Encap Seal Stucco Replacement

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! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: [email protected] | WEB: encapseal.com

ENCAP SYSTEMS CORP. ® STUCCO REPLACEMENT !

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! One Step Application

! 4500 – 6000 PSI ! Five-Year Warranty

STUCCO REPLACEMENT !

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STUCCO

• Typically a 6-day

process.

• Must be painted.

• Can be cleaned with

very limited pressure.

• Will only stick to mason

block with wire mesh.

• Maximum of 700 PSI

• Can crack and peel off

after 6 months.

• No warranty in most

cases.

ENCAP

• One step application.

• Can be painted, but

also comes in many

standard colors.

Custom colors can be

ordered.

• Can be power washed

on a regular basis.

• Adheres to virtually any

substrate or building

material.

• 4500 – 6000 PSI

• Will not crack for 20+

years.

• 5 year warranty.

STUCCO VS. ENCAP

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Variety of Colors

! Saves time and money

! Factory blended colors

Superior Bonding Quality

! Bonds tightly to most substrates,

painted or unpainted

! Saves preparation time

Safe and Easily Applied

! Worker protection requirements

are minimal

! No special equipment required

Water Repellant

! Works in high moisture areas

! Resists vapor pressure build up

Expansion and Bridging

! Inhibits cracking

! Fills voids and levels substrate

Strength

! Strengthens weak or soft

substrates

! Excellent for high traffic areas

Troweled or Sprayed

! Troweled on walls and flat

surfaces, ceilings

! Some exterior applications can

be spray applied

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FEATURES AND BENEFITS

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!AVAILABLE COLORS

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!AVAILABLE TEXTURES

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HOUSING AUTHORITY

Encapsulation of exterior

paint on stucco cement and wood surfaces.

BEFORE AND AFTER | Oakland, CA !

BEFORE

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!PHOTOS | Daytona, FL !

RESIDENTIAL

Encap can be used in lieu of

actual stucco or to replace

cracked or deteriorating stucco.

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Chicago Housing Authority Chicago, IL

Applegate Apartments Fort Worth, TX

Marietta Housing Authority Marietta, GA

Puerto Rican Housing Authority Puerto Rico

Easter & Associates Montgomery, AL

Store Front Tuskegee, AL

Daly Day Care Center Tuskegee, AL

HSD Housing Division Alberquerque, NM

Delany Estates Gary, IN

Murphy Builders Columbus, OH

Newtowne Court Cambridge, MA

Highland Gardens Somerville, MA

New Orleans Housing Authority New Orleans, LA

Linden Lumber Company Columbus, OH

Shell Oil Company Cleveland, OH

Waterbury School Waterbury, CT

New Housing Construction St. Thomas, Virgin Is

Andros Island Naval Base St. Thomas, Virgin Is

Solomon!s Recreation Center US Navy- Maryland

Chagrin Falls Army Reserve Chagrin Falls, OH

Redwood Development Columbus, OH

Lockwood Gardens Oakland, CA

Peralta Villa Project Oakland, CA

Housing Authority of San Joaquim San Joaquim, CA

Guardian Care Convalescent Home Orlando, Fl

Lake Eola Band Shell Orlando, Fl

Orlando Arena Orlando, Fl

Oakland Housing Authority Oakland, CA

South Hampton Schools Hampton, VA

COMPLETED PROJECTS !

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!COMPLETED PROJECTS !

Cleveland Housing Authority Cleveland, OH

Varicorp Cleveland, OH

South Hampton Schools Hampton, VA

Cleveland Housing Authority Cleveland, OH

Varicorp Cleveland, OH

Matrix, Inc. Columbus, OH

Brocon Construction Grove City, OH

Cannon Environmental New Hampshire

Environmental Restoration Delaware, OH

Denny!s Restaurante Indps, IN

Highland County Community Action Hillsboro, OH

Barbara Rosela Senior Center Columbus, OH

Preferred Environmental Louisville, KY

Michigan City Housing Authority Michigan City, MI

University of Central Florida Orlando, Fl

Bethune Cookman College Daytona Beach, Fl

Defense Supply Center Columbus, OH

Ohio State University Columbus, OH

Bob Carr Performing Arts Center Orlando, Fl

Norwell Freeland Buckeye Lake, OH

Oakley Construction Nashville, TN

Bronson Hall Bethune Cookman College Daytona Beach, Fl

Joyner Hall Bethune Cookman College Daytona Beach, Fl

White Hall Bethune Cookman College Daytona Beach, Fl

Oakridge High School Orlando, Fl

Boone High School Orlando, Fl

Greater Orlando International Airport Orlando, Fl

Homestead Air Base Homestead, Fl

Orlando Utilities Commission Orlando, Fl Patrick Air Force Base Cocoa Beach, Fl

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!ENDORSEMENTS !

