Elektroda Zagreb Eng
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Transcript of Elektroda Zagreb Eng
ELEKTRODA Z AGREB d.d.Manufacturer of Filler Materials for Welding
2012.
R
ELEKTRODA Z AGREB d.d.Manufacturer of Filler Materials for Welding
Address: Rusevje 7 10290 ZAPRESIC Republic of Croatia
Company profile: Bank account: 2360000-1101228817, SWIFT Code: ZABAHR2X IBAN: HR1323600001101228817, Zagrebacka banka d.d., Paromlinska 2, Zagreb
Identification number: 3218066 VAT: 99516156261
Tel.: +385 1 3477 444 (operator) +385 1 3477 411 (sales & purchasing) +385 1 3477 412 (sales & purchasing) +385 1 3477 414 (sales & purchasing) +385 1 3477 415 (technical department) +385 1 3477 417 (technical department)
Fax.: +385 1 3477 492 (sales & purchasing) +385 1 3477 493 (sales & purchasing) +385 1 3477 451 (technical department)
E-mail: [email protected]
Web: www.elektroda-zagreb.hr
FILLER MATERIALS FOR WELDING
Electrodes for welding mild steels ADRIA R... ............................................................................................ EZ - 12 RA ............................................................................................ EZ - 11 F ............................................................................................... EZ - 5 KSP ............................................................................................ EZ - 130 ................................................................................................ EZ - GV 130 .......................................................................................... EZ - 180 R ............................................................................................ EZ - 8 RC .............................................................................................
Electrodes for welding mild and low-alloy steels EZ - 50 B .............................................................................................. EZ - 500 B ............................................................................................ EZ - 65 B .............................................................................................. EZ - 60 B ..............................................................................................
Electrodes for welding creep resisting steels EZ - 11 F Mo ......................................................................................... EZ - 55 B Mo ........................................................................................ EZ - 70 B .............................................................................................. EZ - 80 B ..............................................................................................
Electrodes for welding high-alloy steels EZ - KROM 6 M .................................................................................... EZ - KROM 10 R .................................................................................. EZ - KROM 10 Nb ................................................................................ EZ - KROM 30 R .................................................................................. EZ - KROM 30 Nb ................................................................................ EZ - KROM 40 R .................................................................................. EZ - KROM 8 ........................................................................................ EZ - KROM 20 ...................................................................................... EZ - KROM 70 ......................................................................................
Electrodes for hardfacing EZ - 300 TN .......................................................................................... EZ - 400 TN .......................................................................................... EZ - 650 TN .......................................................................................... EZ - ABRA 60 ....................................................................................... EZ - ABRA 65 .......................................................................................
Electrodes for gouging and cutting EZ - 12 .................................................................................................
Electrodes for welding cast iron EZ - NIKALJ 10 .................................................................................... EZ - FeL ...............................................................................................
Electrodes for for welding non-ferrous metals EZ - BAKAR 1 ...................................................................................... EZ - BAKAR 2 ......................................................................................
CONTENT1.
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5.
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1314151617181920
22232425
28293031
343536373839404142
4445464748
50
5253
5657
Solid wires for GMAW of mild and low-alloy steels EZ - SG 2 ............................................................................................. EZ - SG 3 ............................................................................................. Solid wires for GMAW of high-alloy steels EZ - MIG 307 Si .................................................................................... EZ - MIG 308 LSi .................................................................................. EZ - MIG 309 LSi .................................................................................. EZ - MIG 310 ........................................................................................ EZ - MIG 316 LSi .................................................................................. EZ - MIG 318 Si ....................................................................................
Rods for GTAW of high-alloy steels EZ - TIG 307 Si .................................................................................... EZ - TIG 308 LSi .................................................................................. EZ - TIG 309 LSi .................................................................................. EZ - TIG 310 ........................................................................................ EZ - TIG 316 LSi .................................................................................. EZ - TIG 318 Si ....................................................................................
Solid wires for GMAW of aluminum and aluminum alloys EZ - MIG Al99,7 .................................................................................... EZ - MIG AlSi5 ...................................................................................... EZ - MIG AlMg3 .................................................................................... EZ - MIG AlMg5 .................................................................................... EZ - MIG AlMg4,5Mn ............................................................................
Rods for GTAW of aluminum and aluminum alloys EZ - TIG Al99,7 .................................................................................... EZ - TIG AlSi5 ...................................................................................... EZ - TIG AlMg3 .................................................................................... EZ - TIG AlMg5 .................................................................................... EZ - TIG AlMg4,5Mn ............................................................................
Solid wire for hardfacing EZ - MAG 600 TN ...............................................................................
Rod for oxy/acetilene welding EZ - ZP 37 ............................................................................................
CONTENT9.
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6061
646566676869
727374757677
8081828384
8687888990
92
94
KISWEL filler materials for welding
Solid wire for GMAW of mild and low-alloy steels KC - 28 (250kg) ....................................................................................
Rod for GTAW of mild and low-alloy steels T - 50 ..................................................................................................
Flux cored wires K - 71 TLF ........................................................................................... K - NGS11 .......................................................................................... KX - 706 M ......................................................................................... K - 308 LT ........................................................................................... K - 309 LT ........................................................................................... K - 316 LT ........................................................................................... K - 329 T ............................................................................................. K - 800 HT ...........................................................................................
Wires and fluxes for SAW EF-200 x KD-40 .................................................................................. EF-200K x KD-42 ................................................................................ EF-100S x KD-42 ................................................................................
Appendix Safety in welding .................................................................................. Packaging, storage and re-drying ........................................................ Approvals ............................................................................................. Approvals of the product ...................................................................... Designations of filler materials for welding according to classifications Marking of filler materials for welding .................................................. Welding positions ................................................................................. Welding current type and polarity ........................................................ Schäeffler diagram ............................................................................... Comparative table of hardness values of various measures ............... Maintanace service, special welding and allied processes .................. References ........................................................................................... Where are we .......................................................................................
CONTENT
16.
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102103104105106107108109
112113114
117118119120121125131134135136137139141
ELECTRODES FOR WELDING MILD STEELS
ADRIA REZ - 12 RAEZ - 11 FEZ - 5 KSPEZ - 130EZ - GV 130EZ - 180 REZ - 8 RC
13
ADRIA R
CLASSIFICATIONHRN EN ISO
2560-AAWS / ASME
SFA-5.1
E 35 0 RR 12 E 6013
DESCRIPTION AND APPLICATIONRutile electrode designed for welding of steels with tensile strength up to 470 N/mm².The electrode is characterized by very good operating welding characteristics and is thereforesuitable for use with welders who do not have a lot of experience in welding.Seam surface is smooth and slag detachment is easy.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (0°C)
J> 360 > 450 > 22 ≥ 60
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn
0,37 0,35Si
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,0 x 300Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450
89 20054 30027 90014 700
3,7 (Hobby 0,8kg)3,5 (Hobby 0,8kg)4,3 (Hobby 0,8kg)5,3
Constructional steels Č 0261 do Č 0563 St 33 (1.0035) do St 52-3N (1.0045) S 185 do S 355JRFe 310-0 do Fe 510 D1
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 17Mn4 (1.0481) P295GH
Tube and pipe steels Č 1212 do Č 3100 St 35.4 (1.0309) do St 52.4 (1.0581) DX55D do P355T2StE 210.7 (1.0307) do StE 360.7 (1.0582) L210 do L360NB
Shipbuilding steels A, B, D A, B, DCold-reduced steel sheet Č 0146 do Č 0148 St 12 (1.0330) do St 14 (1.0338) Fe P01 do Fe P04
Steel grade HRN DIN (W. Nr.) EN / ISO
2,050 - 70
2,560 - 95
3,2110 - 150
4,0140 - 200
5,0200 - 270
6,0230 - 300
Ø 5,0 x 450Ø 6,0 x 450
10 0006 700
5,45,2
Marking: ADRIA R= – ~
14
EZ - 12 RA
CLASSIFICATIONEN ISO2560-A
AWS / ASME-
E 35 A RR 12 -
DESCRIPTION AND APPLICATIONA heavily coated rutile type electrode for welding of ARMCO steels and for welding of mildsteels with low carbon content. Suitable for welding zinc plating baths.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (0°C)
J> 330 430 - 510 > 20 ≥ 47
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,05Mn
0,35 0,1Si
%
RECOMMENDED WELDING CURRENTØ mm
A 120 - 1403,2 4,0
150 - 1805,0
200 - 2406,0
240 - 280
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 3,2 x 350Ø 4,0 x 350Ø 5,0 x 450Ø 6,0 x 450
31 40015 70010 0006 700
4,34,25,55,5
= – ~
15
EZ - 11 F
CLASSIFICATIONEN ISO2560-A
AWS / ASMESFA-5.1
E 38 0 RR 12 E 6013
DESCRIPTION AND APPLICATIONA heavily coated rutile electrode for welding of steels with tensile strength up to 510 N/mm².Distinguished by consistent welding arc, excellent slag detachment and fine smooth welds.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (0°C)
J> 390 510 - 610 > 22 ≥ 60
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn0,6 0,35
Si%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,0 x 300Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450
89 20054 30027 90014 700
3,7 (Hobby 1,0kg; MINI 0,3kg)3,5 (Hobby 1,0kg; MINI 0,3kg)4,3 (Hobby 1,0kg; MINI 0,3kg)5,3
= – ~
Constructional steels Č 0261 to Č 0563 St 33 (1.0035) to St 52-3N (1.0570) S 185 to S 355J2G3Fe 310-0 to Fe 510 D1
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 17Mn4 (1.0481) P295GH
Tube and pipe steels Č 1212 to Č 3100 St 35.4 (1.0309) to St 52.4 (1.0581) DX55D to P355T2StE 210.7 (1.0307) to StE 360.7 (1.0582) L210 to L360NB
Shipbuilding steels A, B, D A, B, DCold-reduced steel sheet Č 0146 to Č 0148 St 12 (1.0330) to St 14 (1.0338) Fe P01 to Fe P04
Steel grade HRN DIN (W. Nr.) EN / ISO
2,050 - 70
2,560 - 95
3,2110 - 150
4,0140 - 200
5,0200 - 270
6,0230 - 300
Ø 5,0 x 450Ø 6,0 x 450
10 0006 700
5,45,2
APPROVALSABS (2); BV (2); CRS (2); DB; DNV (2); GL (2); LR (2); TÜV
Marking: EZ - 11 F
16
EZ - 5 KSP
CLASSIFICATIONEN ISO2560-A
AWS / ASMESFA-5.1
E 35 0 RR 12 E 6013
DESCRIPTION AND APPLICATIONA heavily coated rutile type electrode for welding steels with tensile strength up to 510 N/mm².
