emgazine

Low-Voltage Controls and Distribution

SIRIUS SENTRON SIVACONCatalog LV 1 2009

Answers for industry.

Siemens AG 2009 Siemens AG 2009

Low-Voltage Controls and DistributionSIRIUS SENTRON SIVACONOrder No.:Catalog E86060-K1002-A101-A8-7600Incl. PDF CD-ROMTechnical Information E86060-T1002-A101-A8-7600

LV 1

LV 1 T

Systems Controlgear: Contactors and contactor assemblies, solid-state switching devices Protection equipment Motor starters, soft starters and load feeders Monitoring and control devices Detecting devices Commanding and signaling devices Transformers Power supplies Planning and config-uration with SIRIUS Power Management System SIVACON Power, distribution boards, busway and cubicle systems SENTRON switching and protection devices for power distribution: Air circuit breakers, molded case circuit breakers, switch disconnectors, busbar systems Software for power distribution BETA low-voltage circuit protection

Low-Voltage Controls and DistributionControls and Componentsfor Applications according to ULOrder No.:E86060-K1816-A101-A2-7600

LV 16 SIRIUS 3RV17 and 3RV18 circuit breakers according to UL 489/CSA C22.2 No. 5-02 SIVACON Components for Feeder Circuit SENTRON 3WL5 air circuit breakers/non-automatic air circuit breakers according to UL 489/IEC 60947-2 SENTRON 3VL Molded Case Circuit Breakers according to UL 489/IEC 60947-2 ALPHA Devices according to UL Standard BETA Devices according to UL standard

SIMATIC NETIndustrial CommunicationOrder No.:E86060-K6710-A101-B6-7600

IK PI PROFINET/Industrial Ethernet Industrial Wireless Communi-cation PROFIBUS SIMATIC ET 200 distributed I/Os AS-Interface Telecontrol Routers ECOFAST system

SIVACONSystem Cubicles and Cubicle Air-ConditioningOrder No.:E86060-K1920-A101-A3-7600

LV 50 System cubicles Cubicle modifications Cubicle expansion components Accessories Special cubicles Cubicle solutions in applications Cubicle air-conditioning Special colors

SIDACReactors and FiltersOrder No.:E86060-K2803-A101-A4-7600

LV 60 Commutating reactors for converters Mains reactors for frequency converters Iron-core output reactors Ferrite output reactors Iron-core smoothing reactors Smooth-ing air-core reactors Filter reactors Application-specific reactors Radio interference suppression filters dv/dt filters Sinewave filters

SIVACON 8PSCD-L, BD01, BD2 Busbar Trunking Systems up to 1250 AOrder No.:E86060-K1870-A101-A4-7600

LV 70 Busbar trunking systems, overview CD-L system (25 A to 40 A) BD01 system (40 A to 160 A) BD2 system (160 A to 1250 A)

The Offline MallDVD:E86060-D4001-A510-C7-7600

CA 01 All products of automation, drives and installation technology, including those in the catalogs listed above.

The Online MallInternet:http://www.siemens.com/automation/mall

All products of automation, drives and installation technology, including those in the catalogs listed above.

Catalog-PDFInternet:http://www.automation.siemens.com/cd

All catalogs for low-voltage controls and distribution can be downloaded as PDF files.

Registered trademarks Technical Assistance

All product designations may be registered trademarks or product names of Siemens AG or other supplying companies. Third parties using these trademarks or product names for their own purposes may infringe upon the rights of the trademark owners.Further information about low-voltage controls is available on the Internet at:http://www.siemens.com/lowvoltage

Expert technical assistance for Low-voltage controls and electrical installation.Tel.: +49 (9 11) 8 95-59 00Fax: +49 (9 11) 8 95-59 07E-Mail: [email protected]

Related catalogs Contents

LV1_U2_en.fm Seite 1 Donnerstag, 12. Februar 2009 12:30 12

Siemens AG 2009

Low-Voltage Controls and DistributionSIRIUS SENTRON SIVACON

Catalog LV 1 2009

The products and sys-tems listed in this cata-log are distributed/manufactured using a certified quality man-agement system which complies with EN ISO 9001(for the Certificate Register Nos. see the Appendix). The certificate is recognized in all IQNet countries.

Supersedes:Catalog LV 1 2008Catalog News LV 1 N up to 09/2008

The products in this catalog can also be found in the electronic catalog CA 01.Order No.:E86060-D4001-A510-C7-7600 (DVD)

Contact your local Siemens sales office for further information

Siemens AG 2009

The CD-ROM attached contains the following catalogs in electronic form as structured PDF files:

LV 1 Low-Voltage Controls and DistributionSIRIUS SENTRON SIVACON

LV 1 T Low-Voltage Controls and DistributionSIRIUS SENTRON SIVACON(Technical Information)

LV 16 Controls and Components for Applications according to UL

LV 50 SIVACON Cubicle Systems and Cubicle Air-Conditioning

LV 60 SIDAC Reactors and Filters

LV 65 SIVENT Fans

LV 70 SIVACON 8PS Busbar Trunking Systems

ET A1 ALPHA Distribution Boards and Terminal Blocks

ET B1 BETA Low-Voltage Circuit Protection

D81.1 Low-Voltage MotorsIEC Squirrel-Cage Motors

IK PI Industrial Communication

Safety Safety Technology for the Manufacturing IndustryIntegrated

LV1_09_Gesamt_EN.book Seite 1 Mittwoch, 11. Februar 2009 3:54 15

Siemens AG 2009

AS-InterfaceSafety Monitors (V3)

Order No. 3RK1 105-0BE04-4CA0,3RK1 105-0BG04-4CA0

Page 2/15

IO-Link K20 Masters and Modules

Order No. 6ES7 138-4GA50-0AB0,3RK5 010-0BA../0CA..

Page 2/71

Molded Case Motor Starter Protectors up to 800 A

Order No. 3RV10 6/7/8,3RV13 5/6/7/8

Page 5/34

Soft Starters for Standard Applications

Order No. 3RW30, 3RW40

Page 6/5

Compact Starters

Order No. 3RA61, 3RA62

Page 6/57

Timing RelaysOFF-Delay with Wide Voltage Range

Order No. 3RP15 40

Page 7/29

Safety Relayswith Contactor Relay Enabling Circuits

Order No. 3TK28 26-.BB..,3TK28 26-.CW..

Page 7/77

Modular Safety System

Order No. 3RK3 ..1-1.A10,3RK3 ..1-2.A10

Page 7/84

New

Solid-State Overcurrent Releases ETU with Communication Function

Order No. 3VL2 to 3VL8

Page 16/8

Switch Disconnectors with Fuses up to 630 A

Order No. 3NJ62

Page 17/54

Software for Power Distribution

Order No. 3ZS2 785, 3ZS2 795,3ZS2 781

Pages 18/4 ... 18/6

Miniature Circuit Breakersaccording to UL and IEC

Order No. 5SJ4 ..-.HG42

Page 19/37

SIRIUS ES Engineering Software

Order No. 3ZS1 310, 3ZS1 312,3ZS1 313, 3ZS1 314

Pages 12/7, 12/11, 12/4, 12/15

PAC3200 Multifunction Measuring Instrumentsand PAC RS485 Expansion Modules

Order No. 7KM2 112-0BA00-2AA0,7KM9 300-0AM00-0AA0

Pages 13/3, 13/5, 13,7

SIVACON S8Power Distribution Boards and Motor Control Centers

Order No. on request

Page 14/6

EFR 012 Hygrostatfor Cubicle Air-Conditioning

Order No. 8MR2 170-1AF

Page 14/21


Siemens AG 2009

1 IntroductionAnswers for Industry.

Low-voltage controls and distribution.The basis for advanced solutions.

PG

104

, 400

, 401

11 Power Supplies4AV Non-Stabilized Power Supplies6EP Stabilized Power Supplies- SITOP- LOGO!Power

S I R

I U

S

I n d

u s

t r i

a l

C o

n t

r o l

s P

G 04

1, 1

01, 1

21, 2

30, 2

50, 5

40 ..

.

2 SystemsAS-Interface IO-Link ECOFAST SystemSIRIUS Safety Integrated PROFIBUSSIRIUS Modular System P

G 12

1, 1

31, 2

00

12 Planning and Configuration with SIRIUSSoft Starter ES Motor Starter ES ECOFAST ESSIMOCODE ES Modular Safety System ES

PG 0

41, 1

01, 1

21

3 Controls Contactors and Contactor Assemblies3RT, 3TB, 3TF Contactors for Switching Motors3RA13, 3RA14, 3TD, 3TE Contactor Assemblies3RT, 3RH, 3TB, 3TC, 3TH, 3TK Contactors for Special Applications3RH, 3TH Contactor Relays 3RT Coupling Relays3TX7, 3RS18 Coupling Relays Coupling Relays with LZS, LZX Plug-In Relays 3TG10 Power Relays/Miniature Contactors

L o

w -

v o

l t a

g e

P

o w

e r

D i

s t r

i b

u t i

o n

PG 1

33

13 Power Management SystemSystem OverviewSENTRON PAC3200 Multifunction Measuring Instruments

PG 0

41, 1

01

4 Controls Solid-State Switching DevicesFor switching resistive loads:3RF20, 3RF21, 3RF22 Solid-State Relays3RF23, 3RF24 Solid-State Contactors 3RF29 Function Modules

For switching motors:3RF24 Solid-State Contactors and Solid-State Reversing Contactors

PG 0

16, 1

03

14 SIVACON Power Distribution Boards, Busway Systems and Cubicle SystemsS8, 8PV and 8PT Power Distribution Boards and Motor Control Centers 8PS Busbar Trunking Systems 8MC, 8MF Cubicle Systems8MR, 8ME Cubicle Air-Conditioning ALPHA Distribution BoardsALPHA FIX Terminal Blocks

PG

041,

044

, 101

, 102

, 143 5 Protection Equipment

3RV Motor Starter Protectors/Circuit Breakers up to 100 A3RV Molded Case Motor Starter Protectors up to 800 A 3RU1 Thermal Overload Relays3RB2 Solid-State Overload Relays

PG 1

03, 1

33

15 SENTRON Switching and Protection Devices for Power Distribution3WL Air Circuit Breakers

PG

041,

101

, 102

, 103

, 121

, 131

...

