EN Premium blanks for rotary cutters€¦ · available, and CERATIZIT will deliver – always under...
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2017.V1 EN www.ceratizit.com CERATIZIT is a high-tech engineering group specialized in tooling and hard material technologies. Tooling the Future Premium blanks for rotary cutters
Transcript of EN Premium blanks for rotary cutters€¦ · available, and CERATIZIT will deliver – always under...
2017.V1 EN
www.ceratizit.com
CERATIZIT is a high-tech engineering group specialized in tooling and hard material technologies.
Tooling the Future
Premium blanksfor rotary cutters
HARD MATERIAL SOLUTIONS BY CERATIZIT 2 PREMIUM BLANKS 2017
www.ceratizit.com/rotary cutter blanks
Sarah-Jane Breitenreiter,Customer Service Centre
Together towards profitable growth: we can give you the decisivecompetitive advantage.
HARD MATERIAL SOLUTIONS BY CERATIZIT PREMIUM BLANKS 2017 3
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Rotary cutter blanks for the most demanding requirementsIf you process rotary cutter blanks which are used for the production of hygiene articles or packaging solutions ... or are looking for premium products which impress with their long service life and precision ... or if you are in search for the best individual solution for you – then Hard Material Solutions by CERATIZIT provides you with tailor-made carbide blanks, even for the most demanding requirements in terms of dimension and geometry.
Created by the pioneer with over 95 years of experience in carbide manufacture, and well-thought out by the technology leader who manages the entire process chain of cemented carbide production, from the raw material to the premium blank – customers appreciate the unique hard material quality which results in more efficient processes while increasing productivity and added value.
Sophistication as a standardYour wish is our guideline: you make your model available, and CERATIZIT will deliver – always under the premise of strict confidentiality! At company headquarters in Mamer, Luxembourg, our experts will create your rotary cutter blank with up to 20 mm cutting height, which can be reground. High-volume components are part of the day’s work for us. Our production line allows for diameters up to 610 mm and heights up to 500 mm. Internationally renowned brands benefit from customer-specific solutions delivered within only a few weeks.
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Advantages and benefits
The all-round package with no worries: from the blank to the return of the cemented carbide after the cutting edge has worn out, we have been your premium partner for more than 95 years.
Advantages Benefits
Minimum grinding allowance. Less outlay/time/costs of furtherprocessing.
Highly qualified employees, numerous manufacturing possibilities, up-to-date facilities (sinter furnace, presses, CNC machines).
Customised production of the most complex geometries and large dimensions; our production line allows for diameters up to 610 mm and heights up to 500 mm.
More than 100 million cutting operations for cutters made of our carbide are not unusual.
Higher productivity thanks to longer tool life and less downtime compared to steel.
The cutting edges can be reground several times.
Better cost-benefit ratio as compared with steel.
Flexible production planning with efficient data interchange.
Short delivery times – no matter how demanding.
CERATIZIT commands the entire production chain.
Premium quality and process reliability for matching carbide grades (also corrosion-resistant when needed).
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Individual
Highly resistant
Highly precise
You will receive exactly the right solution for your needs: every rotary cutter blank is deve- loped under maximum confidentiality and results from the 2D or 3D specifications you provide. You can choose between the blank and partly ground product. If required, the blank can be provided with pockets, axial and radial
holes or milling cutouts, and of course brand logos can be milled as well. Matching side rings (which can also be ordered as single items), rotary anvils and cutting inserts complete the range.
Cutting pulp materials causes high wear, so particularly hard tools have to be used. Where high stress occurs, cemented carbide is your solution of choice. Compared to products made of tempered steel, carbide tools have a considerably longer life, which results in a better cost-benefit ratio. With CERATIZIT
products, over 100 million cutting operations are virtually standard. When the cutting edge is worn, it can normally be reground five to six times before the tool has to be replaced.
The cutting edges of CERATIZIT blanks are manufactured with precision and near netshape. This is why finish machining to achieve your specific final product can be carried out rapidly and productively. Dimen- sional tolerance of +/- 0.1 mm is standard, though when necessary we can also produce
smaller tolerances. When it comes to form accuracy, a tolerance of 0.008 mm is achievable.
Stability and precision combined for your optimum tool production.
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Premium blanks for your application
Cosmetic pads
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Nappies
Ladies’ hygiene products
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Our products at a glance:
The most suitable solution for every industryEvery day companies produce several million pulp products. To produce these articles with maximum efficiency, rotary cutting tools offering excellent process reliability are required. These can be manufactured quickly and easily from carbide blanks.
Process reliability right from the beginning – with Hard Material Solutions by CERATIZIT.
▲ Hygiene industry (pulp materials, e.g. nappies, sanitary towels and cotton pads)▲ Packaging industry (e.g. cardboard boxes)▲ Medical sector (e.g. poultices)
Hard metal rotary cutterHMRC
Hard metal rotary anvilHMRA
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Hard metal side ringHMSR
Hard metal segmentHMSE
Other parts (e.g. knife blades)
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2017.V1 EN
www.ceratizit.com
CERATIZIT is a high-tech engineering group specialized in tooling and hard material technologies.
Tooling the Future.