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (0°C)
J> 360 450 - 550 > 22 ≥ 60
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn0,5 0,25
Si%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,0 x 300Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450
89 20054 30028 60015 100
3,73,54,25,3
= – ~
Constructional steels Č 0261 to Č 0483 St 33 (1.0035) to St 44-3N (1.0144) S 185 to S 275J2G3Fe 310-0 to Fe 510 D1
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 17Mn4 (1.0481) P295GH
Tube and pipe steels Č 1212 to Č 3100 St 35.4 (1.0309) to St 52.4 (1.0581) DX55D to P355T2StE 210.7 (1.0307) to StE 360.7 (1.0582) L210 to L360NB
Shipbuilding steels A, B, D A, B, DCold-reduced steel sheet Č 0146 to Č 0148 St 12 (1.0330) to St 14 (1.0338) Fe P01 to Fe P04
Steel grade HRN DIN (W. Nr.) EN / ISO
2,045 - 70
2,560 - 100
3,290 - 140
4,0110 - 180
5,0180 - 240
6,0240 - 300
Ø 5,0 x 450Ø 6,0 x 450
10 0006 500
5,45,4
Marking: E 6013
17
EZ - 130
CLASSIFICATIONEN ISO2560-A
AWS / ASMESFA-5.1
E 42 0 RR 53 E 7024
DESCRIPTION AND APPLICATIONA heavily coated rutile electrode, with effective efficiency approx. 130%. Particulary suitable for horizontal and fillet welding of steels with tensile strength up to 510 N/mm². Distinguished byexcellent weldability, easy slag detachment and good mechanical properties.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (0°C)
J> 420 500 - 550 > 22 ≥ 55
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,1Mn0,5 0,25
Si%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 4,0 x 450Ø 5,0 x 450Ø 6,0 x 450
10 8007 1005 200
4,84,94,8
= – ~
Constructional steels Č 0261 to Č 0563 St 33 (1.0035) to St 52-3N (1.0570) S 185 to S 355J2G3Fe 310-0 to Fe 510 D1
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 17Mn4 (1.0481) P295GH
Shipbuilding steels A, B, D A, B, DAH 32 to DH 36 AH 32 to DH 36
Steel grade HRN DIN (W. Nr.) EN / ISO
4,0160 - 210
5,0210 - 270
6,0250 - 310
APPROVALSABS (2,2Y*); BV (2Y); CRS (2Y); DNV (2); GL (2Y); LR (2,2Y); RINA (2Y)
Marking: E 7024
18
EZ - GV 130
CLASSIFICATIONEN ISO2560-A
AWS / ASMESFA-5.1
E 42 0 RR 53 E 7024
DESCRIPTION AND APPLICATIONA high-efficiency, heavily coated rutile electrode for gravity and MMA welding with effectiveefficiency approx. 130%. Suitable for horizontal and fillet welding of steels with tensile strength upto 510 N/mm². Distinguished by excellent weldability, easy slag detachment and good mechanicalproperties.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (0°C)
J> 420 500 - 550 > 22 ≥ 55
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,1Mn0,5 0,25
Si%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 5,0 x 700Ø 6,0 x 700
4 7003 400
7,57,4
= – ~
Constructional steels Č 0261 to Č 0563 St 33 (1.0035) to St 52-3N (1.0570) S 185 to S 355J2G3Fe 310-0 to Fe 510 D1
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 17Mn4 (1.0481) P295GH
Shuipbuilding steels A, B, D A, B, DAH 32 to DH 36 AH 32 to DH 36
Steel grade HRN DIN (W. Nr.) EN / ISO
5,0210 - 270
6,0250 - 310
Marking: E 7024
19
EZ - 180 R
CLASSIFICATIONEN ISO2560-A
AWS / ASMESFA-5.1
E 42 0 RR 73 E 7024
DESCRIPTION AND APPLICATIONA heavily coated rutile electrode with effective efficiency approximate 180%.Suitable for welding of mild and low-alloy steels in flat and horizontal-vertical position.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (0°C)
J> 420 500 - 560 > 22 ≥ 60
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn
0,95 0,35Si
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 4,0 x 450Ø 5,0 x 450
9 6006 200
5,35,3
Constructional steels Č 0261 to Č 0563 St 33 (1.0035) to St 52-3N (1.0570) S 185 to S 355J2G3Fe 310-0 to Fe 510 D1
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 17Mn4 (1.0481) P295GH
Shipbuilding steels A, B, D A, B, DAH 32 to DH 36 AH 32 to DH 36
Steel grade HRN DIN (W. Nr.) EN / ISO
4,0160 - 240
5,0240 - 300
Marking: E 7024
APPROVALSABS (2); BV (2); CRS (2); DNV (2); GL (2); LR (2); RINA (2); RS (2)
= ± ~
20
EZ - 8 RC
CLASSIFICATIONEN ISO2560-A
AWS / ASMESFA-5.1
E 35 0 RC 11 E 6013
DESCRIPTION AND APPLICATIONA medium coated electrode of rutile-cellulose type for welding of mild and low-alloy steels withtensile strength up to 510 N/mm². Suitable for welding in all positions, including vertical down.Distinguished by stable electric arc and easy slag detachment.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (0°C)
J> 360 470 - 550 > 22 ≥ 60
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn0,5 0,3
Si%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,0 x 300Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450
94 60062 20031 90022 300
3,5 (Hobby 1,0kg; MINI 0,3kg)3,5 (Hobby 1,0kg; MINI 0,3kg)4,5 (Hobby 1,0kg; MINI 0,3kg)4,5
= – ~
Constructional steels Č 0261 to Č 0483 St 33 (1.0035) to St 44-3N (1.0144) S 185 to S 275J2G3Fe 310-0 to Fe 430 D1
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 17Mn4 (1.0481) P295GH
Tube and pipe steels Č 1212 to Č 3100 St 35.4 (1.0309) to St 52.4 (1.0581) DX55D to P355T2StE 210.7 (1.0307) to StE 360.7 (1.0582) L210 do L360NB
Shipbuilding steels A, B, D A, B, DCold-reduced steel sheet Č 0146 to Č 0148 St 12 (1.0330) to St 14 (1.0338) Fe P01 to Fe P04
Steel grade HRN DIN (W. Nr.) EN / ISO
2,040 - 60
2,560 - 90
3,2100 - 130
4,0140 - 170
5,0180 - 210
Ø 5,0 x 450 10 500 6,2
APPROVALSABS (2); BV (2); CRS (2); DNV (2); GL (2); LR (2); RINA (2)
Marking: E 6013
ELECTRODES FOR WELDINGMILD AND LOW-ALLOY STEELS
EZ - 50 BEZ - 500 BEZ - 65 BEZ - 60 B
22
EZ - 50 B
CLASSIFICATIONEN ISO2560-A
AWS / ASMESFA-5.1
E 42 4 B 42 H5 E 7018-1
DESCRIPTION AND APPLICATIONA heavily coated basic electrode for welding of mild and low alloy steels with tensile strength upto 590 N/mm². Also, it is suitable for welding of fine grained steels with yield strength up to355 N/mm². Hydrogen content of all-weld metal < 5 ml/100 g. Effective efficiency approx. 120%.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (-40°C)
J> 440 510 - 610 > 26 ≥ 47
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn1,0 0,5
Si%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
53 10026 90014 4009 600
3,23,95,25,4
= +
Constructional steels Č 0261 to Č 0563 St 33 (1.0035) to St 52-3N (1.0570)StE 420 S (1.0428)
S 185 to S 355 J2G3Fe 310-0 to Fe 510 D1
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 Č 3105 17Mn4 (1.0481) 19Mn6 (1.0473) P295GH P355GH
Tube and pipe steels Č 1212 to Č 3100 St 35.4 (1.0309) to St 52.4 (1.0581) DX55D to P355T2StE 210.7 (1.0307) to StE 360.7 (1.0582) L210 to L360NB
Shipbuilding steels A, B, D, E A, B, D, EAH 32 to EH 36 AH 32 to EH 36
Steel grade HRN DIN (W. Nr.) EN / ISO
2,560 - 90
3,2110 - 140
4,0140 - 190
5,0170 - 250
6,0240 - 330
Ø 6,0 x 450 6 900 5,5
APPROVALSABS (3H10,3Y); BV (3,3YHH); CRS (3YHH); DB; DNV (3YH10); GL (3YH10); LR (3,3YH15); RINA (3YH10);RS (3YHH); TÜV
Marking: EZ - 50 B Dry before use 2h/300°C
Fine grained steels ČRO 250 to ČRO 350 StE 285 (1.0486) StE (1.0562) P275N P355NČPRV 250 to ČPRV 350 WStE 285 (1.0487) WStE 355 (1.0565) P275NH P355NH
Cast steels ČL 0300 to ČL 0500 GS-38 (1.0416) to GS-52 (1.0551) C18D to S355JRC
KV (-20°C)J
≥ 120
23
EZ - 500 B
CLASSIFICATIONEN ISO2560-A
AWS / ASMESFA-5.1
E 46 4 B 42 H5 E 7018-1
DESCRIPTION AND APPLICATIONA heavily coated basic type electrode for welding mild and low-alloy steels, fine-grained steelswith tensile strength up to 460 N/mm².Easier to weld in forced positions with good restrikting properties, better penetration and crackresistant coating.Effective efficiency approx. 120%.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (-40°C)
J> 460 530 - 680 > 22 ≥ 47
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn1,4 0,3
Si%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
53 10026 90014 4009 600
3,23,95,25,4
= +
Constructional steels Č 0261 to Č 0563 St 33 (1.0035) to St 52-3N (1.0570)StE 460 (1.8918)
S 185 to S 355 J2G3P460NL2
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 Č 3105 17Mn4 (1.0481) 19Mn6 (1.0473) P295GH P355GH
Tube and pipe steels Č 1212 to Č 3100 St 35.4 (1.0309) to St 52.4 (1.0581) DX55D to P355T2StE 210.7 (1.0307) to StE 360.7 (1.0582) L210 to L360NB
Shipbuilding steels A, B, D, E A, B, D, EAH 32 to EH 36 AH 32 to EH 36
Steel grade HRN DIN (W. Nr.) EN / ISO
2,560 - 90
3,2110 - 140
4,0140 - 190
5,0170 - 250
6,0240 - 330
Ø 6,0 x 450 6 900 5,5
Marking: EZ - 500 B Dry before use 2h/300°C
Fine grained steels ČRO 250 to ČRO 350 StE 285 (1.0486) StE (1.0562) P275N P355NČPRV 250 to ČPRV 350 WStE 285 (1.0487) WStE 355 (1.0565) P275NH P355NH
Cast steels ČL 0300 to ČL 0500 GS-38 (1.0416) to GS-52 (1.0551) C18D to S355JRC
KV (-20°C)J
≥ 160
24
EZ - 65 B
CLASSIFICATIONEN ISO2560-A
AWS / ASMESFA-5.5
E 50 4 B 42 H5 E 8018-G
DESCRIPTION AND APPLICATIONA heavily coated basic electrode for welding of mild and low-alloy constructional steels withtensile strength from 510 to 670 N/mm². Also, it is suitable for welding of fine-grained steelswith yield strength up to 460 N/mm².
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (-40°C)
J> 510 590 - 680 > 22 ≥ 47
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn1,7 0,7
Si%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
53 10026 90014 4009 600
3,23,95,25,4
= +
Constructional steels Č 0561 to Č 0745 St 52-3N (1.0570) to St 70-2 (1.0070) S 355J2G3 to E 360Fe 510 D1 to Fe 690-2
Boiler steels Č 3133 Č 3105 17 Mn4 (1.0481) 19Mn6 (1.0473) P295GH P355GHTube and pipe steels Č 3100 to Č 1402 St 52.4 (1.0581) to StE 55.4 (1.0509) P355T2 to S355K2G3Cu
StE 360.7 (1.0582) to StE 415.7 (1.8972) L210 to L415NBShipbuilding steels A, B, D, E A, B, D, E
AH 32 to EH 36 AH 32 to EH 36
Steel grade HRN DIN (W. Nr.) EN / ISO
2,570 - 80
3,2110 - 130
4,0140 - 170
5,0220 - 250
6,0260 - 300
Ø 6,0 x 450 6 900 5,5
Marking: E 8018-G Dry before use 2h/300°C
Fine grained steels ČRO 350 to ČRO 460 StE 355 (1.0562) to StE 460 (1.8905) P355N P460NČRV 350 to ČRV 460 WStE 355 (1.0565) WStE 460 (1.8935) P355NH P460NH
Cast steels ČL 0300 to ČL 0600 GS-38 (1.0416) to GS-60 (1.0553) C18D to S355JO
KV (-20°C)J
≥ 100
25
EZ - 60 B
CLASSIFICATIONEN ISO2560-A
AWS / ASMESFA-5.5
E 50 6 1Ni B 42 H5 E 8018-G
DESCRIPTION AND APPLICATIONA basic coated, alloyed with nickel (Ni), electrode for welding low-alloyed steels with tensilestrength from 510 to 670 N/mm². Also suitable for welding fine-grained steels with yield strengthup to 460 N/mm², where is required very good impact properties at low temperatures.Hydrogen content of all-weld metal < 5 ml/100 g.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (-60°C)
J> 500 590 - 650 > 22 ≥ 47
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn1,0 1,1
Ni%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
53 10026 90014 4009 600
3,23,95,25,4
= +
Constructional steels Č 0561 to Č 0745 St 52-3N (1.0570) to St 70-2 (1.0070) S 355J2G3 to E 360Fe 510 D1 to Fe 690-2
Boiler steels Č 3133 Č 3105 17 Mn4 (1.0481) 19Mn6 (1.0473) P295GH P355GH
Steel grade HRN DIN (W. Nr.) EN / ISO
2,565 - 80
3,2120 - 140
4,0140 - 180
5,0220 - 250
6,0260 - 300
Ø 6,0 x 450 6 900 5,5
Marking: E 8018-G Dry before use 2h/300°C
Fine-grained steels ČRO 350 to ČRO 460 StE 355 (1.0562) to StE 460 (1.8905) P355N P460NČRV 350 to ČRV 460 WStE 355 (1.0565) WStE 460 (1.8935) P355NH P460NH
KV (-40°C)J
≥ 80
ČRM 350 to ČRN 460 TStE 355 (1.0566) TStE 460 (1.8915) P355NL1 P460NL111Mnni53 (1.6212) 13MnNi63 (1.6217) 11MnNi5-3 13MnNi6-3Nickel steels
ČL 0500 ČL 0600 GS-52 (1.0551) GS-60 (1.0553) S355JRC S355JOCast steels
0,5Si
ELECTRODES FOR WELDINGCREEP RESISTING STEELS
EZ - 11 F MoEZ - 55 B MoEZ - 70 BEZ - 80 B
28
EZ - 11 F Mo
CLASSIFICATIONEN ISO3580-A
AWS / ASME-
E Mo R 12 -
DESCRIPTION AND APPLICATIONRutile type electrode alloyed with molybdenum for welding of creep resisting steels and forwelding of mild and low alloyed steels with tensile strength up to 590 N/mm².Weld metal is creep resistant to temperatures up to 500°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METAL
ReL
N/mm²Rm
N/mm²A5
%> 440 510 - 600 > 22
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,1Mn0,6 0,5
Mo%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,0 x 300Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450
89 20054 30027 90014 700
3,73,54,35,3
Constructional steels Č 0361 to Č 0563 St 37-2 (1.0037) to St 52-3N (1.0570) S 235JR to S 355J2G3Fe 360 B to Fe 510 D1
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GH
Steel grade HRN DIN (W. Nr.) EN / ISO
2,050 - 70
2,560 - 95
3,2110 - 150
4,0140 - 200
5,0200 - 270
Ø 5,0 x 450 10 000 5,2
Č 3113 Č 3105 17Mn4 (1.0481) 19Mn6 (1.0473) P295GH P355GHČ 7100 15Mo3 (1.5415) 16Mo3
KV (20°C)J
≥ 70
St 35.8 (1.0305) St 45.8 (1.0405) P235G1TH P255G1THTube and pipe steels Č 1214 Č 1215
0,3Si
Stress relieved at 620°C.