6 Motor Starters, Soft Starters and Load Feeders3RW Soft Starters 3RA1 Fuseless Load Feeders3RA6 Compact Feeders ET 200S Motor Starters ET 200S Safety Motor Starter Solutions Local/PROFIsafeET 200pro Motor Starters AS-Interface Compact Starters, 400 V ECOFAST Motor Starters and Soft Starters 3RE Encapsulated Starters Motor Starters, 24 V DC P

G 10

1, 1

02, 1

03, 1

13, 1

31, 2

50 16 SENTRON Switching and Protection Devices for Power Distribution3VL Molded Case Circuit Breakers , 3VF2

PG

101

, 102

, 121

, 131

, 192

, 200

...

7 Monitoring and Control DevicesSIMOCODE 3UF Motor Management and Control Devices LOGO! Logic Modules 3RP, 3RT19 Timing Relays 3UG Monitoring Relays for Electrical and Additional Measurements 3RS10, 3RS11 Temperature Monitoring Relays3RN1 Thermistor Motor Protection3TK28 Safety Relays 3RK3 Modular Safety System 3RS17 Interface Converters P

G 01

3, 0

46, 1

01, 1

02, 1

03, 1

13 17 SENTRON Switching and Protection Devices for Power Distribution3KA, 3KE, 3LD Switch Disconnectors3KL, 3KM, 3NJ6 Switch Disconnectors with Fuses 3NP, 3NJ4, 3NJ5 Fuse Switch DisconnectorsSENTRON 8US Busbar Systems

PG 1

02, 1

21, 5

74

8 Detecting Devices3SE2, 3SE3, 3SE5, 3SF1 Position Switches3SE2, 3SE5, 3SF1 Hinge Switches3SE6 Magnetically Operated Switches

PG 1

33

18 Software for Power DistributionDimensioning with SIMARIS designConfiguring, Visualizing and Controlling with SIMATIC Configuring, Visualizing and Controlling with SENTRON

PG 1

01, 1

02, 1

21

9 Commanding and Signaling Devices3SB2, 3SB3, 3SF5 Pushbutton Units and Indicator Lights3SB3 Two-Hand Operation Switches3SE7, 3SF2 Cable-Operated Switches3SE2, 3SE3 Foot Switches8WD4 Signaling Columns8WD5 Integrated Signal Lamps

PG 0

01, 0

02, 0

03, 0

04, 0

05, 0

07 ..

.

19 BETA Low-Voltage Circuit ProtectionMiniature Circuit Breakers (MCBs) Residual Current Protective Devices Low-Voltage Fuse SystemsSITOR Semiconductor Fuses SR 60 Busbar Systems Overvoltage Protection Devices Socket OutletsMeasuring Devices

PG

104

, 114

10 TransformersSingle-Phase TransformersThree-Phase Transformers

20 AppendixGlossary Training Order information Further documentation Standards and approvals Quality management Siemens con-tacts Solution partners Online services Customer support Software licenses Subject index Order number index includ-ing export markings Terms and conditions of sale and delivery, export regulations

NewNew

New

NewNew

NewNew

New

New

New

New

New

NewNew

NewNew

NewNew

New

New

NewNew

NewNew


Siemens AG 2009

4 Siemens LV 1 2009

Explanations

General informationThings you should know about Catalog LV 1 2009 and Technical Information LV 1 T 2009

Catalog LV 1 2009 contains selection and order-relevant data under the topic headings "Overview", "Benefits", "Application", "Selection and ordering data", "Accessories", "Options" and "More informa-tion".

The topics "Design", "Function", "Integration", Configuration", "Programming", "Technical specifications", "Characteristic curves", "Schematics" and "Dimensional drawings" can be found if required in the Technical Information LV 1 T 2009.The Technical Information LV 1 T is saved as a PDF file on the CD-ROM which is enclosed with this catalog (inside front cover).

Delivery time class (DT)

} Preferred type

A 2 working days

B 1 week

C 3 weeks

D 6 weeks

X On request

Preferred types are available immediately from stock, i.e. are dispatched within 24 hours.

Normal quantities of the products are usually deliv-ered within the specified time following receipt of your order at our branch.

In exceptional cases, the actual delivery time may differ from that specified.

The delivery times apply up to the ramp at Siemens AG (products ready for dispatch). The transport times depend on the destination and type of shipping. The standard transport time for Germany is 1 day.

The delivery times specified here represent the state of 10/2008. They are permanently optimized. Up-to-date information can be found at http://www.siemens.com/automation/mall.

Note:

For delivery time classes for transformers and power supply units see pages 10/4 and 11/3.

Price units (PU)

The price unit defines the number of units, sets or meters to which the specified price and weight apply.

Packaging sizes (PS)

The packaging size defines the number, e.g. of units, sets or meters, for outer packaging.

Only the quantity defined by the packaging size or a multiple thereof can be ordered!

For multi-unit packing and reusable packaging see Appendix.

Price groups (PG)

Each product is assigned to a price group.

Weight

The defined weight in kg refers to the price unit (PU).

DimensionsAll dimensions in mm.


Siemens AG 2009

5Siemens LV 1 2009

Explanations

Symbols

In Catalog LV 1 2009 and in the Technical Information LV 1 T 2009 you will find the symbols listed alongside. These symbols are used in conjunction with an orange background to mark spe-cial selection criteria (e.g. connections, types of coordination, etc.).

Terminals Screw terminals

Cage Clamp terminals/spring-loaded terminals

Combicon connectors

Flat connectors

Solder pin connections

Ring terminal lug connection

Plug-in terminals

Types of coordination Type of coordination "1"

Type of coordination "2"

Distinguishing between units Complete units

Modular system

Switching capacity of 3WL circuit breakers

ECO switching capacity(Icu up to 55/66 kA at 500 V)

Standard switching capacity(Icu up to 66/80 kA at 500 V)

High switching capacity(Icu up to 100 kA at 500 V)

Very high switching capacity(Icu up to 150 kA (3-pole)/130 kA (4-pole) at 500 V)

Switching capacity for DC current

Switching capacity of 3VL circuit breakers

Standard switching capacity(Icu up to 55 kA at 415 V)

High switching capacity(Icu up to 70 kA at 415 V)

Very high switching capacity(Icu up to 100 kA at 415 V)

1ToC

2ToC

N

S

H

C

DC

N

H

L


Siemens AG 2009

6 Siemens LV 1 2009

Explanations

ATEX explosion protectionIn many industries the production, processing, transport and storage of combustible substances are accompanied by escap-ing gases, vapor or spray which find their way into the environ-ment. Other processes result in combustible dust. Together with the oxygen in the air, the result can be an explosive atmosphere which will explode if ignited.

Serious injury to persons and damage to property can result par-ticularly in the chemical and petrochemical industry, mineral oil and natural gas production, mining, mills (e.g. grain, solid mate-rials) and many other sectors.

To guarantee the maximum possible safety in these areas, the legislators of most countries have drawn up requirements in the form of laws, regulations and standards. In the course of global-ization, great progress has been made with regard to uniform di-rectives for explosion protection.

With Directive 94/9/EC, the European Union laid the foundations for complete harmonization by requiring that all new devices as from 1st July 2003 have to be approved in accordance with this directive.

In this catalog, special attention is drawn to devices which com-ply with the ATEX Directive. However, it does not replace inten-sive study of the relevant fundamentals and directives when planning and installing electrical systems.

UL-certified devicesUL standards are applied in North America and a number of other countries. This is important in particular for European ex-ports of electrical switchgear and machine-integrated equip-ment, above all to the USA. Acceptance and delivery are possi-ble only if the relevant UL standards are satisfied.

UL 508A "Standard for Industrial Control Panels" describes the design of control cabinets and implementation of integral com-ponents with reference to other pertinent UL standards where applicable. As such, this standard represents the basis for all electrical systems used in North America.

Our consideration of both IEC directives as well as UL standards as early as in our products development phase results in a broad portfolio of UL-certified products for low-voltage switching and protection technology.

Whether SENTRON circuit breakers, SIRIUS switching devices including motor-protective circuit breakers, starters, contactors and overload relays , SENTRON switch disconnectors, SIRIUS detecting and command devices, busbar systems, terminals, miniature circuit breakers, fuses or SIRIUS transformers and fil-ters our portfolio of low-voltage controls and distribution

products ensures your being on the safe side in terms of UL and facilitates the easy and fast assembly of control cabinets ac-cording to UL.

