EMR-3000 EATON MOTOR RELAYInstruction Manual for Installing, Operating, and Maintaining the EMR-3000

IM02602005ERev. New

EMR-3000 IM02602005E

EMR-3000 Application Overview

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50P 50BF51P

Standard

3

1

50X 51X

50R 51R

CTS

74TC

Option

IRIG-B00X

Zone Interlocking

Fundamental and RMS,

Max/Min/Avg Currents

THD currentCurrent phasors

Sequence Currents

Metering

EventDisturbance

FaultStart

StatisticTrend

Manual Trigger

37 66

46 49/5149S/51

OscillographyRecorders

4-20 ma Output

Motor

Load

URTD Assembly

14

49

51J

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Comments on the Manual.............................................................................................................12What Is Included with the Device...................................................................................................................16Storage..........................................................................................................................................................16Important Information ....................................................................................................................................16Symbols.........................................................................................................................................................17General Conventions.....................................................................................................................................21

Device.............................................................................................................................................22Device Planning.............................................................................................................................................22Device Planning Parameters of the Device....................................................................................................23

Installation and Wiring..................................................................................................................25Three-Side-View and Panel Cutout................................................................................................................25Overview of Slots - Assembly Groups............................................................................................................28

Grounding....................................................................................................................................................28Slot X1: Power Supply Card with Digital Inputs..............................................................................................29

DI-4 X - Power Supply and Digital Inputs.....................................................................................................29Slot X2: Relay Output Contacts Card with IRIG-B, Analog Out, SC...............................................................32

RO-4A X - Relay Output Contacts and System Contact..............................................................................32RO-ZI X - Relay Output Contacts, IRIG-B00X, Zone Interlock and SC........................................................34

Slot X3: Current Transformer Measuring Inputs.............................................................................................36TI X- Standard Phase and Ground Current Measuring Input Card..............................................................36TIS X Phase and Sensitive Ground Current Measuring Card...................................................................38CT Wiring....................................................................................................................................................40Common CT Wiring Configurations.............................................................................................................41

Slot X100: Ethernet Interface.........................................................................................................................46Ethernet - RJ45...........................................................................................................................................47

Slot X101: IRIG-B00X Interface.....................................................................................................................47IRIG-B00X...................................................................................................................................................48

Slot X103: Data Communication....................................................................................................................48RS485 - Modbus RTU...............................................................................................................................49

PC Interface - X120.......................................................................................................................................52Assignment of the Null Modem Cable.........................................................................................................52

Control Wiring Diagram................................................................................................................53Wiring Diagrams............................................................................................................................................54

Input, Output, and LED Settings..................................................................................................56Digital Input Configuration..............................................................................................................................56DI-4P X Settings............................................................................................................................................56

Device Parameters of the Digital Inputs on DI-4P X....................................................................................57Digital Inputs Output Signals on DI-4P X.....................................................................................................58

Relay Output Contact Configuration...............................................................................................................59RO-3 X Settings.............................................................................................................................................62

Direct Commands of RO-3 X.......................................................................................................................62Device Parameters of RO-3 X.....................................................................................................................64Input States of RO-3 X................................................................................................................................77Signals of RO-3 X........................................................................................................................................82

RO-3ZI X - Settings........................................................................................................................................83Direct Commands of RO-3ZI X...................................................................................................................83Global Protection Parameters of RO-3ZI X.................................................................................................85Input States of RO-3ZI X.............................................................................................................................98Signals of RO-3ZI X..................................................................................................................................103

LED Configuration........................................................................................................................................103The System OK LED ...............................................................................................................................106LED Settings................................................................................................................................................106

Device Parameters of the LEDs................................................................................................................106LED Input States.......................................................................................................................................122

Output 20 mA...............................................................................................................................128Global Protection Parameters of the 20 mA Output.....................................................................................129

Motor Start Recorder..................................................................................................................131Global Protection Parameters of the Motor Start Recorder..........................................................................131Motor Start Recorder Module Input States...................................................................................................132Motor Start Recorder Module Signals (Output States).................................................................................132Direct Commands of the Motor Start Recorder Module...............................................................................132Motor Start Recorder Module Counter Values..............................................................................................132

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Trend Recorder............................................................................................................................133Functional Description..................................................................................................................................133Managing Trend Records.............................................................................................................................133Configuring the Trend Recorder...................................................................................................................133Global Protection Parameters of the Trend Recorder..................................................................................133Trend Recorder Module Signals (Output States).........................................................................................143Direct Commands of the Trend Recorder....................................................................................................144