230 - 3006,0
Ø 6,0 x 450 6 700 5,2
= − ~
29
EZ - 55 B Mo
CLASSIFICATIONEN ISO3580-A
AWS / ASMESFA-5.5
E Mo B 42 E 7018-A1
DESCRIPTION AND APPLICATIONAn Mo-alloyed basic coated electrode for welding of creep resisting steels, persistent onworking temperatures up to 550°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METAL
ReL
N/mm²Rm
N/mm²A5
%> 450 530 - 610 > 23
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn1,0 0,5
Mo%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
53 10026 90014 4009 600
3,23,95,25,4
Constructional steels Č 0361 to Č 0545 St 37-2 (1.0037) to St 50-2 (1.0050) S 235JR to E 295Fe 360B to Fe 490-2
Fine-grained steels ČRV 350 to ČRV 420 WStE 355 (1.0565) to WStE 420 (1.8932) P355NH to P420NH
Steel grade HRN DIN (W. Nr.) EN / ISO
2,560 - 90
3,285 - 140
4,0140 - 190
Boiler steels Č 1202 Č 1204 HI (1.0481) HII (1.0473) P235GH P265GHČ 3133 Č 3105 17Mn4 (1.0481) 19Mn6 (1.0473) P295GH P355GH
KV (20°C)J
≥ 120
Č 7100 15Mo3 (1.5415) 16M03St 35.8 (1.0305) St 45.8 (1.0405) P235G1TH P255G1THTube and pipe steels
ČL 7130 G-22 Mo4 (1.5419) G20Mo5Cast steels
0,5Si
Stress relieved at 620°C.
170 - 2505,0
Č 1214 Č 1215
= + Marking: E 7018-A1 Dry before use 2h/300°C
30
EZ - 70 B
CLASSIFICATIONEN ISO3580-A
AWS / ASMESFA-5.5
E Cr Mo1 B 42 E 8018-B2
DESCRIPTION AND APPLICATIONBasic coated electrode allyed with Cr and Mo. Suitable for welding of creep resisting steels withworking temperatures up to 550°C. Also, it is suitable for welding of heat treatable steels ofsimilar chemical composition.
MECHANICAL COMPOSITION OF THE ALL-WELD METAL
ReL
N/mm²Rm
N/mm²A5
%> 470 570 - 700 > 22
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn0,8 0,5
Mo%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
53 10026 90014 4009 600
3,23,95,25,4
Creep resisting andheat-treatable steelssteels and casts
Č 7400Č 4732Č 4730Č 4720ČL 4730ČL 7431
13CrMo44 (1.7335)42CrMo4 (1.7225)25CrMo4 (1.7218)15CrMo5 (1.7262)20CrMo4 (1.7321)16MnCr5 (1.7131)GS-25 CrMo4 (1.7218)GS-24 CrMo 54 (1.7354)GS-17 CrMo 55 (1.7357)
13CrMo4-542CrMo425CrMo418CrMo420MoCr516MnCr5G25CrMo4G22CrMo5-4G17CrMo5-5
Steel grade HRN DIN (W. Nr.) EN / ISO
2,565 - 80
3,2120 - 140
4,0140 - 180
KV (20°C)J
≥ 110
0,5Si
Stress relieved at 720°C.
220 - 2505,0
= + Marking: E 8018-B2 Dry before use 2h/300°C
1,2Cr
31
EZ - 80 B
CLASSIFICATIONEN ISO3580-A
AWS / ASMESFA-5.5
E Cr Mo2 B 42 E 9018-B3
DESCRIPTION AND APPLICATIONBasic coated electrode aloyed with Cr and Mo. Suitable for welding creep resisting steels whoseoperating temperature is up to 600°C. It is also suitable for welding of heat treatable steels ofsimilar chemical composition.
MECHANICAL PROPERTIES OF THE ALL-WELD METAL
ReL
N/mm²Rm
N/mm²A5
%> 520 620 - 720 > 20
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08Mn0,8 1,0
Mo%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per ton
apprx. piecesWeight of packaging
kgØ 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
53 10026 90014 4009 600
3,23,95,25,4
Creep resistingand heat treatablesteels and cast
Č 7401
Č 4734
10CrMo 9 10 (1.7380)10CrSiMoV (1.8075)30CrMoV 9 (1.7707)GS-12 CrMo 9 10 (1.7380)
10 CrMo 9-1011CrMo 9-1030CrMoV9G12CrMo9-10
Steel grade HRN DIN (W. Nr.) EN / ISO
2,565 - 80
3,2120 - 140
4,0140 - 180
KV (20°C)J
≥ 80
0,5Si
Stress relieved at 760°C.
220 - 2505,0
= + Marking: E 9018-B3 Dry before use 2h/300°C
2,4Cr
ELECTRODES FOR WELDINGHIGH-ALLOY STAINLESS STEELS
EZ - KROM 6 MEZ - KROM 10 REZ - KROM 10 NbEZ - KROM 30 REZ - KROM 30 NbEZ - KROM 40 REZ - KROM 8EZ - KROM 20EZ - KROM 70
ELECTRODES FOR WELDINGHIGH-ALLOY STAINLESS STEELS
EZ - KROM 6 MEZ - KROM 10 REZ - KROM 10 NbEZ - KROM 30 REZ - KROM 30 NbEZ - KROM 40 REZ - KROM 8EZ - KROM 20EZ - KROM 70
34
EZ - KROM 6 M
CLASSIFICATIONEN ISO
3581AWS / ASME
SFA-5.4
E 17 B 22 E 430-15
DESCRIPTION AND APPLICATIONA basic coated electrode for welding and surfacing of high alloyed Cr steels with 17% Cr.Suitable for welding valve seats for water, steam and gases made of unalloyed and low alloyedsteel, for working temperatures up to 450°C.Weld metal structure is ferritic.
MECHANICAL PROPERTIES OF THE ALL-WELD METAL
Rp0,2
N/mm²Rm
N/mm²A5
%> 400 550 - 700 > 20
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,1 0,5Ni
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 3,2 x 350Ø 4,0 x 350Ø 5,0 x 450
31 10020 90010 800
1,01,15,6
Steel grade
High alloyedferriticstainless steels
HRN
Č 4174Č 49701
DIN (W. Nr.)
X6 Cr 17 (1.4016)X6 CrTi 17 (1.4510)X6 CrNb 17 (1.4511)
EN / ISO
X6Cr17X3CrTi17X3CrNi17
3,290 - 110
4,0125 - 145
HardnessHB
250 - 350
17Cr
Stress relieved at 750°C.
150 - 1705,0
= + Dry before use 2h/300°C
ASTM / AISI
430430Ti430Nb
35
EZ - KROM 10 R
CLASSIFICATIONEN ISO
3581AWS / ASME
SFA-5.4
E 19 9 LR 12 E 308 L-16
DESCRIPTION AND APPLICATIONA low-carbon rutile electrode for welding of identical or similar (stabilized and unstabilized)stainless steels. Weld metal is of austenitic Cr-Ni type with delta-ferrite.Weld is resistant to intergranular corrosion on working temperatures up to 350°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%> 340 540 - 640 > 35
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
≤ 0,03 10Ni
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,0 x 300Ø 2,5 x 300Ø 3,2 x 350
82 70052 80026 300
1,11,11,1
Steel grade
Stainless high-alloyaustenite steels
HRN
Č 4580ČL 4571Č 45701ČL 45701Č 4582ČL 4572Č 4572
DIN (W. Nr.)
X5 CrNi 18 11 (1.4301)G-X 10 CrNi 18 8 (1.4312)
X2 CrNi 19 11 (1.4306)G-X6 CrNi 18 9 (1.4308)
X6 CrNiNb 18 10 (1.4550)G-X5 CrNiNb 18 9 (1.4552)X6 CrNiTi 18 10 (1.4541)
EN / ISO
X5CrNi18-10GX10CrNi18-8X2CrNi19-11
GX5CrNi19-10X6CrNiNb18-10
GX5CrNiNb19-11X6CrNiTi18-10
2,020 - 60
3,270 - 125
KV (20°C)J
> 55
0,9Si
160 - 2305,0
Marking: E 308 L-16 Dry before use 2h/300°C
ASTM / AISI
304-
304 L-
347-
321
Mn0,9
Cr19
2,550 - 85
4,0110 - 165
Ø 4,0 x 350Ø 5,0 x 450
18,2009 100
1,26,0
APPROVALSABS (308 L-16); BV (UP); DNV (308 L); LR (304L)
= + ~
36
EZ - KROM 10 Nb
CLASSIFICATIONEN ISO
3581AWS / ASME
SFA-5.4
E 19 9 Nb R 12 E 347 - 16
DESCRIPTION AND APPLICATIONA rutile type coated electrode for welding of identical (stabilized) and similar stainless steels.The weld metal is of austenitic Cr-ni type with low carbon, stabilized with niobium, resistantto intergranular corrosion up to 400°C and oxidation up to 800°C.Weld metal structure is austenite with delta ferrite.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%> 400 600 - 700 > 30
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
≤ 0,03 > 10x%CNb
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 350
52 80026 30018 200
1,11,11,2
Steel grade
High alloyedausteniticstainless steelsand casts
HRN
Č 4582ČL 4572Č 4572Č 4580Č 4571
Č 45701ČL 45701
DIN (W. Nr.)
X6 CrNiNb 18 10 (1.4550)G-X5 CrNiNb 18 9 (1.4552)X6 CrNiTi 18 10 (1.4541)X5 CrNi 18 11 (1.4301)
G-X10 CrNi 18 8 (1.4312)X2 CrNi 19 11 (1.4306)
G-X6 CrNi 18 9 (1.4308)
EN / ISO
X6CrNiNb18-10GX5CrNiNb19-11
X6CrNiTi18-10X5CrNi18-10
GX10CrNi18-8X2CrNi19-11
GX5CrNi19-10
2,560 - 90
3,280 - 130
KV (20°C)J
> 60
0,9Si
110 - 1604,0
Marking: E 347-16 Dry before use 2h/300°C
ASTM / AISI
347-
321304
-304 L
-
Mn0,9
Cr19
= + ~
Ni10
37
EZ - KROM 30 R
CLASSIFICATIONEN ISO
3581AWS / ASME
SFA-5.4
E 19 12 3 LR 12 E 316 L-16
DESCRIPTION AND APPLICATIONA low-carbon rutile electrode for welding of identical and similar (stabilized and unstabilized)stainless steels. Weld metal is of austenitic Cr-Ni-Mo type with delta-ferrite.Weld metal is resistant to intergranular corrosion on working temperatures up to 350°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%> 380 540 - 640 > 30
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
≤ 0,03 2,7Mo
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,0 x 300Ø 2,5 x 300Ø 3,2 x 350
79 10052 80026 300
1,11,11,1
Steel grade
Stainless high-alloyaustenite steels
HRN
Č 4573Č 45703Č 4574Č 4583ČL 4580ČL 4573
DIN (W. Nr.)
X5 CrNiMo 17 12 2 (1.4401)X2 CrNiMo 17 13 2 (1.4404)
X6 CrNiMoTi 17 12 2 (1.4571)X6 CrNiMoNb 17 12 2 (1.4580)G-X6 CrNiMo 18 10 (1.4408)G-X10 CrNiMo 18 9 (1.4410)
EN / ISO
X5CrNiMo17-12-2X2CrNiMo17-12-2
X6CrNiMoTi17-12-2X6CrNiMoNb17-12-2GX5CrNiMo19-11-2
-
2,040 - 60
3,270 - 125
KV (20°C)J
> 55
0,8Si
160 - 2305,0
Marking: E 316 L-16 Dry before use 2h/300°C
ASTM / AISI
316316 L316 Ti316 Cb
--
Mn0,9
Cr18,5
= + ~
Ni12
2,550 - 85
4,0110 - 165
Ø 4,0 x 350Ø 5,0 x 350
18 2009 100
1,26,0
APPROVALSABS (316 L-16); BV (UP); DNV (316 L); LR (316 L); RS (A-6)
38
EZ - KROM 30 Nb
CLASSIFICATIONEN ISO
3581AWS / ASME
SFA-5.4
E 19 12 3 Nb R 12 E 318 - 16
DESCRIPTION AND APPLICATIONA rutile type coated electrode for welding of identical (stabilized) and similar stainless steels.The weld metal is of Cr-Ni-Mo type with low carbon, stabilized with niobium, resistant tointergranular corrosion up to 400°C and oxidation up to 800°C.Weld metal structure is austenitic with delta ferrite.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%> 400 590 - 690 > 30
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
≤ 0,03 > 10x%CNb
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,0 x 300Ø 2,5 x 300Ø 3,2 x 350
79 10052 80026 300
1,11,11,1
Steel grade
High alloyausteniticstainless steelsand cast
HRN
Č 4573Č 45703Č 4574Č 4583ČL 4580ČL 4573
DIN (W. Nr.)
