Emerson Smart Wireless

Emerson Emerson Smart WirelessSmart WirelessImagine again…

Emerson Process Management OverviewEmerson Confidential, Revised 12-Dec-04

Wireless Can Solve Real Customer ChallengesWireless Can Solve Real Customer Wireless Can Solve Real Customer ChallengesChallenges

Smart Wireless Makes This All Possible!Smart Wireless Makes This All Possible!Smart Wireless Makes This All Possible!


Why Wireless – What’s the Fuss?Why Wireless Why Wireless –– WhatWhat’’s the Fuss?s the Fuss?Wireless is NOT new technology<1% adoption of wireless in theprocess industriesSo, what’s taken so long??We have VERY special needs– Security – in process plants, security means safety– Power – reliable power is not where it’s needed– Standards – Communication and sensor compatibility– Robustness – We can’t “drop a call”– Environment – Plants are “canyons of metal” and

obstructions…that change daily

1973 Cell Phone

These Problems Are being addressed


• Ethernet: VPN, HTTPS - All other ports are closed

• Serial (RS485/232): Modbus

• No TCP/IP messaging• AES 128 bit encryption• Key Rotation Over Air (auto or manual)• DSSS with Channel Hopping (FHSS)

Best In Class Security Solution Addresses Customers’ Biggest ConcernBest In Class Security Solution Addresses Best In Class Security Solution Addresses CustomersCustomers’’ Biggest ConcernBiggest Concern

Key Management

Anti-jamming

Verification

Authentication

Encryption

Information System

GatewayNetwork Devices

Threat to:Protection

Self Organizing Network Gateway Information Systems

Legacy Host

Wired or

Wireless

Validated with Validated with customers and customers and wireless expertswireless experts


Low Power Is A Key DifferentiatorLow Power Is A Key DifferentiatorLow Power Is A Key Differentiator

020406080

100120140160180200

Cell Phone 4-20mATransmitter

SuperModule

SmartWirelessDevice

Start with Robust Low Power Sensors– Advanced sensor electronics

with ultra-low power embedded radio for reliable communications

Use Sparingly – “Power is Gold”– Unique power management

capabilities to further minimize energy requirements

Replenish Energy– Energy harvesting techniques

such as thermal, solar, and others are in trials

Customers Should Demand the Power Life of Devices to Be Greater than 7 Years

Ave

rage

Pow

er (m

W)


Class 5: Logging & downloading/uploadingNo immediate operational consequence (e.g., history collection, SOE, preventive maintenance)

NOTE: Batch levels* 3 & 4 could be class 2, class 1 or even class 0, depending on function

*Batch levels as defined by ISA S88; where L3 = "unit" and L4 = "process cell"

Class 3: Open loop control (human in the loop)

Class 0 : Emergency action (always critical)

Class 4: AlertingShort-term operational consequence (e.g., event-based maintenance)Monitoring

Class 2: Closed loop supervisory control (usually non-critical)

Class 1: Closed loop regulatory control (often critical)Control

Safety

Class 5: Logging & downloading/uploadingNo immediate operational consequence (e.g., history collection, SOE, preventive maintenance)

NOTE: Batch levels* 3 & 4 could be class 2, class 1 or even class 0, depending on function

*Batch levels as defined by ISA S88; where L3 = "unit" and L4 = "process cell"

Class 3: Open loop control (human in the loop)

Class 0 : Emergency action (always critical)

Class 4: AlertingShort-term operational consequence (e.g., event-based maintenance)Monitoring

Class 2: Closed loop supervisory control (usually non-critical)

Class 1: Closed loop regulatory control (often critical)Control

Safety

Impo

rtan

ce o

fm

essa

ge ti

mel

ines

s in

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ses

Emerson Is Committed To Making Wireless Standards A RealityEmerson Is Committed To Making Emerson Is Committed To Making Wireless Standards A RealityWireless Standards A Reality

PhasePhaseIIII

PhasePhaseII

WIRELESSWIRELESS

Wireless Defined Classes

SPSP--100.11100.11

SPSP--100.14100.14

SPSP--100100


Control Room

What’s the Cost of Information?WhatWhat’’s the Cost of Information?s the Cost of Information?

Marshalling Panel

Junction Box(s)$$$$$$$

Bundled Sensor Cable

Up to 90% Installation

Cost Reduction

Up to 90% Up to 90% Installation Installation

Cost ReductionCost Reduction

3rd

Party


In Plant

Near Plant

Remote & Global

OK, But Where?OK, But Where?OK, But Where?