Our UL-certified portfolio can be found partly in this catalog and in greater concentration in Catalog LV 16, "Controls and Components for Applications according to UL".


Siemens AG 2009

7Siemens LV 1 2009

Notes


Siemens AG 2009

8 Siemens LV 1 2009

Notes


Siemens AG 2009

Siemens LV 1 2009

11/2 Answers for industry.

1/4 Low-Voltage Controls and Distribution.The basis for progressive solutions.

Introduction


Siemens AG 2009

1/2 Siemens LV 1 2009


Siemens AG 2009

1/3Siemens LV 1 2009

Answers for industry.

Siemens Industry answers the challenges in the manufacturing

and the process industry as well as in the building automation

business. Our drive and automation solutions based on

Totally Integrated Automation (TIA) and Totally Integrated

Power (TIP) are employed in all kinds of industry. In the

manufacturing and the process industry.

In industrial as well as in functional buildings.

Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products up to entire industry solutions. The industry software enables our industry customers to optimize the entire value chain from product design and develop-ment through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the entire drive train from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers robust solutions for power distribution.

The high quality of our products sets industry-wide benchmarks. High environmental aims are part of our eco-management, and we implement these aims consistently. Right from product design, possible effects on the environment are examined. Hence many of our products and systems are RoHS compliant (Restriction of Hazardous Substances). As a matter of course, our production sites are certified according to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources. The best example are our energy-efficient drives with energy savings up to 60 %.

Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us.


Siemens AG 2009


Low-Voltage Controls and Distribution.

The basis for progressive solutions.

Extremely high demands are made on modern low-voltage

controls and distribution:

users want cost-effective solutions that are easy to integrate in

control cabinets, distribution boards and distributed systems

and can communicate perfectly with each other.

Siemens has the answer: SIRIUS industrial controls and

low-voltage power distribution with Power Management,

SIVACON and SENTRON.

SIRIUS industrial controls

The SIRIUS range has everything you need for switching, protecting and starting loads. Products for monitoring, control, detection, commanding, signaling and power supply round off the spectrum of industrial controls.

Combined with Totally Integrated Automation, Safety Integrated and ECOFAST, our product portfolio can be bundled to create optimized systems. All in all, Siemens provides innovative controls with modern features, such as integrated communication and safety technology that work to your advantage: The basis for ground-breaking integrated solutions.

Low-voltage power distribution with Power Management, SIVACON and SENTRON

Non-residental buildings and industrial plants have one thing in common: without electricity, everything comes to a halt. The availability, safety and cost effectiveness of the power distribution system is of utmost importance from the medium voltage supply point through to the socket outlet. And only integrated solutions can ensure maximum efficiency for planning, configuration and operation.

The concept is called Totally Integrated Power from Siemens. Total integration in planning and config-uration creates synergies and saves costs. Perfectly matched products and systems provide efficient engineering and reliable operation.


Siemens AG 2009



Siemens AG 2009


Notes


Siemens AG 2009

Siemens LV 1 2009

22/2 Introduction

AS-InterfaceIntroduction

2/9 Transmission technology2/10 Configuration examples2/11 Communication overview2/12 AS-Interface specification

ASIsafe2/14 Introduction2/15 AS-Interface safety monitors2/18 AS-Interface safety modulesCh. 8 3SF1 position switches Ch. 9 3SF2 cable-operated switches FS101) Light curtains and arrays, Cat. 4FS101) LS4 laser scannersCh. 9 EMERGENCY-STOP pushbuttons

Masters2/20 CP 142-22/21 CP 243-22/22 CP 343-22/23 CP 343-2P

Routers2/24 DP/AS-i F-Link2/28 IE/AS-i LINK PN IO2/31 DP/AS-i LINK Advanced2/33 DP/AS-Interface Link 20E

SlavesI/O modules for operation in the field

2/35 - Introduction2/36 - Digital I/O modules, IP67 - K602/38 - Digital I/O modules, IP68/IP69K -

K60R2/41 - Digital I/O modules, IP67 - K452/43 - Digital I/O modules, IP67 - K202/46 - Digital I/O modules, IP67 -

user modules2/47 - Analog I/O modules, IP67 - K60

I/O modules for operation in the control cabinet, IP20

2/50 - Introduction2/51 - SlimLine2/53 - F90 modules2/53 - Flat modules

Special integrated solutions2/54 - AS-Interface communications

modulesModules with special functions

2/56 - Counter modules2/57 - Ground-fault detection modules2/57 - Overvoltage protection modules

Ch. 6 Motor starters and soft startersCh. 9 3SF5 pushbutton units and indicator lights,

22 mmCh. 9 8WD4 signaling columns2/59 AS-Interface connections for LOGO!

Power Supply Units2/60 AS-Interface power supplies, IP20

Transmission Media2/61 AS-Interface shaped cables

System Components andAccessories

2/62 Repeaters/extenders2/63 Extension plugs2/64 Addressing units2/65 AS-Interface analyzers2/68 Miscellaneous accessories

IO-Link2/71 System overview2/72 Masters2/73 I/O modules2/74 - IO-Link K20 modules

Sensors2/75 - Sonar SIMATIC PXS310C M18

proximity switches

ECOFAST System2/76 System overview

SIRIUS Safety Integrated2/79 System overview

PROFIBUSSystem overview

2/83 Introduction2/84 Process or field communication2/86 Data communication2/87 Topologies

SIRIUS Modular System2/89 System overview

1) See Catalog FS 10 "Sensor Technology"

Systems


Siemens AG 2009

Systems

Introduction


2

Overview Order No. Page

AS-Interface/ASIsafeASIsafe enables the integration of safety-oriented components in an AS-Interface network, for example:

EMERGENCY-STOP pushbuttons

Protective door switches

Safety light arrays

The simple wiring of AS-Interface, which is a major advantage, is maintained.

Safety monitor

AS-Interface safety monitors Key element of ASIsafe

Monitors safe stations and links safety inputs

Ensures safe disconnection

Modular construction according to individual requirements

Available with one or two release circuits with 2-channel configuration

All versions also with removable screw terminals or spring-loaded terminals

All safety monitors in revised Version 3 with additional options

Filtering out of brief single-channel interruptions in the sensor circuit with the expanded safety monitor Version 3

Expanded safety monitor with integrated safe slave for controlling a distributed safe AS-i output or for safe coupling a safe signal from one AS-i network to another AS-i network

New configuration software asimon V3 with graphic function diagram presentation

Your advantage: Easy to configure safety functions up to Category 4, PL e, SIL 3.

3RK1 2/15

K45F

S22.5F (SlimLine)

AS-Interface safety modules Complete portfolio of ASIsafe modules

- For connection of safety switches with contacts (position switches etc.) as well as solid-state safety sensors (BWS)

Degree of protection IP65/IP67 or IP20

Very compact dimensions, from 20 mm width

Two or four inputs in Category 2 or one or two inputs in Category 4 / SIL 3

Four safe inputs or two additional standard outputs available on the module

Your advantage: Easy integration of safe signals, be it in the control cabinet or in the field.

3RK1 2/18

Position switch

Position switches Plastic enclosure with degree of protection IP65 or IP66/IP67 and metal enclosure with

degree of protection IP66/IP67

ASIsafe electronics integrated in the enclosure, with low power consumption < 60 mA

Also available with separate actuator and tumbler

Your advantage: Conventional wiring of safety safety functions required no longer required.

Cable-operated switches Degree of protection IP65

Direct connection of cable-operated switches for detection of signals

Metal enclosures

3SF1

3SF2

Ch. 8

Ch. 9

Light curtain and array

Light curtains/arrays and laser scanners Degree of protection IP65

Connection to AS-Interface either direct or through safe solid-state input module

Up to Category 3 (laser scanners) or Category 4 (light arrays/curtains)

Your advantage: Direct connection of active and optical protection for persons to ASIsafe.

3SF73RG7 84...

See Catalog FS 10 "Sensor Technology"

EMERGENCY-STOP for mounting on front plate

EMERGENCY-STOP pushbuttons Degree of protection IP65/IP67

EMERGENCY-STOP directly on AS-Interface using adapters

Metal or plastic version

Your advantage: Easy direct connection of service-proven control elements to ASIsafe.

3SF5 Ch. 9


Siemens AG 2009

Systems

Introduction


2

Order No. PageMasters

The AS-Interface master connects SIMATIC control systems to AS-Interface. It automat-ically organizes the data traffic on the AS-Interface cable and sees not only to querying the signals but also to performing the parameter setting, monitoring and diagnostics functions.

CP 343-2, CP 343-2P for SIMATIC S7-300

CP 243-2 for SIMATIC S7-200

Masters for SIMATIC Connection of up to 62 AS-Interface slaves

Integrated analog value transmission

Simple configuration by adopting the actual configuration as the desired configuration at the press of a button

Easy operation in the input/output address range

Monitoring of the supply voltage on the AS-Interface shaped cable

Your advantage: Easy connection to SIMATIC S7-300, ET200 M, SIMATIC S7-200 or SIMATIC ET 200X.

6GK7 2/20

AS-Interface/RoutersAs an alternative to the CPs, which are plugged directly in the controller it is also possi-ble to use a link as AS-Interface master at any position beneath the PROFIBUS DP or PROFINET IO.

