Eliminator Vented Disc Brakescdnmedia.endeavorsuite.com/images/organizations/79b2249b-9055-… ·...

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Eliminator Vented Disc Brakes 25 TIE DOWN ENGINEERING 404-344-0000 CALIPER DESIGN FEATURES • E-Coat finish protects the caliper from salt crystallization. • Stainless Steel caliper slide pins are easily accessible with 7/16” hex heads for quick removal • GalvX coated brake pad backing plates further reduce areas susceptible to corrosion • All aluminum caliper, 380 series alloy, sheds heat five times faster than traditional cast iron calipers • Compact design allows short axle overhangs and provides direct brake line routing back to the axle • Oil impregnated bronze bushings last longer and slide smoother • Oversize rubber boot is 50% thicker by design and provides a more positive piston withdrawal • Replacement brake pads available at most auto parts stores (use NAPA #TS-7192-M (for 1990 Chevrolet Cavalier) or: IBN #289 and MXD289) Serious Brakes for Serious Towing! Eliminator Disc Brakes with Vented Rotor and Aluminum Caliper Heat / Temp. Time Braking Duration Cast Iron Caliper Eliminator Caliper “Whenever possible, the tendency is to use an alumi- num alloy in order to reduce weight. These alloys are much lighter and are also much better heat conductors: 220W/m.˚K for aluminum compared to 44 W/m.˚K for cast iron”, That’s five times faster! *Haynes Automotive Disc Brake Manual Integral Rotor/Hub with E-Coat (One Piece Hub) Cap Style Rotor with E-Coat (Hub Not Included) Integral Rotor/Hub with GalvX Coating (One Piece Hub)

Transcript of Eliminator Vented Disc Brakescdnmedia.endeavorsuite.com/images/organizations/79b2249b-9055-… ·...

Page 1: Eliminator Vented Disc Brakescdnmedia.endeavorsuite.com/images/organizations/79b2249b-9055-… · local hardware store 13 Item Part # Description 1 10010 Bronze Bushing 2 46304 Aluminum

Eliminator Vented Disc Brakes

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CALIPER DESIGN FEATURES•E-Coatfinishprotectsthecaliperfromsaltcrystallization.•StainlessSteelcaliperslidepinsareeasilyaccessiblewith 7/16”hexheadsforquickremoval•GalvXcoatedbrakepadbackingplatesfurtherreduceareas susceptibletocorrosion•Allaluminumcaliper,380seriesalloy,shedsheatfivetimes fasterthantraditionalcastironcalipers•Compactdesignallowsshortaxleoverhangsandprovides directbrakelineroutingbacktotheaxle•Oilimpregnatedbronzebushingslastlongerandslidesmoother•Oversizerubberbootis50%thickerbydesignandprovidesamorepositivepistonwithdrawal•Replacementbrakepadsavailableatmostautopartsstores (useNAPA#TS-7192-M(for1990ChevroletCavalier)or: IBN#289andMXD289)

Serious Brakes for Serious Towing!Eliminator Disc Brakes with Vented

Rotor and Aluminum Caliper

Heat

/ Te

mp.

Time

Braking Duration

Cast IronCaliper

EliminatorCaliper

“Whenever possible, the tendency is to use an alumi-num alloy in order to reduce weight. These alloys are much lighter and are also much better heat conductors: 220W/m.˚K for aluminum compared to 44 W/m.˚K for cast iron”, That’s five times faster!

*HaynesAutomotiveDiscBrakeManual

Integral Rotor/Hubwith E-Coat

(OnePieceHub)

Cap Style Rotorwith E-Coat(HubNotIncluded)

Integral Rotor/Hubwith GalvX Coating

(OnePieceHub)

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Eliminator Vented Disc Brake Features

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Stainless Steel Slider PinsStainlessprovidesacorrosionresistantsurfaceforsmoother

brakeoperation,the7/16”hexheadendmakesforfastremovalandeasyservicing.

Compact Design andVented Ribs

Compactcaliperdesignallowsforshortaxleoverhangsand

alsoaidsinfastercooling.Venteddesignwithribsallow

airtoventilateandkeepbrakeheattoanacceptablelevel.

Brake Pads with GalvXAutomotivequalitybrakepadshavebackingplatescoatedwithGalvX.Thiswillfurtherreduceareassusceptibletocorrosion.

Vented Disc Brake RotorEliminatorrotorsareventedtoprovidefastercoolingandareavailableinE-Coat&GalvX.

Bi-metal PistonBi-metalpistoncombinesastainlesssteelouterjacketwith

analuminuminnersleevetoshedbrakingheat5timesfasterthanonepiecestainlesspistons.Thestainlesssteelouterjacketisspecificallydesignedforboattraileruse.

Oversized Rubber BootRubberbootis50%thickerbydesignandprovidesforpositive

andfasterpistonwithdrawal.

Bronze BushingOilimpregnatedbronzebushingslastlongerand

slidesmoother.

Vented RibsVenteddesignwithribsallow

heattoescapeandkeepbrakeheattoanacceptablelevel.

Slim DesignSlimcaliperdesignallowsforshortaxleoverhangsandalso

aidsinfastercoolingtimes.