X5 CrNiMo 17 12 2 (1.4401)X2 CrNiMo 17 13 2 (1.4404)
X6 CrNiMoTi 17 12 2 (1.4571)X6 CrNiMoNb 17 12 2 (1.4580)G-X6 CrNiMo 18 10 (1.4408)G-X10 CrNiMo 18 9 (1.4410)
EN / ISO
X5CrNiMo17-12-2X2CrNiMo17-12-2
X6CrNiMoTi17-12-2X6CrNiMoNb17-12-2GX5CrNiMo19-11-2
-
2,040 - 60
3,270 - 125
KV (20°C)J
> 60
0,8Si
160 - 2305,0
Marking: E 318-16 Dry before use 2h/300°C
ASTM / AISI
316316 L316 Ti316 Cb
--
Mn0,9
Cr18,5
= + ~
Ni12
2,550 - 85
4,0110 - 165
Ø 4,0 x 350Ø 5,0 x 350
18 2009 100
1,26,0
39
EZ - KROM 40 R
CLASSIFICATIONEN ISO
3581AWS / ASME
SFA-5.4
E 23 12 2 LR 12 E 309 MoL-16
DESCRIPTION AND APPLICATIONRutile coated electrode for welding of identical and similar stainless steels. Electrode is alsoused for welding dissimilar steels (for eg. stainless steel with mild steels), and for claddings onmild and low-alloy steels. Weld metal is of Cr-Ni-Mo austenitic type with delta-ferrite, resistanton temperatures up to 350°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%> 400 570 - 670 > 30
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
≤ 0,03 2,7Mo
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 350
52 80026 30018 200
1,11,11,2
2,560 - 80
KV (20°C)J
> 50
0,8Si
150 - 1905,0
Marking: E 309 MoL-16 Dry before use 2h/300°C
Mn0,9
Cr22,5
= + ~
Ni12,5
3,280 - 110
4,0110 - 150
Ø 5,0 x 450 9 100 5,5
APPROVALSABS (309 MoL-16); BV (UP); DNV (309 MoL); LR (SS/CMn); RS ( A-9sp)
40
EZ - KROM 8
CLASSIFICATIONEN ISO
3581AWS / ASME
SFA-5.4
E 29 9 R 12 E 312-16
DESCRIPTION AND APPLICATIONA rutile coated electrode for welding of austenitic-ferritic steels, similar corrosion resisting steelsand steel cast. Electrode is also suitable for joining dissimilar steels (alloyed and unalloyed),hard manganese steels, steels with poor weldability and high strength steels. Suitable for wearresistant surfacing and for buffer layers at hardfacing.Weld metal has an austenitic-ferritic structure.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%> 490 700 - 830 > 20
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,15 9,0Ni
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 350
52 80026 30018 200
1,11,11,2
2,560 - 80
TvrdoćaHB
235 - 270
1,2Si
140 - 1705,0
Marking: E 312-16 Dry before use 2h/300°C
Mn1,0
= + ~
Cr29,0
3,280 - 100
4,0110 - 130
Ø 5,0 x 450 9 100 5,0
41
EZ - KROM 20
CLASSIFICATIONEN ISO
3581AWS / ASME
SFA-5.4
E 18 8 Mn B 22 ≈ E 307-15
DESCRIPTION AND APPLICATIONA basic coated electrode for welding Cr-Ni stainless steels, steels with poor weldability, andsteels with dissimilar structural phases (unalloyed and low-alloy steels as well as manganesesteel). Electrode is also suitable for obtaining elastic buffer layer in hardfacing.Weld metal is austenitic Cr-Ni-Mn type, nonmagnetic, wear resistant, and corrosion resistantup to 800°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%> 350 590 - 690 > 35
APPROXIMATE CHEMICAL PROPERTIES OF THE ALL-WELD METALC
0,12 8,0Ni
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 350
65 00033 00022 000
1,31,21,2
2,565 - 85
KV (20°C)J
> 80
1,0Si
150 - 1705,0
Marking: E 307-15 Dry before use 2h/300°C
Mn6,0
= +
Cr18,5
3,290 - 110
4,0125 - 145
Ø 5,0 x 450 11 300 5,2
42
EZ - KROM 70
CLASSIFICATIONEN ISO
3581AWS / ASME
SFA-5.4
E 25 20 B 22 E 310-15
DESCRIPTION AND APPLICATIONA Basic coated electrode for welding and surfacing heat resistant steels of 25/20 Cr-Ni type,ferrite-perlite Cr, Cr-Si and Cr-Al steels and heat resisting steel cast.Weld metal is austenite Cr-Ni type, resistant up to 1200°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%> 350 540 - 640 > 30
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,12 20,0Ni
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 350
62 90032 10022 000
1,31,21,2
2,565 - 85
KV (20°C)J
> 70
1,0Si
150 - 1705,0
Marking: E 310-15 Dry before use 2h/300°C
Mn2,5
= +
Cr25,0
3,290 - 110
4,0125 - 145
Ø 5,0 x 450 11 000 7,2
Steel grade
High alloy heatresistant steels
HRN
Č 4578---
Č 4586--
ČL 4577
DIN (W. Nr.)
X15 CrNiSi 25 20 (1.4841)X12 CrNi 25 21 (1.4845)
G-X15 CrNi 25 20 (1.4840)X7 CrNi 23 14 (1.4833)
X20 CrNiSi 25 4 (1.4821)G-X 40 CrNiSi 22 9 (1.4826)
G-X 25 CrNiSi 20 14 (1.4832)G-X 40 CrNiSi 25 12 (1.4837)
EN / ISO
X15CrNiSi25-21X8CrNi25-21
GX15CrNi25-20X12CrNi23-13X15CrNiSi25-4
GX40CrNiSi22-9GX25CrNiSi20-14GX40CrNiSi25-12
ASTM / AISI
310 / 314310 S
--
327---
ELECTRODES FOR HARDFACING
EZ - 300 TNEZ - 400 TNEZ - 650 TNEZ - ABRA 60EZ - ABRA 65
44
EZ - 300 TN
CLASSIFICATIONEN
14700DIN8555
E Fe 1 E 1 - UM - 300
DESCRIPTION AND APPLICATIONA basic heavily coated electrode for medium-hard and wear resisting buildups. The deposit ismachinable and resistant to abrasive wear abrasives which hardness is up to 140 HV.When hardfacing apply medium welding current and no weaving of electrode is recommended.
MECHANICAL PROPERTIES OF THE ALL-WELD METALHardness
HB275 - 325
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,15 1,0Si
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
31 20015 70010 200
4,15,15,2
3,2110 - 130
1,6Mn
250 - 2906,0
Marking: EZ - 300 TN= +
4,0150 - 170
5,0200 - 240
Ø 6,0 x 450 7 300 5,2
45
EZ - 400 TN
CLASSIFICATIONEN
14700DIN8555
E Fe 1 E 1 - UM - 400
DESCRIPTION AND APPLICATIONA basic heavily coated electrode for medium-hard and wear resisting buildups. The deposit ismachinable and resistant to abrasive wear abrasives which hardness is up to 140 HV.When hardfacing apply medium welding current and no weaving of electrode is recommended.
MECHANICAL PROPERTIES OF THE ALL-WELD METALHardness
HB375 - 450
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,2 1,2Cr
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
28 40015 00010 000
3,75,05,2
3,2110 - 130
2,0Mn
250 - 2906,0
Marking: EZ - 400 TN= +
4,0150 - 170
5,0200 - 240
Ø 6,0 x 450 7 100 5,5
1,0Si
46
EZ - 650 TN
CLASSIFICATIONEN
14700DIN8555
E Fe 2 E 6 - UM - 60
DESCRIPTION AND APPLICATIONA basic heavily coated electrode for hard buildups. The deposit is hard, tough and abrasionresistant to hardness up to 500 HV. Weld is machinable only by grinding. When hardfacingapply medium welding current and no weaving of electrode is recommended.At multilayer hardfacing it is recomended to weld buffer layer with electrode EZ - KROM 20.
MECHANICAL PROPERTIES OF THE ALL-WELD METALHardness
HRC57 - 62
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,5 0,6Mo
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 450
53 10027 60015 600
3,23,84,8
2,570 - 90
2,0Mn
250 - 2906,0
Marking: EZ - 650 TN= +
3,2110 - 130
5,0200 - 240
Ø 5,0 x 450 10 200 5,4
1,4Si
6,0Cr
4,0150 - 170
Ø 6,0 x 450 7 100 5,5
47
EZ - ABRA 60
CLASSIFICATIONEN
14700DIN8555
E Fe 14 E 10 - UM - 60 - GR
DESCRIPTION AND APPLICATIONA high-efficiency, heavily coated rutile electrode for hard buildups. The metal deposit is extremelyresistant to mineral abrasion and impact. Typical application in mining and mineral industry onwearing parts subjected to hard abrasive minerals (e.g. quartz, sand, dross, cement, ore etc.).
MECHANICAL PROPERTIES OF THE ALL-WELD METALHardness
HRC≈ 60 (20°C)
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METAL
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
19 2008 9005 600
3,94,84,8
3,2100 - 110
3,2C
170 - 1905,0
Marking: EZ - ABRA 60
32Cr
4,0150 - 170
= + ~
48
EZ - ABRA 65
CLASSIFICATIONEN
14700DIN8555
E Fe 16 E 10 - UM - 65 - GRZ
DESCRIPTION AND APPLICATIONA high efficiency, heavily coated basic electrode for hard buildups. The metal deposit is extremelyresistant to mineral abrasion and moderate impact at high temperatures (working temperatures upto 700°C). Typical application in mining and mineral industry on wearing parts subjected to abrasionat high temperatures (e.g. crushing mills for incadescent coal, coke, dross etc.).
MECHANICAL PROPERTIES OF THE ALL-WELD METALHardness
65 HRC (20°C)600 HV (700°C)
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METAL
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
16 2008 6005 400
4,05,15,2
3,2140 - 170
2,5Si
230 - 3005,0
Marking: EZ - ABRA 65
4,0180 - 220
= + ~
4,5C
23,0Cr
5,0Mo
5,0Nb
3,5W
1,0V
ELECTRODE FOR GOUGINGAND CUTTING
EZ - 12
50
EZ - 12
DESCRIPTION AND APPLICATIONA special heavily coated electrode designed for gouging and cutting. Espacially suitable forgouging of grey cast iron before repair welding.
RECOMMENDED GOUGING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmWeight per tonapprox. pieces
Weight of packagingkg
Ø 3,2 x 350Ø 4,0 x 450Ø 5,0 x 450
23 10015 7008 100
2,92,83,7
3,2180 - 300 400 - 600
5,04,0300 - 450
= + ~
ELECTRODES FOR WELDING CAST IRON
Without preheating
EZ - NIKALJ 10
With preheating
EZ - FeL
52
EZ - NIKALJ 10
CLASSIFICATIONEN ISO
1071AWS / ASME
SFA-5.15
E C Ni-Cl E Ni-Cl
DESCRIPTION AND APPLICATIONA special basic coated electrode for welding of grey cast iron, temper and steel cast withoutpreheating. It is also suitable for welding of unalloyed, low-alloy and high-alloy steels, and forjoining cast iron to steel, copper and copper alloys. Preheating is required when welding copperand copper alloys.Weld deposit is machinable.
MECHANICAL PROPERTIES OF THE ALL-WELD METALHardness
HB175
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METAL
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 350
62 50032 50021 800
1,31,31,5
2,560 - 80 150 - 170
5,0
Marking: E Ni-Cl
3,290 - 110
≥ 98Ni
4,0120 - 140
Ø 5,0 x 450 11 000 6,0
= − ~
53
EZ - FeL
CLASSIFICATIONEN ISO
1071AWS / ASME
SFA-5.15
E C FeC - 21 -
DESCRIPTION AND APPLICATIONA special electrode for repair and maintanace welding and for warm surfacing of cast iron.Graphite coating ensures a smooth and stable electric arc. Composition of the weld metalcorresponds to the composition of cast iron. Weld metal is non-porous, fine-grained with thesame color as the base material. Weld metal and the transitionzone hardness is conditioned bythe quality of the base material and heat treatment before and after welding.Preheating temperature of the base material approximately 600°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRm
N/mm²250
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METAL
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 2,5 x 300Ø 3,2 x 350Ø 4,0 x 350
56 10028 20014 900
4,45,26,2
2,560 - 80
3,2100 - 130
3,2C
4,0140 - 160
Ø 5,0 x 450 10 000 6,4
HardnessHB
200 - 240
3,1Si
0,5Mn
5,0200 - 230
6,0230 - 300
Ø 6,0 x 450 7 000 6,3
= ± ~
ELEKTRODES FOR WELDINGNON-FERROUS METALS
EZ - BAKAR 1EZ - BAKAR 2
56
EZ - BAKAR 1
CLASSIFICATIONAWS / ASME
-DIN
-
- -
DESCRIPTION AND APPLICATIONA special basic coated electrode for welding of copper to steel and for welding copper alloys.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRm
N/mm²> 390
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METAL
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 3,2 x 350Ø 4,0 x 350
28 90020 300
1,31,5
3,290 - 110
88,0Cu
4,0130 - 150
A5
%> 28
HardnessHB
100 - 200
8,0Mn
2,0Si
2,0Fe
= +
57
EZ - BAKAR 2
CLASSIFICATIONAWS / ASME
SFA-5.6DIN
-
E Cu -
DESCRIPTION AND APPLICATIONA specialy basic coated electrode for welding copper alloys and for welding copper to steel,gray cast iron and bronze.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRm
N/mm²> 200
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METAL
%
RECOMMENDED WELDING CURRENTØ mm
A
PACKAGINGElectrode dimensions
mmQuantity per tonapprox. pieces
Weight of packagingkg
Ø 3,2 x 350Ø 4,0 x 350
31 90021 200
1,31,5
3,290 - 110
≥ 98,0Cu
4,0130 - 150
A5
%> 25
= +
SOLID WIRES FOR GAS METAL ARC WELDING OFMILD AND LOW-ALLOY STEELS
EZ - SG 2EZ - SG 3
60
EZ - SG 2 (the old name EZ - CO2)
CLASSIFICATIONEN ISO14341-A
G 42 4 C1/M21 3Si1
DESCRIPTION AND APPLICATIONA copper coated solid wire for welding in C1 (CO2) or M21 (Ar/CO2) shielding atmosphere.Suitable for welding of mild and low-alloy steels with tensile strenght up to 590 N/mm².