RTD Protection Module...............................................................................................................145General Principle Use...............................................................................................................................145Device Planning Parameters of the RTD Temperature Protection Module...................................................147Global Protection Parameters of the RTD Temperature Protection Module.................................................147Setting Group Parameters of the RTD Temperature Protection Module......................................................148RTD Temperature Protection Module Input States.......................................................................................173RTD Temperature Protection Module Signals (Output States).....................................................................174RTD Temperature Protection Module Counter Values..................................................................................176

URTD Module Interface...............................................................................................................179Principle General Use...............................................................................................................................179URTD Module Fiber Optic Connection to the Protective Device..................................................................179Wiring RTDs to the URTD Module...............................................................................................................181URTD Signals (Output States).....................................................................................................................183URTD Module Statistics...............................................................................................................................184URTD Measured Values..............................................................................................................................188

Front Panel..................................................................................................................................190Basic Menu Control .....................................................................................................................................194PowerPort-E Keyboard Commands.............................................................................................................195

PowerPort-E.................................................................................................................................196Installation of PowerPort-E...........................................................................................................................196Uninstalling PowerPort-E.............................................................................................................................196Setting up the Serial Connection PC - Device..............................................................................................197

Set Up a Connection Via Serial Interface Under Windows 2000...............................................................197Set Up a Serial Connection Via Serial Interface Under Windows XP........................................................198Set up a Connection Via Serial Interface Under Windows Vista or Windows 7.........................................199Calling Up Web Site While Connected to a Device...................................................................................200Establishing the Serial Connection Via a USB-/RS232-Adapter................................................................201Set-up a Connection Via Ethernet - TCP/IP...............................................................................................201Set-up a Connection Via Modbus Tunnel..................................................................................................204PowerPort-E Troubleshooting....................................................................................................................206PowerPort-E Persistent Connection Problems..........................................................................................207

Loading of Device Data When Using PowerPort-E......................................................................................207Restoring Device Data When Using PowerPort-E........................................................................................208Backup and Documentation When Using PowerPort-E...............................................................................209

Printing of Device Data When Using PowerPort-E (Setting List)...............................................................209Exporting Data as a txt File Via PowerPort-E..........................................................................................209

Off-line Device Planning Via PowerPort-E...................................................................................................210Measuring Values........................................................................................................................211

Read Out Measured Values.........................................................................................................................211Read Out of Measured Values Via PowerPort-E........................................................................................211

Current - Measured Values..........................................................................................................................211Statistics......................................................................................................................................215

Read Out Statistics......................................................................................................................................215Statistics to Be Read Out Via PowerPort-E...............................................................................................215

Statistics (Configuration)..............................................................................................................................215Statistics (Configuration) Via PowerPort-E................................................................................................216

Direct Commands........................................................................................................................................216Global Protection Parameters of the Statistics Module................................................................................216States of the Inputs of the Statistics Module................................................................................................217Signals of the Statistics Module...................................................................................................................218Counters of the Module Statistics.................................................................................................................218

Resets..........................................................................................................................................219Manual Acknowledgment.............................................................................................................................220

Manual Acknowledgment Via PowerPort-E................................................................................................220

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External Acknowledgments..........................................................................................................................220External Acknowledge Via PowerPort-E....................................................................................................221External LED - Acknowledgment Signals...................................................................................................221

Manual Resets.............................................................................................................................223Manual Resets Via PowerPort-E..................................................................................................................223

Current - Statistic Values...........................................................................................................................223Assignment List..........................................................................................................................228Status Display..............................................................................................................................251

Status Display via PowerPort E....................................................................................................................251Operating Panel (HMI).................................................................................................................252

Special Parameters of the Panel..................................................................................................................252Direct Commands of the Panel....................................................................................................................252Global Protection Parameters of the Panel..................................................................................................252

Module: Disturbance Recorder..................................................................................................253Read Out of Disturbance Records...............................................................................................................257

To Read Out the Disturbance Recorder with PowerPort-E........................................................................257Deleting Disturbance Records.....................................................................................................................257

Deleting Disturbance Records Via PowerPort-E .......................................................................................257Direct Commands of the Disturbance Recorder Module..............................................................................258Global Protection Parameters of the Disturbance Recorder Module............................................................258Disturbance Recorder Module Input States..................................................................................................260Disturbance Recorder Module Signals.........................................................................................................261Special Parameters of the Disturbance Recorder........................................................................................262

Module: Fault Recorder..............................................................................................................263Read Out the Fault Recorder.......................................................................................................................264

To Read Out the Fault Recorder Via PowerPort-E.....................................................................................264Direct Commands of the Fault Recorder Module.........................................................................................264Global Protection Parameters of the Fault Recorder Module.......................................................................265Fault Recorder Module Input States.............................................................................................................266Fault Recorder Module Signals....................................................................................................................267Fault Recorder Trigger Functions.................................................................................................................267

Module: Event Recorder.............................................................................................................272Read Out the Event Recorder......................................................................................................................272