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Vented Brake Parts

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"CapStyle"VentedRotor(7)

"Integral"Vented

Rotorw/hub(8) "Integral"

TurboLubeRotorw/hub

(9)

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These items areavailable at your

local hardware store

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Item Part # Description 1 10010 BronzeBushing

2 46304 Aluminumdiscbrakecaliperforventedrotor-housingonly

46304A Aluminumdiscbrakecaliperforventedrotor,includes:1,3,4,5,6,&10

3 11246 Brassbleedervalves

4 11242 Invertedflareinletelbowbrakelinefitting

5 42080A Caliperpiston,stainlesssteel/aluminum

6 17472 Rubberboot,caliper

7 46246P 10"Capstyleventedrotor,5hole,E-Coatfinish

7 46246X 10"Capstyleventedrotor,5hole,GalvXfinish

7 46247P 12"Capstyleventedrotor,6hole,E-Coatfinish

7 46247X 12"Capstyleventedrotor,6hole,GalvXfinish

8 46430P 9.6”Integralventedrotortofit13”wheels,E-Coatfinish

8 46430X 9.6“Integralventedrotortofit13”wheels,GalvXfinish

9 46454P 9.6”Integralventedrotortofit13”wheels,withTurboLube,E-Coatfinish

9 46454X 9.6“Integralventedrotortofit13”wheels,withTurboLube,GalvXfinish

8 46245P 10"Integralhubandventedrotor,5stud,E-Coatfinish

8 46245X 10"Integralhubandventedrotor,5stud,GalvXfinish

9 46244P 10”IntegralhubventedrotorwithTurboLube,E-Coatfinish

9 46244X 10”IntegralhubventedrotorwithTurboLube,GalvXfinish

8 46264P 12"Integralhubandventedrotor,6stud,E-Coatfinish

8 46264X 12"Integralhubandventedrotor,6stud,GalvXfinish

9 46455P 12”IntegralhubventedrotorwithTurboLube,E-Coatfinish

9 46455X 12”IntegralhubventedrotorwithTurboLube,GalvXfinish

10 11274“inside” Brakepads,oruseNAPA#TS-7192-M(for1990ChevoletCavalier)or:

11275“outside” IBN#289andMXD289

11 12114 7/16“Hexheadsliderpins,stainlesssteel(2required)

12 44676G Mountingbracketfor46430,IntegralRotorfor13”wheels,Galvanizedfinish

13 44479G Mountingbracketfor46245-10"IntegralRotor,Galvanizedfinish

14 44480G Mountingbracketfor46246-10"CapStyleRotor,Galvanizedfinish

15 44478X Mountingbracketfor12"CaporIntegralStyleRotor,GalvXfinish

Boltsfor10"mountingplate(4)7/16"x1-1/4"Grade5orbetter

Nutsfor10"mountingplate(4)7/16"nylocknut

Boltsfor12"mountingplate(5)3/8"x1.5"Grade5

Nutsfor12"mountingplate(5)3/8"nylocknut

Boltsfor12“mountingplateforusewithEliminator6000#TorsionAxles,

tappedfor3/8”-24NFx3/4”LBoltsGrade5orbetter(5),nutsnotrequired

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Eliminator Vented Disc Brake Kits

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AvailablewithE-CoatorGalvXcoatedrotors:IntegralorCapStyle.Calipersare380marinegradealuminumwithablackE-Coatfinish.Kits are one side only.

KitsInclude:•AluminumCaliperAssembly•VentedRotor •StainlessSteelSlidePinsinstalledon GalvXMountingBrackets.

ShippingInformation: Size PalletQty Weight 9.6”&10” 60 1800# 12” 40 1780#

Part # Description46259 1750#-5LugCapStyle10”,E-CoatRotor46261 1750#-5LugCapStyle10”,GalvXRotor46263 3000#-6LugCapStyle12”,E-CoatRotor46262 3000#-6LugCapStyle12”,GalvXRotor

Notes:Cap Style rotors require idler hub, not included.Cap Style Vented Disc Brakes add .375” (3/8”) to axle idler hub face.

Cap Style Vented Disc Brake Kits

Integral Style Vented Disc Brake Kits

Integral Style Vented Disc Brake With Turbo Lube Kits

Kitincludesseal,bearingsandTurboLubecapPart # Description46500TL 1750#-5LugIntegralTurboLube9.6”,E-CoatRotor46501TL 1750#-5LugIntegralTurboLube9.6”,GalvXRotor46258TL 1750#-5LugIntegralTurboLube10”,E-CoatRotor46260TL 1750#-5LugIntegralTurboLube10”,GalvXRotor46451TL 3000#-6LugIntegralTurboLube12”,E-CoatRotor46452TL 3000#-6LugIntegralTurboLube12”,GalvXRotor

Part # Description46500 1750#-5LugIntegralStyle9.6”,E-CoatRotor46501 1750#-5LugIntegralStyle9.6”,GalvXRotor46258 1750#-5LugIntegralStyle10”,E-CoatRotor 46260 1750#-5LugIntegralStyle10”,GalvXRotor46451 3000#-6LugIntegralStyle12”,E-CoatRotor46452 3000#-6LugIntegralStyle12”,GalvXRotor

Showncompletewithbearings/cups/sealanddustcap

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Eliminator Vented Disc Brakes

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0.636

2.116

1.634

2.75

2.252

2.5005.79

.563.598

0.563

10.75

17/32 Holes Spaced on 4.5 Circle

6 - 17/32 Holes Spaced on 5.5 Circle

6 Holes Spaced on 5.5 Circle

.5236 Holes Spaced on 4.5 Circle

7.190

3.0 7.00

.939

10” Cap Style RotorPart #46246

10” Integral Style Rotor/HubPart #46245

12” Cap Style RotorPart #46247

12” Integral Style Rotor/HubPart #46264

9.6” Integral Style Rotor/Hubfor 13” WheelsPart #46430

Aluminum CaliperPart #46304

1.813 1.44.939

2.562.495

1.986.33

10.00

8.2503.65

12.12

2.0

.939

.9355.154

7.813

3.531

12.16

3.2652.440

60˚

9.690

4.196

.939

2.5

1.977 2.35

4.500 BOLT CIRCLE

.534 (5 PLCS.) EQUALLY SPACED

.280

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“G4” Stainless Steel Disc Brakes