MECHANICAL PROPERTIES OF THE ALL-WELD METAL
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,06 - 0,13%
SHIELDING GASC1 or M21
PACKAGINGWire diameter
mm
Constructional steels Č 0261 to Č 0545 St 33 (1.0035) to St 52-2N (1.0050) S 185 to E 295Fe 310-0 to Fe 490-2
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 Č 3105 17Mn4 (1.0481) 19Mn6 (1.0473) P295GH P355GH
Tube and pipe steels
Shipbuilding steels
Fine-grained steels
Cast steels
Č 1212 to Č 3100
A, B, D, EAH 32 to EH 36ČRO 250 to ČRO 350ČRV 250 to ČRV 350ČL 0300 to ČL 0500
St 35.4 (1.0309) to St 52.4 (1.0581) DX55D to P355T2StE 210.7 (1.0307) to StE 360.7 (1.0582)A, B, D, EAH 32 to EH 36StE 285 (1.0486) StE 355 (1.0562)WStE 285 (1.0487) WStE 355 (1.0565)GS-38 (1.0416) to GS-52 (1.0551)
L210 to L360NB
P275N P355NP275NH P355NHC18D to S355JRC
Steel grade HRN DIN (W. Nr.) EN / ISO
APPROVALSABS (3YSA); BV (SA 3Y M); CRS (3YS); DB; DNV (IIIYMS); GL (3YS); LR (3S,3YS); RINA (3YS);TÜV
AWS / ASMESFA-5.18
~ ER 70 S-6
DIN8559
SG 2
W. Nr.
1.5125
Mn1,3 - 1,6
Si0,7 - 1,0
Cu≤ 0,3
0,6; 0,8; 1,0; 1,2; 1,6
Winding
random-wound (S-L); precision-wound (S-S)
5 kg - plastic spool (wire diameters 0,6 and 0,8 mm)15 kg - plastic or wire spool (wire diameters 0,8; 1,0; 1,2 and 1,6 mm)250 kg - drum (wire diameters 0,8; 1,0 and 1,2 mm)
= +
61
EZ - SG 3
CLASSIFICATIONEN ISO14341-A
G 46 4 C1/M21 4Si1
DESCRIPTION AND APPLICATIONCoppered and un-coppered solid wire for welding in C1 (CO2) or M21 (Ar/CO2) shieldingatmosphere. Suitable for welding of mild and low-alloy steels with strenght up to 640 N/mm².
MECHANICAL PROPERTIES OF THE ALL-WELD METAL
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREC
0,08 - 0,12%
SHIELDING GASC1 or M21
PACKAGINGWire diameter
mm
Constructional steels Č 0361 to Č 0563 St 37-3N (1.0116) to St 52-3N (1.0570) S 235J2G3 to S355J2G3Fe 310-0 to Fe 490-2
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 Č 3105 17Mn4 (1.0481) 19Mn6 (1.0473) P295GH P355GH
Tube and pipe steels
Shipbuilding steels
Fine-grained steels
Cast steels
Č 1212 to Č 3100
A, B, D, EAH 32 to EH 36ČRO 250 to ČRO 460ČRV 250 to ČRV 460ČL 0300 to ČL 0500
St 35.4 (1.0309) to St 52.4 (1.0581) DX55D to P355T2StE 210.7 (1.0307) to StE 360.7 (1.0582)A, B, D, EAH 32 to EH 36StE 285 (1.0486) StE 460 (1.8905)WStE 285 (1.0487) WStE 460 (1.8935)GS-38 (1.0416) to GS-52 (1.0551)
L210 to L360NB
P275N P460NP275NH P460NHC18D to S355JRC
Steel grade HRN DIN (W. Nr.) EN / ISO
APPROVALSDB; TÜV
AWS / ASMESFA-5.18
~ ER 70 S-6
DIN8559
SG 3
W. Nr.
1.5130
Mn1,6 - 1,8
Si0,9 - 1,1
Cu≤ 0,3
0,6; 0,8; 1,0; 1,2; 1,6
Winding
random-wound (S-L); precision-wound (S-S)
15 kg - plastic or wire spool (wire diameters 0,8; 1,0; 1,2 and 1,6 mm)
= +
WIRES FOR GMAW OFHIGH-ALLOY STAINLESS STEELS
EZ - MIG 307 SiEZ - MIG 308 LSiEZ - MIG 309 LSiEZ - MIG 310EZ - MIG 316 LSiEZ - MIG 318 Si
64
EZ - MIG 307 Si
CLASSIFICATIONEN ISO14343-A
G 18 8 Mn
DESCRIPTION AND APPLICATIONAustenitic solid welding wire for GMAW of identical and similar stainless steels, dissimilar joints,poor weldability steels and manganase steels. Also, the wire is use for welding of elastic bufferlayer at hardfacing. The high proportion of manganese makes weld resistant to ot cracking,and the structure of the weld metal is fully austenitic.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 350 > 500 > 25 ≥ 100
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREC
≤ 0,07%
SHIELDING GASM12 (Ar + 2,5% CO2) or M13 (Ar + 1 to 3% O2)
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.9
~ ER 307
W. Nr.
1.4370
0,8; 1,0; 1,2; 1,6
Winding
precision-wound (S-S)
12,5 kg - wire spool (wire diameter 0,8 mm)15 kg - wire spool (wire diameter 1,0; 1,2 and 1,6 mm)
= +
Mn6,9
Si0,7
Cr18,5
Ni8,0
65
EZ - MIG 308 LSi
CLASSIFICATIONEN ISO14343-A
G 19 9 L Si
DESCRIPTION AND APPLICATIONAustenitic stainless steel solid wire for gas metal arc welding of identical and similar (stabilizedand unstabilized) 18/8 CrNi steels. Low carbon content insures a good resistance to intergranularcorrosion. Higher silicon content improves welding characteristics.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 320 > 510 > 30 ≥ 80
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREC
≤ 0,02%
SHIELDING GASM12 (Ar + 2,5% CO2) or M13 (Ar + 1 to 3% O2)
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.9
ER 308 LSi
W. Nr.
1.4316
0,8; 1,0; 1,2; 1,6
Winding
precision-wound (S-S)
12,5 kg - wire spool (wire diameter 0,8 mm)15 kg - wire spool (wire diameter 1,0; 1,2 and 1,6 mm)
= +
Mn1,95
Si0,8
Cr20,0
Ni10,0
Steel grade
High-alloy stainlesssteels of austenitic typeand austenitic steel cast
HRN
Č 4580ČL 4571Č 45701ČL 45701Č 4582ČL 4572Č 4572
DIN (W. Nr.)
X5 CrNi 18 11 (1.4301)G-X 10 CrNi 18 8 (1.4312)
X2 CrNi 19 11 (1.4306)G-X6 CrNi 18 9 (1.4308)
X6 CrNiNb 18 10 (1.4550)G-X5 CrNiNb 18 9 (1.4552)X6 CrNiTi 18 10 (1.4541)
EN / ISO
X5CrNi18-10GX10CrNi18-8X2CrNi19-11
GX5CrNi19-10X6CrNiNb18-10
GX5CrNiNb19-11X6CrNiTi18-10
ASTM / AISI
304-
304 L-
347-
321
66
EZ - MIG 309 LSi
CLASSIFICATIONEN ISO14343-A
G 23 12 L Si
DESCRIPTION AND APPLICATIONAustenitic stainless steel solid wire for GMAW of dissimilar joints. Weld metal is ductile andcrack resistant. This wire is also used for cladding.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 320 > 510 > 25 ≥ 130
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREC
≤ 0,02%
SHIELDING GASM12 (Ar + 2,5% CO2) or M13 (Ar + 1 to 3% O2)
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.9
ER 309 LSi
W. Nr.
1.4332
0,8; 1,0; 1,2; 1,6
Winding
precision-wound (S-S)
12,5 kg - wire spool (wire diameter 0,8 mm)15 kg - wire spool (wire diameter 1,0; 1,2 and 1,6 mm)
= +
Mn2,0
Si0,8
Cr23,5
Ni14,0
67
EZ - MIG 310
CLASSIFICATIONEN ISO14343-A
G 25 20
DESCRIPTION AND APPLICATIONAustenitic solid wire for GMAW of heat resistant austenitic steels of the 25/20 CrNi types.Weld metal has good oxidation resistance espacially at high temperatures due to it's high Crcontent. Weld metal is heat resistant to temperatures up to 1200°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 350 > 550 > 20 ≥ 120
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREC
≤ 0,1%
SHIELDING GASM12 (Ar + 2,5% CO2) or M13 (Ar + 1 to 3% O2)
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.9
ER 310
W. Nr.
1.4842
0,8; 1,0; 1,2; 1,6
Winding
precision-wound (S-S)
12,5 kg - wire spool (wire diameter 0,8 mm)15 kg - wire spool (wire diameter 1,0; 1,2 and 1,6 mm)
= +
Mn1,7
Si0,4
Cr25,6
Ni21,0
Steel grade
High-alloyedheat resistantsteels
HRN
Č 4578---
Č 4586--
ČL 4577
DIN (W. Nr.)
X15 CrNiSi 25 20 (1.4841)X12 CrNi 25 21 (1.4845)
G-X15 CrNi 25 20 (1.4840)X7 CrNi 23 14 (1.4833)
X20 CrNiSi 25 4 (1.4821)G-X 40 CrNiSi 22 9 (1.4826)G-X 25 CrNiSi 20 14 (1.4832)G-X 40 CrNiSi 25 12 (1.4837)
EN / ISO
X15CrNiSi25-21X8CrNi25-21
GX15CrNi25-20X12CrNi23-13X15CrNiSi25-4
GX40CrNiSi22-9GX25CrNiSi20-14GX40CrNiSi25-12
ASTM / AISI
310 / 314310 S
--
327---
68
EZ - MIG 316 LSi
CLASSIFICATIONEN ISO14343-A
G 19 12 3 L Si
DESCRIPTION AND APPLICATIONAustenitic stainless steel solid wire for gas metal arc welding of identical and similar (stabilizedand unstabilized) 17/12/2 CrNiMo steels. Low carbon content insures a good resistance tointergranular corrosion. Higher silicon content improves welding characteristics.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 320 > 510 > 25 ≥ 80
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREC
≤ 0,03%
SHIELDING GASM12 (Ar + 2,5% CO2) or M13 (Ar + 1 to 3% O2)
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.9
ER 316 LSi
W. Nr.
1.4430
0,8; 1,0; 1,2; 1,6
Winding
precision-wound (S-S)
12,5 kg - wire spool (wire diameter 0,8 mm)15 kg - wire spool (wire diameters 1,0; 1,2 and 1,6 mm)
= +
Steel grade
High-alloy stainless steelsof austenitic type andaustenitic steel cast
HRN
Č 4573Č 45703Č 4574Č 4583ČL 4580ČL 4573
DIN (W. Nr.)
X5 CrNiMo 17 12 2 (1.4401)X2 CrNiMo 17 13 2 (1.4404)
X6 CrNiMoTi 17 12 2 (1.4571)X6 CrNiMoNb 17 12 2 (1.4580)G-X6 CrNiMo 18 10 (1.4408)G-X10 CrNiMo 18 9 (1.4410)
EN / ISO
X5CrNiMo17-12-2X2CrNiMo17-12-2
X6CrNiMoTi17-12-2X6CrNiMoNb17-12-2GX5CrNiMo19-11-2
-
ASTM / AISI
316316 L316 Ti316 Cb
--
Mn1,7
Si0,8
Cr18,5
Ni12,0
Mo2,6
69
EZ - MIG 318 Si
CLASSIFICATIONEN ISO14343-A
G 19 12 3 Nb Si
DESCRIPTION AND APPLICATIONStabilized austenitic stainless steel solid wire for GMAW of corrosion resistant stabilizedCrNi(Mo) steels, boilers and equipment in the chemical and pharmaceutical industry.The wire is stabilized with niobium which increases resistance to intergranular corrosion.Higher silicon content improves welding properties such as wetting.Wire is recommended for welding parts whose operating temperature exceeds 400°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 350 > 550 > 25 ≥ 90
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREC
≤ 0,04%
SHIELDING GASM12 (Ar + 2,5% CO2) or M13 (Ar + 1 to 3% O2)
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.9
ER 318 Si
W. Nr.
1.4576
0,8; 1,0; 1,2; 1,6
Winding
precision-wound (S-S)
12,5 kg - wire spool (wire diameter 0,8 mm)15 kg - wire spool (wire diameter 1,0; 1,2 and 1,6 mm)
= +
Steel grade
High alloystainless steels
DIN (W. Nr.)
