Emos tech presentation to rbh

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1 REVOLUTION Ore-sorting, Gold REVOLUTION Ore-sorting, Gold biosynthesis and refining biosynthesis and refining Project Presentation to Project Presentation to By Sergei Brukovskyi By Sergei Brukovskyi Sorting what you want, when you want! Sorting what you want, when you want! Business Service Vanguard Trade as Trade as

Transcript of Emos tech presentation to rbh

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REVOLUTION Ore-sorting, Gold REVOLUTION Ore-sorting, Gold biosynthesis and refining biosynthesis and refining

Project Presentation toProject Presentation to

By Sergei BrukovskyiBy Sergei Brukovskyi

Sorting what you want, when you want!Sorting what you want, when you want!

Business Service Vanguard Trade as Trade as

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Initiative for Responsible MiningInitiative for Responsible MiningAround the world, large-scale Around the world, large-scale metals miningmetals miningtakes an enormous toll on the takes an enormous toll on the health of thehealth of theenvironment and communities. environment and communities. Gold mining,Gold mining,in particular, is one of the in particular, is one of the dirtiest industriesdirtiest industriesin the world. Massive open-pit in the world. Massive open-pit mines,mines,some measuring as much as 3.2 kilometers across, generate staggeringquantities of waste- an average of

76 tonsfor every ounce of gold.

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Our company carries out research and development in the field of lump separation and Our company carries out research and development in the field of lump separation and sorting applications.sorting applications.The aim of our company is to provide our customers with modern flawless The aim of our company is to provide our customers with modern flawless technologies, which save money, resources and maintains ecology at the same time. technologies, which save money, resources and maintains ecology at the same time. Our specialists carry out entire projects from the stage of preliminary design to Our specialists carry out entire projects from the stage of preliminary design to industrial manufacturing and service.industrial manufacturing and service.The technology includes the following steps:The technology includes the following steps:Bulk excavation;Bulk excavation;Crushing up to the class –70 mm;Crushing up to the class –70 mm;Screening to separable classes;Screening to separable classes;Lump separation of classes from –70 to +10 mm, including a property analysis of each Lump separation of classes from –70 to +10 mm, including a property analysis of each piece and division by a given quality level;piece and division by a given quality level;Small portion separation (1 kg. and more) for products of the size class Small portion separation (1 kg. and more) for products of the size class –10 mm. “dwarf”. –10 mm. “dwarf”.

We mine onceWe mine once

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Production of the plant 80~110 tons of aggregate with minus 10mm size per hour.The working principle is as following: firstly, the big block will be sent into jaw crusher to make a primary crushing, after that, the stone will be sent into vibrating screen to separate (the stone with suitable size will be separated out, the oversize stone will be sent into cone crusher to make a further process, and then returned back to vibrating screen to separate)

Layout of completely portable crushing plant:

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Completely portable crushing plant:

Mobile jaw crushing plant

Vibrating Feeder

Jaw Crusher

Belt Conveyor

Mobile cone crusher

EMOS SYSTEMS - REVOLUTION EMOS SYSTEMS - REVOLUTION TECHNOLOGY TECHNOLOGY

Ecologically Mineral Ore Separation Ecologically Mineral Ore Separation (EMOS) Systems make it possible to (EMOS) Systems make it possible to significantly increase the efficiency and significantly increase the efficiency and lifetime of a mine and to make use of ore lifetime of a mine and to make use of ore deposits that could not previously be deposits that could not previously be mined economically. These robust ore mined economically. These robust ore sorting machines are built to be able to sorting machines are built to be able to process large quantities of rocks around process large quantities of rocks around the clock and selectively retrieve the the clock and selectively retrieve the hidden treasures with the help of hidden treasures with the help of intelligent sensor systems.intelligent sensor systems.