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Technical Information for G4 Disc Brakes:RotorMaterial: 304StainlessSteelRotorThickness: 1/4inchCaliperMaterial: 413Aluminumw/E-CoatPistons: 360FreeMachiningBrassBrakePadsType: GGSemiMetallicSliderPins: StainlessSteelMountingBracket: HotDipGalvanized

3500# Axle - 5 Lug Hub, Part #46231For:Most13”,14”or15”Wheels,Replaces10”DrumBrakesRotorDiameter: 9.2”HubCapacity: 1750#HubBearingSize: 1-1/16”&1-3/8”HubFinish: GalvXHubBoltPattern: [email protected]

6000# Axle - 6 Lug Hub, Part #46232For:14”or15”Wheels,Replaces12”DrumBrakesRotorDiameter: 10-3/8”HubCapacity: 3000#HubBearingSize: 1-1/4”&1-3/4”HubFinish: GalvXHubBoltPattern: [email protected]

Floating Pads with metal backing plate:Allowsforbetteralignmentofpadstorotorevenifcaliperisoutofposition.

Lock-tite on all bolts and screws:Keepsallboltsandscrewsinplacebutwillreleaseforpadandcaliperreplacement.

E- Coated Grade 413 aluminum caliper housing:Grade413aluminumcontainsmoremagnesiumandlesscopperprovidingaharderandmorecorrosionresistantcompound.E-Coatedforaddedcorrosionprotection.

Semi-metallic pads:Improvedwearoverorganicpads.

Pressure equalizing port:Portconnectsthetwopistonchambersinordertomaintainequalpressureandallowbrakesto“bleed”properlyforimprovedoperation.

Sliding caliper pins with oil impregnated bronze bushing:Allowscalipertofloatmorefreelyandensuresproperalignmentduringinstallation.

Four point mounting bracket: Resistsbendingintheeventthetrailerisbackedupwithoutreversesolenoidengaged.Mountingsurfacesaremachinedtoinsureproperalignmentofthecaliperhousingtotherotor.Slidingcaliperpinsareinstalledonthemountingbracketatourfactorytoinsureproperpinalignment.

Vented caliper housing:Improvesheatdissipationanddecreasespadwear.

One piece brass bleeder valves:Resistscorrosionandallowsforeasierbleedingofthebrakesystem.

Rubber booted piston covers:Eliminatesthepossibilityofforeigncontaminationofthepistonhousing,ensuringtroublefreeperformanceinharshsaltwaterconditions.

Square O-rings with slant edge:Helpsretractpistonsawayfromtherotorwhenfluidpressureisreleased.Providesbetterprotectionfromcontaminationofbrakefluid.

Fits most 13” wheels and larger

Page 7: Eliminator Vented Disc Brakescdnmedia.endeavorsuite.com/images/organizations/79b2249b-9055-… · local hardware store 13 Item Part # Description 1 10010 Bronze Bushing 2 46304 Aluminum

“G4” Stainless Steel Disc Brakes

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12"CaliperMountingBracket&Spacer

12* • Pistons 13 81100 BrakePadSet,4each,carded, fortwowheels 1 14 46227-1XHub&SSRotorAssembly, w/bearings,10” 1 14 46228-1 Hub&SSRotorAssembly, w/bearings,12” 1 15* • PistonSeal 16* • BronzeBushing

Item Part # Description Quantity

Disc Brake Accessories:Back Flow Style Brake Solenoid #11253Installsdirectlyinlinebetweenthetrailerhydraulicactuatorandthebrakeline.

Reverse Lock Out Solenoid #11250Areverselockoutsolenoidshouldbeinstalledattheactuatorbeforeinstallationofdiscbrakes.Canbeusedondrumbrakesaswell.

1* • FlangeNuts,1/2”,SS 2A 44582A CaliperMountingBracket,10”(withpins) 1 2B 44589A CaliperMountingBracket,12”(withpins) 1 2C 44588 CaliperMountingShimBracket,12” 1 4* • Bolts,3/8”x3-1/4”,SS 5* • HexNuts,3/8”,SS 6 11242 Invertedflareinletelbow 1 7 11246 BrassBleederValve 2 8 46243 CaliperAssemblywithpads 1 9 12110 CaliperMountingBolts,1/2”,SS 2 10* • PistonBootRetainingRing 11* • RubberBoot

Item Part # Description Quantity

*Duetotheexactingprocessofassemblyofthedualpistoncaliperforthestainlesssteeldiscbrakes,TieDownEngineeringsellsthecalipercompletelyassembledwithpads.Wedonotselltheindividualcomponentsforrebuilding.

MountingPlateAssembly#44589A

Page 8: Eliminator Vented Disc Brakescdnmedia.endeavorsuite.com/images/organizations/79b2249b-9055-… · local hardware store 13 Item Part # Description 1 10010 Bronze Bushing 2 46304 Aluminum

GalvX Corrosion Protections

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Hot Dip Galvanized

E-Coat

Zinc Plate

Painted

Absolutely, Positively the MOST Corrosion Resistant Drum Brake PERIOD!