To Read Out the Event Recorder via PowerPort-E....................................................................................272Direct Commands of the Event Recorder Module........................................................................................273Event Recorder Module Signals...................................................................................................................273

Module: Modbus (Modbus)......................................................................................................274Modbus Protocol Configuration.................................................................................................................274Device Planning Parameters of the Modbus................................................................................................274Modbus RTU................................................................................................................................................274Modbus TCP................................................................................................................................................275Direct Commands of the Modbus..............................................................................................................276Global Protection Parameters of the Modbus............................................................................................276Modbus Module Signals (Output States)..................................................................................................279Modbus Module Values.............................................................................................................................280

Parameters...................................................................................................................................282Parameter Definitions..................................................................................................................................282

Device Parameters....................................................................................................................................282System Parameters...................................................................................................................................282Protection Parameters...............................................................................................................................282Device Planning Parameters.....................................................................................................................283Direct Commands......................................................................................................................................283State of the Module Inputs.........................................................................................................................283Signals.......................................................................................................................................................283Adaptive Parameter Sets...........................................................................................................................284

Adaptive Parameters via HMI......................................................................................................................286Adaptive Parameter Set Activation Signals................................................................................................288

Operational Modes (Access Authorization)..................................................................................................288Operational Mode Display Only..........................................................................................................288Operation Mode Parameter Setting and Planning..............................................................................288

Password.....................................................................................................................................................289

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Password Entry at the Panel.....................................................................................................................289Password Changes...................................................................................................................................289Password Forgotten .................................................................................................................................289

Changing of Parameters - Example.............................................................................................................290Changing of Parameters When Using the PowerPort-E - Example.............................................................291Protection Parameters ................................................................................................................................293Setting Groups.............................................................................................................................................293

Setting Group Switch.................................................................................................................................293Setting Group Switch Via PowerPort-E......................................................................................................293Copying Setting Groups (Parameter Sets) Via PowerPort-E.....................................................................294Comparing Setting Groups Via PowerPort-E.............................................................................................294

Comparing Parameter Files Via PowerPort-E..............................................................................................294Converting Parameter Files Via PowerPort-E..............................................................................................295

System Parameters.....................................................................................................................296Blocking.......................................................................................................................................298

Permanent Blocking.....................................................................................................................................298Temporary Blocking.....................................................................................................................................298To Activate or Deactivate the Tripping Command of a Protection Module....................................................301Activate, Deactivate Respectively to Block Temporary Protection Functions...............................................302

Module: Protection (Prot)...........................................................................................................304How to Block All Protective and Supervisory Functions................................................................................304Direct Commands of the Protection Module.................................................................................................311Global Protection Parameters of the Protection Module...............................................................................311Protection Module Input States....................................................................................................................311Protection Module Signals (Output States)..................................................................................................312Protection Module Values.............................................................................................................................312

Module: Trip Control (TripControl).............................................................................................313Direct Commands of the Trip Control Module..............................................................................................315Global Protection Parameters of the Trip Control Module............................................................................315Trip Control Module Input States..................................................................................................................317Trip Control Module Signals (Output States)................................................................................................318

Breaker Wear...............................................................................................................................320Principle General Use...............................................................................................................................320Device Planning Parameters of the Breaker Wear Module..........................................................................320Global Protection Parameters of the Breaker Wear Module........................................................................320Breaker Wear Input States...........................................................................................................................321Breaker Wear Signals (Output States).........................................................................................................322Breaker Wear Counter Values.....................................................................................................................322Breaker Wear Values...................................................................................................................................323Direct Commands of the Breaker Wear Module..........................................................................................323

Application...................................................................................................................................324Ground Fault Protection...............................................................................................................................324IOC Function................................................................................................................................................325JAM..............................................................................................................................................................326

Device Planning Parameters for JAM Protection.......................................................................................327Global Protection Parameters for JAM Protection.....................................................................................327Setting Group Parameters for JAM Protection...........................................................................................328JAM Protection Module Input States..........................................................................................................329JAM Protection Signals (Output States)....................................................................................................330JAM Protection Values..............................................................................................................................330

Load Shedding.............................................................................................................................................331Device Planning Parameters of the Load Shedding..................................................................................331Global Protection Parameters of the Load Shedding.................................................................................331Setting Group Parameters of the Load Shedding......................................................................................332Load Shedding Input States......................................................................................................................333Load Shedding Signals (Output States).....................................................................................................333

Locked Rotor Protection..............................................................................................................................334Motor Starting and Control Module..............................................................................................................335

General Principle Use.............................................................................................................................335Motor Cycle Monitoring..............................................................................................................................335Start Control Module..................................................................................................................................336Global Protection Parameters of the Motor Start Module..........................................................................340