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TYPE OF MATERIAL

Polymer based acrylic bond with

cement and fine aggregate.

USES

1. As a water proofing material

over concrete or masonry

and other substrates.

2. To rebuild damaged stucco

and masonry surfaces.

1. New construction (EFS)

COLOR

Sixteen basic colors

(see color chart)

CONTAINER SIZE

Dry mix ~ 50 pound bag

Polymer Bond ~ 5 gallon pail

E-CR glass mesh ~ 38" x 150'

CONSUMPTION

As a base coat over concrete or

masonry, to embed and coat

fiberglass and as a finish coat,

approximately 65-75 sq. ft. per 50

pound bag.

LIMITATION

Maintain ambient and surface

temperature of at least 40

degrees F during application and

40 degrees F for 24 hours after

application.

PROPERTIES

Water vapor permeability

(See physical sheet) ADHESION

If all surface preparation and

application instructions are

followed, this material will adhere

to most surfaces, including

concrete, masonry, wood,

drywall, insulation board and

incidental metal, EPS, Styrofoam,

Tile and old stucco

FLEXIBILITY

Moves on most surfaces without cracking, chipping or spalling.

TECHNICAL INFORMATION!

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!TECHNICAL INFORMATION!

WORKING

Actual open time after application

depends upon factors such as

temperature and humidity.

Work time may be extended per

manufacturer recommendations.

DRYING OR CURING TIME

Full strength is achieved after 48

hours, depending on humidity.

STORAGE

Dry mix may be stored in a dry

area for an unlimited period of

time. "ENCAP BOND" may be

stored in closed container for

unlimited period of time.

"Keep from freezing."

SOLUBILITY

Water soluble. Clean tools and

spillage immediately.

SURFACE PREPARATIONS

Over concrete or masonry

surfaces:

1. Remove all loose paint,

chipped concrete or other

loose materials.

2. Remove all oil and grease

from the surface.

Over Other Surfaces:

1. Remove all loose paint,

grease or oil. Surface

should be a paintable

surface.

MIXING

1. Use a clean container free

from foreign materials, such

as petrochemical based

products.

2. Use an electric drill mixer,

approximately 400 to 700

RPM's. Be sure mixture is

blended smooth and free of

lumps.

3. Do not dilute polymer or

add water to mixture. Do

not add antifreeze, binders

or accelerators to mixture at any time.

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!APPLICATION INSTRUCTIONS!

SUBSTRATES

Once the wall surfaces have

been properly prepared,

ENCAPSEAL~

EXTERIOR can be applied using

the trowel method, or in some

cases, may be spray applied.

After applying a base coat, trowel

the appropriate ENCAP~MESH

into the base coat. Working from

the center to the edges, embed

the mesh into the base coat until

the mesh is uniformly covered.

After the mesh has been

embedded, spray or trowel to a

uniform surface and allow to cure

for approximately 8 hours. After

the product has cured, the finish

coat can be applied. The

completed system should be

approximately 3/16" to 1/8" thick

for spray textures. The amount of

product and the thickness of the

material will vary with the types of

textures

that are used.

ENCAP~MESH is not required in some applications.

SURFACE PREPARATION

(Rehab work)

All loose paint, mortar, dirt and

grease should be removed from

surfaces to be covered with

ENCAPSEAL~EXTERIOR.

Surfaces should be scraped, or

washed with an appropriate

thinner or grease remover.

ENCAP FINISH COAT is applied

to surfaces to insure a uniform

color of the ENCAPSEAL~

EXTERIOR application.

PROTECTION

Floors, windows, metal door

frames and any surface not

intended to be covered, should

be protected from

ENCAPSEAL~EXTERIOR. Any

surface not being coated, that

should come into contact with

ENCAPSEAL~EXTERIOR,

should be wiped clean within a

few minutes to avoid adhesion.

NOTE: ENCAPSEAL may only be applied by

a trained ENCAPSEAL~EXTERIOR

applicator. Any unauthorized application of

ENCAPSEAL will void all warranties written

or expressed. The above instructions are

only intended to give you an overview of

the application process and is in no way

intended to act as application guide to instruction.

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!WARRANTY | Limited Warranty Notice!

Every reasonable effort is made to apply ENCAP'S exacting standards

both in the manufacture of our products and in the information we issue

concerning these products and their use. We warrant our products to be

of good quality and will replace or, at our election, refund the purchase

price of any products proved to be defective. Satisfactory results depend

not only upon quality products, but also upon many factors beyond our

control. Therefore, except for such replacements or refunds, ENCAP

SYSTEMS CORPORATION makes no warranty or guarantee expressed

or implied, including warranties of fitness or merchantability, respecting

it's products and ENCAP SYSTEMS CORPORATION shall have no other

liability with respect thereto. Any claim regarding product defect must be

received in writing within six months from the date of shipment. No claim

will be considered without such written notice or after the specified time

interval. User shall determine the suitability of the product for his

intended use and assume all risk and liability in connection therewith.