DP/AS-i F-Link

IE/AS-i LINK PN IO

DP/AS-i LINK Advanced

DP/AS-Interface Link 20E

Routers Degree of protection IP20

PROFIBUS slave or PROFINET IO device and AS-Interface master (single or double master in case of DP/AS-i LINK Advanced and IE/AS-i LINK PN IO)

Connection of up to 62 AS-Interface slaves

Integrated ground-fault monitoring (in case of DP/AS-i LINK Advanced and IE/AS-i LINK PN IO)

User-friendly local diagnostics and local start-up by means of a full graphic display and control keys or through a web interface with a standard browser (in case of DP/AS-i LINK Advanced and IE/AS-i LINK PN IO)

Integrated analog value transmission

Configuring and uploading of AS-Interface configuration in STEP 7 possible

User-friendly selection of AS-Interface slaves

Safety-orientated transition from ASIsafe to PROFIsafe also available as DP/AS-i F-Link

Your advantage: Optimum transition to PROFIBUS or PROFINET, integrated in STEP 7.

3RK36GK1

2/24

2/28


Siemens AG 2009

Systems

Introduction


2

Order No. PageAS-Interface/Slaves

Slaves contain the AS-Interface electronics and connection options for sensors and actuators in the field and in the control cabinet. A total of up to 62 slaves can be con-nected to one bus. The slaves then exchange their data in cyclic mode with a control module (master).

K20 digital module

K45 digital module

K60 digital module

Field modules/Digital I/O modules IP67 - K60, K60R, K45 and K20 Degree of protection IP65/IP67 or IP68/69K

Modules available with degree of protection up to IP68/69K

ATEX-certified modules available for EX Zone 22

Connection sockets in M8/M12

Up to eight inputs and four outputs

A/B technology available

Contacting protected against polarity reversal

Standard rail mounting and wall mounting possible

Mounting of the module on the base plate using just one screw

Diagnostics LEDs

Your advantage: Reduction of mounting and start-up times by up to 40 %.

3RK1, 3RK2 2/36, 2/38, 2/41, 2/43

K60 analog module

Field modules/Analog I/O modules IP67 - K60 Degree of protection IP65/IP67

Detects or transmits analog signals locally

2/4-channel

Input modules for up to four sensors with current signal, sensors with voltage signal or sensors with thermal resistor

Output modules for current or voltage

Your advantage: Easy integration of analog values.

3RK1 2/47

SlimLine

F90 module

Flat module

Cabinet modules Degree of protection IP20

No M12 plugs required for connection

Up to 16 inputs

Narrow design of the SlimLine modules with width from 22.5 mm

Removable, finger-safe terminal blocks that cannot be mixed up (SlimLine)

Flat design of the flat modules for small control cabinets and confined conditions

Connection with screw-type or spring-loaded terminals

Standard rail mounting and wall mounting possible

Diagnostics LEDs

Your advantage: Modules enable use in cabinets and small local control cabinets.

3RG9, 3RK1 2/50


Siemens AG 2009

Systems

Introduction


2

Order No. Page

Counter module

Modules with special functions/Counter modules Degree of protection IP20

For evaluation of pulses

Connection with screw-type or spring-loaded terminals

Your advantage: Evaluation of pulses which exceed even the clock frequency of AS-Interface.

3RK1 2/56

Ground-fault detection module

Modules with special functions/Ground-fault detection modules Degree of protection IP20

Display using LEDs

Two signaling outputs

Your advantage: Automatic diagnostics of ground faults on AS-Interface.

3RK1 2/57

Overvoltage protection module

Modules with special functions/Overvoltage protection modules Degree of protection IP67

Discharge through ground cable with oil-proof outer sheath

Protection at transition of lightning protection zones

Your advantage: The AS-Interface overvoltage protection module protects downstream AS-Interface devices or individual sections in AS-Interface networks from conducted overvoltages.

3RK1 2/57

3RA61 compact feeder

Compact feeders 3RA61 direct-on-line starters, 3RA62 reversing starters

Degree of protection IP20

Up to 15 kW/400 V

Wide setting range

Weld-free

Removable terminals

Optional AS-i add-on module

Your advantage: Less space and wiring work needed in the control cabinet, no welding, connection to AS-Interface.

3RA6 Ch. 6

Compact starter

Motor starters/Compact starters (400 V AC) Degree of protection IP65/IP67

Up to 5.5 kW at 400/500 V AC

Electromechanical or solid-state design

Optional with brake contact

Your advantage: No local control cabinets required thanks to completely factory-wired load feeder with IP65 protection.

3RK1 Ch. 6

ECOFAST motor starter

Motor starters/ECOFAST motor starters and soft starters Degree of protection IP65/IP67

Standardized interfaces according to ECOFAST Specification (DESINA-conform)

Mechanical or solid-state soft switching function

Your advantage: Less space required in the control cabinet, the starters can be installed near the motor or be plugged on the motor.

3RK1 Ch. 6

Motor starter

Motor starters/Motor starters (24 V DC) Degree of protection IP65/IP67

Direct-on-line starters, double starters or reversing starters

Up to 70 W

Quick stop function

Your advantage: Simple motor starter in service-proven module construction for 24 V DC motors.

3RK1 Ch. 6


Siemens AG 2009

Systems

Introduction


2

Order No. Page

Pushbutton

Pushbuttons and indicator lights Modular construction according to individual requirements

Metal and plastic version

Available with standard or A/B slaves and ASIsafe slave

With LEDs

Your advantage: Complete 3SF58 operating system with simple AS-Interface connec-tion for your plant.

3SF58 Ch. 9

Signaling column

Signaling columns Many optical and acoustic elements can be combined

Also as A/B slaves according to AS-Interface Specification 2.1

Up to three signaling elements can be connected using an adapter element

With LEDs or incandescent lamps

Your advantage: Signaling columns for monitoring production sequences and for visual or acoustic warnings in emergency situations, with easy AS-Interface connection.

8WD4 Ch. 9

Connection for LOGO!

AS-Interface connections for LOGO! AS-Interface slave for the connection of LOGO!

Distributed controller functionality

Four inputs / four outputs (virtual)

Your advantage: Intelligence can be used locally.

3RK1 2/59

AS-Interface/Power supply unitsAS-Interface power supply units generate a controlled direct voltage of 30 V DC with high stability and low residual ripple, working according to the principle of a primary switchgear. They are an integral component of the AS-Interface network and enable the simultaneous transmission of data and energy on one cable.

IP20, 3 A

IP20, 8 A

Power supply unitsPower supply units with safety class IP20:

With wide performance spectrum from 2.6 to 8 A

UL/CSA approval means the power supplies can be used worldwide The 2.6 A version is approved according to NEC Class 2

Less space required thanks to compact dimensions

Easy and quick installation

Certified for global use

Integrated ground-fault and overload detection save the need for additional compo-nents and make applications reliable

Diagnostics memory, remote indication and remote reset allow fast detection of faults in the system

Removable terminal blocks reduce downtimes

The ultra-wide input range enables single- and two-phase applications (8 A version)

Your advantage: Optimum performance for each application.

3RX9 2/60

AS-Interface/Transmission mediaAS-Interface shaped cable for connection of network stations.

Shaped cable

AS-Interface shaped cables No polarity reversal thanks to trapezoidal shape

Cables made of optimized material for different operating conditions

Special version according to UL Class 2 available

Your advantage: Fast replacement and connection to AS-Interface by piercing method.

3RX9 2/61


Siemens AG 2009

Systems

Introduction


2

Order No. PageAS-Interface / System components and accessories

Accessories comprise tools for mounting, installation and operation as well as individ-ual components.

Repeater (6GK1 210-0SA01)

Extension plug

Repeaters/extenders and extension plugs Repeaters for extending the AS-Interface cable by 100 m per repeater

Extenders for increasing the distance (max. 100 m) between a master and the AS-Interface segment

Maximum two repeaters or one extender and one repeater in series

Parallel switching of several repeaters possible (star configuration option)

Maximum size increases (when combined) to more than 600 m

Easy mounting

IP67 module enclosure

Your advantage: Lower infrastructure costs, more possibilities of use and greater free-dom for plant planning.

3RK1, 6GK1 Repeaters/extenders: 2/62

Extension plugs: 2/63

Addressing unit

Addressing units Addressing all stations of the AS-Interface network (standard and A/B slaves)

Reading out the slave slave (I/O.ID.ID2 and ID1 code)

Setting the ID1 code and temporary setting of the slave parameters (e.g. for testing of analog slaves)

Measurement of AS-Interface voltage

Enables direct setting of outputs and reading in of a slave's inputs

Storage of complete system configurations

Your advantage: Easiest way to address and parameterize the slaves.

3RK1 2/64

Analyzer

AS-Interface analyzers Diagnostics units for completely checking the quality and function of an

AS-Interface installation

Transmission of collected data through an RS 232 interface to a PC, evaluation by software

Easy and user-friendly operation

Automatically generated test logs

Advanced trigger functions enable exact analysis

Process data can be monitored online

In addition to digital I/O data it is also possible to view analog values and safety slaves in data mode

Your advantage: Preventative testing of an AS-Interface network is possible, recorded logs facilitate remote diagnostics.

3RK1 2/65

M12 sealing cap

Cable terminating piece

Miscellaneous accessoriesAS-Interface system manual, individual components such as sealing caps, cable adapters, distributors etc.