TheGalvXsystemiscomposedofadrychromiuminorganicpolymerwhichbondsmetalliczincflakestothemetalsurface.Salt Water Spray Test (552 Hours) Actual Test Results

Before

After

Other test results:

Page 9: Eliminator Vented Disc Brakescdnmedia.endeavorsuite.com/images/organizations/79b2249b-9055-… · local hardware store 13 Item Part # Description 1 10010 Bronze Bushing 2 46304 Aluminum

Drum Brakes

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10” and 12” Hydraulic Drum Brake Features:•AluminumWheelCylinder•AvailableinE-Coat,orGalvXcoating•StainlessSteelSprings•BrakePadsareBonded&RivetedWith BronzeRivetstoBackingPlate

Drum Brake Hubs

GalvXDrum Brakes

E-CoatedDrum Brakes

Uni-Servo Drum Brakes Part # Description Position Finish 11287 7”Uni-Servo LeftHand E-Coat 11288 7”Uni-Servo RightHand E-Coat 11216 10”Uni-Servo LeftHand E-Coat 11217 10”Uni-Servo RightHand E-Coat 11212 10”Uni-Servo LeftHand GalvX/E-Coat 11213 10”Uni-Servo RightHand GalvX/E-Coat 11222 12”UniServo LeftHand E-Coat 11223 12”Uni-Servo RightHand E-CoatFree Backing Drum Brakes Part # Description Position Finish 11012 10”FreeBacking LeftHand E-Coat 11013 10”FreeBacking RightHand E-Coat 11003 10”FreeBacking LeftHand GalvX 11004 10”FreeBacking RightHand GalvX 11016 12”FreeBacking LeftHand E-Coat 11017 12”FreeBacking RightHand E-Coat 11018 12”FreeBacking LeftHand GalvX 11019 12”FreeBacking RightHand GalvX

•GalvXCoatingOffersSuperiorSaltwaterPerformance OverStandardDrumBrakes•Availablein10”or12”Sizes •FreeBackingorUni-Servo•10”(3,500#)and12”(5,200#)

Part # Description Finish46230 10”,5studforHydraulicBrakes Painted46230P 10”,5studforHydraulicBrakes E-Coat46230Y 10”,5studforHydraulicBrakes YellowZinc46230E 10”,5stud,forElectricBrakes Painted46230EP 10”,5stud,forElectricBrakes E-Coat46230TL 10”,5stud,forTurboLube Painted46230TLP 10”,5stud,forTurboLube E-Coat46236 12”,6studforHydraulicBrakes Painted46236Y 12”,6studforHydraulicBrakes YellowZinc

Hydraulic Drum Brakes

Electric Drum Brakes

Part # Description Position Finish 11207 7”Electric LeftHand E-Coat 11208 7”Electric RightHand E-Coat 11214 10”Electric LeftHand E-Coat 11215 10”Electric RightHand E-Coat 11283 12”Electric LeftHand E-Coat 11284 12”Electric RightHand E-Coat

•Waterresistantconnections•Rubbermoldedplugs •Brakinginforwardandreverse•Quickconnectelectricalforfastandeasyinstallation

Page 10: Eliminator Vented Disc Brakescdnmedia.endeavorsuite.com/images/organizations/79b2249b-9055-… · local hardware store 13 Item Part # Description 1 10010 Bronze Bushing 2 46304 Aluminum

Drum Brake Replacement Parts

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Drum Brake Replacement Parts/Kits

Electric Drum Brake Replacement Parts/Kits

Drum Wheel Cylinder Kit for 10” & 12” Brakesincludes;LH&RHWheelCylinderandmountingscrewsPart#80994

Drum Replacement Parts Kitfor10”Brakes,(Freebacking&Uni-Servo)includesallpartsshown,excludingpads,backplateandwheelcylinderPart#81096

Drum Replacement Parts Kitfor12”Brake,(Freebacking&Uni-Servo)includesallpartsshown,excludingpads,backplateandwheelcylinderPart#81095

Wheel Adjuster Assembly

Dust Plugs

Retainer Washer

Wheel Cylinder AssemblyUpper ReturnSpring

Right Brake Pad(Free Backing)

Left Brake Pad(Free Backing)

Lower Return SpringRear UpperReturn Spring

Hold DownSpringAssemblyHold Down

SpringAssembly

Shoe Pin

Adjuster Shim

Return Spring

Brake Pad Replacement KitsKitsincludebrakepadsetsforleftandrightsidebrakes7”FreebackingShoe(lining)Kit Part#8111310”FreebackingShoe(lining)Kit Part#8110812”FreebackingShoe(lining)Kit Part#8110910”Uni-Servo/ElectricShoe(lining)Kit Part#8099512”Uni-Servo/ElectricShoe(lining)Kit Part#80996

Drum Replacement Parts Kitfor10”brakesPart#82081

Magnet/Spring Assemblyfor10”&12”brakesPart#82082

Drum Replacement Parts Kitfor12”brakesPart#82083

Pad Replacement Kits10”Uni-Servo/ElectricShoe(lining)KitPart#80995

12”Uni-Servo/ElectricShoe(lining)KitPart#80996

Brake Adjuster

Dust Plugs

Actuating Cam

Upper ReturnSpring

Secondary Pad

Lower Return Spring

Magnet & Spring

Hold DownSpringAssembly

Hold Down Spring Assembly

Primary Pad

Actuating LevelArm

Return Spring

Page 11: Eliminator Vented Disc Brakescdnmedia.endeavorsuite.com/images/organizations/79b2249b-9055-… · local hardware store 13 Item Part # Description 1 10010 Bronze Bushing 2 46304 Aluminum

Brake Actuators

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Brake ActuatorsFor Trailers Equipped with Disc or Drum Brakes