Sensor-based ore sorting machines Sensor-based ore sorting machines Separator structure:Separator structure:1.1. Frame1.1. Frame1.2. Loading tray1.2. Loading tray1.3. Delivery feeder1.3. Delivery feeder1.4. Spreading feeder 1.4. Spreading feeder 1.5. Separating walls1.5. Separating walls1.6. X-ray unit1.6. X-ray unit1.7. Registration unit1.7. Registration unit1.8. Electro pneumatic valve1.8. Electro pneumatic valve1.9. Air conditioning system1.9. Air conditioning system1.10. Valve control unit1.10. Valve control unit1.11. Shutter1.11. Shutter1.12. Receiving tray for tailings1.12. Receiving tray for tailings1.13. Receiving tray for selected 1.13. Receiving tray for selected materialmaterial1.14. Connecting box1.14. Connecting box1.15. Indication unit1.15. Indication unit

X-RAY SEPARATION MODULER PLANTSeparation of manganese, chromic and other ores as well as for separation of non-ferrous Separation of manganese, chromic and other ores as well as for separation of non-ferrous metal scrap and waste (for detaching of Mg-Al alloys from pieces of copper, brass, metal scrap and waste (for detaching of Mg-Al alloys from pieces of copper, brass, stainless steel etc.) The separation process is performed by X-ray spectral analysis of metal stainless steel etc.) The separation process is performed by X-ray spectral analysis of metal content.content.All units of the module are autonomic. All components are automatically controlledAll units of the module are autonomic. All components are automatically controlled. .

PRELIMINARY DRESSING PLANT (600 tons/hour)PRELIMINARY DRESSING PLANT (600 tons/hour)

1,2,3 - line with unload trolleys for ore delivery (size class -50+25 mm (1), -25+12 mm 1,2,3 - line with unload trolleys for ore delivery (size class -50+25 mm (1), -25+12 mm (2) and -12+0 mm (3);(2) and -12+0 mm (3);4,5,6 - accumulating bins for loading (size class -50+25 mm (4), -25+12 mm (5) and -4,5,6 - accumulating bins for loading (size class -50+25 mm (4), -25+12 mm (5) and -12+0 mm (6);12+0 mm (6);7 - container control units;7 - container control units;8,9 - separation container ("left" option (8) and "right" option (9)); 8,9 - separation container ("left" option (8) and "right" option (9)); 10 - line for collection and output of ore; 10 - line for collection and output of ore; 11 - line for collection and output of bulk; 11 - line for collection and output of bulk; 12 - crane.12 - crane.

Layout for the ore sorting site Plant & Modular Layout for the ore sorting site Plant & Modular EMOS Systems. The list of the EMOS Systems. The list of the equipment :equipment :1 - Jaw Crashing unit 1 - Jaw Crashing unit ((with a grid-iron with a grid-iron lattice); lattice); 2 - Sorting ;2 - Sorting ; 3, 4, 5, 6, 7, 8 - 3, 4, 5, 6, 7, 8 - conveyors; conveyors; 9, 10 - reception bunkers of machine 9, 10 - reception bunkers of machine classes (-150+50;-50+20); classes (-150+50;-50+20); 11 - XRF separator 11 - XRF separator 150150 mm mm ( (22); ); 12 12 -- XRF separator XRF separator 5050 mm mm ( (44); ); 13 - 13 - camera; camera; 14 - Platform.14 - Platform.

Don’t burn Rocks!Don’t burn Rocks!In the latest advance in the dry coal In the latest advance in the dry coal beneficiation of coal X-ray transmission beneficiation of coal X-ray transmission technology capable of delivering separation technology capable of delivering separation efficiencies equal to conventional wet efficiencies equal to conventional wet processing methods while reducing processing methods while reducing operational costs and enhancing operational costs and enhancing downstream processing. downstream processing. Most coal beneficiation plants use water Most coal beneficiation plants use water intensive separation processes such as intensive separation processes such as dense medium separation (DMS) or jigging dense medium separation (DMS) or jigging plants. The interest in dry coal separation plants. The interest in dry coal separation technologies has gained momentum technologies has gained momentum because water is becoming scarce resource because water is becoming scarce resource in many coal producing regions, also in many coal producing regions, also resulting in increased costs; dry coal has a resulting in increased costs; dry coal has a higher heating value than wet coal; higher heating value than wet coal; transportation of wet coal is more expensive transportation of wet coal is more expensive and because of the costs involved in the and because of the costs involved in the environmental rehabilitation of coal slimes.environmental rehabilitation of coal slimes.