X5 CrNiMo 17 12 (1.4401)X5 CrNiMo 17 13 3 (1.4436)
X6 CrNiMoTi 17 12 2 (1.4571)X10 CrNiMoTi 18 12 (1.4573)
X6 CrNiMoNb 17 12 2 (1.4580)X10 CrNiMoNb 18 12 (1.4583)
Mn1,5
Si0,85
Cr19,0
Ni12,0
Mo2,5
Nb0,65
RODS FOR GAS TUNGSTEN ARC WELDINGOF HIGH-ALLLOY STAINLESS STEELS
EZ - TIG 307 SiEZ - TIG 308 LSiEZ - TIG 309 LSiEZ - TIG 310EZ - TIG 316 LSiEZ - TIG 318 Si
72
EZ - TIG 307 Si
CLASSIFICATIONEN ISO14343-A
W 18 8 Mn
DESCRIPTION AND APPLICATIONAustenitic solid welding rod for TIG welding of identical and similar stainless steels, dissimilarjoints, poor weldability steels and manganase steels. Also, the rod is use for welding of elasticbuffer layer at hardfacing. The high proportion of manganese makes weld resistant to ot cracking,and the structure of the weld metal is fully austenitic.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 350 > 500 > 25 ≥ 100
APPROXIMATE CHEMICAL COMPOSITION OF THE RODC
≤ 0,07%
SHIELDING GASI1 (Ar)
PACKAGINGRod diameter
mm
AWS / ASMESFA-5.9
~ ER 307
W. Nr.
1.4370
1,2; 1,6; 2,0; 2,4; 3,2
Mn6,9
Si0,7
Cr18,5
Ni8,0
Rod lengthmm
1000
Weight of packagingkg5
= − Marking: ER 307 / 1.4370
73
EZ - TIG 308 LSi
CLASSIFICATIONEN ISO14343-A
W 19 9 L Si
DESCRIPTION AND APPLICATIONAustenitic stainless steel solid rod for gas tungsten arc welding of identical and similar (stabilizedand unstabilized) 18/8 CrNi steels. Low carbon content insures a good resistance to intergranularcorrosion. Higher silicon content improves welding characteristics.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 320 > 510 > 30 ≥ 80
APPROXIMATE CHEMICAL COMPOSITION OF THE RODC
≤ 0,02%
AWS / ASMESFA-5.9
ER 308 LSi
W. Nr.
1.4316
Mn1,95
Si0,8
Cr20,0
Ni10,0
Steel grade
High-alloy stainless steelsof austenitic type, andaustenitic steel cast
HRN
Č 4580ČL 4571Č 45701ČL 45701Č 4582ČL 4572Č 4572
DIN (W. Nr.)
X5 CrNi 18 11 (1.4301)G-X 10 CrNi 18 8 (1.4312)
X2 CrNi 19 11 (1.4306)G-X6 CrNi 18 9 (1.4308)
X6 CrNiNb 18 10 (1.4550)G-X5 CrNiNb 18 9 (1.4552)X6 CrNiTi 18 10 (1.4541)
EN / ISO
X5CrNi18-10GX10CrNi18-8X2CrNi19-11
GX5CrNi19-10X6CrNiNb18-10
GX5CrNiNb19-11X6CrNiTi18-10
ASTM / AISI
304-
304 L-
347-
321
SHIELDING GASI1 (Ar)
PACKAGINGRod diameter
mm1,2; 1,6; 2,0; 2,4; 3,2
Rod lengthmm
1000
Weight of packagingkg5
= − Marking: ER 308 LSi / 1.4316
74
EZ - TIG 309 LSi
CLASSIFICATIONEN ISO14343-A
W 23 12 L Si
DESCRIPTION AND APPLICATIONAustenitic stainless steel solid rod for TIG welding of dissimilar joints. Weld metal is ductile andcrack resistant. This rod is also used for cladding.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 320 > 510 > 25 ≥ 130
APPROXIMATE CHEMICAL COMPOSITION OF THE RODC
≤ 0,02%
AWS / ASMESFA-5.9
ER 309 LSi
W. Nr.
1.4332
Mn2,0
Si0,8
Cr23,5
Ni14,0
SHIELDING GASI1 (Ar)
PACKAGINGRod diameter
mm1,2; 1,6; 2,0; 2,4; 3,2
Rod lengthmm
1000
Wight of packagingkg5
= − Marking: ER 309 LSi / 1.4332
75
EZ - TIG 310
CLASSIFICATIONEN ISO14343-A
W 25 20
DESCRIPTION AND APPLICATIONAustenitic solid rod for TIG welding of heat resistant austenitic steels of the 25/20 CrNi types.Weld metal has good oxidation resistance espacially at high temperatures due to it's high Crcontent. Weld metal is heat resistant to temperatures up to 1200°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 350 > 550 > 20 ≥ 120
APPROXIMATE CHEMICAL COMPOSITION OF THE RODC
≤ 0,1%
AWS / ASMESFA-5.9
ER 310
W. Nr.
1.4842
Mn1,7
Si0,4
Cr25,6
Ni21,0
Steel grade
High alloyedheat resistantstainless steels
HRN
Č 4578---
Č 4586--
ČL 4577
DIN (W. Nr.)
X15 CrNiSi 25 20 (1.4841)X12 CrNi 25 21 (1.4845)
G-X15 CrNi 25 20 (1.4840)X7 CrNi 23 14 (1.4833)
X20 CrNiSi 25 4 (1.4821)G-X 40 CrNiSi 22 9 (1.4826)G-X 25 CrNiSi 20 14 (1.4832)G-X 40 CrNiSi 25 12 (1.4837)
EN / ISO
X15CrNiSi25-21X8CrNi25-21
GX15CrNi25-20X12CrNi23-13X15CrNiSi25-4
GX40CrNiSi22-9GX25CrNiSi20-14GX40CrNiSi25-12
ASTM / AISI
310 / 314310 S
--
327---
SHIELDING GASI1 (Ar)
PACKAGINGRod diameter
mm1,2; 1,6; 2,0; 2,4; 3,2
Rod lengthmm
1000
Weight of packagingkg5
= − Marking: ER 310 / 1.4842
76
EZ - TIG 316 LSi
CLASSIFICATIONEN ISO14343-A
W 19 12 3 L Si
DESCRIPTION AND APPLICATIONAustenitic stainless steel rod for gas tungsten arc welding of identical and similar (stabilizedand unstabilized) 17/12/2 CrNiMo steels. Low carbon content insures a good resistance tointergranular corrosion. Higher silicon content improves welding characteristics.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 320 > 510 > 25 ≥ 80
APPROXIMATE CHEMICAL COMPOSITION OF THE RODC
≤ 0,03%
AWS / ASMESFA-5.9
ER 316 LSi
W. Nr.
1.4430
Steel grade
High-alloy stainless steelsof austenitic type, andaustenitic steel cast
HRN
Č 4573Č 45703Č 4574Č 4583ČL 4580ČL 4573
DIN (W. Nr.)
X5 CrNiMo 17 12 2 (1.4401)X2 CrNiMo 17 13 2 (1.4404)
X6 CrNiMoTi 17 12 2 (1.4571)X6 CrNiMoNb 17 12 2 (1.4580)G-X6 CrNiMo 18 10 (1.4408)G-X10 CrNiMo 18 9 (1.4410)
EN / ISO
X5CrNiMo17-12-2X2CrNiMo17-12-2
X6CrNiMoTi17-12-2X6CrNiMoNb17-12-2GX5CrNiMo19-11-2
-
ASTM / AISI
316316 L316 Ti316 Cb
--
Mn1,7
Si0,8
Cr18,5
Ni12,0
Mo2,6
SHIELDING GASI1 (Ar)
PACKAGINGRod diameter
mm1,2; 1,6; 2,0; 2,4; 3,2
Rod lengthmm
1000
Weight of packagingkg5
= − Marking: ER 316 LSi / 1.4430
77
EZ - TIG 318 Si
CLASSIFICATIONEN ISO14343-A
W 19 12 3 Nb Si
DESCRIPTION AND APPLICATIONStabilized austenitic stainless steel solid rod for TIG welding of corrosion resistant stabilizedCrNi(Mo) steels, boilers and equipment in the chemical and pharmaceutical industry.The rod is stabilized with niobium which increases resistance to intergranular corrosion.Higher silicon content improves welding properties such as wetting.Rod is recommended for welding parts whose operating temperature exceeds 400°C.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (+20°C)
J> 350 > 550 > 25 ≥ 90
APPROXIMATE CHEMICAL COMPOSITION OF THE RODC
≤ 0,04%
AWS / ASMESFA-5.9
ER 318 Si
W. Nr.
1.4576
Steel grade
High alloystainless steels
DIN (W. Nr.)
X5 CrNiMo 17 12 (1.4401)X5 CrNiMo 17 13 3 (1.4436)
X6 CrNiMoTi 17 12 2 (1.4571)X10 CrNiMoTi 18 12 (1.4573)
X6 CrNiMoNb 17 12 2 (1.4580)X10 CrNiMoNb 18 12 (1.4583)
Mn1,5
Si0,85
Cr19,0
Ni12,0
Mo2,5
Nb0,65
SHIELDING GASI1 (Ar)
PACKAGINGRod diameter
mm1,2; 1,6; 2,0; 2,4; 3,2
Rod lengthmm
1000
Weight of packagingkg5
= − Marking: ER 318 Si / 1.4576
SOLID WIRES FOR GAS METAL ARC WELDING OFALUMINUM AND ALUMINUM ALLOYS
EZ - MIG Al99,7EZ - MIG AlSi5EZ - MIG AlMg3EZ - MIG AlMg5EZ - MIG AlMg4,5Mn
80
EZ - MIG Al99,7
CALSSIFICATIONEN ISO18723
S Al 1070 / Al 99,7
DESCRIPTION AND APPLICATIONPure aluminum solid wire for gas metal arc welding of aluminum with similar composition.Soft weld metal has an excellent ductility, electrical conductivity and corrosion resistance.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%35 80 > 35
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREAl
> 99,7%
AWS / ASMESFA-5.10
~ ER 1100
W. Nr.
3.0289
SHIELDING GASI1 (Ar)
PACKAGINGWire diameter
mm0,8; 1,0; 1,2; 1,6; 2,0
Winding
Precision-wound (S-S)
7 kg - wire spool
= +
81
EZ - MIG AlSi5
CLASSIFICATIONEN ISO18723
S Al 4043 / Al Si5
DESCRIPTION AND APPLICATIONAluminum solid wire for gas metal arc welding alloyed with 5% of silicon. It is suitable for weldingAl-Si and Al-Mg-Si alloys. The silicone addition improves fluidity. The weld metal is not sensitive tohot cracking.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%55 150 > 15
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREAl
bal.%
AWS / ASMESFA-5.10
ER 4043
W. Nr.
3.2245
SHIELDING GASI1 (Ar)
PACKAGINGWire diameter
mm0,8; 1,0; 1,2; 1,6; 2,0
Winding
Precision-wound (S-S)
7 kg - wire spool
= +
Si5,0
Fe0,15
Mn0,01
Zn0,01
82
EZ - MIG AlMg3
CLASSIFICATIONEN ISO18723
S Al 5754 / Al Mg3
DESCRIPTION AND APPLICATIONAluminum solid wire for gas metal arc welding alloyed with 3% of magnesium. Wire is intendedfor welding Al-Mg alloys which contains < 3% magnesium. Weld metal has elevated tensilestrength and corrosion resistance.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%110 230 > 23
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREAl
bal.%
AWS / ASMESFA-5.10
ER 5754
W. Nr.
3.3536
SHIELDING GASI1 (Ar)
PACKAGINGWire diameter
mm0,8; 1,0; 1,2; 1,6; 2,0
Winding
precision-wound (S-S)
7 kg - wire spool
= +
Mg3,0
Mn0,2
Cr0,01
Si0,05
Fe0,12
83
EZ - MIG AlMg5
CLASSIFICATIONEN ISO18723
S Al 5356 / Al Mg5Cr(A)
DESCRIPTION AND APPLICATIONAluminum solid wire for gas metal arc welding alloyed with 5% magnesium, for welding of Al-Mgand Al-Mg-Si alloys. Relatively high strength weld metal, and very good corrosion resistance makethis alloy excellent in marine enviroment. Suitable for welding parts which are going to be anodized.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%120 260 > 25
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREAl
bal.%
AWS / ASMESFA-5.10
ER 5356
W. Nr.
3.3556
SHIELDING GASI1 (Ar)
PACKAGINGWire diameter
mm0,8; 1,0; 1,2; 1,6; 2,0
Winding
Precision-wound (S-S)
7 kg - wire spool
= +
Mg5,0
Mn0,15
Cr0,10
Si0,05
Fe0,15
84
EZ - MIG AlMg4,5Mn
CLASSIFICATIONEN ISO18723
S Al 5183 / AlMg4,5Mn0,7(A)
DESCRIPTION AND APPLICATIONAluminum solid wire for gas metal arc welding alloyed with approx. 4,8% Mg and 0,7% Mn. It issuitable for welding Al-Mg-Mn and Al-Mg alloys. High strength weld metal and good impactproperties enable it's wide rane of application in welding aluminum structures.Weld metal has an good corrosion in marine atmosphere.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%140 280 > 24
