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Transcript of Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Leveraging...
Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Leveraging the value of Process Information in MOL Refining. A decade experience with PI
Regional Seminar Series
Imre CsonkaProcess Information managerSlovnaft, MOL Group
1st October, 2009
2 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Agenda
• Brief introduction of MOL Refining
• Production Excellence concept– Pillars of Refining– Role of Process Information
• Utilisation of OSISoft portfolio in MOL Group– Business Case– Datalink – Energy monitoring– PI Webparts – multilingual site– API,SDK – Movement application, Inventory management– Complex solution – Operational KPI system
© Copyright 2009, OSIsoft Inc. All rights Reserved. 3 Empowering Business in Real Time.
Brief introduction of MOL Refining
4 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Extended asset portfolio leverages competitive advantage
Own Refinery
47.1% in INA
Competing Refinery
Own or Rented Depot
MOL uses CEPRO system against a certain fee
Crude Pipeline
Product Pipeline
Refineries
BRATISLAVACapacity: 6.1 MtpaNCI: 11.5
DUNA Capacity: 8.1 MtpaNCI: 10.6
SISAKCapacity: 2.2 Mtpa NCI: 6.1
RIJEKA Capacity: 4.5 MtpaNCI: 5.8
Mantua - IES Capacity: 2.6 MtpaNCI: 8.4
D
Crude pipelines
Friendship ICapacity: 20 Mtpa
Friendship IlCapacity: 7.9 Mtpa
Adria JANAFCapacity: 10 Mtpa
Bratislava Refinery
Danube Refinery
Sisak Refinery
Rijeka Refinery
Mantua Refinery
Refineries, Depots, Pipeline
► Pipeline based crude supply
► Alternative crude oil import route
► MOL, SN complex refineries produce only gasoline and diesel in line with EU 2009 quality requirements
► Extensive proprietary product pipeline logistics
► Efficient regional depot system
5 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Strong, leading position among European refiners 2007
Key drivers
►High quality asset base
►Opportunity to purchase heavier, sour crude raw material
►High refinery complexity provides outstanding product slate
►Significant market position supported by complex logistics in a ‘landlocked’ environment
►Supply chain optimization along the whole value chain (refineries, petchem, retail)
Ranking Refinery NCM in 2007 in USD/bbl Country Owner1 Duna 11.2 Hungary MOL2 Bratislava 10.8 Slovak Republic MOL3 Schwedt 10.5 Germany BP/ENI/Shell/Total/PV4 Leuna (Mider) 10.3 Germany Total5 Porvoo 10.2 Finland Neste Oil6 Puertollano 10.0 Spain Repsol YPF7 Plock 9.8 Poland PKN Orlen S.A.8 Omsk 9.6 Russia Gazprom9 Pernis Shell 9.4 Netherlands Shell/Statoil
10 La Coruna 9.0 Spain Repsol YPF…46 Frassino, Mantova 5.2 Italy MOL
Net Cash Margin (USD/bbl) in Europe by companies, 2007*
*Source: WoodMackenzie – European and Russian refiners over 60 kbcd distillation capacity, Net Cash Margin in 2007
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8
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Nes
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KN
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PF AP
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© Copyright 2009, OSIsoft Inc. All rights Reserved. 6 Empowering Business in Real Time.
Production Excellence concept
7 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Driver(s)
Engineers/Developers Mechanic team
Operation/Production
MaintenanceProcess Engineering/Automatization
ONE FOR ALL, ALL FOR ONE = THREE PILLARS OF WORLD NUMBER 1. TEAM
8 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Production Excellence concept
• Continuous Improvement
• Incident investigation,
• Management of Change
• Process Technology
• Technology review, catalyst management, PSM
• Process Automation
• Process control, APC, OTS, Simulation, HAZOP, LOPA, SIL
• Process Information
• Operation and development of Refinery information system
9 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Formula1 analogy
© Copyright 2009, OSIsoft Inc. All rights Reserved. 10 Empowering Business in Real Time.
Utilisation of OSISoft portfolio in MOL Group
11 Value now. Value over time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
“By now we get huge amount of information every day. However, the implementation of the system is only the first step, the key is establishing new mindset, new way of work. The way of thinking and acting have to be changed, not just at managerial levels but also in control rooms. ”
László Galambos, MOL Site Director
Customer Business Challenge Solution Results / Benefits
MOL: Operational Control Strengthened
• Closing the gap between process control and business governance
• Providing real-time information for stronger control of operations
• Establishing a unified data model of Refining for all refineries in the group
• Overall monitoring of operations to fulfill strategic objectives
• Implemented PI system to collect process data from the field regardless supplier of process control system
• Developed applications to support refinery functions via using PI tools (API/SDK, Datalink, etc).
• Provides portal to publish reports, graphical information for all authenticated users
• Visible and controllable operations throughout the refineries
• Stronger focus on consequences at all level
• Closer operations to planned, scheduled activities, events
12 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Utilisation of OSISoft portfolio in MOL Group
PI installation
Sigmafine
PI Webparts
Refineries
BRATISLAVACapacity: 6.1 MtpaNCI: 11.5
DUNA Capacity: 8.1 MtpaNCI: 10.6
SISAKCapacity: 2.2 Mtpa NCI: 6.1
RIJEKA Capacity: 4.5 MtpaNCI: 5.8
Mantua - IES Capacity: 2.6 MtpaNCI: 8.4
D
Crude pipelines
Friendship ICapacity: 20 Mtpa
Friendship IlCapacity: 7.9 Mtpa
Adria JANAFCapacity: 10 Mtpa
Bratislava Refinery
Danube Refinery
Sisak Refinery
Rijeka Refinery
Mantua Refinery
OSISoft softwares
13 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Datalink – Energy Monitoring
14 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
PI Webparts – Multilingual site
15 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
API, SDK – Movement application
16 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
API, SDK – Inventory management
17 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Complex solution – Operational KPI system
18 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Complex solution – Operational KPI system
19 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
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