TieDown’sactuatorsrepresentoverfouryearsofproductdevelopmentandmonthsofcontinuoustesting.Thetenprod-uctfeaturesaretheresultofnumeroussuggestionsbroughtforthbytrailermanufacturersandtrailerusersthatwantedimprovementsinhydraulicbrakeactuation.Thepatentedallaluminummastercylinderincorporatestheshockabsorberintothemastercylinderassembly.Thisexclusiveproductfeaturewasdesignedintoourmastercylinderinordertoprovidethetowvehicleoperatorwithanearlywarningsignalwhenthebrakefluidisatalowlevel.Ouroversizedmastercylinderprovidesthepres-suresrequiredtorundiscbrakesandtheaddedbrakefluidvolumetorunmultiaxleconfigurations.TheModel66capacityactuatorprovidestrailermanufacturerswithgreatertowingcapacity(6,600lbs.)thantraditional6000lb..capacityactuators.Thecouplerismanufacturedfromaheaviergaugesteelwhencomparedtootheractuatormanufacturers.

Capacitiesfrom6,600lbs.to12,500lbs.TieDownEngineeringhasyouractuatorneedscovered.

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Actuator Models

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3Model66

Model70 4

Model805

Model80E 5

Model70-3/4 5

Model70E 5

3Model70S

Model70PC5

Model70LP 5

Model70P 5Model125 5

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Standard Actuator Models

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Standard Actuator Features:• Castballclampandextendedlatchlever• Visualexterioremergencysafetycablelockandrelease• Heavydutyvinylcoatedcoiledemergencystopcable• Safetyballclamplockpinwithreverselockoutfeature• 7000#and8000#capacityhousingsavailablewith optionalextendedhousing• Availablebuilt-inbackflowsolenoidonextended& 3/4housingmodels• Raisedfillercapkeepsdebrisoutwhenaddingfluid• Dualrollerswithzerkgreasefittingshavefullcontactfor smootheroperation• Corrosionresistantzincplatefinish• Aluminummastercylinder

Standard

3/4 Extended

Extended

www.tiedown.com

Actuator

Atlanta, Georgia

Model 808000 lb. Capacity

Pivot/Swing Tongue Actuator Models:Part # Model Capacity Brake Type Actuator Options/StyleCustom* 70S 7,000 lbs. Drum Swing TongueCustom* 70S 7,000 lbs. Disc Swing TongueCustom* 70P 7,000 lbs. Drum PivotCustom* 70P 7,000 lbs. Disc PivotCustom* 70PC 7,000 lbs. Drum Pivot with Safety CablesCustom* 70PC 7,000 lbs. Disc Pivot with Retractable Safety Cables

Low Profile Actuator Models:Part # Model Capacity Brake Type Actuator Options/Style47225 70 LP 7,000 lbs. Drum Standard Housing47227 70 LP 7,000 lbs. Disc Standard Housing47226 70 LP 7,000 lbs. Drum w/Solenoid47228 70 LP 7,000 lbs. Disc w/Solenoid

Standard Actuator Models:Part # Model Capacity Brake Type Actuator Options/Style47210 66 6,600 lbs. Drum Standard Housing47211 66 6,600 lbs. Disc Standard Housing47202 70 7,000 lbs. Drum Standard Housing47204 70 7,000 lbs. Disc Standard Housing47213 70-3/4 7,000 lbs. Disc 3/4 Extended Housing w/Solenoid47203 70E 7,000 lbs. Drum Extended Housing w/Solenoid47205 70E 7,000 lbs. Disc Extended Housing w/Solenoid47206 80 8,000 lbs. Drum Standard Housing47208 80 8,000 lbs. Disc Standard Housing47214 80-3/4 8,000 lbs. Disc 3/4 Extended Housing w/Solenoid47207 80E 8,000 lbs. Drum Extended Housing w/Solenoid47209 80E 8,000 lbs. Disc Extended Housing w/Solenoid48780D (W) 125 12,500 lbs. Drum Standard Housing (Weld on w/o holes)48780B (W) 125 12,500 lbs. Disc Standard Housing (Weld on w/o holes)48780C (W) 125 12,500 lbs. Disc Standard w/Solenoid (Weld on w/o holes)NOTE: Check valve has been removed on “Disc” Brake Ready Actuators.

Model80E 5Model70LP5 Model70E 5

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Low Profile Actuators

Pivot/Swing Tongue Actuator Models:Part # Model Capacity Brake Type Actuator Options/StyleCustom* 70S 7,000 lbs. Drum Swing TongueCustom* 70S 7,000 lbs. Disc Swing TongueCustom* 70P 7,000 lbs. Drum PivotCustom* 70P 7,000 lbs. Disc PivotCustom* 70PC 7,000 lbs. Drum Pivot with Safety CablesCustom* 70PC 7,000 lbs. Disc Pivot with Retractable Safety Cables

Low Profile Actuator Models:Part # Model Capacity Brake Type Actuator Options/Style47225 70 LP 7,000 lbs. Drum Standard Housing47227 70 LP 7,000 lbs. Disc Standard Housing47226 70 LP 7,000 lbs. Drum w/Solenoid47228 70 LP 7,000 lbs. Disc w/Solenoid

Standard Actuator Models:Part # Model Capacity Brake Type Actuator Options/Style47210 66 6,600 lbs. Drum Standard Housing47211 66 6,600 lbs. Disc Standard Housing47202 70 7,000 lbs. Drum Standard Housing47204 70 7,000 lbs. Disc Standard Housing47213 70-3/4 7,000 lbs. Disc 3/4 Extended Housing w/Solenoid47203 70E 7,000 lbs. Drum Extended Housing w/Solenoid47205 70E 7,000 lbs. Disc Extended Housing w/Solenoid47206 80 8,000 lbs. Drum Standard Housing47208 80 8,000 lbs. Disc Standard Housing47214 80-3/4 8,000 lbs. Disc 3/4 Extended Housing w/Solenoid47207 80E 8,000 lbs. Drum Extended Housing w/Solenoid47209 80E 8,000 lbs. Disc Extended Housing w/Solenoid48780D (W) 125 12,500 lbs. Drum Standard Housing (Weld on w/o holes)48780B (W) 125 12,500 lbs. Disc Standard Housing (Weld on w/o holes)48780C (W) 125 12,500 lbs. Disc Standard w/Solenoid (Weld on w/o holes)NOTE: Check valve has been removed on “Disc” Brake Ready Actuators.