Any authorized change in the printed recommendation concerning the

use of our products must bear the signature of ENCAP SYSTEMS

CORPORATION'S technical supervisor. This warranty is valid only if the

product is applied by an ENCAP SYSTEMS CORPORATION'S certified

applicator.

FOR PROFESSIONAL USE ONLY

APPLICATION WARRANTY The product shall be warranted for product failure for 5 years by the

manufacturer. This warranty includes hydrostatic concrete structures. In

case of any failure we reserve the right to inspect the failure and replace

the product, labor will not be included. All warranty certificates shall be

effective from the date of delivery. ENCAP SYSTEMS CORPORATION'S

warranty is only valid if the product is applied by an ENCAP SYSTEMS CORPORATION'S certified applicator.

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ENCAP SYSTEMS CORPORATION

EXTERIOR/INTERIOR FINISH SYSTEM

PART 1 GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of Contract, including General and Supplementary Conditions apply to work of this section.

1.02 SCOPE

A. Furnish all labor, materials, tools, equipment and incidental items requiredto complete all work specified herein, including but not necessarily limited to the following:1. Training will be provided by the manufacturer, at the contractor’s

expense. For installation of the system, see manufacturer’s instructions.

2. EncapSeal material is to be used on brick, stone, drywall, plaster, cementblock, Celotex, Dens Glass, wood, concrete surfaces or insulation boards,sheeting must be installed according to industry standards.

1.03 SUBMITTALS

A. Submit all copies of manufacturer’s specifications and installation instructions.

B. Submit test samples of product on 6 inch by 6 inch panels for each color andtexture that will be required on this job. The approved panels shall serve as thestandard for approving the system that is being installed.

C. Material Safety Data Sheets

D. Complete shop drawings prepared by the registered application showing all details,penetrations and expansion joints.

E. Guarantee of product against failure due to peeling or loss of adhesion.

F. Submit a list of five or more customers with phone numbers and addresses thathave used the system for at least five years.

G. Submit copy of current certification that the manufacturer has issued for the properapplication of the system, prior to the start of construction.

H. Submit copies of ASTM test results performed by independent accreditedlaboratory or state university.

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1.04 ACCESSORIES

A. Hi Flex or Quick Spray Hopper type spray equipment for walls or ceiling work.

B. Electric Drill (3/25) for mixing cementitious materials for EncapSeal and Binder.

C. Grayco airless sprayer for Encap Finish Coat.

D. Texspray E110c

E. Texspray GM 1030

1.05 QUALITY ASSURANCE

A. Acceptable Manufacturers:Encap Systems Corporation, P.O. BOX 590332,Orlando, Florida 32859-0332Telephone: (407)947-8303 Fax: (407)384-0289Or approved equal.

1.06 SITE CONDITIONS

A. All ENCAP SYSTEMS CORPORATION materials described shall not be applied if ambient and surface temperatures cannot be kept above 40degreesF. during application and drying period. Prior to installation, thewall shallbe free of residual moisture. The stored materials shall be protected fromdirest sunlight, moisture and water. For installation in temperatures lessthan 40 degrees F., supplementary heat shall be provided.

PART 2 PRODUCTS

THE ENCAP SYSTEM SHALL CONSIST OF THE FOLLOWING COMPONENTS

2.01 FABRIC ENCAP MESH

A. A E-CR glass mesh that is long, finely woven symmetrical strandinterlacedwith or without self-adhesive backing with an average tensile strength perone inch width warp-thread 85 min. Thickness of the threadis .008 of aninch. The yarn shall be woven from flexible, strong filamentof pure glass. These yarns must be manufactured from a smooth physical,non-cellularglass filament, which promotes high stability and durability.It shall havesuperior performance in corrosive applications.

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2.02 BASE COAT

A. ENCAPSEAL, a cementitious dry powder, a water resistant breathable material which will avoid water vapor build-up. Base material shall be applied by trowel. The base coat/finish coat will have a fire rating of at least 5. Material should cure within 8 hours under normal conditions andhumidity. Retard mildew and mold growth can bend or move on most surfaces without cracking, chipping or spalling. The EncapSeal must haveafinal thickness of approximately 1/16 of an inch. Neither the fabric nor itsimprint should be visible.