Input Stream

Accept Pure Coal

Eject Stones

Dry coal beneficiationDry coal beneficiationAn exciting breakthrough in X-ray An exciting breakthrough in X-ray technology allows to dry clean coal. Dry technology allows to dry clean coal. Dry coal beneficiation is an alternative to coal beneficiation is an alternative to coal washing plants and preserves the coal washing plants and preserves the environment. X-ray transmission environment. X-ray transmission technology is capable of dry de-shaling technology is capable of dry de-shaling large coal in the range of 120mm to large coal in the range of 120mm to 12mm. XRT doesn't require extensive 12mm. XRT doesn't require extensive infrastructure and water handling infrastructure and water handling requirements associated with dense requirements associated with dense medium separation. X-ray line-scan medium separation. X-ray line-scan sensor measures the amount of this sensor measures the amount of this energy passing through the raw coal energy passing through the raw coal stream. The line-scan sensor generates stream. The line-scan sensor generates X-ray images and shows coal as a light X-ray images and shows coal as a light grey particle and shale or stone as a grey particle and shale or stone as a dark grey particle, determining whether a dark grey particle, determining whether a particle should be regarded as coal or particle should be regarded as coal or discard. XRT has proven effective for discard. XRT has proven effective for de-shaling of coal and removing sulphur.de-shaling of coal and removing sulphur.

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Truly green nanotechnology - growing Truly green nanotechnology - growing Nano- Nano- Bio Metals Bio Metals material in plants material in plants

For industrial-scale production, the team holds that the plants For industrial-scale production, the team holds that the plants can be grown indoors in gold-enriched soils, can be grown indoors in gold-enriched soils,

or they can be "farmed" at abandoned gold mines. or they can be "farmed" at abandoned gold mines.

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FUTURE FUTURE of the of the Gold as GREEN BIO-Gold as GREEN BIO-Nanotechnology!Nanotechnology!

We want precious metals that are responsibly mined or recycled and independently certified as meeting recognized international standards.

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Nano-Gold could become a $ 214 million to $ 370 million business within the next three years.

Metal-absorbing abilities- could provide a cheap way to "mine" gold from soils, with the plants supplying the gold in forms tailor-made for use in the burgeoning field of nanotechnology

Precious MetalsPrecious MetalsGrowing Growing TechnologyTechnology

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BioGold BioGold as Nanotechnology!as Nanotechnology!

Low resolution (left) and high resolution (right) of gold nanoparticles in alfalfa.

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Root and shoot were dried and weighted.

Au+ contente of eache sumples (soils and plant) were extracted using modified nitric acid method.Au+ concentrations were quantified using Atomic Absorption Spectrophotometry and expressed as µg Au/g dry weight of plant tissue or soil.

Chemical analysis

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Laboratory and greenhouse trialsLaboratory and greenhouse trials

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Modeling BIO-Gold uptake softwareModeling BIO-Gold uptake softwareA mechanistic model that calculates the effect of Biosynthesis. The Phyto-Soft indicates the feasibility of Bio-Gold production and can be used to develop management strategies

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Modeling BIO-Gold Results Modeling BIO-Gold Results

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Real life Economics of BIOGOLD production analysis

1. Our economic aim is to achieve a Nano BioGold concentration of 100 ppm in a crop with a harvested biomass of 10 mt per 30 Indoor Vertical carousels;

2. Yield 1 kg of Nano BioGold per 30 carousels from 1 mt of ash;

3. Nano BioGold is not only metal removed in the plants other valuables metals can be recovered (Ag, Pt.).

Energy consumption EnergyCell Carousel Energy consumption EnergyCell Carousel

Alfalfa Case Study*CFL (6 Kilowatts per Hour (KWH))2 week total: 1646.4 KWH to produce 2160 units of AlfalfaPer Alfalfa Unit = 0.76 KWH LED (0.48 Kilowatt)2 week total: 171 KWH to produce 2160 units of AlfalfaPer Alfalfa Unit = 0.079 KWH

Geraniums Case Study*CFL (6KW)4 week total: 3292.8 KWH to produce 410 kg Geraniums leaves Per lb. of Geraniums leaves = 3.7 KWHLED (0.48 KW)4 week total: 342 KWH to produce 410 kg Geraniums leavesPer lb. of Geraniums leaves = 0.38 KWH

Real life Gold Results. Can this really make many?Real life Gold Results. Can this really make many?Nominal-case scenario, 10 t of biomass incinerated to Nominal-case scenario, 10 t of biomass incinerated to

solvent extraction of 1 t of ash. solvent extraction of 1 t of ash. Gold @ US $ 1450 =7,00 R/$Gold @ US $ 1450 =7,00 R/$

