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Empowering the Mobile Operator - Wonderware California€¦ · Empowering the Mobile Operator. ......
Transcript of Empowering the Mobile Operator - Wonderware California€¦ · Empowering the Mobile Operator. ......
The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.
The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
Mike Llapitan, Solutions Architect
Wonderware California
Empowering the Mobile Operator
Insight Mobile App
✓ Insight is a “native” smart phone app
✓You always have the “latest” data at your fingertips, anywhere
✓MyAlert Notifications – Turn Alerts On/Off from Your Phone
✓Our “cloud” based data server means less IT infrastructure
✓ Try if for Free! Download and Install the SmartGlance App foryour mobile
device
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Remote Access: InTouch AccessAnywhere
InTouchAccessAnywhere.com
InTouch Access Anywhere is used to extend access to HMI applications to mobile, casual
and non-traditional users using a wide variety of devices enabled with an HTML5 compliant
browser.
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Secure Remote Access Example
Security
A. OS security is used to start a session. User provides his/her Windows Username and Password.
B. Communications between server and client take place using Web Sockets over HTTP or Secure HTTP (HTTPS).
C. By default, the client (browser) connects to the InTouch Access Anywhere Server using port 8080. This port is can be changed in the
configuration.
D. InTouch Access Anywhere supports strong SSL encryption.
E. By default InTouch Access Anywhere uses the same security settings as Microsoft RDP. If Microsoft RDP is encrypted, then InTouch
Access Anywhere will be encrypted.
F. When using the Secure Gateway, the connection between InTouch Access Anywhere browser client and the Secure Gateway is
always secured
• Enables cultural change and best practices to
drive reliability at the front line
• Improves plant reliability, safety and profitability
• Ensures workers execute all field tasks
required to achieve reliable operations and
maintenance
• Prevent potential “Critical” failure of assets
• Mitigate risk of intolerable economic, safety,
and/or environmental consequences
Mobile Operator RoundsDigital workforce enablement
Knowledge
Transfer
Product
Changeover
Alarm and
Events
Regulatory
Compliance
Lock Out / Tag
Out
Process
Inspections
Operator
Rounds
Collect Stranded
Data
MAINTAIN
Digitally Transform Operator TasksImprove Workforce Efficiency
Bearing Temp
IntelaTrac Provides Visibility into the Performance of
Non-Instrumented Equipment (40 – 60% of assets)
Why Does Equipment Fail?And can we prevent it?
Source HPI 2011:- 91% of bearings do not reach their conservative design life.
Machines don’t die, we kill them.
• 25% are preventable but not prevented because of an arbitrary decision that is simply not rooted in
knowledge or experience
• 15% are predictable but not predicted
• 20% are predicted but not stopped to undertake repair
• 25% are predicted and equipment is shut down
• 14% are other (consequential to an external activity)
• 1% are neither preventable nor predictable
The Traditional Approach
Field results turned in at
end of round
Pump fails and secondary
damage occurs to exchanger
Hours or Days later data is
reviewed, if ever
Pump high vibration noted
on paper based system
Data entered
into reporting
package
Results:
•Pump Repair $10K
•Exchanger Repair $80K
•Lost Production $120K
•Time to Repair 4 days
Total Cost = $220k
User Administration, Device Management
System & Data Center Management
System Administration
Integrated Workflow - IntelaTrac
Procedures, Versioning, Scheduling
Super Users
Operator Rounds, Data Collection
Work Requests
Mobile Workers
Round/Route Approval Performance
Monitoring Exception Management
Shift Handover/Logs
Supervisors
Exception Reports
Process/Performance KPI’s
Email Notifications
ManagementMinutes
not hours,
equipment
saved
Process Historian
Wonderware
Historian, Aveva
Insight, OSI PI
CMMS / Reliability
SAP, Maximo, Avantis
Enterprise
Integration
How It’s Done with IntelaTrac
• Field worker logs into Mobile IntelaTrac on mobile device
• Asset is properly identified using RFID or barcode label
• Tasks are date/time stamped as completed
• Actual field conditions can trigger “focused advice messaging” which
directs the field worker to:
• Input more information such as notes
• Take additional measurements
• Or perform a procedure to mitigate the condition
Pima County Water
Deploys Decision Support
System
Client:
Pima County Water
Workforce Enablement:
Using Wonderware IntelaTrac, both
facility management and operators can
view, evaluate, and modify operations, as
well as quickly address any issues that
arise.
Results:
• Capacity of the plant has doubled
resulting in a 50% increase in operational
efficiency
• Overall energy consumption has been
reduced by 10%
• Current staff levels were maintained,
while still achieving significant operational
improvements
• • “Institutional Knowledge” is captured to
train future workforce, successfully
addressing concerns of the facility’s aging
workforce
50% increase in operational efficiency
Energy Consumption
Reduced 10%
Received
$352,000Rebate check from county
$
Maintenance Excellence ChallengesWhile reliability initiatives offer huge benefits to many organizations, there are a host of
challenges that prevent most people from achieving the highest levels of reliability:
• Top down organizational support and Employee ownership
• Task Selection/Frequency (Failure Finding, Failure Preventing, and Commitment)
• Many PMs exist outside of CMMS (Data Visibility)
• Deficient training (initial and ongoing) / Institutional knowledge capture
• Lack of procedural enforcement / Global vs. site or regional strategy
• Knowledge transfer between experienced and new operators
• Regulatory compliance with real-time visibility
• Streamline Change Adoption: new work processes/technologies
Combined Hardware & Software SolutionComplete Mobile Operator Round Platform
Procedure Builder– advanced procedure configuration
Auditor Plus– work process and procedure review
Mobile – procedure execution
Schedule Manager– advanced scheduling & workload balancing
Reports – configurable reports, emailing
Bearing Temp
Mobile Workforce EnablementEmpower the operator
• Multiplatform mobile device support (BYOD)
‒ Android, Windows 10, and iOS
• Mobile data capture and recall
‒ Notes, Details, Historical Trends, Pan & Zoom
• File attachments
‒ Documents, Images, Videos
• Vibration probes enable Users with minimal training to capture
vibration data that can be alarmed on using ISO 10816 standards
• IR Temperature probes: Capture temperature readings that can
produce hard limits or be used in actionable calculations
‒ Compressor Valve Surveys
‒ Seal Flush Surveys
‒ Exchanger Fouling Surveys
• Ultrasonic data enables users to identify issues related to Steam
Traps, Check Valves, Bearings, etc.
• Pyrometers enable Users to inspect tube temperatures for “Hot
Spots”.
Peripheral Device SupportLeverage advanced inspection techniques
• Using Defined Pick Lists
• Device / Virtual Keyboard
Mobile – Rounds & ProceduresField User is presented with a list of Tasks
• Free Text notes may be
added at any time
• Or…triggered by an Action
• Enter free text or select a
default note
• Default Notes can be edited
• Note is also available as a
Log Entry
Mobile Data CaptureFree Text Notes & Logbook
• Now available at the Task View.
• Includes Notes
• History Details
• Historical Trends
• Pan & Zoom
Mobile History
Enhanced Situational Awareness
Dynamic limits can be configured.
Variables can come from Operator
input or from 3rd party external
systems.
Enhanced Situational Awareness
Message Text can be calculated or can be
delivered from an external system at run time.
Conditional Task(s) activated on the fly as
needed.
Integration with CMMS
View Existing Work Request(s) or if
needed, Create a New WOR
Dynamically
Launch
another
IntelaTrac
Procedure.
Review, Trend & Report
Mobile Operator RoundsReal customer savings