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREAl
bal.%
AWS / ASMESFA-5.10
ER 5183
W. Nr.
3.3548
SHIELDING GASI1 (Ar)
PACKAGINGWire diameter
mm0,8; 1,0; 1,2; 1,6; 2,0
Winding
Precision-wound (S-S)
7 kg - wire spool
= +
Mg4,8
Mn0,7
Si0,1
Fe0,2
RODS FOR GAS TUNGSTEN ARC WELDING OFALUMINUM AND ALUMINUM ALLOYS
EZ - TIG Al99,7EZ - TIG AlSi5EZ - TIG AlMg3EZ - TIG AlMg5EZ - TIG AlMg4,5Mn
86
EZ - TIG Al99,7
CLASSIFICATIONEN ISO18723
S Al 1070 / Al 99,7
DESCRIPTION AND APPLICATIONPure aluminum solid rod for tungsten inert gas welding of aluminum with similar composition.Soft weld metal has an excellent ductility, electrical conductivity and corrosion resistance.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%35 80 > 35
APPROXIMATE CHEMICAL COMPOSITION OF THE RODAl
> 99,7%
AWS / ASMESFA-5.10
~ ER 1100
W. Nr.
3.0289
SHIELDING GASI1 (Ar)
Marking: 3.0289 / 1100
PACKAGINGRod diameter
mm1,2; 1,6; 2,0; 2,4; 3,2; 4,0
Rod lengthmm
1000
Weight of packagingkg5
~
87
EZ - TIG AlSi5
CLASSIFICATIONEN ISO18723
S Al 4043 / Al Si5
DESCRIPTION AND APPLICATIONAluminum rod for tungsten inert gas welding alloyed with 5% of silicon. Suitable for welding ofAl-Si and Al-Mg-Si alloys. The silicon addition improves fluidity. The weld metal is not sensitiveto hot cracking.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%55 150 > 15
APPROXIMATE CHEMICAL COMPOSITION OF THE RODAl
bal.%
AWS / ASMESFA-5.10
ER 4043
W. Nr.
3.2245
SHIELDING GASI1 (Ar)
Si5,0
Fe0,15
Mn0,01
Zn0,01
Marking: 3.2245 / 4043
PACKAGINGRod diameter
mm1,2; 1,6; 2,0; 2,4; 3,2; 4,0
Rod lengthmm
1000
Weight of packagingkg5
~
88
EZ - TIG AlMg3
CLASSIFICATIONEN ISO18723
S Al 5754 / Al Mg3
DESCRIPTION AND APPLICATIONAluminum solid rod for TIG welding alloyed with 3% of magnesium. Rod is intendedfor welding Al-Mg alloys which contains < 3% magnesium. Weld metal has elevated tensilestrength and corrosion resistance.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%110 230 > 23
APPROXIMATE CHEMICAL COMPOSITION OF THE RODAl
bal.%
AWS / ASMESFA-5.10
ER 5754
W. Nr.
3.3536
Mg3,0
Mn0,2
Cr0,01
Si0,05
Fe0,12
SHIELDNIG GASI1 (Ar)
Marking: 3.3536 / 5754
PACKAGINGRod diameter
mm1,2; 1,6; 2,0; 2,4; 3,2; 4,0
Rod lengthmm
1000
Weight of packagingkg5
~
89
EZ - TIG AlMg5
CLASSIFICATIONEN ISO18723
S Al 5356 / Al Mg5Cr(A)
DESCRIPTION AND APPLICATIONAluminum solid rod for tungsten inert gas welding alloyed with 5% magnesium, for welding Al-Mgand Al-Mg-Si alloys. Relatively high strength weld metal, and very good corrosion resistance makethis alloy excellent in marine enviroment. Suitable for welding parts which are going to be anodized.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%120 260 > 25
APPROXIMATE CHEMICAL COMPOSITION OF THE RODAl
bal.%
AWS / ASMESFA-5.10
ER 5356
W. Nr.
3.3556
SHIELDING GASI1 (Ar)
Mg5,0
Mn0,15
Cr0,10
Si0,05
Fe0,15
Marking: 3.3556 / 5356
PACKAGINGRod diameter
mm1,2; 1,6; 2,0; 2,4; 3,2; 4,0
Rod lengtfhmm
1000
Weight of packagingkg5
~
90
EZ - TIG AlMg4,5Mn
CLASSIFICATIONEN ISO18723
S Al 5183 / AlMg4,5Mn0,7(A)
DESCRIPTION AND APPROVALSAluminum solid rod for tungsten inert gas welding alloyed with approx. 4,8% Mg and 0,7% Mn.It is suitable for welding Al-Mg-Mn and Al-Mg alloys. High strength weld metal and good impactproperties enable it's wide range of application in welding of aluminum structures. Weld metal has an good corrosion in marine atmosphere.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%140 280 > 24
APPROXIMATE CHEMICAL COMPOSITION OF THE RODAl
bal.%
AWS / ASMESFA-5.10
ER 5183
W. Nr.
3.3548
SHIELDING GASI1 (Ar)
Mg4,8
Mn0,7
Si0,1
Fe0,2
Marking: 3.3548 / 5183
PACKAGINGRod diameter
mm1,2; 1,6; 2,0; 2,4; 3,2; 4,0
Rod lengthmm
1000
Weight of packagingkg5
~
SOLID WIRE FOR HARDFACING
EZ - MAG 600 TN
92
EZ - MAG 600 TN
CLASSIFICATIONDIN8555
MSG 6-GZ-60
DESCRIPTION AND APPLICATIONSolid wire for hardfacing of parts subjected to impact and medium strong abrasion. It is used forhardfacing parts of the machines in quarries, stone crushers, steel mills, cement plants etc..Regardless of the high hardness, weld metal is tough and resistant to cracks and corrosion.If hardfacing steel which is prone to crack, it is necessary to preheat workpiece on 200-300°C.Weld metal is machinable only by grinding.If hardfacing in more than one layer it is recommended to weld elastic buffer layer with electrodeEZ - KROM 20 or with wire EZ - MIG 307 Si.
MECHANICAL PROPERTIES OF THE ALL-WELD METALHardness
HRC55 - 60
APPROXIMATE CHEMICAL COMPOSITION OF THE WIREC
0,45%
SHIELDING GASC1 (CO2) or M21 (Ar + 18% CO2)
PACKAGINGWire diameter
mm
W. Nr.
1.4718
0,8; 1,0; 1,2; 1,6
Winding
precision-wound (S-S)
15 kg - wire spool
= +
Si3,0
Mn0,4
Cr9,5
ROD FOR OXY-ACETYLENE WELDING
EZ - ZP 37
94
EZ - ZP 37
CLASSIFICATIONEN
12536
O I
DESCRIPTION AND APPLICATIONMild solid rod for oxy-acetylene welding. Weld metal is uniform, mild and well workable.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRm
N/mm²A5
%KV (+20°C)
JHardness
HB340 - 410 > 15 ≥ 45 100 - 120
APPROXIMATE CHEMICAL COMPOSITION OF THE RODC
0,08%
PACKAGINGRod diameter
mm
Constructional steels Č 0261 to Č 0461 St 33 (1.0035) to St 44-2 (1.0044) S 185 to S 275 JRFe 310-0 to Fe 430 B
Tube and pipe steelsCold-reduced steel sheet
Č 1212 to Č 1213 St 35.4 (1.0309) to St 45.4 (1.0418) DX55D to L240NBČ 0146 to Č 0148 St 12 (1.0330) to St 14 (1.0338) Fe P01 to Fe P04
Steel grade HRN DIN (W. Nr.) EN / ISO
AWS / ASMESFA-5.2
R 45
DIN8554
G I
W. Nr.
1.1116
Si0,1
Mn0,55
2,0; 2,5; 3,2; 4,0; 5,0; 6,0
Rod lengthmm
700; 1000
15 kg - rod length 700 mm20 kg - rod length 1000 mm
KISWELFILLER MATERIALS FOR WELDING
SOLID WIRE FOR GMAWOF MILD AND LOW-ALLOY STEELS
(250 kg)
KC - 28
98
KC - 28 (250 kg)
CLASSIFICATIONEN ISO14341-A
G 42 2(3) C(M) G3Si1
DESCRIPTION AND APPLICATIONCoppered solid wire for welding in CO2 or Ar/CO2 shielding atmosphere.Suitable for welding of mild and low-alloy steels with tensile strength up to 590 N/mm².
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (-30°C)
J> 420 500 - 640 > 20 ≥ 47
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,07%
SHIELDING GASC1 or M21
PACKAGINGWire diameter
mm
Constructional steels Č 0261 to Č 0545 St 33 (1.0035) to St 52-2N (1.0050) S 185 to E 295Fe 310-0 to Fe 490-2
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 Č 3105 17Mn4 (1.0481) 19Mn6 (1.0473) P295GH P355GH
Tube and pipe steels
Shipbuilding steels
Fine-grained steels
Cast steels
Č 1212 to Č 3100
A, B, D, EAH 32 to EH 36ČRO 250 to ČRO 350ČRV 250 to ČRV 350ČL 0300 to ČL 0500
St 35.4 (1.0309) to St 52.4 (1.0581) DX55D to P355T2StE 210.7 (1.0307) to StE 360.7 (1.0582)A, B, D, EAH 32 to EH 36StE 285 (1.0486) StE 355 (1.0562)WStE 285 (1.0487) WStE 355 (1.0565)GS-38 (1.0416) to GS-52 (1.0551)
L210 to L360NB
P275N P355NP275NH P355NHC18D to S355JRC
Steel grade HRN DIN (W. Nr.) EN / ISO
AWS / ASMESFA-5.18
~ ER 70 S-6
DIN8559
SG 2
W. Nr.
1.5125
Mn1,53
Si0,86
Cu≤ 0,3
0,8; 1,0; 1,2
Winding
random-wound (S-L)
250 kg - drum
= +
APPROVALSABS (3YSA); BV (SA3YM); DNV (IIIYMS); GL (3YS); LR (3YS H15); RS (3YS)
ROD FOR GTAWOF MILD AND LOW-ALLOY STEELS
T - 50
100
T - 50
CLASSIFICATIONEN ISO636-A
W 46 3 W3Si1
DESCRIPTION AND APPLICATIONRod for GTAW of mild and low-alloy steels with tensile strength up to 490 N/mm². Weld metalhas excellent mechanical and toughness properties in low temperature conditions. Rod isgenerally used in root pass welding of pipes in all positions.Proper tungsten electrode extension from the tip of torch is 4 to 6 mm in general.
MECHANICAL PROPERTIES OF THE ALL-WELD METAL
APPROXIMATE CHEMICAL COMPOSITION OF THE RODC
0,07%
PACKAGINGRod diameter
mm
AWS / ASMESFA-5.18
ER 70 S-6
2,4; 3,2
Weight of packagingkg5
SHIELDING GASI1 (Ar)
APPROVALSABS (2YSA); LR (YMH15)
Si0,82
Mn1,52
S≤ 0,015
P≤ 0,012
ReL
N/mm²Rm
N/mm²A5
%KV (-30°C)
J> 490 580 30 130
= −
FLUX CORED WIRES
K - 71 TLFK - NGS11KX - 706 MK - 308 LTK - 309 LTK - 316 LTK - 329 TK - 800 HT
102
K - 71 TLF
CLASSIFICATIONEN ISO17632-A
T46 2 P C/M 1 H5
DESCRIPTION AND APPLICATIONRutile type flux cored wire for welding in CO2 or Ar/CO2 shielding atmosphere. Suitable forwelding mild and low-alloy steels with tensile strenght up to 590 N/mm² and fine-grained steelswith yield strength up to 355 N/mm².Weld surface is smooth, spatter is minimum and slag removal is easy. It provides low fumegeneration and has good impact strength at low temperatures.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (-20°C)
J520 570 28 65
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,03%
RECOMMENDED WELDING PARAMETERS
PACKAGINGWire diameter
mm
Constructional steels Č 0261 to Č 0563 St 33 (1.0035) to St 52-3N (1.0570) S 185 to S 355J2G3Fe 310-0 to Fe 490-2
Boiler steels Č 1202 Č 1204 HI (1.0345) HII (1.0425) P235GH P265GHČ 3133 Č 3105 17Mn4 (1.0481) 19Mn6 (1.0473) P295GH P355GH
Tube and pipe steels
Shipbuilding steels
Fine-grained steels
Cast steels
Č 1212 to Č 3100
A, B, D, EAH 32 to EH 36ČRO 250 to ČRO 350ČRV 250 to ČRV 350ČL 0300 to ČL 0500
St 35.4 (1.0309) to St 52.4 (1.0581) DX55D to P355T2StE 210.7 (1.0307) to StE 360.7 (1.0582)A, B, D, EAH 32 to EH 36StE 285 (1.0486) to StE 355 (1.0562)WStE 285 (1.0487) to WStE 355 (1.0565)GS-38 (1.0416) to GS-52 (1.0551)
L210 to L360NB
P275N P355NP275NH P355NHC18D to S355JRC
Steel grade HRN DIN (W. Nr.) EN / ISO
APPROVALSABS (3YSA H10); BV (3S 3YS H10); DNV (IIIYMS(H10)); GL (3YH10S); LR (3Y10SH5)
AWS / ASMESFA-5.20
E 71T-1C/1M
1,2
= +
Mn1,35
Si0,38
S≤ 0,010
P≤ 0,015
Windingprecision-wound (S-S)
Weight of packagingkg
4,5; 15
Wire diametermm
1,2
Welding currentA
160 - 260
Electric arc voltageV
26 - 30
Shielding gas(gas flow)
C1; M21 (12 - 16 l/min)
103
K - NGS11
CLASSIFICATIONEN ISO17632-A
T42 Z Y N 1
DESCRIPTION AND APPLICATIONSelf-shielded flux cored wire for welding mild and low-alloy steels with tensile strength up to490 N/mm² where no impact properties are required. Wire is suitable for outdoor welding.It has good arc stability, low spatter generation, high efficiency, good bead shape and slagremoval. When welding with self-shielded flux cored wire the emission of fume gases is slightlyhigher than in welding with flux cored wires with shielding gases.Wire has to use DCEN (electrode negative).