Low Profile Actuator Features:• Inlinedesignforasleekappearance• Visualexterioremergencysafetycablelockandrelease• Heavydutyvinylcoatedcoiledemergencystopcable• Safetyballclamplockpinwithreverselockoutfeature• Raisedfillercapkeepsdebrisoutwhenaddingfluid• Aluminummastercylinder• Availablewithoptionalbackflowsolenoid• Dualrollerswithzerkgreasefittingshavefullcontactforsmootheroperation• Zincplateor“raw”finishforpainting

Pivot/Swing Tongue Actuators

Pivot/Swing Tongue Actuator Models:Part # Model Capacity Brake Type Actuator Options/StyleCustom* 70S 7,000 lbs. Drum Swing TongueCustom* 70S 7,000 lbs. Disc Swing TongueCustom* 70P 7,000 lbs. Drum PivotCustom* 70P 7,000 lbs. Disc PivotCustom* 70PC 7,000 lbs. Drum Pivot with Safety CablesCustom* 70PC 7,000 lbs. Disc Pivot with Retractable Safety Cables

Low Profile Actuator Models:Part # Model Capacity Brake Type Actuator Options/Style47225 70 LP 7,000 lbs. Drum Standard Housing47227 70 LP 7,000 lbs. Disc Standard Housing47226 70 LP 7,000 lbs. Drum w/Solenoid47228 70 LP 7,000 lbs. Disc w/Solenoid

Standard Actuator Models:Part # Model Capacity Brake Type Actuator Options/Style47210 66 6,600 lbs. Drum Standard Housing47211 66 6,600 lbs. Disc Standard Housing47202 70 7,000 lbs. Drum Standard Housing47204 70 7,000 lbs. Disc Standard Housing47213 70-3/4 7,000 lbs. Disc 3/4 Extended Housing w/Solenoid47203 70E 7,000 lbs. Drum Extended Housing w/Solenoid47205 70E 7,000 lbs. Disc Extended Housing w/Solenoid47206 80 8,000 lbs. Drum Standard Housing47208 80 8,000 lbs. Disc Standard Housing47214 80-3/4 8,000 lbs. Disc 3/4 Extended Housing w/Solenoid47207 80E 8,000 lbs. Drum Extended Housing w/Solenoid47209 80E 8,000 lbs. Disc Extended Housing w/Solenoid48780D (W) 125 12,500 lbs. Drum Standard Housing (Weld on w/o holes)48780B (W) 125 12,500 lbs. Disc Standard Housing (Weld on w/o holes)48780C (W) 125 12,500 lbs. Disc Standard w/Solenoid (Weld on w/o holes)NOTE: Check valve has been removed on “Disc” Brake Ready Actuators.

Pivot and Swing Tongue Actuator Features:• Inlinedesignforasleekappearance• Visualexterioremergencysafetycablelockandrelease• Heavydutyvinylcoatedcoiledemergency stopcable• Safetyballclamplockpinwithreverselockoutfeature• Raisedfillercapkeepsdebrisoutwhenaddingfluid

*Actuatormodelsmanufacturedtocustomerspecifications

• Dualrollerswithzerkgreasefittingshavefullcontactfor smootheroperation• Aluminummastercylinder• Availablewithoptionalbackflowsolenoid• Zincplateor“raw”finishforpainting• Interchangeablepivotpinandhingebolttosetpivot directiontorightorlefton“pivotmodels”

Model70S 5Model70P5 Model70PC 5

Model70LP 5

3“Raw”finishweldonmodelshown

1/C LogoSpot Color PMS 293

Color Logo100-56-0-0

Use on white Background Only

4/C Logo100-56-0-0

Black & White Logo

1/C Logo (Transparent)Spot PMS 293

Color Logo (Transparent)4 color 100-56-0-0

Use on colored backgrounds Use on White backgrounds

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Model 66 Actuator Parts

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Item Part # Description Quantity 1 47260 (Disc*) Master Cylinder Assembly - Includes all nuts, baffle, 47268 (Drum) all seals, O-rings, gaskets & seal 1 *The check valve has been removed in models 47211 & 86165 2 47261 Latch Kit Assembly 1 47262 Latch Kit Assembly (for serial #'s 16020 and below) 1 3 48801-1A Coupler Housing 1 4 47263 Roller Kit includes: 1 1/2" X 4 Grade 5 Super Lube Bolts (2) 1/2" Hex Center Lock Nut (2) Rollers (2) 5 50305 Cable Assembly (Breakaway) with button stop 1 50302 Cable Assembly (for serial #'s 16020 and below) 1 6 50301 Safety Pin Cable 1 7 48802 Actuator Assembly Housing 1 8 47264 Actuator Covers Kit (front & back covers & 4 Screws) 1 9 47265 Screw Kit, includes: 1 1/4" - 20NC X3/4" Hex Bolt (4) 10 48804 Master Cylinder Cap with internal bladder 1 11 48845 Safety Spring w/screws (for serial #'s 16020 and above) 1