3RK2, 3RG7, 3RG9, 3RK1, 3RX9, 6ES7

2/68


Siemens AG 2009

Systems

Introduction


2

Note:

Order No. PageIO-Link

The newly developed IO-Link system offers the following advantages for connecting complex (intelligent) sensors/actuators:

Only 2 components required: IO-Link master and IO-Link device

Dynamic changing of sensor/actuator parameters directly by the PLC

Devices can be exchanged during operation without need for re-parameterization

Consistent diagnostic information as far as the sensor/actuator level

Uniform and greatly reduced wiring of different sensors/actuators

Reduction of parameterization tools

Transparent representation of all parameter and diagnostics data

Signals and indicators for preventive maintenance

Your advantage: Fast commissioning and flexible maintenance thanks to central data storage, less wiring work because no passive distributors are needed.

6ES7 1383RK5

2/71

ECOFAST System Modular construction

Flexible expansion

Graded range of motor starters and frequency converters

Diagnostics capability

Communication using standardized fieldbus systems

Standardized connection method

Energy supply and distribution to the field device

2/76

SIRIUS Safety Integrated Safe sensing

Safe instructing and reporting

Safe monitoring and evaluating

Safe responding and shutting down

2/79

PROFIBUS PROFIBUS is an efficient, open and robust bus system which guarantees smooth

communication

The system is fully standardized, thus enabling standardized components from different manufacturers to be connected without problem

Configuring, commissioning and troubleshooting can be performed from any position; this means that the freely selectable communication relationships are very flexible, easy to implement and simple to change

Fast local assembly and commissioning using the FastConnect cabling system

Constant monitoring of the network components by means of a simple and effective sig-naling concept

High protection for your investment because existing systems can be expanded without repercussions

High availability thanks to ring redundance with OLM

Optimum connection of the actuator-sensor level by router to AS-Interface

2/83

SIRIUS modular system Load feeders up to 250 kW / 400 V are easy to implement from standard devices

Modular design: Everything fits together and can be combined

Economical and flexible thanks to seven compact sizes

Optimum variance with uniform accessories

Space-saving thanks to small device width and butt-mounting type of construction up to 60 C

Fast commissioning, short setting-up times and simple wiring

Connection to AS-Interface and PROFIBUS DP possible

Extremely long life, low maintenance and reliable

Global approvals and certifications such as IEC, UL, CSA, CCC, shipbuilding

Permanently secure mounting, screw or snap fitting

Spring-loaded terminals: Quick and secure connection, vibration-proof and mainte-nance-free

Clear-cut, ergonomic design (winner of the iF Product Design Award)

2/89

0991 9991

oiM5

4991 3002 Zeit

Quelle: PROFIBUS International

oiM01

Screw terminals

Spring-loaded terminals

Combicon connectors

The terminals are indicated in the selection and ordering data by orange backgrounds.


Siemens AG 2009


Transmission technology


2

Overview AS-Interface is an open, international standard according to EN 50295 and IEC 62026-2 for process and field communica-tion. Leading manufacturers of actuators and sensors all over the world support the AS-Interface. Interested companies are provided with the electrical and mechanical specifications by the AS-Interface Association.

AS-Interface is a single master system. For automation systems from Siemens there are communications processors (CPs) and routers (links) which control the process or field communication as masters, and actuators and sensors which are activated as AS-Interface slaves.

Benefits

A key feature of AS-Interface technology is the use of a shared two-conductor cable for data transmission and the distribution of auxiliary power to the sensors/actuators. An AS-Interface power supply unit that meets the requirements of the AS-Interface transmission method is used for the distribution of auxiliary power. The AS-Interface cable used for the wiring is mechani-cally coded and hence protected against polarity reversal and can be easily contacted by the insulation piercing method.

Elaborately wired control cables in the control cabinet and mar-shalling racks can be replaced by AS-Interface.

The AS-Interface cable can be connected to any points thanks to a specially developed cable and connection by the insulation piercing method.

With this concept you become extremely flexible and achieve high savings.

ApplicationOperating modes

Generally, master interfaces have the following operating modes:

I/O data exchange

In this operating mode the inputs and outputs of the binary AS-Interface slaves are read and written.

Analog value transmission

AS-Interface masters according to the AS-Interface Specification V2.1 or V3.0 support integrated analog value pro-cessing. This means that data exchange with analog AS-Interface slaves (according to Analog Profile 7.3 or 7.4) is just as easy as with digital slaves.

Command interface

In addition to I/O data exchange with binary and analog AS-Interface slaves the AS-Interface masters provide a number of other functions through the command interface.

Hence it is possible, for example, for slave addresses to be is-sued, parameter values transferred or diagnostics information read out from user programs.

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Siemens AG 2009


Configuration examples


2

DesignProcess or field communication

AS-Interface is used where individual actuators and sensors are spaced apart over a machine (e.g. a bottle filling line, production line, etc.).It replaces complicated cable harnesses and connects binary and analog actuators and sensors such as proximity switches, valves and indicator lights to a controller, e.g. a SIMATIC or PC.

In practice this means: Installation is straightforward because data and energy are conveyed together over one cable. No spe-cial know-how for installation and commissioning is required. And thanks to the simple laying of the cable, its clear-cut struc-ture and special version there is not only far less risk of errors but also less effort during maintenance and servicing.

Example of a system configuration

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Communication overview


2

Overview System components

Numerous system components are offered for implementing the communication. The key elements of a system installation are: Master interface modules for central control units such

as SIMATIC S5 and SIMATIC S7, ET 200 M distributed peripherals

AS-Interface shaped cables Network components such as repeaters/extenders Power supplies for slaves, modules for connection of standard

sensors/actuators Actuators and sensors with integrated slave ASIC Safety modules for transmitting safe data through

AS-Interface Address programming units for setting the slave address

AS-Interface masters and AS-Interface links (see Routers)

Technical specifications

More informationFor the SIMATIC NET products referred to above (order numbers 6GK..., 6XV1...) please also note the conditions of application, which can be consulted on the Internet site quoted below.

You can find more information on the Internet at:

http://www.siemens.com/simatic-net/ik-info

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Standard EN 50295 / IEC 61158

Topology Line, star or tree structure (same as electrical wiring)

Transmission medium Unshielded two-conductor cable (2 x 1.5 mm2) for data and auxiliary power

Connection methods Contacting of the AS-Interface cable by insulation piercing method

Maximum cable length 100 m without repeater/extender; 200 m with extension plug; 300 m with repeater or extender; 600 m with repeater/extender and extension plug (parallel switch-ing of repeaters)

Maximum cycle time 5 ms with full expansion, 10 ms when using A/B technology, profile-specific for Spec 3.0 slaves;

Number of stations per AS-Interface line

31 slaves according to AS-Interface Spec. V2.0; 62 slaves (A/B technology) according to AS-Interface Spec. V2.1 and V3.0, integrated analog value transmission

Number of binary sensors and actuators

Max. 124 I/124 O according to Spec. V2.0; Max. 248 I/186 O according to Spec. V2.1; Max. 496 I/496 O according to Spec. 3.0

Access control Cyclic polling master slave method, cyclic data transfer by host (PLC, PC)

Error safeguard Identification and repetition of faulty message frames


Siemens AG 2009


AS-Interface specification


2

Overview

Technology development of the AS-Interface

System limitations of AS-Interface specification

Expansions of AS-Interface Specification 2.1 AS-Interface Specification 2.1 enables the number of network

stations to be doubled from 31 to 62. Using the so-called expanded addressing system, the 31 addresses available in an AS-Interface network can be split into two.

If this option is used for each of the 31 slaves, the maximum number of stations in an AS-Interface network is then 62. The so-called A/B slaves can have a maximum of four inputs and three outputs. Expanded addressing is only possible for digi-tal slaves, not for analog slaves and safety-oriented slaves (ASIsafe).

Another function of the AS-Interface Specification V2.1 is the integrated analog value transmission function. In this case "integrated" means that no special function blocks are re-quired for accessing the analog values. It is just as easy to ac-cess the analog values as the digital values. The integrated analog value transmission function can be used with analog slaves which support the profiles 7.3 and 7.4.

Expansions of AS-Interface Specification 3.0 The AS-Interface Specification 3.0 enables the connection of

up to 1000 digital inputs and outputs (profile S-7.A.A: 8DI/8DO as A/B slave).

New profiles have also enabled the option of expanded ad-dressing for analog slaves.

Acceleration of analog value transmission through "Fast Analog Profile".

Variable use of analog modules: Optional parameterization of resolution (12/14 bit) and 1 and 2-channel capability.

Asynchronous serial protocol 100 baud or 50 baud, bidirectional.

ASi Spec. V2.0

ASi Spec. V2.1

1994 1998 2001 2005/2006

ASIsafe

ASi Spec. V3.0

31 slaves5 ms bus cycle

62 slaves (10 ms)Analog profilesBetter diagnostics

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Safety monitorSafe input slaves

4DI/4DO in A/B technology8DI/8DO in A/B technologyAdditional analog profilesTransmission of serial data

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AS-Interface specification Maximum number of slaves Number of digital inputs Number of digital outputsDigital Analog ASIsafe

Version 2.0 31 31 31 31 4 = 124 31 4 = 124Version 2.1 62 31 31 62 4 = 248 62 3 = 186Version 3.0 62 62 31 62 8 = 496 62 8 = 496


Siemens AG 2009


AS-Interface specification


2

AS-Interface masters

To be able to operate A/B slaves on an AS-Interface network you must also use master modules that meet the minimum require-ments of Specification 2.1.