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Motor Start Module Input States................................................................................................................350Motor Start Module Signals (Output States)..............................................................................................353Direct Commands of the Motor Start Module............................................................................................354Motor Start Module Counter Values...........................................................................................................355Motor Start Module Values........................................................................................................................357Motor Start Module Statistics.....................................................................................................................358

RTD Protection Module................................................................................................................................360General Principle Use.............................................................................................................................360

Thermal Model.............................................................................................................................................361General Principle Use.............................................................................................................................361Global Protection Parameters of the Thermal Model.................................................................................364Setting Group Parameters of the Thermal Model......................................................................................365Thermal Model Module Input States..........................................................................................................367Thermal Model Module Signals (Output States)........................................................................................368Direct Commands of the Thermal Model Module......................................................................................368Thermal Model Module Counter Values.....................................................................................................369

Ultimate Trip Current....................................................................................................................................370Motor Protection Curves............................................................................................................................371

Underload Module........................................................................................................................................374Device Planning Parameters of the Underload Module.............................................................................375Global Protection Parameters of the Underload Module............................................................................375Setting Group Parameters of the Underload Module.................................................................................376Underload Module Input States.................................................................................................................377Underload Module Signals (Output States)...............................................................................................378Underload Module Counter Values............................................................................................................378

50P- DEFT Overcurrent Protection Module [ANSI 50P]............................................................379Device Planning Parameters of the 50P Module..........................................................................................381Global Protection Parameters of the 50P Module........................................................................................381Setting Group Parameters of the 50P Module..............................................................................................38350P Module Input States..............................................................................................................................38550P Module Signals (Output States)............................................................................................................38750P Module Counter Values.........................................................................................................................388Commissioning: Overcurrent Protection, Non-directional [ANSI 50P]..........................................................388

51P - INV Overcurrent-Protection Module [ANSI 51P]..............................................................390Device Planning Parameters of the 51P Module..........................................................................................392Global Protection Parameters of the 51P Module........................................................................................392Setting Group Parameters of the 51P Module..............................................................................................39451P Module Input States..............................................................................................................................39751P Module Signals (Output States)............................................................................................................39851P Module Module Counter Values............................................................................................................399Commissioning: Overcurrent Protection, Non-directional [ANSI 51P]..........................................................400

50X DEFT Measured Ground Fault Protection Module............................................................401Device Planning Parameters of the 50X Ground Fault Protection................................................................403Global Protection Parameters of the 50X Ground Fault Protection..............................................................403Setting Group Parameters of the 50X Ground Fault Protection...................................................................40550X Ground Fault Protection Input States....................................................................................................40750X Ground Fault Protection Signals (Output States)..................................................................................40950X Ground Fault Protection Counter Values..............................................................................................409Commissioning: Ground Fault Protection Non-directional [ANSI 50X]......................................................409

51X INV Measured Ground Fault Protection Module................................................................410Device Planning Parameters of the 51X Ground Fault Protection................................................................412Global Protection Parameters of the 51X Ground Fault Protection..............................................................412Setting Group Parameters of the 51X Ground Fault Protection...................................................................41351X Ground Fault Protection Input States....................................................................................................41651X Ground Fault Protection Signals (Output States)..................................................................................41851X Ground Fault Protection Counter Values..............................................................................................418Commissioning: Ground Fault Protection Non-directional [ANSI 51X]......................................................418

50R DEFT Calculated Ground Fault Protection Module...........................................................419Device Planning Parameters of the 50R Ground Fault Protection................................................................419Global Protection Parameters of the 50R Ground Fault Protection..............................................................419Setting Group Parameters of the 50R Ground Fault Protection...................................................................42150R Ground Fault Protection Input States....................................................................................................423

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50R Ground Fault Protection Signals (Output States)..................................................................................42550R Ground Fault Protection Module Counter Values..................................................................................425Commissioning: Ground Fault Protection Non-directional [ANSI 50R]......................................................426

51R INV Calculated Ground Fault Protection Module..............................................................427Device Planning Parameters of the 51R Ground Fault Protection................................................................429Global Protection Parameters of the 51R Ground Fault Protection..............................................................429Setting Group Parameters of the 51R Ground Fault Protection...................................................................43051R Ground Fault Protection Input States....................................................................................................43351R Ground Fault Protection Signals (Output States)..................................................................................43551R Ground Fault Protection Counter Values..............................................................................................435Commissioning: Ground Fault Protection Non-directional [ANSI 51R]......................................................435

Zone Interlocking........................................................................................................................436Principle General Use...............................................................................................................................436Description of the Functions and Features...................................................................................................436Device Planning Parameters of the Zone Interlocking.................................................................................437Global Protection Parameters of the Zone Interlocking................................................................................437Setting Group Parameters of the Zone Interlocking.....................................................................................437