2

4

4

1

1

65

8

7

8911

10

1

4

3

Master Cylinder Cross Section

Dampener Cross Section

O-RingWiper Seal

Piston Seal

Damper Piston

Piston Cup Seal Check Valve

O-Ring

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Model 70 Actuator Parts

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Master Cylinder Cross Section

Dampener Cross Section

O-RingWiper Seal

Piston Seal

Damper Piston

Piston Cup Seal Check Valve

O-Ring

1

112

13

1

Number Part No. Description QuantityNeeded

Model 70 & 70E Actuator Parts List

051204,447

2

2

22

2

22

4

4

4

3

6

58

7

89

11

10TieDown

EngineeringUse OnlyDOT8Fluid

Item Part # Description Quantity 1 47268 (Drum) Master Cylinder Assembly - Includes all nuts, baffle, 47260 (Disc*) all seals, O-rings, gaskets & seal 1 * Check valve has been removed in models 47204, 47205 & 47213 2 47261 Latch Kit Assembly 1 3 48801-1A Coupler Housing 1 4 47263 Roller Kit includes: 1 1/2" X 4 Grade 5 Super Lubed Bolts (2) 1/2" Hex Center Lock Nut (2) Rollers (2) 5 50305 Cable Assembly (Breakaway) with button stop 1 50302 Cable Assembly (Breakaway) (for serial #’s 16020 and below) 1 6 50301 Safety Pin Cable 1 7 48815 Actuator Assembly Housing Model 70 1 47213-1 Actuator Assembly Housing Model 70-3/4 1 48816 Actuator Assembly Housing Model 70E 1 8 47264 Actuator Covers Kit (front & back covers & 4 screws) 1 9 47265 Screw Kit, includes: 1 1/4" - 20NC X3/4" Hex Bolt (4) 10 48804 Master Cylinder Cap with internal bladder 1 11 48845 Safety Cable Spring with screws 1 12 11253A Solenoid & Return Tube (optional) 1 13 11262 Solenoid Return Tube 1

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Model 70LP Actuator Parts

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5

3

3

3

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5

1

1

2

6

8

7

11

9

10

10

4

4 - Coupler Assembly/Latch Kit with Master Cylinder

12

13

Optional

Item Part # Description Quantity 1 47267 (Disc*) Master Cylinder Assembly - Includes all nuts, baffle, all seals, 1 47271 (Drum) O-rings, gaskets & seals (*check valve removed) 1 2 47259 Safety Stop & Spring 1 3 47254 Latch Kit Assembly Low Profile 1 4 17025 Coupler Housing & Latch Kit(3) Low Profile Assembly 1 47258 Coupler Housing & Latch Kit(3) with Master Cylinder Assembly(1) 1 5 47255 Roller Kit includes - Includes all rollers, pins, bushings & clips 1 6 50304 Cable Assembly (Breakaway) 1 7 47256 Safety Pin Cable with bracket & screws 1 8 48804 Master Cylinder Fill Cap with internal bladder 1 9 48759 Fill Cap Cover 1 10 12138 Button Head Torx Screws 1/4"-20 x1" 4 11 48762 Actuator Housing 1 12 11253A Solenoid with Return Tube (optional) 1 13 11262 Solenoid Return Tube 1

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Model 80 Actuator Parts

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Master Cylinder Cross SectionDampener Cross Section

O-RingWiper Seal

Piston Seal

Damper Piston

Piston Cup Seal

Check Valve

O-Ring

6

87

8

911

10

1

1

5

12

13

1

2

2

2

2

2

2

2

4

4

4

3

Item Part # Description Quantity 1 47268 (Drum) Master Cylinder Assembly - Includes all nuts, baffle, all seals, 1 47260 (Disc*) O-rings, gaskets & seals (*check valve removed) 1 2 47261 Latch Kit Assembly 1 47262 Latch Kit Assembly (for serial #'s 16020 and below) 1 3 48801-1A Coupler Housing 1 4 47263 Roller Kit includes: 1 1/2" X 4 Grade 5 Super Lube Bolts (2) 1/2" Hex Center Lock Nut (2) Rollers (2) 5 50305 Cable Assembly (Breakaway) with button stop 1 50302 Cable Assembly (for serial #'s 16020 and below) 1 6 50301 Safety Pin Cable 1 7 47242-1 Actuator Assembly Housing Model 80 1 47214-1 Actuator Assembly Housing Model 80-3/4 48822-1 Actuator Assembly Housing Model 80E 1 8 47264 Actuator Covers Kit (front & back covers with 4 screws) 1 9 47265 Screw Kit, includes: 1 1/4" - 20NC X3/4" Hex Bolt (4) 10 48804 Master Cylinder Cap with internal bladder 1 11 48845 Safety Spring with screws (#16020 and above) 1 12 11253A Solenoid with Return Tube (optional) 1 13 11262 Solenoid Return Tube 1

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Model 125 Actuator Parts

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Item Part # Description Quantity 1 48836 Roller & Pin Kit 1 2 48839 E-Latch Kit (clip, spring and 2 screws) 1 3 48837 Coupler Latch Kit 1 4 48804 Master Cylinder Filler Cap with internal bladder 1 5 48835 Gasket & Screw Kit (master cylinder gasket and 5 mounting screws) 1 6 48854 Master Cylinder Assembly “Drum Brake Ready” 1 48855 Master Cylinder Assembly “Disc Brake Ready” (check valve removed) 7 44838 Wear Plates Kit (2 wear plates and 8 mounting screws) 1 8 50308 E-Stop Cable 1 9 11253A Solenoid with Return Tube (optional) 1 10 11262 Solenoid Return Tube 1

