-ments with glow plug adapter Type 6544Q... from 4,5 mm diameter. Direct mounting in confined spaces.
min. 4,5 mm
< 4,5 mm
min. 5,0 mm
Type 6052C... Type 6056A...
Mounting details**
Sensors and Measuring Probes, Uncooled
* Version U20
** The specified dimensions only provide an overview. Please see the
data sheet for mounting details1) Other measuring ranges available2) Other temperature ranges available
Measurement of cylinder pressures
Sensors and Measuring Probes, Uncooled
min. ø7,5
7 ...
9m
ax. 1
,82,
5 ...
4
max
. 0,1
x45°
ø4,5
ø3
M5x0,5
R max. 0,2
ø5,7
ø3
R max. 0,2
ø4,5
824
2,5
... 4
max
. 0,1
x45°
M5x0,5
D
L
D
L
T
LT L
T
D
L T
Type 6045A...
0 ... 250
–45
–20 ... 350
9,87,9 M8x0,75
High-temperature sensor, uncooled, shoul-der-sealing, mounting dimensions compatible with Type 6041A..., high sensitivity, low thermal sensitivity drift, long life, very low ther-mal shock error.
Type 6081A...
0 ... 250
–9,5
–20 ... 200
4,030 ... 60 M5x0,5
Miniature sensor for pressure measure-ments, easily installed and robust, available in different lengths, 90° taper for flexible mounting.
Type 6061B...
0 ... 250 / ... 300*
–25
–20 ... 350
13,510 M10x1
Water cooled sensor with M10 thread, excellent thermal drift stability due to water cooling. Double diaphragm with opti-mized thermal shock resistance, long life due to TiN coating and steel-sheathed cable.
Type 6043A...
0 ... 250 / ... 300*
–20
–20 ... 350
9,88 M8x0,75
As for Type 6041A... Probe for direct mount-ing in 10,0 mm hole.
Measurement of cylinder pressures
Type 6125C...
0 ... 300
–37
–20 ... 350
6,210 –
High-temperature sensor with special mounting sleeve. Ground isolation allows interference-free measurement even where potential differences arise. Low thermal sensitivity drift. Very low thermal shock error with high sensitivity.
Type 6041A...
0 ... 250 / ... 300*
–20
–20 ... 350
11,58 M8x0,75
Smallest water cooled sensor with M8 thread, excellent thermal drift stability due to water cooling. Double diaphragm with opti-mized thermal shock resistance, long life due to TiN coating and steel-sheathed cable.
Technical data
Pressure range bar
Sensitivity pC/bar
Temperature range °C
Dimensions D mm L mm T
Characteristics
LT
6045A_000-618 6081A_000-494 6043A_000-014 6061B_000-0206125C_000-695 6041A_000-013Data sheet
min. ø12
ø 3
78 8,5
5max.
M8x0,75
ø10
13
min. ø7,5
ø4,1
M5x0,5
152
L
Mounting details**
min. ø10
ø 3
max. 5
M8x0,75
8,578
min. ø14
ø3 ... 5
max.
10 10,5
min
. 8,5
5
M10x1
DD
D
ø6,35
ø8,5
1227
min
. 37
min. ø13
M10x1KIAG 3/8 ... 24
Sensors and Measuring Probes, Cooled
Type 6113A...
0 ... 200
–9,5
–20 ... 200
19 / 22 / 26,5 M10x1
M10 measuring spark plug with integral sensor. High natural frequency, front of sensor flush, replace-able ceramic insulator, with platinum elec-trodes. Reduced center electrode eccentricity of 1,6 mm.
Type 6115B...
0 ... 200
–10
–20 ... 200
19 / 26,5 M12x1,25
M12 measuring spark plug with integral sensor. High natural frequency, front of sensor flush, replace-able ceramic insulator, with platinum elec-trodes. Replaceable cable. Reduced center electrode eccentricity of 1,7 mm.
Type 6117B...
0 ... 200
–15
–20 ... 200
flat: 19 / 22 / 26,5 tapered: 17,5 / 23,5 / 25,4 M14x1,25
M14 measuring spark plug with integral sensor. High sensitivity and natural frequency, front of sensor flush. Replaceable cable. Eccentricity 2,2 mm.
Type 6118B...
0 ... 200
–10
–20 ... 200
19 / 26,5 M14x1,25
M14 measuring spark plug with integral sensor. High natural frequency, front of sensor flush, virtually concentric, replaceable ceramic insulator, with platinum electrodes. Replaceable cable. Reduced center elec-trode eccentricity of 0,6 mm.
Measurement of cylinder pressures
6113A_000-574 6115B_000-697 6117B_000-022 6118B_000-699
Technical data
Pressure range bar
Sensitivity pC/bar
Temperature range °C
Dimensions D mm L mm T
Characteristics
min. ø14
ø3 ... 5
max.
