ENERGY-SAVING DRIVE PACKAGE SPRiPM MOTOR & V1000 INVERTER ... · YASKAWA is probably the biggest...

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ENERGY-SAVING DRIVE PACKAGE SPRiPM MOTOR & V1000 INVERTER DRIVE EN DE

Transcript of ENERGY-SAVING DRIVE PACKAGE SPRiPM MOTOR & V1000 INVERTER ... · YASKAWA is probably the biggest...

Page 1: ENERGY-SAVING DRIVE PACKAGE SPRiPM MOTOR & V1000 INVERTER ... · YASKAWA is probably the biggest inverter manufacturer in the world. Furthermore, with a yearly production of ... when

ENERGY-SAVING DRIVE PACKAGESPRiPM MOTOR & V1000 INVERTER DRIVE

EN

DE

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SPRiPM2

One Step Ahead!

About YASKAWA

Technical Data

Applications

SPRiPM Drive Package with V1000:

The ultra-efficient Winning Team

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08

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Best of Class Energy Efficiency

Code Designation

Package Content

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05

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Content

Experience and Innovation

YASKAWA Eschborn, Germany

YASKAWA Motoman Robots

Today we produce more than 1.8 million

inverters per year. Considering this,

YASKAWA is probably the biggest inverter

manufacturer in the world.

Furthermore, with a yearly production of

more than 800,000 servo motors and

20,000 robots we offer a wide range of

products for drive automation processes

in many different industries. YASKAWA

technology is used in all fields of machine

building and industrial automation.

Since 1915 YASKAWA has manufactured

and supplied products for machine

building and industrial automation. Our

standard products as well as tailor-made

solutions are well known and have a high

reputation for outstanding quality and

reliability.

YASKAWA is the leading global

manufacturer of inverter drives, servo

drives, machine controllers, medium

voltage inverters, and industrial robots.

We have always been a pioneer in motion

control and drive technology, launching

product innovations, which optimise the

productivity and efficiency of both

machines and systems.

The SPRiPM Solution

The Solution for new Plants,

Upgrade and Retrofit

One Package for Quick Installation

and Easy Setup

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Wherever You Are –

Our Local Support is Near.

Employing more than 14,600

people worldwide

More than 1,350 employees

in worldwide service network

More than 1,250 employees

in Europe

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Features Extremely compact and space saving - Smaller than standard IE2 motors

and even smaller than most IE4 motors in the market

Supremely efficient for lower operating costs for fast pay off - Best of

class energy efficiency reduces energy consumption drastically

Environmentally friendly with less CO2 emissions - Exceeds efficiency

requirements of the highest class IE4 according to IEC/TS 60034-31

(super premium efficiency)

Highly robust and resistant - System without encoder for use even in

harsh environments

Simply plug and play - Pre-configured inverter

drives for easy installation and setup of the

whole package

One Step Ahead!

Saving energy has never been easier. The SPRiPM drive package exceeds the

efficiency demands according to IE4 (IEC/TS 60034-31) and thus helps machine

manufacturers to fulfill the ErP directive of 2017 already today. The solution for a

significitiantly smaller impact on the environment and on your budget.

Get Ready for the Future!

The ErP directive regulates the use of products

with power consumption. Target is to waste less

energy in plants and facilities and to set basic

requirements for energy efficiency. By 2020 the

efficiency shall be optimized with the result of

20% less emissions of greenhouse gases, the

use of at least 20% renewable energy, and 20%

better efficiency. The SPRiPM drive package

helps you to meet these targets already now to

be one step ahead of the future.

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The SPRiPM-motor is smaller and lighter than most standard

motors. The motor combines it‘s high efficiency with a very compact

design. This makes it easy to replace standard motors with the

SPRiPM drive package. You can use even more powerful motors to

improve machine productivity and capability without need for more

space. The SPRiPM motor with the V1000 inverter drive provide the

latest in drive technology in a very compact design for use in new

applications and to optimize existing applications.