Item Cost Revenue

Agricultural & labor cost

R 9,950

Irrigation & chemical cost

R 14,812

Processing costs

R 19,927

SUB total R 44,689

GOLD recovered 1kg@1450$ oz

R 326.319

Gross margin R 281.630

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WASTE –TO -ENERGYWASTE –TO -ENERGY

Anaerobic decomposition under the right conditions produces Anaerobic decomposition under the right conditions produces “biogas,” a mixture of mostly CO2(25-45%) and methane (55-75%). “biogas,” a mixture of mostly CO2(25-45%) and methane (55-75%). Carefully monitored and managed systems with appropriate filtration can Carefully monitored and managed systems with appropriate filtration can produce methane of up to 95% purity.produce methane of up to 95% purity.Established biogas facilities have shown yields of up to 32 ft3 of biogas Established biogas facilities have shown yields of up to 32 ft3 of biogas per 1 kg of added biomass. At 75% purity and 60% efficiency for a biogas-per 1 kg of added biomass. At 75% purity and 60% efficiency for a biogas-fired generator, each kg of added biomass produces 7 kWh of energy. fired generator, each kg of added biomass produces 7 kWh of energy. The vertical farm generates only 723 kgs of unmarketable produce each The vertical farm generates only 723 kgs of unmarketable produce each month. However, some 350,000 kgs of waste must be digested every month. However, some 350,000 kgs of waste must be digested every month to supply the energy needs of the vertical farm. This consistent month to supply the energy needs of the vertical farm. This consistent demand for organic waste could reduce the City’s landfill burden by over demand for organic waste could reduce the City’s landfill burden by over $48,000 per month. $48,000 per month. On-site energy generation directly reduces electricity expenditures by On-site energy generation directly reduces electricity expenditures by more than $ 4.8 million per year.more than $ 4.8 million per year.

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BioGold RefineryBioGold Refinery(Pty) Ltd (Pty) Ltd The new era of gold refiningThe new era of gold refining

Nano-gold powder

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Growing Metal Powder- CAD to MetalGrowing Metal Powder- CAD to Metal Layer-based Direct Manufacturing of complex parts by Layer-based Direct Manufacturing of complex parts by melting metal powder with Electron Beam Melting (EBM).melting metal powder with Electron Beam Melting (EBM).

A revolution in the Art of Manufacturing!A revolution in the Art of Manufacturing!We can grow solid metal components. The technique We can grow solid metal components. The technique uses steel ,titanium & PGM alloy powders, streaming them uses steel ,titanium & PGM alloy powders, streaming them through fine nozzles to the focus point of an infra-red laser through fine nozzles to the focus point of an infra-red laser or electron-beam gun. This creates a pool of molten metal or electron-beam gun. This creates a pool of molten metal that cools rapidly and can be used to make intricately that cools rapidly and can be used to make intricately shaped components without the waste that results from shaped components without the waste that results from machining. It could be used to fix damaged structures in machining. It could be used to fix damaged structures in situ by growing a repair on the spot.situ by growing a repair on the spot.

The process is a type of 'additive layer manufacture', building up The process is a type of 'additive layer manufacture', building up components layer by layer, in contrast to 'subtractive' processes like components layer by layer, in contrast to 'subtractive' processes like machining, where material is removed from a larger block to produce the machining, where material is removed from a larger block to produce the item. It can produce a metal part with as little as 5% waste, instead of up to item. It can produce a metal part with as little as 5% waste, instead of up to 90% using conventional machining and compared with conventionally cast 90% using conventional machining and compared with conventionally cast and wrought metal, 'grown' objects, have superior mechanical properties and wrought metal, 'grown' objects, have superior mechanical properties because of the highly localised heating and cooling.because of the highly localised heating and cooling.

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Process overview- CAD to MetalProcess overview- CAD to Metal

1. CAD-model1. CAD-model

The part is designed The part is designed in a 3D CAD program in a 3D CAD program or created from a CT-or created from a CT-scan of a patient. The scan of a patient. The CAD-file is saved as CAD-file is saved as an STL file which is an STL file which is used to prepare the used to prepare the job. The STL-file is job. The STL-file is sliced into an SLC-file sliced into an SLC-file and transferred to the and transferred to the EBM systemEBM system

2. EBM2. EBM

The part is built up by The part is built up by melting metal powder melting metal powder layer-by-layer with the layer-by-layer with the Electron Beam Melting Electron Beam Melting (EBM) process(EBM) process

3. Metal Part3. Metal Part

The result is a The result is a functional metal part, functional metal part, ready to be put into ready to be put into operation!operation!

