ELGIN KEMTRON 1000HDX™ SEPARATION SOLUTIONS Fluid...
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ELGIN SEPARATION SOLUTIONS 10050 Cash Road Stafford, TX 77477 • 281-261-5778 www.elginseparationsolutions.com Mining • Minerals • Water Oil & Gas • Rendering • Trenchless Renewables • Utilities • Industrials KEMTRON 1000HDX™ Fluid Recycling System Elgin is the leading manufacturer of effective fluid recycling systems. The new KEMTRON 1000HDX is designed for drilling contractors with Maxi- Class rigs in the trenchless, water-well, geothermal, foundation drilling, and microtunneling industry. The KEMTRON 1000HDX has one of the highest rated hydraulic cleaning capacity at an impressive 1,000 gallons per minute (63 lps) flow rate. Utilizing two, dual-deck shakers, each with 56 sq. ft. (5.2 m 2 ) of screening surface, providing for substantially more cleaning capacity when dealing with large bores. Shaker performance is further enhanced with a single-point gear-driven jacking system, allowing the operator to adjust deck inclination as needed without tools or system shutdown. High /low level tank sensors turn pumps on and off to protect from running dry and tank overload. In addition, The new KEMTRON 1000HDX features lift assist cylinders installed on each catwalk section for ease of operation when setting up the unit on site. Combine all this with a 150kw generator package, 6,000 gallon (22,712 liters) tank capacity, onboard pressure washer, improved tank to tank transfer system, enhanced tank plumbing, and increased deck space, the KEMTRON 1000HDX™ packaged fluid reclaimer is the perfect solution for your solids control needs. Elgin is the only packaged system manufacturer that can fully integrate any one of its six different centrifuges into its mobile treatment systems. • Multi-pass cleaning system maximizes shaker and hydrocyclone performance helping to maintain target mud weights. • Two (2) 10” hydrocyclone desanders and ten (10) 5” hydrocyclone desilters with pressure guages and dedicated isolation valves for ease of maintenance. • Smart-Panel technology with Wi-Fi network for lowest cost operator oversight of any reclaimer in the industry. • Hyper-G™ shaker with Firestone’s Marsh Mellow™ vibration isolators, providing reduced noise, long-lasting, maintenance free operation. • Most efficient tank agitation per unit volume of mud utilizing top mounted agitators and mud guns ensures complete mixing performance. KEMTRON 1000HDX2™ Benefits:
Transcript of ELGIN KEMTRON 1000HDX™ SEPARATION SOLUTIONS Fluid...
ELGINSEPARATION SOLUTIONS
10050 Cash RoadStafford, TX 77477 • 281-261-5778
www.elginseparationsolutions.com
Mining • Minerals • WaterOil & Gas • Rendering • TrenchlessRenewables • Utilities • Industrials
KEMTRON 1000HDX™Fluid Recycling System
Elgin is the leading manufacturer of effective fluid recycling systems. The new KEMTRON 1000HDX is designed for drilling contractors with Maxi-Class rigs in the trenchless, water-well, geothermal, foundation drilling, and microtunneling industry.
The KEMTRON 1000HDX has one of the highest rated hydraulic cleaning capacity at an impressive 1,000 gallons per minute (63 lps) flow rate. Utilizing two, dual-deck shakers, each with 56 sq. ft. (5.2 m2) of screening surface, providing for substantially more cleaning capacity when dealing with large bores.
Shaker performance is further enhanced with a single-point gear-driven jacking system, allowing the operator to adjust deck inclination as needed without tools or system shutdown. High /low level tank sensors turn pumps on and off to protect from running dry and tank overload. In addition, The new KEMTRON 1000HDX features lift assist cylinders installed on each catwalk section for ease of operation when setting up the unit on site.
Combine all this with a 150kw generator package, 6,000 gallon (22,712 liters) tank capacity, onboard pressure washer, improved tank to tank transfer system, enhanced tank plumbing, and increased deck space, the KEMTRON 1000HDX™ packaged fluid reclaimer is the perfect solution for your solids control needs. Elgin is the only packaged system manufacturer that can fully integrate any one of its six different centrifuges into its mobile treatment systems.
• Multi-pass cleaning system maximizes shaker and hydrocyclone performance helping to maintain target mud weights.
• Two (2) 10” hydrocyclone desanders and ten (10) 5” hydrocyclone desilters with pressure guages and dedicated isolation valves for ease of maintenance.
• Smart-Panel technology with Wi-Fi network for lowest cost operator oversight of any reclaimer in the industry.
• Hyper-G™ shaker with Firestone’s Marsh Mellow™ vibration isolators, providing reduced noise, long-lasting, maintenance free operation.
• Most efficient tank agitation per unit volume of mud utilizing top mounted agitators and mud guns ensures complete mixing performance.
KEMTRON 1000HDX2™ Benefits:
ELGINSEPARATION SOLUTIONS
10050 Cash RoadStafford, TX 77477 • 281-261-5778
www.elginseparationsolutions.com
Mining • Minerals • WaterOil & Gas • Rendering • TrenchlessRenewables • Utilities • Industrials
KEMTRON 1000HDX™Fluid Recycling System
*Also available with stainless steel valves and components.
Model Number: KEMTRON 1000HDX
Screen Type: PretensionedKPT-28 Series
Maximum G-Force: 6 G’s
Centrifugal Pumps:
(3) 6 x 5, 250-Series40 hp Motors
Vibratory Motors: (2) 2.5 hp (1.8 KW) per shaker
Number of Screen Panels:
Two, dual-deck shakers each with 6 screen panels
Screen Surface Area: 56 sq. ft. (5.2 m2) per shaker
Maximum Hydraulic Capacity*: 1,000 gpm (63 lps)
HydrocycloneDesanders:
2 qty 12” (2.8 cm) cones (standard)
HydrocycloneDesilters:
10 qty 5” (12.7 cm) cones (standard)
Unit Dimensions**:
40.8’ (12.5 m)L x 8.25’ (2.51 m)W x 13.5’ (4.1 m)H
Weight: 44,400 lbs (20,139 kg)(Trailer Unit with Genset)
Tank Capacity: 6,000 gallon (22,712 liters)
*Maximum flow rate is dependent on the number, and size of hydrocyclones used, solids concentration, fluid viscosity, & shaker settings. ** Dimensions stated are transport size with folding catwalk.
Options (Upgrade Packages)
Add a Trailer Mounted System - Add a 5th wheel, dua-l axel, 25,000 lbs each with 22.5” Hutch tires.
Add a Generator Package - Add a Tier III 150 kW diesel generator to provide local electrical power for the shaker and all pumps with an extended service diesel tank. Sound attenuated generators also available.
Add a Submersible Feed Pump - Add a 800 gpm (50.5 lps), 15 hp, submersible feed pump to the system to deliver fluids to the recycling system.
Add a Winterization Package for harsh environmental conditions. KEMTRON Technologies has an in-house engineering department capable of customizing your system to meet any harsh weather needs.
Additives Hopper6" Hopper with venturi nozzle
and table makes chemical loading safe and efficient.
DesiltersTen 5” desilter hydrocyclones with isolation valves for final stage sand and silt removal.
Centrifugal PumpsInset pump pockets for direct
access to each pump for ease of operation and maintenance.
DesandersTwo 12” desander hydrocyclones
for second stage sand and silt removal.