10 10,5
min
. 8,5
5
M10x1
D
L
Type 7061B...
0 ... 250
–80
–20 ... 350
16 13 M14x1,25
Water cooled sensor with M14 thread, extremely high sensitiv-ity, excellent thermal drift stability due to water cooling. Double diaphragm with opti-mized thermal shock resistance, long life due to TiN coating and steel-sheathed cable. Reference sensor.
Type 6067C...
0 ... 250 / ... 300*
–25
–20 ... 350
9,9 9,5
As Type 6061B... Special mounting sleeve for easy mounting and removal of sensor.
6067C_000-021 7061B_000-052
M14x1
ø13
ø3 ... 5
ø10
10,5
10
L
15
ø3 ... 5
min. ø18
13
max.
min
. 12
13,5
5
M14x1,25
Data sheet
Mounting details**
M12x1,25
Lm
ax. 2
00
min. ø20 min. ø21
M14x1,25
max
. 200
L
TL
D
ø18 ... 20
M10x1
Lm
ax. 2
00
min. ø21
M14x1,25
max
. 200
L
Sensors and Measuring Probes, Cooled Measuring Spark Plugs
LT L
T
L T LT
D
L T
For measuring low pressures in the intake and exhaust systems
Piezoresistive Sensors
For measuring injection pressures
Type 4005B...
0 ... 5 / ... 10 / ... 20 /
... 50 / ... 100 / ... 250
–40 / 125
6,24 M5x0,5 / M5x0,8
Miniature sensor ideal for measuring pressures in the intake system. Very compact dimensions lend versatility, high natural frequency. Available as PiezoSmart sensor or measuring chain with amplifier Type 4618A... .
• Intake pressure
D
L T
Type 4007B...
0 ... 5 / ... 20
–40 / 200
6,24 M5x0,5
As for Type 4005B… . High-temperature design with maximum operating tempera-ture of 200 °C, digital temperature compensa-tion.
• Intake pressure• Racing engines
Type 4065A...
0 ... 200 / ... 500 /
... 1 000
0 / 120
5 25,3 M7x0,75
High-pressure sensor with robust diaphragm for measurements in hydraulic systems. Available as PiezoSmart sensor with digital temperature compensa-tion, or as measuring chain with amplifier Type 4618A... .
Type 4067A...
0 ... 1 000 / ... 2 000 /
... 3 000 / ... 5 000
0 / 120
8,5 18,6 M10x1
As for Type 4065A... .
• Injection pressure
D
L
T
D
LT
Type 4045A...
0 ... 1 / ... 2 / ... 5/
... 101)
0 / 1402)
12 14 M14x1,25
Oil-filled pressure sensor with steel diaphragm. Ideal for measuring pres-sures in both the intake and exhaust system. Available in different versions with or with-out PiezoSmart, or as measuring chain with amplifier Type 4618A... .
• Intake pressure• Exhaust pressure
4043A_000-003
Type 4075A...
0 ... 101)
0 / 1402)
9,5 35 M12x1
Oil-filled pressure sensor with steel diaphragm. Available in different versions with or without PiezoSmart, or as measuring chain with amplifier Type 4618A... .
• Exhaust pressure
4043A_000-003 4065A_000-005 4067_000-0064005B_000-594 4007BA_000-614
Type 7511
4045A...
4075A... in adapter
12,5
G1/2"
6501_000-070
Type 7505...
4075A...
16
M18x1,5
6501_000-070
For measuring low pressures in the intake and exhaust systems
TL
TLT
L
Type 7533A...
4005B... / 4007B... /
4045A... / 4075A...
13
M14x1,25
7533A_000-606
Type 7525A...
4005B... / 4007B...
7
M14x1,25
7533A_000-606
D
L
T
Cooling Adapters
Technical data
Recommended sensors
Dimensions L mm T
Data sheet
D
L
T
Technical data
Measuring range bar
Min. / Max. temp °C
Dimensions D mm L mm T
Characteristics
Applications
Data sheet
Miniature Pressure Sensors High-Pressure Sensors
Technical data
Recom. sensors
Line diameter mm
Dimensions WxHxD
Data sheet
Type 6533A...
4065A... / 4067A... /
6229 / 4005B... 6 ... 13
28x32,5x11
6501_000-070
Injection pressure
W
H
D
min. ø21
M14x1,25
max
. 200
L
Switching Ad. Clamping Adapters
TL
• Precision measurement of cylinder pressures with cooled PiezoStar cylin-der pressure sensor for combustion analysis, gas exchange analysis and combustion development.
