Energy-saving Measures for Naval Operations

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  • Dr. George Gougoulidis

  • En

    erg

    y s

    ecu

    rity

    Not limited to oil storage facilities

    Operate during crisis (economic and

    geopolitical)

    High degree of readiness

    Flexibility in strategic planning

  • Decreasing exposure

    legislative issues

    foreign fuel availability

    price volatility

    international embargos

    Energy efficiency

    Energy independence

  • Royal Navy Green Ship Challenge

    18% reduction by 2020 of fossil fuel consumption compared to a 2010 baseline

    Measures considered:

    technology

    alternatives to fossil fuels

    behavioral measures

  • US Navy Great Green Fleet Use of alternative sources of energy, including

    nuclear power, as well as a series of energy saving measures

    First demonstration in 2012

  • Voyage Planning Optimized trim Cold ironing Hull and propeller maintenance Machinery maintenance (Condition based

    maintenance) Behavioral measures

  • Voyage planning includes:

    Weather routing

    Speed optimization

    Just-in-time

    Turnaround time in port

    A variety of available software in the market Navies can make use of their own satellites,

    meteorological stations, etc.

  • Trim has an immediate effect on resistance

    Several systems in the market Naval combatants do not

    have large disposable loads Minimal trim margins

  • The provision of shoreside electrical power to a ship at berth while its auxiliary engines are shut down

  • Hull Regular in-water inspection of the condition of the

    hull

    Monitoring of the fouling

    Monitoring of the coatings condition

    Cleaning of the hull when required

    Docking intervals planning Propeller Use divers to polish the propeller in regular intervals

    while ship is in-service

  • Speed profile of DDG-51

    Speed profile of FFG-7

    Hard Fouling on an S-type Frigate

  • Installation of torque meters power measurements compared to baseline values

    Low limit: 18% increase in shaft power @13 kt High limit: 30% increase in shaft power @13 kt Monthly measurements compared to

    annually published trigger values If measurements exceed the trigger value, 2

    additional @ 8 and 18 kt Cleaning performed when the cost can be

    recouped in 3 months

  • Essential to clean both at regular intervals If partial cleaning, then follow the order:

    propellers fwd 1/3 of the hull after 2/3 of the hull

    Buffing instead of propeller polishing

  • Follow manufacturers instructions on maintenance schedule

    Condition based maintenance

    Maintenance is performed based on information received by the equipment and on evaluation of this information by experts

  • Persuade the personnel of the necessity of energy savings

    Create a culture of fuel saving, with an incentive or bonus based on fuel savings

    Alter the routine Shut down AC Plant when the weather is good

    and use only the blowers Switch off lights in areas such as cabins,

    recreation rooms, mess rooms, etc. when not required

  • Hydrodynamics Bulbous bow

    Stern flaps and wedges

    Other ESDs CLT propellers

    Propeller Boss-Cap Fins

    Integration of the rudder with the hub cap

    Coatings Machinery Alternative fuels

  • MEKO 200 HN with no bulb at the bow

    MEKO A200 SA with a bulb at the bow

  • Retrofit Bow Bulb on a USN DDG-51 model

    US Navy research in the 90s

    Integration of the sonar dome into the bulb

    4% fuel reduction 200 million USD life-cycle

    fuel savings if bulbs fitted on 50 DDG-51

  • USS KEARSARGE LHD 3 USS WHIDBEY ISLAND LSD 41

  • USS PORT ROYAL CG73 HMS IRON DUKE

  • Spanish Navy BAM Meteor

  • Savings 3-6% for single screw Savings 2-5% for twin screw

    Integration of rudder and propeller

    Savings 2-9%

  • Hellenic Navy tugboat built in 1943

  • AF coatings

    Biocidal

    CDP

    SPC

    Hybrid

    Non- biocidal

    Foul Release

    STC

  • USS Gunsotn Hall (LSD 44) with coated propeller

  • After 3 years in the water with CDP

    After 12 years in the water with FRC

  • Large number of mechanical and electromechanical systems onboard

    Usually main focus goes to the engines Commercial vessels: 2-stroke, slow-speed

    diesel engines Naval vessels: medium-, or high-speed 4-

    stroke diesel engines, and gas turbines

  • USS Truxtun, the first DDG-51 ship to be fitted with HED

  • Liquefied Natural Gas (LNG) Biofuels Methanol Glycerol Hydrogen

  • Include a wide range of alternative fuels produced by biomass, or bio waste

    Mostly used as blends with conventional fuels Most common blend Fatty Acid Methyl Esters

    (FAME) 2nd and 3rd generation biofuels cost 4 times more

    than F-76 fuel US Navy and USDA "Farm-to-Fleet" venture Great Green Fleet demonstration in 2012

  • Type 214 submarine of the Hellenic Navy

  • Naval ships are energy intensive systems

    Plethora of available measures

    Limitations such as weight and space have to be considered

    Operational limitations

    Jevons paradox: As efficiency improved, we used more energy

  • NMIOTC - NATO Maritime Interdiction Operational Training Centre - Greece

    Dr. George Gougoulidis, Lieutenant Commander, Hellenic Navy