Zone Interlocking Output Logic [X2]..........................................................................................................440Zone Interlocking Input States...................................................................................................................446

Zone Interlocking Signals (Output States)....................................................................................................446Zone Interlocking Wiring..............................................................................................................................447

Hardware Terminals for Zone Interlocking.................................................................................................448ExP Protection Module External Protection...........................................................................449

Device Planning Parameters of the External Protection Module..................................................................451Global Protection Parameters of the External Protection Module.................................................................451Setting Group Parameters of the External Protection Module......................................................................452External Protection Module Input States......................................................................................................453External Protection Module Signals (Output States)....................................................................................454Commissioning: External Protection............................................................................................................454

46-Current Unbalance Protection Module.................................................................................455Device Planning Parameters of the Current Unbalance Module..................................................................457Global Protection Parameters of the Current Unbalance Module.................................................................457Setting Group Parameters of the Current Unbalance Module......................................................................458Current Unbalance Module Input States......................................................................................................459Current Unbalance Module Signals (Output States).....................................................................................460Current Unbalance Module Counter Values.................................................................................................460Commissioning: Current Unbalance Module................................................................................................461

BF Supervision Module Circuit Breaker Failure Protection [ANSI 50BF]............................463Principle General Use...............................................................................................................................463Trigger Modes..............................................................................................................................................463Device Planning Parameters of the BF Module............................................................................................465Global Protection Parameters of the BF Module..........................................................................................465Setting Group Parameters of the BF Module...............................................................................................466BF Module Input States................................................................................................................................467BF Module Signals (Output States)..............................................................................................................468BF Module Trigger Functions.......................................................................................................................469Commissioning: Circuit Breaker Failure Protection [ANSI 50BF].................................................................470

CTS-Supervision Module Current Transformer Supervision................................................472Device Planning Parameters of the Current Transformer Supervision.........................................................475Global Protection Parameter of the Current Transformer Supervision.........................................................475Setting Group Parameters of the Current Transformer Supervision.............................................................475Current Transformer Supervision Input States.............................................................................................477Current Transformer Supervision Signals (Outputs States).........................................................................477Commissioning: Current Transformer Failure Supervision...........................................................................477

TCM-Supervision Module Trip Circuit Monitoring [74TC].....................................................479One Breaker Application Examples..............................................................................................................480Device Planning Parameters of the Trip Circuit Monitoring Module..............................................................482Global Protection Parameters of the Trip Circuit Monitoring Module............................................................482Setting Group Parameters of the Trip Circuit Monitoring Module.................................................................483Trip Circuit Monitoring Module Input States..................................................................................................484Trip Circuit Monitoring Module Signals (Output States)................................................................................484Commissioning: Trip Circuit Monitoring for Breakers [74TC].......................................................................485

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IRIG-B00X.....................................................................................................................................486Principle - General Use................................................................................................................................486Function.......................................................................................................................................................487IRIG-B Control Commands..........................................................................................................................487Device Planning Parameters of the IRIG-B00X............................................................................................487Direct Commands of the IRIG-B00X............................................................................................................487Global Protection Parameters of the IRIG-B00X..........................................................................................488Signals of the IRIG-B00X (Output States)....................................................................................................490IRIG-B00X Values........................................................................................................................................490

Device Parameters......................................................................................................................491Date and Time.............................................................................................................................................491

Synchronize Date and Time Via PowerPort-E...........................................................................................491Version.........................................................................................................................................................491Version Via PowerPort-E..............................................................................................................................491TCP/IP Settings...........................................................................................................................................491Direct Commands of the System Module.....................................................................................................492Global Protection Parameters of the System...............................................................................................494System Module Input States........................................................................................................................497System Module Signals................................................................................................................................498Special Values of the System Module..........................................................................................................499

Commissioning...........................................................................................................................500Commissioning/Protection Test....................................................................................................................500Decommissioning Removing the Plug from the Relay..............................................................................501

Service.........................................................................................................................................502General......................................................................................................................................................502

Maintenance Mode......................................................................................................................................502Principle General Use...............................................................................................................................502Before Use...................................................................................................................................................503How to Use the Maintenance Mode.............................................................................................................503Forcing the Relay Output Contacts..............................................................................................................505

Principle General Use.............................................................................................................................505Disarming the Relay Output Contacts..........................................................................................................505

Principle General Use.............................................................................................................................505Failure Simulator (Sequencer).....................................................................................................................506

Self Supervision..........................................................................................................................508Error Messages / Codes..............................................................................................................................509Analog Output..............................................................................................................................................509

Technical Data.............................................................................................................................510Climatic Environmental Conditions...............................................................................................................510Degree of Protection EN 60529...................................................................................................................510Routine Test.................................................................................................................................................510Housing........................................................................................................................................................510Current and Ground Current Measurement..................................................................................................511