2.03 BINDER

A. ENCAP BOND is a synthetic resin copolymer-based intermediary whenmixed with Encapseal. This binder has a comprehensive strength of4500psi. It also has freeze-thaw stability of 6 cycles, resistance toultraviolet light and heat, and high adhesion to any surfaces.

2.04 FINISH COAT

A. ENCAP’S FINISH COAT is a pre-mixed pigmented latex based coatingthat can be sprayed or rolled with a heavy nap roller or brushed onto thesurface.

B. Each of the components of the Encap System shall be obtained from EncapSystems Corporation, or its distributors. No substitution oradditions ofother materials will be permitted without prior writtenapproval from EncapSystems Corporation.

C. Systems to be considered equal to the Encap System shall be approved by the Architect, in writing at least ten working days prior to the project biddate.

2.05 DESIGN

EXPANSION JOINTS

A. It shall be the responsibility of the Architect or Engineer to design the size andlocation of expansion joints. Encap Systems Corporation has found that fewerexpansion joints are required with its system than most other systems.

B. Expansion Joints are required in the Encap Systems Corporation as follows:

1. Where there are existing expansion joints in the substrate;2. Where there is a joint in the substrate;3. At the floor line in wood construction;4. At structural expansion joints in the building.

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C. Window Caps: 1. Window caps or drip edges, ledge covers, must be installed above

windows, doors and other openings where moisture or water mightseep behind the substrate and the Encap System

D. Slope: 1. At horizontal wall surfaces, including ledges, caps, sills, etc., a

minimum of 6 inches in 12 inches (15 cm in 30 cm) is required.

E. Joints: 1. All windows, door frames and other openings must be caulked to

prevent water and moisture from penetrating between the different materials.

2.06 EXECUTION

INSPECTION

A. Prior to the installation of the Encap System, the registered applicator and or company representative shall examine the substrate for acceptability.

B. The Architect and general contractor shall be advised in writing of anyunsatisfactory conditions and work shall not proceed until the necessarycorrections are made.

2.07 INSTALLATION

A. SCRATCH COAT

1. Mix the EncapSeal powder into the Encap Bond, you may want to use a 30gallon drum or in a Gold Blat jiffy mixer, or equivalent, with a mixing blade whichwill not introduce air into the product for at least three minutes or until a uniformconsistency is achieved. If a drum is used, mix the product with a 3/25 inch drillwith a mortar blade at a low speed, approximately 500 rpm.

2. Allow the product to sit for approximately ten minutes, then re-temp about one minute before using. This will allow for the absorption of the bond.

3. The product is ready to use. Trowel the product onto the substrate heavy enough to hold the fabric. Embed the fabric into the scratch coat of materialusing a trowel or sponge. At this point if the specification’s call for mechanicalfastening use a stainless steel stapler to attach the mesh to the substrait (a hammertype stapler or an air driven gun). Allow the Encap material to dry over night applythe finish coat or the design that is specified.

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4. There is no rush to apply the product immediately after mixing. If the product starts to become firm, simply remix with the drill, it will soften. If the product is still too stiff, you may add a slight amount of bond. (Never water, or any other additives.)

5. One five gallon pail of Encap Bond will mix approximately three, fifty pound bags of EncapSeal.

6. After the scratch coat is applied, the Encap Mesh is then imbedded by trowelingfrom the center of the fabric out to remove wrinkles. If a wrinkle does occur, simplyuse the corner of the trowel, or a razor knife and cut the center of the wrinkleallowing it to be smoothed. Scratch coat must cover the fabric after it is imbedded.

7. After the fabric is embedded and the product begins to set, you can now begin toput the texture into the product that is required by the Architect providing that thefabric is hidden. (The starting of this step is dependant on the temperature, the size ofthe job, and the skill level of the applicators.)

A. FINISH COAT

1. Once the texture has been completed and the product is dry to the touch, the FinishCoat (a liquid pigmented to the color of choice) is then applied using a roller,paintbrush, or an airless sprayer. The first coat is allowed to dry for approximatelyfour hours under dry conditions and then the final coat is applied.

2. Minor color variations may exist from batch to batch in the finish coat. Materialfrom the same batch should be applied to a specific wall section or different lots maybe blended to create the same uniform color.

3. The final coat should be at least 1/16 of an inch.

PART 3 WARRANTY

3.01 WARRANTY

A. The installation shall be warranted by the applicator for workmanship. The installation shall bewarranted for product failure for 5 years by the manufacturer. All warranty certificates shall beeffective from the date of substantial completion. Encap’s warranty is only valid if the productis applied by Encap certified applicators.

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EncapSeal

A division of Global Green Environments

Grand Rapids, MI 49504

Phone: 616-821-6535

Email: [email protected]

Encap Seal Stucco Replacement

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