A/B technology is supported by the masters of the SIMATIC S7 and the DP/AS-Interface links from Siemens. Only standard slaves and A slaves (= A/B slave with an A address) can be op-erated on masters which do not support Specification 2.1.

The subaddress of A/B slaves is set to "A" in the as-delivered state.

The new masters that comply with Specification 3.0 support all new slave profiles, but are also fully backwards compatible.

The AS-Interface specification relevant for the respective slave is noted in the section "Selection and ordering data".

The exact slave profile is shown in the section "Technical specifications" in the Technical Information LV 1 T.

Communication cycle

Standard slaves are queried in each cycle (max. cycle time: 5 ms). If only one A or B slave is installed at an address, this slave will be queried in each cycle (max. cycle time: 5 ms). If an A/B slave pair is installed at an address, the A slave will be que-ried in one cycle and the B slave in the next cycle (max. cycle time: 10 ms). If only standard and/or A slaves are installed in a network, the cycle time is identical to the standard masters (max. cycle time: 5 ms).

Whether an AS-Interface slave is a standard slave or an A/B slave is noted in the section "Selection and ordering data" in the column "Slave Type" and can be deduced from the section "Technical specifications" of the slave in question in the Techni-cal Information LV 1 T.

All slave types can be combined within a single AS-Interface network.

Benefits Reduction of master and power supply costs thanks to a

higher number of slaves and I/Os per AS-Interface line Improved decentralization in plants with numerous, widely

spread signals Further expansion of existing AS-Interface systems is possible

More informationMore information about AS-Interface is available in the AS-Interface System Manual.

The English-language AS-Interface System Manual can be downloaded free from the Internet at:http://support.automation.siemens.com/WW/view/en/26250840

The German-language AS-Interface System Manual can be downloaded free from the Internet at:http://support.automation.siemens.com/WW/view/de/26250840

A print version of the AS-Interface System Manual is also avail-able in both English and German; see "System components and accessories" --> "Miscellaneous accessories".

AS-Interface specification Available mastersVersion 2.1 S7-200 (CP 243-2)

Version 3.0 DP/AS-i Link Advanced IE/AS-i Link PN IO, S7-300 (CP 343-2, 343-2P), DP/AS-i Link 20E

AS-Interface specification Maximum cycle time Slave profileVersion 2.0 5 ms S-X.0, S-X.1, S-X.F

Version 2.1 5 ms with 31 slaves, 10 ms with 62 slaves

S-X.A, S-7.3, S-7.4, S-7.F

Version 3.0 As for Version 2.1, and profile-specific 10 ms for inputs/outputs (e.g. 20 ms for 4DI/4DO and 40 ms for 8DI/8DO)

S-7.5.5; S-7.A.5, S-B.A.5; S-7.A.7, S-7.A.8; S-7.A.9, S-7.A.A, S-6.0


Siemens AG 2009

AS-InterfaceASIsafe

Introduction


2

Overview

Secure communication and standard communication on AS-Interface

Safety is included

The ASIsafe concept supports the direct integration of safety-related components, such as EMERGENCY-STOP switches, pro-tective door switches or safety light arrays, in the AS-Interface network. These are fully compatible with the familiar AS-Interface components (masters, slaves, power supplies, repeaters, etc.) according to IEC 62062/EN 50295 and are operated in conjunc-tion with them on the yellow AS-Interface cable.

The signals of the safety sensors are evaluated by a safety mon-itor which not only monitors the switching signals of the safety sensors but also continuously checks that the data transmission works correctly. The safety monitor has one or two enabling cir-cuits which are configured with two channels and are used to switch the machine or plant to the safe state. Sensors and mon-itors can be connected to any points of the AS-Interface network. Also, several monitors can be used on one network.

A failsafe controller or a special master is not required. The mas-ter regards safety slaves like all other slaves and receives the safety data solely for information purposes. Hence it is also pos-sible to expand all existing AS-Interface networks.

ASIsafe ensures a maximum response time of 40 ms. This is the time between the signal being applied to the input of the safe slave and the output on the safety monitor being switched off.

Tested safety

The system was tested and approved by TV (Germany), NRTL (USA) and INRS (France). The transmission method for safety-oriented signals is configured for implementing applications up to Category 4 according to EN 954-1, up to PL e according to EN ISO 13849-1 and up to SIL 3 according to IEC 61508.

Software

With the asimon configuration software you can compile safety-oriented applications and transfer them into the monitor. The software also enables online diagnostics.

Benefits No failsafe PLC or special master is required for the ASIsafe

Solution local (safety monitor) Alternatively integration in SIMATIC / SINUMERIK safety archi-

tectures with the help of DP/AS-i F-Link (ASIsafe Solution PROFIsafe)

Simple system structure thanks to standardized AS-Interface technique

Safety-related and standard data on the same bus Existing systems can be expanded quickly and easily Optimum integration in TIA (Safety Diagnostics) and Safety

Integrated Safe signals can be combined in groups Inclusion of the safety signals in the plant diagnostics, also on

existing HMI panels Approved to Category 4 according to EN 954-1 or PL e

according to EN ISO 13849-1 or SIL 3 according to IEC 61508 ASIsafe is certified by TV (Germany), NRTL (USA) and INRS

(France)

ApplicationIntegrated safety technology in the AS-Interface system is used wherever EMERGENCY-STOP pushbuttons, protective door in-terlocks, stop Category 0 and 1, two-hand operator controls and light arrays now installed.

Standard PLC Standard-Master

Standard-Slave

Safety monitor

Safe slave withEMERGENCY STOP

Power supply unit

Signal evaluation of slave/safety monitorA

S-i

PO

WE

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AS-Interface

NS

A0_

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Siemens AG 2009

AS-InterfaceASIsafe

AS-Interface safety monitors


2

Overview

Safety monitor with screw terminals (removable terminals)

The safety monitor is the centerpiece of ASIsafe Solution local. It enables safety-orientated responding to signals from the ASIsafe (input) slaves on the same AS-i network and has 1-2 en-abling circuits. A safe application is configured using a PC. Var-ious application-specific operating modes can be selected for this. They include, for example, an EMERGENCY-STOP function, door tumbler and selection of stop Category 0 or Category 1.

To be able to make full use of the AS-Interface diagnostics op-tions, the monitor can also be operated with an AS-Interface address if required. With the help of the diagnostics module for STEP 7, which is included on the ASIsafe CD, the full diagnostics spectrum can be processed further in the higher-level PLC.

The AS-Interface safety monitor is currently offered in the latest Version 3 (Firmware V3.x) and is available in three expansion levels.

Both basic/expanded expansion levels are available with one or two-channeled configured enabling circuits.

The expanded safety monitor is also available as a version with integrated safe slave which can be used for the control of a safe AS-i output or for safe coupling of a switch signal on another safety monitor or F-Link.

The safety monitor is used in an AS-Interface bus system to mon-itor protective devices, e.g. protective doors, EMERGENCY-STOP switches, etc.

The safety monitor can be used up to Category 4 acc. to EN 954-1, to PL e acc. to EN ISO 13849-1 and to SIL 3 acc. to IEC 61508.

The safety characteristics for the maximum ON period of 12 months and maximum service life of 20 years are: PFD: 7.2 x 10-5

PFH: 9.1 x 10-9

The user must calculate the PFD value of the total loop.

Note:

Depending on the choice of safety components used, the com-plete safety system may also be classified in a lower safety category.

The safety monitor is mounted on the standard mounting rail. Disassembly from the standard mounting rail is quick and easy and requires no tools. With an additional accessory (push-in lugs), the safety monitor can also be screwed on.

ApplicationThe safety monitor acts as a "bus-based safety relay". It provides a user-friendly introduction to safety-orientated communication over fieldbuses thanks to its simple configuration using the graphic PC software asimon. The standard infrastructure of the AS-i network (AS-i master under standard PLC, AS-i power sup-ply unit) can still be used without restriction.

The monitor comes in three expansion levels: Basic safety monitor

with starter set of modules and basic functionality Expanded safety monitor with expanded features and

functionality The expanded safety monitor is also available as a version

with integrated safe slave which can be used for the control of a distributed safe AS-i output or for safe coupling of a switch signal on another safety monitor or F-Link.

Basic safety monitor versus expanded safety monitor

Available-- Not available

Number of monitoring modules

The number of devices which the safety monitor can process is increased with the expanded safety monitor from 32 to 48. Ap-plications of greater complexity and size can thus be simulated in the safety monitor.

Logic OR operation

At the logic operation level two elements can be linked by OR operations in the basic version and up to six in the expanded version.

Logic AND operation

In addition to the standard AND operation in the main path of an enabling circuit, an AND operation can also be inserted in an OR operation on the expanded safety monitor. More than two ele-ments can be linked in this AND.