Plug-in Connector with Integrated Short-Circuiter......................................................................................511(Conventional Current Inputs)....................................................................................................................511

Voltage Supply.............................................................................................................................................511Power Consumption.....................................................................................................................................511Display.........................................................................................................................................................512Front Interface RS232..................................................................................................................................512Real Time Clock...........................................................................................................................................512Digital Inputs................................................................................................................................................512Relay Output Contacts.................................................................................................................................513Time Synchronization IRIG-B00X.................................................................................................................513Zone Interlocking.........................................................................................................................................514Boot Phase..................................................................................................................................................514RS485*........................................................................................................................................................514Fiber Optic*..................................................................................................................................................514URTD-Interface*..........................................................................................................................................514

Standards.....................................................................................................................................515Approvals.....................................................................................................................................................515Design Standards........................................................................................................................................515High Voltage Tests (IEC 60255-6)................................................................................................................515

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EMC Immunity Tests....................................................................................................................................515EMC Emission Tests....................................................................................................................................516Environmental Tests.....................................................................................................................................516Mechanical Tests.........................................................................................................................................517

Specifications..............................................................................................................................518Specifications of the Real Time Clock..........................................................................................................518Specifications of the Measured Value Acquisition........................................................................................518

Phase and Ground Current Measuring......................................................................................................518Protection Elements Accuracy.....................................................................................................................518

Appendix......................................................................................................................................524Instantaneous Current Curves (Phase)........................................................................................................530Time Current Curves (PHASE)....................................................................................................................531Instantaneous Current Curves (Ground Current Calculated).......................................................................543Instantaneous Current Curves (Ground Current Measured)........................................................................544Time Current Curves (Ground Current)........................................................................................................545

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1efe0798345679b146e1b8d55849a47d8be4ced92c6efee5eb463e44a0d877e0

RMS Handoff: 0File: C:\p4_data\deliverEMR-3000\generated\EMR-3000_user_manual_eaton_en.odtThis manual applies to devices (version):

Version 1.0.c

Build: 11385

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Comments on the ManualThis manual gives a general explanation of the tasks of device planning, parameter setting, installation, commissioning, operation, and maintenance of the Eaton devices.

The manual serves as reference document for:

Engineers in the protection field; Commissioning engineers; Personnel dealing with the setting, testing, and maintenance of protection and control devices; and Well trained personnel involved in electrical installations and power stations.

All functions concerning the type code will be defined. Should there be a description of any functions, parameters, or inputs/outputs that do not apply to the device in use, please ignore that information.

All details and references are explained to the best of our knowledge and are based on our experience and observations.

This manual describes the full featured versions of the devices, including all options.

All technical information and data included in this manual reflect their state at the time this document was issued. Eaton Corporation reserves the right to carry out technical modifications in line with further development without changing this manual and without previous notice. Therefore no claim can be brought based on the information and descriptions included in this manual.

Text, graphics, and formulas do not always apply to the actual delivery scope. The drawings and graphics are not true to scale. Eaton Corporation does not accept any liability for damage and operational failures caused by operating errors or disregarding the directions of this manual.

No part of this manual is allowed to be reproduced or passed on to others in any form, unless Eaton Corporation has issued advanced approval in writing.

This User manual is part of the delivery scope when purchasing the device. In case the device is passed on (sold) to a third party, the manual has to be passed on as well.

Any repair work carried out on the device requires skilled and competent personnel with verifiable knowledge and experienced with local safety regulations and have the necessary experience with working on electronic protection devices and power installations.

IMPORTANT DEFINITIONS

The symbol/word combinations detailed below are designed to call the User's attention to issues that could affect User safety and well being as well as the operating life of the device.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

CAUTION, without the safety alert symbol, is used to address practices not related to personal injury.

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NOTICE is used to address information and practices not related to personal injury.

FOLLOW INSTRUCTIONS

Read this entire manual and all other publications pertaining to the work to be performed before installing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions. Failure to follow the instructions can cause personal injury and/or property damage.

PROPER USE

Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical, or other operating limits may cause personal injury and/or property damage, including damage to the equipment. Any such unauthorized modifications: (1) constitute "misuse" and/or "negligence" within the meaning of the product warranty, thereby excluding warranty coverage for any resulting damage; and (2) invalidate product certifications or listings.

The programmable devices subject to this manual are designed for protection and also control of power installations and operational devices. The devices are further designed for installation in low voltage (LV) compartments of medium voltage (MV) switchgear panels or in de-centralized protection panels. The programming and settings have to meet all requirements of the protection concept (of the equipment that is to be protected). The User must ensure that the device will properly recognize and manage (e.g.: switch off the breaker) on the basis of User selected programming and settings all operational conditions (failures). Before starting any operation and after any modification of the programming/settings, make a documented proof that the programming and settings meet the requirements of the protection concept.