SPRiPM

Motor

EMC Filter V1000

++

The Perfect Solution for new Plants, Upgrade and Retrofit

One Package for Quick Installation and Easy Setup

IE2 vs. SPRiPM IE4+

Compare

Up to 50% lighter,

40% smaller

SPRiPM4

SPRiPM - Super Premium IPM Motor & V1000 Inverter Drive

The SPRiPM drive package was developed to support machine builders in meeting the power efficiency levels

defined by ErP directive related standards. The package is the perfect solution for applications such as modern

fans, pumps, conveyors, compressors. At the same time it provides highest efficiency and reduces operating costs.

Set up time

3minutes

The SPRiPM drive package consists of the highly efficient

SPRiPM motor, the V1000 inverter drive and an EMC filter.

Up on receiving the inverter drive is already

preconfigured for the motor contained in

the package. This makes the complete

package ready-to-use in a strikingly short

time.

1. Connect Cables

2. Switch on

3. Adjust Ramps etc.Run!

1 Connect Cables

The SPRiPM Solution

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Calculation Example

Motor Power 4.0 kW

Rated Speed 3000 rpm

Average Load 85%

Operating Hours 16 hours a day,

5 days a week,

45 weeks a year

= 3600 h

Energy Costs 0.13 €/kWh

Power Consumption IE2 14,266 kWh

Power Consumption SPRiPM 13,540 kWh

Source: University of Coimbra, Portugal

Best Efficiency at any Speed

The Advantage of SPRiPM and V1000

Even if the package of SPRiPM motor and V1000 inverter drive causes slightly higher initial costs than a

solution with IE2 motor and inverter drive, the SPRiPM drive package pays for itself within a stunningly

short time in a broad range of applications. Very often already within less than 2 years. From this

point of amortization the SPRiPM drive package saves a proper amount of money.

The SPRiPM drive package saves energy and cuts down costs

in any kind of variable or constant torque application.

Best of Class Energy Efficiency

Substantially lower energy cost provide the advantage that

the investment for the SPRiPM package pays out within shortest time.

Pays for itself in

less than

2 years

Outstanding Efficiency

SPRiPM motor

and V1000

IE2 motor and inverter drive

Time1 year 2 years 3 years 4 years

Point of

Amortization

Savings

Rated Speed25%

80%

90%

70%

60%

50%

40%

50% 75% 100%

Effi

cie

ncy

Rated Speed25%

80%

90%

70%

60%

50% 75% 100%

Variable torque applications

like: pumps and fans...

Constant torque applications

like: compressors, conveyors...

SPRiPM motor IE2 induction motor, 2 pole

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SPRiPM6

Benefits at a Glance

Applications

SPRiPM Drive Package with V1000:

The ultra-efficient Winning Team

Saves energy, reduces costs and protects the environment

Space saving, lightweight design of all package components

for smaller machines and trouble-free refitting of already

existing applications

Ready-to-use in an instant thanks to easy installation and

pre-configuration of parameters

Reliable speed search function for smooth start-up of freely

spinning fans

High starting torque, e.g. for compressors

Highly precise speed control without an encoder

Built-in PID controller for precise control of

temperature, pressure and other process variables

without additional external components

Perfectly matching components for reliable

operation

Easy selection and procurement - one order

number for one complete package

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Product

YASKAWA SPRiPM Package

Inverter Drive

V1000 V

A4VSP A A

Power [kW]

1.5 1P52.2 2P24.0 4P07.5 7P511 01115 015

18.5 018

F

Mounting

B3 Foot mount AB5 Flange mount B

Rated Speed

3000 A1500 B

Inverter Drive Housing

IP20 BNEMA1 F

A 7P5 N

Voltage

3 Phase, 400 Vac 4

Normal/Heavy Duty

Normal Duty NEMC Filter

Standard EMC Filter A

Reserved

Revision

Initial Release A

AAA AAA AAA

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Model Number Keys for SPRiPM-Packages

Code Designation

Package Content

The SPRiPM drive package comes with the following devices:

Energy-saving motor

Inverter drive

Matching EMC filter

Package Model

SPVF4A

Package Content

Motor Inverter Drive EMC Filter

1P5B M071M015BJ CIMR-VC4A0005 FS23639-10-07

2P2A M071M022BMCIMR-VC4A0007 FS23639-10-07

2P2B M080M022BJ

4P0A M071M040BMCIMR-VC4A0011 FS23639-15-07

4P0B M090L040BJ

7P5A M100L075BM CIMR-VC4A0023 FS23639-30-07

011A M100L110BM CIMR-VC4A0031 FS23639-50-07

015A M112M150BM CIMR-VC4A0038 FS23639-50-07

018B M132M185BJ CIMR-VC4A0038 FS23639-50-07

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SPRiPM8

Model

CIMR-VCFig.