Basic ExpandedNumber of monitoring modules 32 48

Number of OR gates (inputs) 2 6

Number of AND gates (inputs) -- 6

Wildcards for monitoring modules Deactivating of monitoring modules Fault release Diagnostics hold A/B slaves for acknowledgment Safe time functions -- "Button" function -- Debouncing of contacts -- Filtering out of brief disconnections -- (as of version 3)Control of safe AS-i output/safe coupling -- (in version with

integrated safe slave)


Siemens AG 2009

AS-InterfaceASIsafe



2

Features of the basic safety monitor Wildcards and deactivating of monitoring modules

Wildcards are available for the configuration. They are inte-grated in the configuration and diagnostics and can be easily activated if required. User-friendly configuring is thus possible even when system configurations change.

Fault release:If a module detects a fault, the AS-Interface safety monitor goes into fault status. A differentiated fault release (reset) is now possible for this scenario. The fault release can be acti-vated by an AS-Interface standard slave, e.g. a pushbutton, and is effective only on module level. The great advantage of this is that the entire safety monitor is no longer reset but only the module which is locked in the fault.

Diagnostics hold:Disconnections can be "frozen" until an acknowledgment comes through a standard slave. This function provides valu-able help in the event of short-time causes of disconnection.

Also from version 3 upwards: The standard output data bits of safe input slaves can be pro-cessed for acknowledgment, fault release and other non-safety-oriented signals.

Additional features of the expanded safety monitor

The following additional features are provided by only the ex-panded safety monitor: Safe time functions:

Timers with the following functions are available:- ON-delay - OFF-delay - Pulse

"Button" function: Additional acknowledgment option for restarting the system using an additional button. The button function can be as-signed to any input or output signal of a standard slave through configuration in the asimon software.

Debouncing of contacts: For debouncing the contacts it is possible to set a bounce time after which a system restart takes place.

Also from version 3 upwards:Filtering out of brief single-channel interruptions in the sensor circuit. A tolerance time can be set during which the brief opening of a safety-oriented input contact is ignored in order to increase plant availability.

Additional features of the expanded safety monitor with inte-grated safe slave

This new safety monitor type offers the additional features of the expanded safety monitor plus the following features: Filtering out of brief single-channel interruptions in the sensor

circuit. Actuating a safe distributed actuator (safe output module of

e.g. safe valves or motor starters) parallel to the 2nd enabling circuit.

Alternatively: Use as a "safe coupler" between two ASIsafe networks. A safe input signal on network 1 can thus act on an enabling circuit of network 2. A detour through a hard-wired safe input module on network 2 is not required in this case.

Configuration software asimon V3: New features Multi-window system Creation of the safety logic in graphic function diagram form,

with changeover to former tree presentation possible No "preprocessing" of the safety logic Management of user-specific modules Downward compatibility:

- Existing asimon V2 projects can be loaded- Can also be used on all former versions of the safety monitor

with the corresponding scope of functions Graphic printout of the safety logic Easier system start-up:

- Teaching the code sequences of safe AS-i Slaves step-by-step

- Manual input of code sequences also possible in addition- Selectable number of simulated slaves

Simpler diagnostics using AS-Interface through assignment of a diagnostics index to the software function block

Signaling the switching state of the signaling and relay outputs to higher-level PLCs using a simulated AS-Interface slave

New functions for filtering out brief interruptions and for con-trolling a safe AS-i output or for safe coupling of two AS-i networks

Interface of the configuration software asimon V3


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AS-InterfaceASIsafe


2/17Siemens LV 1 2009* You can order this quantity or a multiple thereof.

2

Selection and ordering dataVersion DT Order No. Price

per PUPU (UNIT, SET, M)

PS* PG Weight per PU approx.

kg

3RK1 105-1BE04-0CA0

Basic safety monitors Version 3With screw terminals, removable screw terminals

Screw terminals

One enabling circuit (monitor type 1) A 3RK1 105-1AE04-0CA0 1 1 unit 121 0.336 Two enabling circuits (monitor type 2) A 3RK1 105-1BE04-0CA0 1 1 unit 121 0.408Expanded safety monitorsVersion 3With screw terminals, removable screw terminals

One enabling circuit (monitor type 3) A 3RK1 105-1AE04-2CA0 1 1 unit 121 0.336 Two enabling circuits (monitor type 4) A 3RK1 105-1BE04-2CA0 1 1 unit 121 0.408Expanded safety monitor with integrated safe slaveVersion 3With screw terminals, removable screw terminals

Two enabling circuits including control of a safe AS-i output/safe coupling (monitor type 6)

A 3RK1 105-1BE04-4CA0 1 1 unit 121 0.450

Basic safety monitors Version 3With spring-type terminals, removable screw ter-minals

Spring-type terminals

One enabling circuit (monitor type 1) A 3RK1 105-1AG04-0CA0 1 1 unit 121 0.300 Two enabling circuits (monitor type 2) A 3RK1 105-1BG04-0CA0 1 1 unit 121 0.368Expanded safety monitorsVersion 3With spring-type terminals, removable screw ter-minals

One enabling circuit (monitor type 3) A 3RK1 105-1AG04-2CA0 1 1 unit 121 0.300 Two enabling circuits (monitor type 4) A 3RK1 105-1BG04-2CA0 1 1 unit 121 0.368Expanded safety monitor with integrated safe slaveVersion 3With spring-type terminals, removable screw ter-minals

Two enabling circuits including control of a safe AS-i output/safe coupling (monitor type 6)

A 3RK1 105-1BG04-4CA0 1 1 unit 121 0.450

AccessoriesASIsafe CDIncluded in the scope of supply:

} 3RK1 802-2FB06-0GA1 1 1 unit 121 0.212

Asimon V3 configuration software on CD ROM, for PC (Windows 95/98, ME, 2000, NT, XP, Vista Business/Ultimate 32)

Diagnostics package for STEP 7 including ready-to-use HMI templates for WinCC flexible

Extensive documentation (manuals and certifi-cates)

3RK1 901-5AA00

Cable setsIncluded in the scope of supply:

} 3RK1 901-5AA00 1 1 unit 121 0.054

PC configuration cable for communication be-tween PC (serial interface) and safety monitor, length approx. 1.50 m

Transfer cable between two safety monitors, length approx. 0.25 m

USB/serial adaptersTo connect a serial PC cable (for connection to serial PC interface/RS 232) to the USB port of a PC, recommended for use in conjunction with AS-i safety monitor

B 3UF7 946-0AA00-0 1 1 unit 131 0.150

Sealable coversFor securing against unauthorized configuration of the safety monitor

} 3RP1 902 1 5 units 101 0.004

Push-in lugs For screw fixing

} 3RP1 903 1 10 units 101 0.002


Siemens AG 2009

AS-InterfaceASIsafe

AS-Interface safety modules


2

Overview

Safety modules for AS-Interface (ASIsafe modules) are available for field use in degree of protection IP67 (K20F and K45F com-pact modules) and for the control cabinet (S22.5F SlimLine mod-ules) in degree of protection IP20.

A very compact module with an optimum price/performance ratio is thus available for very application.

Following modules are available for selection:

K20F compact safety modules for operation in the field

Being only 20 mm wide, the K20F module is particularly well suited for applications where modules need to be arranged in the most confined space. The K20F modules are connected to the AS-Interface with a round cable with M12 cable box instead of with the AS-Interface flat cable. This enables extremely com-pact installation. The flexibility of the round cable means that it can also be used on moving machine parts without any prob-lems. The K20 modules are also ideal for such applications as their non-encapsulated design makes them particularly light in weight.

K45F compact safety modules for operation in the field

The platform of the K45F modules covers the following variations: Connection of ("mechanical") switches/safety sensors with

contacts:- K45F 2F-DI: Two safety-oriented inputs in operation up to

Category 2 according to EN 954-1. If Category 4 is required, a two-channel input is available on the module.

- K45F 2F-DI/2DO: There are also two standard outputs in ad-dition to the safe inputs. Supplied from the yellow AS-i cable

- K45F 2F-DI/2DO Uaux: Same as K45F 2F-DI/2DO, but sup-plied from the black 24 V DC cable

- K45F 4F-DI: Four safety-oriented inputs in operation up to Category 2, two for Category 4. Extremely compact double slave (uses two full AS-i addresses).

Connection of solid-state switches / safety sensors (non-con-tact protective devices):- K45F LS (light sensor): Safe input module for connection of

solid-state safety sensors with testing semiconductor outputs (OSSD). In particular non-contact protective devices such as active, optoelectronic light arrays and light curtains for Type 2 and Type 4 according to IEC / EN 61496. Transmitters as well as receivers are supplied with power from the yellow AS-i cable. Matching sensor cables and optionally a separate transmitter supply module are available as accessories.

S22.5F SlimLine safety modules for operation in control cabinets and local control cabinets

The S22.5F SlimLine safety module has two safety inputs. The safe connection of signals to ASIsafe networks in the control cabinet is also possible therefore. For operation up to Category 2, both inputs can be separately assigned; if Category 4 is re-quired, a two-channel input is available on the module.

In addition there are two S22.5F module versions which have two standard outputs in addition to the two safety inputs; power is supplied either from only the yellow AS-Interface cable or as auxiliary voltage from the black 24 V DC cable.


Siemens AG 2009

AS-InterfaceASIsafe

AS-Interface safety modules

2/19Siemens LV 1 2009* You can order this quantity or a multiple thereof.