Drawing Tools & Drawing Nibs
HARD MATERIAL SOLUTIONS BY CERATIZIT 30 TOOL AND DIE INDUSTRY 2016
www.ceratizit.com/tool-and-die-industry
ACustomer-specific carbide solutions for your application A Tools for metal forming AHigh-performance components for the tool and die industry
Hard Material Solutions by CERATIZITWear protection for all applications and industries
Our product portfolio
Specialist for customised blanks and semi- finished products
2016.V1 EN
www.ceratizit.com
Tooling the Future.
CERATIZIT is a high-tech engineering group in tooling and hard materials technology.
2016.V1 ENWater-jetcuttingCarbide focusing tubes
www.ceratizit.com
CERATIZIT is a high-tech engineering group in tooling and hard materials technology.
Tooling the Future.www.ceratizit.com
Tooling the Future.
Solutions for the tool and die industry
CERATIZIT is a high-tech engineering group in tooling and hard materials technology.
2016.V1 EN
▲ Individual carbide solutions for your application
▲ Tools for metal forming▲ High-performance components
for tool construction
Hard Material Solutions by CERATIZITWear protection for all applications and industries
Extract from our product portfolio
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For over 95 years, CERATIZIT has been a pioneer developing exceptional hard material products for cutting tools and wear protection.
The privately owned company, based in Mamer, Luxembourg, develops and manufactures highly specialised carbide cutting tools, inserts and rods made of hard materials as well as wear parts.
The CERATIZIT Group is the market leader in several wear part application areas, and successfully develops new types of cemented carbide, cermet and ceramic grades which are used for instance in the wood and stone working industry.
CERATIZIT Group
Facts and figures
> 6,000employees
> 100employees in R&D
1 headquartersMamer (Luxembourg)
> 100,000different products
> 10innovation awards
> 600patents and utility models
30 %of products developed in the last 5 years
27production sites
> 60sales subsidiaries
Headquarters
CERATIZIT S.A. LU-8232 MamerT. +352 31 20 85-1E. [email protected]
www.ceratizit.com
Sales
AustriaCERATIZIT Austria GmbHAT-6600 ReutteT. +43 5672 200-0E. [email protected]
BrazilCERATIZIT América Latina Ltda.BR-06453-002 Barueri, São PauloT. +55 11 4133 2300E. [email protected]
BulgariaCERATIZIT Bulgaria AGBG-5301 GabrovoT. +359 66 812 206E. [email protected]
ChinaCB-CERATIZIT TianjinCN-300384 TianjinT. +86 22 5810 7000
Czech Republic /Slovak RepublicCERATIZIT Office Czech RepublicCZ-594 01 Velké MeziříčíT. +420 566 520 341E. [email protected]
France/Luxembourg/BelgiumCERATIZIT Luxembourg S.à r.l. LU-8232 MamerT. +352 31 20 85-1E. [email protected]
GermanyCERATIZIT Deutschland GmbHDE-72186 EmpfingenT. +49 7485 99802 0E. [email protected]
CERATIZIT Hitzacker GmbHDE-29456 HitzackerT. +49 5862 969 100E. [email protected]
Great BritainCERATIZIT Office UK UK-Sheffield S9 1XUToll Free 0800 048 4877 / 4878T. +44 1925 261 161E. [email protected]
HungaryCERATIZIT Office HungaryHU-1138 BudapestT. +36 1 437 0930E. [email protected]
IndiaCERATIZIT India Pvt. Ltd.IN-Bengaluru 560099T. +91 80 4043 1262E. [email protected]
CERATIZIT India Pvt. Ltd.IN-Chennai 600037T. +91 44 4269 4350E. [email protected]
CERATIZIT India Pvt. Ltd.IN-Coimbatore 641009T. +91 4224 273 373E. [email protected]
CERATIZIT India Pvt. Ltd.IN-Gurgaon 122002T. +91 124 4018 481E. [email protected]
CERATIZIT India Pvt. Ltd.IN-Pune 411018T. +91 20 6529 0628E. [email protected]
IndonesiaCB-CERATIZIT IndonesiaID-17530 BekasiT. +62-21-2961-2351
ItalyCERATIZIT Italia S.p.A.IT-22040 Alserio (CO)T. +39 031 6349 211E. [email protected]
MexicoCERATIZIT México, S.A. de C.V.MX-76040 Querétaro, QROT. +52 442 225 9173E. [email protected]
NetherlandsCERATIZIT Nederland B.V.NL-4707 AT RoosendaalT. +31 165 55 08 00E. [email protected]
PolandCERATIZIT Office PolandPL-30-443 KrakówT. +48 12 252 8591E. [email protected]
Spain / PortugalCERATIZIT Ibérica S.L.ES-28031 MadridT. +34 91 351 0609E. [email protected]
SwitzerlandCERATIZIT Schweiz AGCH-Orpund 2552T. +41 32 344 93 93
TaiwanCB-CERATIZIT TamsuiTW-25152-TamsuiT. +886 2 2622 1668
USA / CanadaCERATIZIT USA, Inc.US-Warren, MI 48089-1833Toll free +1-800-783-2280T. +1-586-759-2280E. [email protected]
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