Dimensions (mm) Weight

(kg)W H D W1 H1 H2 H3 H4 D1 d

4A0005B

A

108 128 154 96 118 5 - - 58 M4 1.7

4A0007B 108 128 154 96 118 5 - - 58 M4 1.7

4A0011B 140 128 143 128 118 5 - - 65 M4 2.4

4A0023F

B

140 254 140 122 248 6 13 6.2 55 M5 3.8

4A0031F 180 290 143 160 284 8 15 6 55 M5 5.2

4A0038F 180 290 163 160 284 8 15 6 75 M5 5.5

V1000 Inverter Drives

EMC Filters

AIP20 / Open

Chassis

D D1

d

H

W1

W

H1

H2

BIP20 / NEMA

Type 1

DD1

W

W1

HH

3H

4

H2d

H1

Model

Code

A B C Weight Terminals

(mm) (kg) Phase PE

FS23639-10-07 169 111 45 0.7 1.5 mm²

M5FS23639-15-07 174 144 50 0.9 2.5 mm²

FS23639-30-07 304 137 56 1.8 4 mm²

FS23639-50-07 340 175 65 2.7 6 mm² M6

B

A C

Technical Data

Suitable for foot mounting

EN61800-3 Class C1

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Ambient Temperature -10 to +50 °C (open chassis)

Humidity 95% RH or less (non condensating)

Storage Temperature -20 to +60 °C (short-term temperature during transportation)

Altitude Up to 1000 meters (output derating of 1% per 100 m above 1000 m, max. 3000 m)

Shock 10 to 20 Hz: 9.8 m/s²; 20 to 55 Hz: 5.9 m/s²

Standards CE, RoHS

Protection Design IP20 open chassis, IP66

Po

we

r R

ati

ng

s

Op

era

tin

g

En

vir

on

me

nt

Specifications

CIMR-VC4A 0005 0007 0011 0023 0031 0038Maximum Applicable

Motor Capacity (kW)1.5 2.2 4.0 7.5 11.0 15.0/18.5*

Rated Voltage / Rated Frequency Three-phase 380 to 480 VAC, 50/60 Hz

Allowable Voltage Fluctuation -15 to +10%

Allowable Frequency Fluctuation ± 5%

Rated Output Current (A) 4.8 5.5 9.2 18.0 24.0 31.0/38.0*

Overload ToleranceHeavy Duty Rating: 150% of rated output current for 60 s

Normal Duty Rating: 120% of rated output current for 60 s

Maximum Output Voltage (V) Three-phase 380 to 480 V (proportional to input voltage)

Maximum Output Frequency (Hz) 400 Hz

* Higher value applies for motor model M112M150BM

Item Description Model Code

Communication CANopen SI-S3/V

Interface Unit CC-Link SI-C3/V

DeviceNet SI-N3/V

EtherCAT EUOP-SI-ES3/V

EtherNet/IP SI-EN3/V

MECHATROLINK-II SI-T3/V

Modbus/TCP SI-EM3/V

POWERLINK SI-EL3/V

PROFIBUS-DP SI-P3/V

PROFINET SI-EP3/V

V1000 Options

24 V Power Supply Provides power supply for the control circuit and option boards PS-V10S

when main circuit power is off PS-V10M

USB Copy Unit USB converter for PC Tool usage and copy unit JVOP-181

for easy parameter setup duplication and backup in one

LCD Remote Operator Practical keypad, usable for remote operation, built in parameter copy function JVOP-182

IP65 Operator Provides a simple way of installing the LCD Remote Operator JVOP-V11001

Mounting Frame of the drive on a cabinet wall or door

Braking Resistors Dissipate regenerative energy in applications with rapid deceleration RH-