2

Selection and ordering dataVersion DT Order No. Price

per PUPU (UNIT, SET, M)


kg

3RK1 205-0BQ30-0AA3

K20F compact safety modulesI/O type Uaux 24 V

2 F-DI -- A 3RK1 205-0BQ30-0AA3 1 1 unit 121 0.075

3RK1 205-0BQ00-0AA3

K45F compact safety modulesModules supplied without mounting plate

I/O type Uaux 24 V

2 F-DI -- } 3RK1 205-0BQ00-0AA3 1 1 unit 121 0.1034 F-DI -- A 3RK1 205-0CQ00-0AA3 1 1 unit 121 0.1102 F-DI/2 DO -- B 3RK1 405-0BQ20-0AA3 1 1 unit 121 0.1102 F-DI/2 DO 9 B 3RK1 405-1BQ20-0AA3 1 1 unit 121 0.1102 F-DI LS type 21) -- A 3RK1 205-0BQ21-0AA3 1 1 unit 121 0.1082 F-DI LS type 42) -- A 3RK1 205-0BQ24-0AA3 1 1 unit 121 0.108

1) Connection of Siemens light curtain FS 400 3RG7843 (type 2) through socket 1/3

2) Connection of Siemens light curtain FS 400 3RG7846 (type 4) through socket 1/3, other makes through socket 2/3

3RK1 205-0BE00-0AA2

S22.5F SlimLine safety modulesConnection I/O type Uaux 24 V

Screw 2 F-DI -- A 3RK1 205-0BE00-0AA2 1 1 unit 121 0.1322 F-DI/2 DO -- A 3RK1 405-0BE00-0AA2 1 1 unit 121 0.1802 F-DI/2 DO 9 A 3RK1 405-1BE00-0AA2 1 1 unit 121 0.180

Spring 2 F-DI -- A 3RK1 205-0BG00-0AA2 1 1 unit 121 0.1022 F-DI/2 DO -- B 3RK1 405-0BG00-0AA2 1 1 unit 121 0.1702 F-DI/2 DO 9 B 3RK1 405-1BG00-0AA2 1 1 unit 121 0.170

Accessories Accessories

3RK1 901-2EA00

K45 mounting platesFor mounting K45F

For wall mounting } 3RK1 901-2EA00 1 1 unit 121 0.027 For standard rail mounting } 3RK1 901-2DA00 1 1 unit 121 0.036

Connecting cables for K45F LS (light sensor)For transmitters, 5-pole, both ends with M12 plug Straight, plug/box, length 5 m C 3RG7848-3EA 1 1 unit 575 0.259 Straight/angled, plug/box, length 5 m C 3RG7848-3EB 1 1 unit 575 0.271 Straight, plug/box, length 10 m C 3RG7848-3EC 1 1 unit 575 0.052 Straight/angled, plug/box, length 10 m C 3RG7848-3ED 1 1 unit 575 0.052 Straight, plug/box, length 15 m C 3RG7848-3EE 1 1 unit 575 0.702 Straight/angled, plug/box, length 15 m C 3RG7848-3EF 1 1 unit 575 0.052For transmitters, 8-pole, both ends with M12 plug Straight, plug/box, length 5 m C 3RG7848-3CA 1 1 unit 575 0.306 Straight/angled, plug/box, length 5 m C 3RG7848-3CB 1 1 unit 575 0.310 Straight, plug/box, length 10 m C 3RG7848-3CC 1 1 unit 575 1.090 Straight/angled, plug/box, length 10 m C 3RG7848-3CD 1 1 unit 575 0.052 Straight, plug/box, length 15 m C 3RG7848-3CE 1 1 unit 575 0.845 Straight/angled, plug/box, length 15 m C 3RG7848-3CF 1 1 unit 575 0.85924 V supply modules for K45F LS (light sensor)Optional, for transmitter supply with large protective field widths Modules supplied without mounting plate

A 3RK1 901-1NP00 1 1 unit 121 0.075

3RK1 901-1AA00

Input bridges for K45F Black version A 3RK1 901-1AA00 1 1 unit 121 0.012 Red version D 3RK1 901-1AA01 1 1 unit 121 0.013

3RK1 901-1KA00

AS-Interface sealing caps M12For free M12 sockets

} 3RK1 901-1KA00 100 10 units 121 0.100

3RK1 901-1KA01

AS-Interface sealing caps M12, tamper-proofFor free M12 sockets

A 3RK1 901-1KA01 100 10 units 121 0.100


Siemens AG 2009

AS-InterfaceMasters

CP 142-2

2/20 Siemens LV 1 2009* You can order this quantity or a multiple thereof.

2

Overview

CP 142-2

AS-Interface master connection for the ET 200X distributed peripherals system

Easy operation in the input/output address range of the SIMATIC ET 200X

No configuration of the CP for AS-Interface required Actuating up to 31 AS-Interface slaves according to

AS-Interface specification V2.0 Monitoring of the supply voltage on the AS-Interface cable Distinct increase in the number of inputs/outputs of the

ET 200X

Benefits

Enables PLC functionality in degree of protection IP65 when used in conjunction with BM 147 of ET 200X

Can also be used without an additional enclosure in harsh industrial conditions thanks to the high degree of protection IP67

More flexibility and versatility in the use of ET 200X as the result of the distinct increase in the number of inputs/outputs available

Shorter start-up times through simple configuration at the press of a button

Reduction of standstill and servicing times in the event of a fault thanks to the LED indicators: - Status of the AS-Interface network- Slaves connected and their readiness for operation- Monitoring of the AS-Interface mains voltage

ApplicationThe CP 142-2 enables connection of the ET 200X distributed pe-ripherals system to AS-Interface. The module enables the actu-ation of up to 31 AS-Interface slaves and, when using bidirec-tional slaves, up to 248 binary elements.

Up to six CP 142-2 communications processors can be oper-ated on the ET 200X.

Selection and ordering data

1) Free-of-charge download from the Internet athttp://support.automation.siemens.com/WW/view/de/10805930/133300

Version DT Order No. Price per PU

PU (UNIT, SET, M)


kg

CP 142-2 communications processors A 6GK7 142-2AH00-0XA0 1 1 unit 555 0.322For connection of SIMATIC ET 200X to AS-Interface

Electronic manuals1) B 6GK1 975-1AA00-3AA0 1 1 unit 5D1 0.017Communication systems, protocols, products on CD-ROM English/German


Siemens AG 2009

AS-InterfaceMasters

CP 243-2


2

Overview

CP 243-2

The CP 243-2 is the AS-Interface master for the SIMATIC S7-200. This communications processor (6GK1 243-2AX01-0AX0) sup-ports the extended AS-Interface specification V2.1 and per-forms the following functions: Connection of up to 62 AS-Interface slaves and integrated an-

alog value transmission (according to the extended AS-Interface Specification V2.1)

Supports all AS-Interface master functions according to the extended AS-Interface Specification V2.1

Status displays of operating states and indication of the func-tional readiness of connected slaves by means of LEDs in the front panel

Fault indications (e.g. AS-Interface voltage fault, configuration fault) by means of LEDs in the front panel

Compact enclosure in the design of the SIMATIC S7-200

Benefits

More flexibility and versatility in the use of SIMATIC S7-200 as the result of the distinct increase in the number of digital and analog inputs/outputs available


Reduction of standstill and servicing times in the event of a fault thanks to the LED indicators

Status of the CP - Indication of all the slaves connected and their readiness for

operation- Monitoring of the AS-Interface mains voltage

ApplicationThe CP 243-2 is the AS-Interface master connection solely for the 22x CPUs of the SIMATIC S7-200.Through connection to AS-Interface the number of inputs and outputs available for S7-200 is greatly increased (max. 248 DI / 186 DO on the AS-Interface per CP).

Furthermore, analog values (per CP a maximum of 31 analog slaves with up to 4 channels each) also become available on the AS-Interface for the S7-200 thanks to the integrated analog value processing. On the S7-200, up to two CP 243-2 communi-cations processors can be operated simultaneously.

Selection and ordering data

1) Free-of-charge download from the Internet at http://support.automation.siemens.com/WW/view/de/10805930/133300

Version DT Order No. Price per PU

PU (UNIT, SET, M)


kg

CP 243-2 communications processors A 6GK7 243-2AX01-0XA0 1 1 unit 555 0.204For connection of SIMATIC S7-200 to AS-Interface

Electronic manuals1) Communication systems, protocols, products on CD-ROM English/German

On CD-ROM English/German B 6GK1 975-1AA00-3AA0 1 1 unit 5D1 0.017

* You can order this quantity or a multiple thereof.


Siemens AG 2009

AS-InterfaceMasters

CP 343-2


2

Overview

CP 343-2

The CP 343-2 is the AS-Interface master for the SIMATIC S7-300 programmable controller and the ET 200M distributed I/O sta-tion. The communications processor performs the following functions: Connection of up to 62 AS-Interface slaves and integrated an-

alog value transmission (according to the AS-Interface Speci-fication V3.0)

Supports all AS-Interface master functions according to the AS-Interface Specification V3.0

Status displays of operating states and indication of the func-tional readiness of connected slaves by means of LEDs in the front panel

Fault indications (e.g. AS-Interface voltage fault, configuration fault) by means of LEDs in the front panel

Compact enclosure in the design of the SIMATIC S7-300

Benefits


Construction of flexible distributed structures by use in the DP slave ET 200M

Reduction of standstill and servicing times in the event of a fault thanks to

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