Typical applications for this product family/device line are for example:

Feeder protection;

Mains protection;

Transformer Protection and

Machine protection.

This device is not designed for any usage beyond these applications. The manufacturer cannot be held liable for any resulting damage. The User alone bears the risk if this device is used for any application for which it was not designed. As to the appropriate use of the device: the technical data specified by Eaton Corporation has to be met.

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OUT-OF-DATE PUBLICATION

This publication may have been revised or updated since this copy was produced. To verify that you have the latest revision, be sure to check the Eaton Corporation website:

www. e aton.com

The latest versions of most publications are available at this site.

If the User's publication is not found on the web site, please contact Eaton Customer Support to get the latest copy.

ELECTROSTATIC DISCHARGE AWARENESS

All electronic equipment is sensitive to electrostatic discharge, some components more than others. To protect these components from electrostatic damage, the User must take special precautions to minimize or eliminate electrostatic discharges.

Follow these precautions when working with or near the device.

1. Before performing maintenance on the electronic device, discharge the static electricity on your body to ground by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).

2. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials. Wear cotton or cotton-blend materials as much as possible because these do not store static electric charges as much as synthetics.

3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cup holders, cigarette packages, cellophane wrappers, vinyl books or folders, plastic bottles, and plastic ash trays) away from the device, the modules, and the work area as much as possible.

4. Do not remove any printed circuit board (PCB) from the device cabinet unless absolutely necessary. If you must remove the PCB from the device cabinet, follow these precautions:

Do not touch any part of the PCB except the edges.

Do not touch the electrical conductors, the connectors, or the components with conductive devices or with your hands.

When replacing a PCB, keep the new PCB in the plastic, anti-static protective bag it comes in until you are ready to install the PCB. Immediately after removing the old PCB from the device cabinet, place it in the anti-static protective bag.

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Eaton Corporation reserves the right to update any portion of this publication at any time. Information provided by Eaton Corporation is believed to be correct and reliable. However, no responsibility is assumed by Eaton Corporation unless otherwise expressly undertaken.

Eaton Corporation, 2010. All Rights Reserved.

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EMR-3000 IM02602005E

What Is Included with the DeviceThe device package includes all connection terminals, except communication connectors, but does not include the fastening material. Please check the package for completeness upon delivery.

Device Package Contents:

1 Protective Relay; 1 Mount (Standard or Projection); 1 Quick Start Guide; and 2 CDs

Disk 1 - Contains the User's Manual, Modbus Datapoint List, Wiring Diagram, and Device Template for Off-line Parameter Setting;

Disk 2 - Contains PowerPort-E and Quality Manager software applications.

Disk1 contains the device templates. The device templates MUST BE installed to allow PowerPort-E to configure a device off-line.

Please make sure the product label, wiring diagram, type code, and materials and description pertain to this device. If you have any doubts, please contact Eaton Corporation's Customer Service Department.

StorageThe devices must not be stored outdoors. If stored, it must be stored in an area with temperature and humidity control (see the Technical Data section contained in this manual).

Important Information

In line with the customers requirement, the devices are combined in a modular way (in compliance with the order code). The terminal assignment of the device can be found on the top of the device (wiring diagram). In addition, it can be found within the Appendix of this manual (see Wiring Diagrams).

16 www.eaton.com

EMR-3000 IM02602005E

Symbols

www.eaton.com 17

Inac

tive

Activ

e

IG.n

ondi

r Trip

at

VG=0

1 2

Setti

ng V

alue

:

.I

Dev

ice

Plan

ning

:

Sign

al:

IGM

easu

red

Valu

es:

.*i

nt A

lm L

1In

tern

al m

essa

ge

Func

tiona

l des

crip

tion:

If th

e se

tting

va

lue

"IG.B

lock

at V

G=0

" is

set t

o "in

activ

e", t

he o

utpu

t 1 is

act

ive

and

outp

ut 2

is in

activ

e. If

the

setti

ng v

alue

"IG

.Blo

ck a

t VE=

0" is

set

to "a

ctiv

e",

the

outp

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is a

ctiv

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d th

e ou

tput

1

is in

activ

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.I di

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AR.t-

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with

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func

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Bkr.L

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be

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Para

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put w

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own.

An

(1..n

) si

gnal

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put f

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ass

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ree

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put v

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re th

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the

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cor

resp

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beco

mes

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I/ In

IA IB IC

EMR-3000 IM02602005E

18 www.eaton.com

And

Or

Neg

ated

Inpu

t

Neg

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Out

put

Band

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IH1

Band

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put s

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IH1

IH2

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ay T

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t1t2

t1t2 C

ount

er

EMR-3000 IM02602005E

www.eaton.com 19

22

Inpu

t Sig

nal

Out

put S

igna

l

2N

ame.