• Measurement of cylinder pressures without additional modifications to the engine. Measuring spark plugs: For knock analysis and use in the vehicle. Glow plug adapters: For measure- ment in DI diesel engines. Also available as measuring glow plugs for cold start measurements.
• Pressure indication with uncooled piezoelectric PiezoStar sensors for thermodynamic analysis and engine calibration.
• Low-pressure indication in intake and exhaust manifolds with piezo-resistive pressure sensors. Cooling or switching adapters are used for exhaust measure ments. Such instrumentation is em-ployed for combustion analysis and optimization.
Sensors in Application
...Varied and Innovative in Design
The range of Kistler sensors reflects the
multifaceted nature of engine develop-
ment. Miniature piezoelectric pressure sen-
sors measure cylinder pressures extremely
precisely as a basis for thermodynamic
analysis of the combustion process. Equal-
ly unique are the piezoresistive sensors for
very accurate measurement of intake and
exhaust manifold pressures.
PiezoSmart® – the Auto-matic Sensor Identification
PiezoSmart is an active system for identify-ing individual piezoelectric and piezoresis-tive pressure and acceleration sensors. The main element of PiezoSmart is an electronic data sheet called TEDS (TEDS = Transducer Electronic Data Sheet). This contains all the essential data of an individual pressure sen-sor and can exchange these with ancillary equipment. Charge or voltage amplifiers automatically set the correct parameters by exchanging data with the TEDS of the pressure sensor.
• Correct assignment of the sensor data is always guaranteed. Your benefit: enhanced process reliability • Measurement can take place indepen- dently without any database • The modular system design allows system configurations which meet specific cus- tomer requirements
TEDS template with working time fora piezoelectric pressure sensor
Automatic recording of operating time of PiezoSmart® pressure sensors
SCP charge amplifier Type 5064B...
Database
The next generation of the SCP Charge Amplifier, Type 5064B… has the ability to determine when a cylinder pressure sensor is exposed to operating conditions. Important information such as pressure cycles and run time can be calculated and automatically saved to the TEDS chip.
When utilized in conjunction with a Piezo- Smart Sensor and the Kistler Equipment Database, this information can be used as part of a resource management program to determine calibration frequency and inventory control. Acquisition of the sensor operating time is the foundation for cost-effective operation and sets a new standard of quality assurance.
100-
459e
-12.
08
M
at30
00
©
2008
, Kis
tler
Gro
up
FranceKistler FranceZA de Courtabœuf 115, avenue du Hoggar91953 Les Ulis cedexTel. +33 1 69 18 81 [email protected]
GermanyKistler Instrumente GmbHDaimlerstrasse 673760 OstfildernTel. +49 711 34 07 0 [email protected]
ItalyKistler Italia s.r.l.Via Ruggero di Lauria, 12/B20149 MilanoTel. +39 02 481 27 [email protected]
NetherlandsKistler B.V. NederlandLeeghwaterstraat 252811 DT ReeuwijkTel. +31 182 304 444 [email protected]
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SingaporeKistler Instruments (Pte) Ltd.50 Bukit Batok Street 23#04-06 Midview BuildingSingapore 659578Tel. +65 6316 [email protected]
TaiwanKistler Representative Office in TaiwanRoom 9, 8F, No. 6, Lane 180Sec. 6, Mincyuan E. RoadTaipei 114Tel. +886 2 7721 [email protected]
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Europe
AustriaKistler GmbHLemböckgasse 49f1230 WienTel. +43 1 867 48 67 [email protected]
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Asia
China, People’s Republic ofKistler China Ltd.Unit D, 24/F Seabright Plaza9-23 Shell Street North PointHong KongTel. +852 25 915 [email protected]
IndiaKistler Instruments (Pte) Ltd.India Liaison Office2B Century Plaza560/562 Anna SalaiTeynampet, Chennai 600 018Tel. +91 44 4213 [email protected]
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Kistler worldwide
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United KingdomKistler Instruments Ltd.13 Murrell Green Business ParkLondon RoadHook, Hampshire RG27 9GRTel. +44 1256 74 15 [email protected]
America
USA/Canada/MexicoKistler Instrument Corp.75 John Glenn DriveAmherst, NY 14228-2171Tel. +1 716 691 [email protected]
Australia
AustraliaKistler Instruments Australia Pty LtdG21 / 202 Jells Rd.Wheelers Hill, Victoria 3150Tel. +61 3 9560 [email protected]
Other countries
Kistler Instrumente AGExport SalesEulachstrasse 22, 8408 WinterthurSwitzerlandTel. +41 52 224 11 [email protected]
Headquarters
SwitzerlandKistler GroupEulachstrasse 22, 8408 WinterthurTel. +41 52 224 11 11Fax +41 52 224 14 [email protected]
www.kistler.com
Database