DCS DCS

Emerson Smart Wireless – Integrated Approach to Real Business ProblemsEmerson Smart Wireless Emerson Smart Wireless –– Integrated Integrated Approach to Real Business ProblemsApproach to Real Business Problems

Enter-prise

Hard To Reach, Unmanned Sites

In PlantNear-PlantGlobalDistributed Inventory

Remote AssetsRemote AssetsIncremental Incremental

MeasurementsMeasurements

Distributed InventoryDistributed Inventory

Global / RemoteGlobal / Remote Near PlantNear Plant In PlantIn Plant

‘‘StrandedStranded’’ DiagnosticsDiagnostics


Rosemount’s Web Based Monitoring Solution Provides A Global & Scalable PlatformRosemountRosemount’’s Web Based Monitoring Solution s Web Based Monitoring Solution Provides A Global & Scalable PlatformProvides A Global & Scalable Platform

GSM/GPRS

iTraX® can also be linked to customer database

Remote applications• Data historian• Remote configuration• Process/device alerts• Assign notifications• Account management

753R

MMI, etc(Flow Metering)

Limit Switches(Pipeline Valves)

Pressure / DP LevelRadar LevelTemperature

Analytical(Environmental)

wwwLocal power

orbattery/solar


DCS DCS


Enter-prise









Smart Wireless extends Plant Web beyond the plant walls to Remote areasSmart Wireless extends Plant Web beyond Smart Wireless extends Plant Web beyond the plant walls to Remote areasthe plant walls to Remote areas

Unique in the industry• Predictive view to remote assets• Data integrated in a SCADA

environment

Smart Remote Automation• Asset and operations data

coordinated over long-haul remote networks

• User-target: Operator, Maintenance, Management


DCS DCS


Enter-prise









Hybrid FF / Wireless Enables Greater Flexibility Advanced Diagnostics & CIF Hybrid FF / Wireless Enables Greater Hybrid FF / Wireless Enables Greater Flexibility Advanced Diagnostics & CIF Flexibility Advanced Diagnostics & CIF

…..

+

0

_

0 2 4 6 8 1 0 1 2 1 4 1 6 1 8 2 01 . 8 1

1 . 8 1 1

1 . 8 1 2

1 . 8 1 3

1 . 8 1 4

1 . 8 1 5

1 . 8 1 6

1 . 8 1 7

1 . 8 1 8

1 . 8 1 9

1 . 8 2

B o th O p e n H P C lo s e d L P C lo s e d B o th C lo s e d

L P V T F DI/O 8 Analog Inputs

4-20mA, RTD, T/C

Control-in-Field & DiagnosticsA

Modbus

Ethernet OPC

AMS 2.4GHz Wireless

802.11 orHigh Power 900MHz

3420 w/ LocalPower


DCS DCS


Enter-prise









Self Organizing Networks Just Work!No Site Survey, >99% Data Reliability, RobustSelf Organizing Networks Just Work!Self Organizing Networks Just Work!No Site Survey, >99% Data Reliability, RobustNo Site Survey, >99% Data Reliability, Robust

ToHost


Asset Monitoring•Bearing/Lube Temperature,•Filter Differential Pressure•Proactive Maintenance•Trend Asset Performance•Reduce “Surprise shutdowns”

Process Monitoring• Find Cold Spots in Steam Lines• Prevent Spills by Using Alerts• Eliminate Clipboard Rounds• Gain Valuable insight into Process

Health, Safety and Environmental• Monitor Safety Showers• Pressure Relief and Safety Valves• Accurately Measure Emissions• Environmental Compliance

Applications for Wireless Devices in the Process Environment Applications for Wireless Devices Applications for Wireless Devices in the Process Environment in the Process Environment


DCS DCS


Enter-prise









Self Organizing Networks Will Unlock Stranded Diagnostics in Legacy PlantsSelf Organizing Networks Will Unlock Stranded Self Organizing Networks Will Unlock Stranded Diagnostics in Legacy PlantsDiagnostics in Legacy Plants

LegacyHost

20 million installed HART devices have underutilized diagnostics because the plant doesn’t

support a digital architecture

Wireless upgrade modules will unlock these diagnostics and extend ROI


Smart Wireless Reliability Enables Customers’ To Change Work PracticesSmart Wireless Reliability Enables Smart Wireless Reliability Enables CustomersCustomers’’ To Change Work PracticesTo Change Work Practices

Enter-prise

DCS

Route the Data to the User

Manage Data By Seamlessly Integrating into Legacy Hosts &

Analyze Quality InformationStandard Interfaces with

No Special Software

MeasureRich Data

Measure Route Manage


Historian

Emerson Wireless SolutionsEmerson Wireless SolutionsEmerson Wireless Solutions

*Via Modbus, Ethernet, OPC

3051S(P, DP, L, F)

648(Temp, 4-20)

In/Near Plant Gateway1420

Host Connectivity*

RemoteGatewayROC 809

Wireless Gateways

Wireless Field Devices

FUTURE

3rd party

3rd PartyFUTURE

Any HART / 3rd PartyRadar Level

FlowAnalyticalVibrationCorrosion

Discrete Input / SwitchesAccess to Stranded Diagnostics


To Learn More…To Learn MoreTo Learn More……www.rosemount.com/SmartWireless

www.isa.org– “Wireless as a Hot Topic”

University– Wireless Basics – Understanding Wireless Technology– Understanding Use Cases– Implementation Considerations

Emerson Smart Wireless

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