Activ

e

3N

ame.

Blo

Trip

Cm

d

4N

ame.

Activ

e

5IH

2.Bl

o Ph

ase

A

6IH

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ase

B

7IH

2.Bl

o Ph

ase

C

8IH

2.Bl

o IG

9N

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Fau

lt in

Pro

ject

ed D

irect

ion

10N

ame.

Fau

lt in

Pro

ject

ed D

irect

ion

10a

Prot

-50

R -D

irect

ion

Dete

ctio

n

10b

Prot

-50

X -D

irect

ion

Dete

ctio

n

14 15N

ame.

Trip

Cm

d

1Pr

ot.A

vaila

ble

Ple

ase

Ref

er to

Dia

gram

: Blo

ckin

gs

Ple

ase

Ref

er to

Dia

gram

: Blo

ckin

gs**

Ple

ase

Ref

er to

Dia

gram

: Pro

t

Ple

ase

Ref

er to

Dia

gram

: Trip

Blo

ckin

gs

Ple

ase

Ref

er to

Dia

gram

: IH

2

Ple

ase

Ref

er to

Dia

gram

: IH

2

Ple

ase

Ref

er to

Dia

gram

: IH

2

Ple

ase

Ref

er to

Dia

gram

: IH

2

Ple

ase

Ref

er to

Dia

gram

: Dire

ctio

n D

ecis

ion

Pha

se o

verc

urre

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Ple

ase

Ref

er to

Dia

gram

: Dire

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Gro

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Ple

ase

Ref

er to

Dia

gram

: Dire

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Gro

und

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t

Ple

ase

Ref

er to

Dia

gram

: Dire

ctio

n D

ecis

ion

Gro

und

Faul

t

Nam

e.Pi

ckup

Eac

h pi

ckup

of a

mod

ule

(exc

ept f

rom

su

perv

isio

n m

odul

es b

ut in

clud

ing

BF) w

ill le

ad to

a g

ener

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icku

p (c

olle

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e pi

ckup

).

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p of

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e, tr

ip a

utho

rized

pr

otec

tion

mod

ule

will

lead

to a

gen

eral

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.

17b

Nam

e.Tr

ip P

hase

B

18

Nam

e.Tr

ip P

hase

C

19

Nam

e.Tr

ipC

md

16

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ip P

hase

A

Eac

h tri

p of

an

activ

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ip a

utho

rized

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mod

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will

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.

Eac

h tri

p of

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activ

e, tr

ip a

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pro

tect

ion

mod

ule

will

lead

to a

gen

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trip

.

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h tri

p of

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e, tr

ip a

utho

rized

pro

tect

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mod

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lead

to a

gen

eral

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.

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h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

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.

16a

Nam

e.Tr

ip P

hase

A

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h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

16b

Nam

e.Tr

ip P

hase

A

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

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to a

gen

eral

trip

.

17

Nam

e.Tr

ip P

hase

B

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

17a

Nam

e.Tr

ip P

hase

B

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

19a

Nam

e.Tr

ipC

md

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

19b

Nam

e.Tr

ipC

md

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

19c

Nam

e.Tr

ipC

md

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

19d

Nam

e.Tr

ipC

md

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

18a

Nam

e.Tr

ip P

hase

C

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

18b

Nam

e.Tr

ip P

hase

C

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

11 12VT

S.Pi

ckup

Ple

ase

Ref

er to

Dia

gram

: VTS

VTS.

Pick

upP

leas

e R

efer

to D

iagr

am: V

TS

EMR-3000 IM02602005E

20 www.eaton.com

34Bk

r.Pos

CLO

SE

35Bk

r.Pos

OPE

N

33Bk

r.Sta

te

Ple

ase

Ref

er to

Dia

gram

: Bkr

.Bkr

Man

ager

Ple

ase

Ref

er to

Dia

gram

: Bkr

.Bkr

Man

ager

Ple

ase

Ref

er to

Dia

gram

: Bkr

.Bkr

Man

ager

36Bk

r.Pos

Inde

term

37Bk

r.Pos

Dis

turb

Plea

se R

efer

to D

iagr

am: B

kr.B

kr M

anag

er

Plea

se R

efer

to D

iagr

am: B

kr.B

kr M

anag

er

20N

ame.

Trip

Pha

se A

21N

ame.

Trip

Pha

se B

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

22N

ame.

Trip

Pha

se C

23N

ame.

Trip

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral

trip

.

Eac

h tri

p of

an

activ

e, tr

ip a

utho

rized

pro

tect

ion

mod

ule

will

lead

to a

gen

eral