Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired...

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Energy and Emissions Performance of Commercial Wood Boilers Wood Biomass for Heat and Power: Addressing Public Health Impacts Massachusetts Medical Society, Waltham, MA November 7, 2011 Ellen Burkhard, Ph.D. Senior Project Manager Clean Energy Research and Market Development New York State Energy Research and Development Authority [email protected]

Transcript of Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired...

Page 1: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Energy and Emissions Performance

of Commercial Wood Boilers

Wood Biomass for Heat and Power: Addressing Public Health Impacts

Massachusetts Medical Society,

Waltham, MA

November 7, 2011

Ellen Burkhard, Ph.D. Senior Project ManagerClean Energy Research and Market DevelopmentNew York State Energy Research and Development [email protected]

Page 2: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Conventional wood-chip technology

Page 3: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Wood-chip fired stoker boiler and oil-fired boiler tests

Boiler efficiency 75 to 81% at full load.

Page 4: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Pellet Plants in NYS 450-550 kton per year

Page 5: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

High-efficiency wood pellet-fired boiler

Boiler efficiency 86-91%

Page 6: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Pellet fuel flow pathTertiary air introduction to

completely combust gases

Departure of hot gases from

combustion chamber to heat

exchanger

Completed fuel combustionSecondary air introduction and

combustion of gases

Primary air introduction and fuel

gasification

Page 7: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Technology Performance Evaluation

Photo credit the Wild Center

Page 8: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

PM 2.5 emissions input basis

0.28

0.26

0.11

0.06 0.060.05

0.0080.00005

120

112

41

26 2621

3.40.021

0

23

47

70

93

117

140

0

0.05

0.1

0.15

0.2

0.25

0.3

bole chip 7 mmBtu/h

stoker

mill chip7 mmBtu/h

stoker

wood chip 0.5 mmBtu/h

2-stage

wood pellet 0.5 mmBtu/h

2-stage

wood pellet 1.7 mmBtu/h

2-stage

#6 Heating Oil1.5 mmBtu/h

#2 HHO 4.3 mmBtu/h

#2 ULSD 0.1 mmBtu/h

PM

2.5

em

issio

ns m

g/M

J

PM

2.5

em

issio

n l

b/m

mB

tu

Acknowledgements

Lisa Rector, NESCAUM

Phil Hopke, Clarkson University

Tom Butcher, BNL

Page 9: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Particle size distribution

Figure 2. Steady-state ultra-fine particle number size distributions for emissions

from 0.5 mmBtu pellet boiler, 0.5 mmBtu chip boiler, and 1.7 mmBtu pellet

boiler (Chandrasekaran, et al., 2011).

Page 10: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Particle size distribution

Figure 3. Ultra-fine particle number size distributions for start-up, steady

state, and shut-down conditions (Chandrasekaran, et al., 2011).

Page 11: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Electrostatic Precipitator feasibility

Aerodynamic Diameter ( m)

0.01 0.1 1 10

Par

ticl

e C

oll

ecti

on E

ffic

iency

(%

)

70

75

80

85

90

95

100

92% load

65% load

45% load

(Laing et al, 2010)

Page 12: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Technology Outlook

• Post-combustion emissions

controls, ESP particle reduction

of 60-90%

• European market will force ECT

commercialization

Zumikron by Ruegge

Page 13: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Economizers – increased efficiency by 7-10% and particle reduction of approximately 85%

Technology Outlook

Page 14: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Summary

Advanced wood boilers can achieve:

• the same efficiency as oil-fired boilers

• lower PM emissions of more inorganic composition

compared to conventional wood chip boilers

Post combustion controls can reduce PM emissions from

advanced units to levels of oil-fired boilers.

Page 15: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

Thank you!

Page 16: Energy and Emissions Performance of Commercial …...Wood-chip fired stoker boiler and oil-fired boiler tests Boiler efficiency 75 to 81% at full load. Pellet Plants in NYS 450-550

NYSERDA

2010 Stimulus funds in NYS:

Commercial wood boilers were required to be high

efficiency (>83%)

2011funding:

Demonstrations of high-efficiency pellet boilers at schools

or hospitals must include ECT.

ARRA projects may also apply for ECT demonstration

category.