For 40% and 10% duty cycle

Heatsink Outside Mount the drive with heatsink outside of the panel EZZ020568

Mounting Kit

Din Rail Mounting Kit Mount the drive on a DIN rail EZZ08122

DriveWizard Plus Software used for parametrization

Co

mm

un

ica

tio

nO

thers

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SPRiPM10

ModelDimensions (mm) Weight

(kg)L A AA AB AC AD AG B BB C D E EB F GA H HA K

3000 r

pm

M071M022BM 250 112 32 144 160 120 90 90 115 45 14 30 25 5 16 71 6 7 × 10 11

M071M040BM 250 112 32 144 160 120 90 90 115 45 14 30 25 5 16 71 6 7 × 10 11

M100L075BM 376 160 38 206 218 170 123.5 140 174 63 28 60 45 8 32 100 12 12 x 15.5 25

M100L110BM 376 160 38 206 218 170 123.5 140 174 63 28 60 45 8 32 100 12 12 x 15.5 33

M112M150BM 378 190 47 224 218 170 123.5 140 172 70 28 60 45 8 32 112 14 12 x 15.5 33

1500 r

pm

M071M015BJ 250 112 32 144 160 120 90 90 115 45 14 30 25 5 16 71 6 7 × 10 11

M080M022BJ 237 125 32 160 176 119 90 100 125 50 19 40 25 6 21.5 80 8 10 × 12 13

M090L040BJ 337 140 35 176 192 136 90 125 150 56 24 50 36 8 28 90 12 10 × 12 19

M132M185BJ 481 216 50 264 263 192 132.5 178 216 89 38 80 63 10 43 132 15 12 x 15.5 66

Dimensions of SPRiPM Motors - Foot Mount

L

ECB

BB

EB

F

AC

AG

AA AA

AB

A

KK

AD

H

HA

GA

D

Features

IPM motor

Output power from 1.5 kW to 18.5 kW

Frame size from 71 to 132

IP55 protection

Insulation class F

Super Premium efficiency

(even better than specified by IE4)

Ambient temperature from -15 °C to 40 °C

Self-ventilated cooling

B3 and B5 mounting

High starting torque (over 100%)

Continuous full torque from 10 up to 100% of

motor speed and up to 150% torque for short term

SPRiPM Motors

Technical Data

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ModelWeight

(kg)L AD AF AG D E EB F GA LA N P T Z × S (P.C.D)

3000 r

pm

M071M022BM 265 123 75 90 14 30 25 5 16 9 110 160 3.5 4× Ø10 (130) 12

M071M040BM 265 123 75 90 14 30 25 5 16 9 110 160 3.5 4× Ø10 (130) 12

M100L075BM 407 170 134 123.5 28 60 45 8 32 13 180 250 4 4× Ø15 (215) 30

M100L110BM 407 170 134 123.5 28 60 45 8 32 13 180 250 4 4× Ø15 (215) 37

M112M150BM 407 170 134 123.5 28 60 45 8 32 13 180 250 4 4× Ø15 (215) 38

1500 r

pm

M071M015BJ 265 123 75 90 14 30 25 5 16 9 110 160 3.5 4× Ø10 (130) 12

M080M022BJ 299 129 83 90 19 40 25 6 21.5 10 130 200 3.5 4× Ø12 (165) 14

M090L040BJ 365 136 90 90 24 50 36 8 28 12 130 200 3.5 4× Ø12 (165) 21

M132S185BJ 497 192 156 123.5 38 80 63 10 43 16 230 300 4 4× Ø15 (265) 76

Dimensions of SPRiPM Motors - Flange Mount

L AG

T

F

AD

AF

D

Z × S

P

GA

N

LA

EB

E

Z: Number of Mounting Holes

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YASKAWA Europe GmbH

Drives & Motion Division

Hauptstr. 185

65760 Eschborn

GERMANY

[email protected]

www.yaskawa.eu.com

Specifications are subject to change without notice

for ongoing product modifications and improvements.

© YASKAWA Europe GmbH. All rights reserved.

Literature No. YEU_INV_SPRiPM_EN_v3_0314Printed in Germany, March 2014