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Management TeamManagement TeamBIOGOLD Refinery (PTY) LTD will be incorporated in order to effectively BIOGOLD Refinery (PTY) LTD will be incorporated in order to effectively raise capital and limit shareholder liability. The president of the company raise capital and limit shareholder liability. The president of the company will be Sergei Brukovskyi. Mr. Brukovskyi has a BSc (Biochemistry, will be Sergei Brukovskyi. Mr. Brukovskyi has a BSc (Biochemistry, Zoology), MSc (Honors), Mining Science & Giology), extensive experience Zoology), MSc (Honors), Mining Science & Giology), extensive experience in engineering and manufacturing in the precious metals industry, and is in engineering and manufacturing in the precious metals industry, and is acquiring an MBA at Purdue University. Mr. Brukovskyi will be acquiring an MBA at Purdue University. Mr. Brukovskyi will be responsible for the company's general management, technology aspects responsible for the company's general management, technology aspects and manufacturing. and manufacturing. John Salalidis, an expert and project engineer with 15 years experience, John Salalidis, an expert and project engineer with 15 years experience, will be Production Manager in charge of Plant, procurement, startup, and will be Production Manager in charge of Plant, procurement, startup, and processing and customer relations. processing and customer relations. Chris Thabo, BA in marketing, will be vice president in charge of sales, Chris Thabo, BA in marketing, will be vice president in charge of sales, marketing, distribution, and human resources. marketing, distribution, and human resources. PK Mbatha, MC in Finance, will be Financial Manager in charge of finance PK Mbatha, MC in Finance, will be Financial Manager in charge of finance and accounting. PK has extensive experience as a corporate controller. and accounting. PK has extensive experience as a corporate controller. As the company grows, additional professional help will be hired as the As the company grows, additional professional help will be hired as the need becomes significant and justifiable. need becomes significant and justifiable.

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FUNDINGFUNDINGPREDICTIONS & NEXT STEPS:

In order for establishing our Dry Ore Sorting Plant, Vertical In order for establishing our Dry Ore Sorting Plant, Vertical Rotary Farming & Gold Refining facility will require Rotary Farming & Gold Refining facility will require R 70,130.000 R 70,130.000 to launch mass production of Bio-Gold products;to launch mass production of Bio-Gold products; Our plans to grow through the investment of retained earnings, Our plans to grow through the investment of retained earnings, thus no further capital outlays will be needed; thus no further capital outlays will be needed;

WHERE DO WE GO FROM HERE?WHERE DO WE GO FROM HERE?

Phase 1: Purchase all equipments, Patent application and Apply Phase 1: Purchase all equipments, Patent application and Apply for Precious metals refining License; for Precious metals refining License; Phase 2: Full-line Production. Positive cash flow will be reinvest Phase 2: Full-line Production. Positive cash flow will be reinvest into order more Vertical Rotary Carousels;into order more Vertical Rotary Carousels;Funds available from IDCFunds available from IDC.

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CONCLUSIONSCONCLUSIONSSensor Based Sorting is still a developing technology that is rapidly evolving. Improvements are continually being made in terms of sorter robustness and measurement sensitivity.• A very wide range of sensors are now available and in development and ispredominantly represented by EMOS Systems.• X-Ray transmission sorting has particular promise in the field of dry coal sorting. For other silicate minerals, the current top size that the X-rays can pass through is around 40mm.• The X-Ray fluorescence sorting technology, developed and operated in Russia, will soon be available for local testing.

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New address: 3 Martha Str. Eastgate Gardens, Johannesburg 2136, New address: 3 Martha Str. Eastgate Gardens, Johannesburg 2136,

South Africa.South Africa.Tel+27 11 444 9979, Fax +27 86 503 1186, Mob+27 82 902 1985Tel+27 11 444 9979, Fax +27 86 503 1186, Mob+27 82 902 1985

E-Mail: [email protected]: [email protected]

Thank YOU !Thank YOU !