1

23

6

6

7

7

8

4

9

10

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Actuator/Swing Tongue Parts8

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Model 70S

Model 70P and 70PC

Pull Pin w/Cable & Clip

“Weld On” Tubewith Spacer sleeves

Grade 8 Pivot Boltw/zerk fitting

Nyloc NutMolded Cuff

Pivot Sleeve

Part # Description48765 MoldedCuff10591A PivotBolt5/8”x4”(Grade8withzerkfitting)10590A PivotBolt5/8”x3”(Grade8withzerkfitting)48781-3 PivotSleeve10628 NylocNut5/8”10593A 4”PullPinwithcableclip

Part # Description50303 SafetyHitchCableAssembly(each)48782 RetainingClip10591A PivotBolt5/8”x4”(Grade8withzerkfitting)10590A PivotBolt5/8”x3”(Grade8withzerkfitting)

2” Hitch Balls

• 2”Diameter• 8000#GVWcapacity• 2”x1”x2-1/8”Diametershaft• Heavydutychromeplating

Part # 17012

Pull Pins

Part # Description Pin Pin Hole Dia. Height Height10592A 3”PullPinw/Cable&Clip 5/8” 6.75” 4.0”10593A 4”PullPinw/Cable&Clip 5/8” 7.75” 5.0”10596A Largew/Cable&Clip(10,000#) 3/4” 8.0” 6.25”

PinHeightPinHoleHeight PullPinwithCable&Clip

Saftey Cable Assembly

Pull Pinw/Cable & Clip

Grade 8 Bolt

Nut & WasherRetaining Clip

Part # Description10645 NylocNut10592A 3”PullPinwithCable&Clip10593A 4”PullPinwithCable&Clip48777 PivotMountingPlates(weldon,2required)

Model70P6

Model70PC6

1/C LogoSpot Color PMS 293

Color Logo100-56-0-0

Use on white Background Only

4/C Logo100-56-0-0

Black & White Logo

1/C Logo (Transparent)Spot PMS 293

Color Logo (Transparent)4 color 100-56-0-0

Use on colored backgrounds Use on White backgrounds

44

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Pivot/Swing Tongues

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U.S.Patent#6,595,540

Pivot/Swing TonguesPivottonguesutilizetwinmountingplatesweldedtoyourtongueorTieDowncanmakecustomlengthtonguesforyourtrailers.Frontpivotsectionscanbeconfiguredforboltoncouplersandactuatorsorbuiltinlowprofile7Kactuator.Springloadedsafetyhitchcablesarealsoavailable.Addedstrengthcomesformthecomputerdesignedsmoothflow,onepiecehousingandpintubes.3x3and3x4swingtongueshaveamaximumtongueweightof600lbs.Swingtonguesaredesignedforyourapplications.

10 K Pivot/Swing TonguesForthelargertrailers,TieDownoffersthe10Kswingtonguebuiltfrom3x59ga.steeltube.Heavydutyswingplatesand3/4”boltonpinscompletethedesignforheavydutyuse.Customlengthsavailablefortherearandfrontsections.Frontsectioncanbepre-drilledfortheTieDown125actuatorandlargercouplers.

Pivot/Swing TonguesInlinedesignpivot/swingtongueshavea7Kcapacityandcanbeconfiguredforcouplersorthe7Klowprofileactuator.Aplasticinsertcompletesthepackagegivingthepivottongueasmoothonepiecelook.Theswingtongueislasercutfrom3x4and3.5x4.5steeltubewithnoexteriorwelds.

TieDownswingandpivottonguesoffercustomlooksandfeatureswithoutthemanufacturinghassles.

Patented

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Brake System Accessories

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Reverse Lock Out Solenoid Part#11250Areverselockoutsolenoidshouldbeinstalledattheactua-torbeforeinstallationofdiscbrakes.Canbeusedondrumbrakesaswell.Solenoidissetfor“NormallyOpen”operation.

Back Flow Style Brake Solenoid Part#11253AIncludessolenoidreturntube. Installsdirectlyinlinebetweenthetrailerhydraulicactuatorandthebrakeline.Adaptstohydraulicactuatorswithprovisionsforinlettubes.Onlyoneelectricalconnectionrequiredbetweensolenoidandvehiclebackuplight.Solenoidissetfor“NormallyOpen”operation.Solenoid Return Tube Part#11262

Brake Solenoids

Brake Lines•Designedtobeusedontrailersusingeithersurgebrakeactuators orpowerbrakeactuators(vacuum/hydraulic,air/hydraulic, electric/hydraulic)

•BrakelinesprovidedareDOTFlexiblehosesapprovedforuse onalltrailerbrakesincludingdiscbrakeswithfloatingcalipers

•Allfittingsarebrassfortheultimateincorrosionresistance (Availablewithmale&femaleendfittings)

• UniversalT-Clampusedwith2or3holeUnion“T”sin theuporsidepositions

Description Part #24”DOTFlexHoseandlonger* 46238-24*Forcommonlengthsrefertopricelist

DOT Flex Hoses are available cut to your custom lengths,available with male & female end fittings, call for quotes,

Accessories Part #Union“T”(3holefemale) 11270Union“T”(2holefemale) 11271“T”Clamp 42091Union“T”Plug 10128SelfTappingScrew 10589CableClamps 17003CableTies 10107

Union“T”#11270

Union“T”#11271

Universal“T”Clamp#42091

DOTFlexHose-MaleEndFittings

DOTFlexHose-FemaleEndFittings