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (-20°C)
J500 530 23 -
APPROXIMATE CHEMICAL COMPOSITION OF THE-ALL WELD METALC
0,10%
RECOMMENDED WELDING PARAMETERS
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.20
E 71T-11
0,9; 1,2
Mn0,55
S≤ 0,006
P≤ 0,015
Windingprecision-wound (S-S)
Weight of packagingkg
4,5; 15
Wire diametermm
0,9
Welding currentA
80 - 120
Electric arc voltageV
18 - 22
Si0,10
Al1,21
Polarity
DCEN (DC-)1,2 120 - 180 21 - 23 DCEN (DC-)
= −
104
KX - 706M
CLASSIFICATIONEN ISO17632-A
T46 2 M M 4 H5
DESCRIPTION AND APPLICATIONMetal type of flux cored wire designed for welding of mild and low alloy steels sith tensile strengthup to 490 N/mm². Features of this wire are good penetration, high resistance to porosity, goodwetting behaviour as well as low hydrogen contents.It is intended for semi-automatic, automatic, single and multi pass welding.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL
N/mm²Rm
N/mm²A5
%KV (-20°C)
J480 540 29 70
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,04%
RECOMMENDED WELDING PARAMETERS
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.18
E 70C-6M
1,2Winding
precision-wound (S-S)
Weight of packagingkg
5; 15
Wire diametermm
1,2
Welding currentA
160 - 340
Electric arc voltageV
24 - 32
Polarity
DCEP (DC+)
Si0,60
Mn1,50
P≤ 0,014
S≤ 0,010
SHIELDING GASM21 (Ar + 18%CO2) gas flow 15 - 25 l/min
APPROVALSABS (3YSA); BV (3S3YS); DNV (III YMS); GL (3YS); LR (3YS)
= +
105
K - 308 LT
CLASSIFICATIONEN ISO17633-A
T 19 9 L P C/M 1
DESCRIPTION AND APPLICATIONFlux cored wire designed for MAG welding of lw carbon 18/8 CrNi stainless steels.The weld metal contains optimum ferrite contents in their austenitic structures. Therefore,weldability is excellent with lower crack susceptibility. It has easy slag removal, low spattergeneration and good weld soundness of weld metal.C1 (CO2) or M21 (Ar + 18%CO2) can be used as shielding gases.
MECAHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (-40°C)
J440 570 39 65
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,03%
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.22
E 308LT1-1/4
1,2Winding
precision-wound (S-S)
Weight of packagingkg
5; 12,5
SHIELDING GASC1 (CO2) or M21 (Ar + 18%CO2) gas flow 15 - 25 l/min
APPROVALSABS (E308T1-1); BV (UP); DNV (308L MS); LR (304L S); TÜV
= +
ShieldinggasC1
450 580 38 63 M21
Si0,6
Mn1,15
Cr20,3
Ni10,5
FN9,0
Shielding gasC1
0,03% 0,65 1,25 20,4 10,5 10,0 M21
106
K - 309 LT
CLASSIFICATIONEN ISO17633-A
T 23 12 L P C/M 1
DESCRIPTION AND APPLICATIONFlux cored wire designed for MAG welding of similar stainless steels, and for welding dissimilarjoints. Wire is also used for cladding. Weld metal contains comparatively much more ferrite intheir austenitic structure, therefore they provide better weldability together with superior heat andcorrosion resistance. It is easy to use and operate with powerful penetrating spray arc transfer,minimum spatter formation and self releasing slag.C1 (CO2) or M21 (Ar + 18%CO2) can be used as shielding gases.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (-30°C)
J430 560 37 45
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,03%
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.22
E 309LT1-1/4
1,2Winding
precision-wound (S-S)
Weight of packagingkg
5; 12,5
SHIELDING GASC1 (CO2) or M21 (Ar + 18%CO2) gas flow 15 - 25 l/min
APPROVALSABS (E309LT1-1); BV (UP); DNV (308L MS); LR (SS/CmN S); TÜV
= +
ShiedinggasC1
440 570 37 48 M21
Si0,6
Mn1,12
Cr23,7
Ni13,2
FN14
Shielding gasC1
0,03% 0,75 1,2 23,9 13,2 15 M21
107
K - 316 LT
CLASSIFICATIONEN ISO17633-A
T 19 12 3 L P C/M 1
DESCRIPTION AND APPLICATIONFlux cored wire designed for MAG welding of low carbon 18/12/2 Cr-Ni-Mo stainless steels. Wirehas low carbon content which gives good resistance to most types of corrosion of the weld metal.Weld metal contains optimum ferrite contents in their austenitic structures and therefore theirweldability is excellent with lower crack susceptibility. Wire has self-detaching slag, excellentweldability and increased creep resistance at elevated temperatures.C1 (CO2) or M21 (Ar + 18%CO2) can be used as shielding gases.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (-60°C) / (-105°C)
J420 560 38 50 / 38
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,03%
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.22
E 316LT1-1/4
1,2Winding
precision-wound (S-S)
Weight of packagingkg
5; 12,5
SHIELDING GASC1 (CO2) or M21 (Ar + 18%CO2) gas flow 15 - 25 l/min
APPROVALSABS (E316LT1-1); BV (UP); DNV (316L MS); GL (4435S); LR (316LS); TÜV
= +
ShieldinggasC1
430 570 38 52 / 40 M21
Si0,6
Mn1,15
Cr19,5
Ni12,7
FN7,5
Shielding gasC1
0,03% 0,65 1,2 19,7 12,7 8,0 M21
Mo2,42,4
108
K - 329 T
CLASSIFICATIONEN ISO17633-A
T 22 9 3 N L P C/M 1
DESCRIPTION AND APPLICATIONTitania type of flux cored wire designed for MAG welding of 23/9/3 Cr-Ni-Mo duplex stainless steels.It is suitable for welding in chemical plants, shipbuildings as well as in nuclear plants industries.Weld metal is excellent in pitting corrosion resistance and stress corrosion cracking resistance.Wire is used for all-position welding and has a stable welding arc producing a weld with easy slagremoval and minimal spatter. C1 (CO2) or M21 (Ar + 18%CO2) can be used as shielding gases.
MECHANICAL PROPERTIES OF THE ALL-WELD METALRp0,2
N/mm²Rm
N/mm²A5
%KV (-20°C) / (-40°C)
J715 818 27 52 / 42
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,03%
PACKAGINGWire diameter
mm
AWS / ASMESFA-5.22
E2209T1-1/4
1,2Winding
precision-wound (S-S)
Weight of packagingkg
5; 12,5
SHIELDING GASC1 (CO2) or M21 (Ar + 18%CO2) gas flow 15 - 25 l/min
APPROVALSABS (E2209T1-1); DNV
= +
ShieldinggasC1
720 825 26 50 / 40 M21
Si0,52
Mn0,80
Cr23,20
Ni9,60
FN36,7
Shielding gasC1
0,03% 0,54 0,85 23,40 9,60 36,8 M21
Mo3,263,3
109
K - 800 HT
CLASSIFICATIONEN ISO
-
-
DESCRIPTION AND APPLICATIONFlux cored wire for MAG hardfacing. It is designed for heavy abrasion resistance withmartensitic structure. Typical appliations include augers, bucket lips, conveyor screws,blower blades, dozer blades etc.. In order to minimize cracking it is recommended to preheatwork piece and obtain interpass temperature around 200°C.C1 (CO2) is used as shielding gas.
MECHANICAL PROPERTIES OF THE ALL-WELD METALHardness
HVHardness
HRCHardness
HSInterpass temp.
°C780 63 87 200
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,44%
PACKAGINGWire diameter
mm
AWS / ASMESFA
-
1,2; 1,4; 1,6Winding
precision-wound (S-S)
Weight of packagingkg15
SHIELDING GASC1 (CO2) gas flow 15 - 25 l/min
= +
ShieldinggasC1
Si3,40
Mn0,55
P≤ 0,013
S≤ 0,011
W1,0
Shielding gasC1
Cr7,5
WIRES AND FLUXES FOR SAW
EF-200 x KD-40EF-200K x KD-42EF-100S x KD-42
112
EF-200 x KD-40
CLASSIFICATION
DESCRIPTION AND APPLICATIONActive flux for limited pass welding of shipbuildings, bridges, structural steels and generalfabrications. Excellent impact toughness and crack resistibility. Applicable to one-side welding.Suitable for welding of thick plate in both side single-layer welding. Applicable on AC or DC (+).Redry the flux at 250 to 350°C for 60 minutes before use.Excessive flux height may bring out poor bead appearance.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL2
N/mm²Rm
N/mm²A5
%KV (-30°C) / (-40°C)
J470 550 32 100 / 80
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,06%
PACKAGINGWire diameter
mm1,6; 2,0; 2,4; 3,2; 4,0; 4,8; 5,0; 6,0
Weight of packagingkg
25 kg (wire); 20 kg (flux)
APPROVALSABS (3YTM); BV (A3YTM); DNV (III YTM); GL (3YTM); LR (3YTM)
Flux EF-200 EN 760
SA AB 1 69 AC
Wire KD-40 EN 756
SZ
AWS / ASMESFA-5.17
EL8
Flux and wire EF-200 x KD-40 EN 756
S 42 4 AB SZ
AWS / ASMESFA-5.17
F7A(P)4-EL8
Si0,28
Mn1,35
P≤ 0,024
S≤ 0,012
Wire is packaged in cardboard box while flux is packaged in metal can.
= + ~
113
EF-200K x KD-42
CLASSIFICATION
DESCRIPTION AND APPLICATIONWire and flux for single and multi-pass butt welding of shipbuildings, structural steels, offshorestructures and pressure vessels. Excellent impact toughness and crack resistibility. Goodresistance to porosity on rust, scales, oil and primer. Applicable on AC or DC (+). Redry the fluxat 250 to 350°C for 60 minutes before use. Add new flux periodically when continuosly reusing flux.Excessive flux may bring out poor bead appearance.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL2
N/mm²Rm
N/mm²A5
%KV (-50°C)
J550 610 29 80
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,08%
PACKAGINGWire diameter
mm1,6; 2,0; 2,4; 3,2; 4,0; 4,8; 5,0; 6,0
Weight of packagingkg
25 kg (wire); 20 kg (flux)
APPROVALSABS (3YTM); BV (A3YTM); DNV (III YTM); GL (3YTM); LR (3YTM)
Flux EF-200K EN 756
SA CS 1 57 AC
Wire KD-42 EN 756
SZ
AWS / ASMESFA-5.17
EM12K
Flux and wire EF-200K x KD-42 EN 756
S 46 5 CS SZ
AWS / ASMESFA-5.17
F7A(P)6-EM12K
Si0,35
Mn1,65
P≤ 0,026
S≤ 0,009
Wire is packaged in cardboard box while flux is packaged in metal can.
= + ~
114
EF-100S x KD-42
CLASSIFICATION
DESCRIPTION AND APPLICATIONWire and flux for single and multi-pass fillet welding of shipbuildings, structural steels, offshorestructures and pressure vessels. Excellent impact toughness and crack resistibility. Goodresistance to porosity on rust, scales, oil and primer. Applicable on AC or DC (+). Redry the fluxat 250 to 350°C for 60 minutes before use. Add new flux periodically when continuosly reusing flux.Excessive flux may bring out poor bead appearance.
MECHANICAL PROPERTIES OF THE ALL-WELD METALReL2
N/mm²Rm
N/mm²A5
%KV (-20°C)
J545 600 29 70
APPROXIMATE CHEMICAL COMPOSITION OF THE ALL-WELD METALC
0,05%
PACKAGINGWire diameter
mm1,6; 2,0; 2,4; 3,2; 4,0; 4,8; 5,0; 6,0
Weight of packagingkg
25 kg (wire); 20 kg (flux)
APPROVALS
Flux EF-100S EN 756
SA AB 1 77 AC
Wire KD-42 EN 756
SZ
AWS / ASMESFA-5.17
EM12K
Flux and wire EF-100S x KD-42 EN 756
S 46 2 AB SZ
AWS / ASMESFA-5.17
F7A(P)2-EM12K
Si0,55
Mn1,60
P≤ 0,025
S≤ 0,012
Wire is packaged in cardboard box while flux is packaged in metal can.
= + ~
ABS
115
APPENDIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
116
APPENDIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
117
ELEKTRODA Z AGREB d.d.
Safety and protection in welding
Protection in welding
Welder is at his workplace exposed to many dangers, which have their source in the welding process or in the immediate environment. Therefore, it is essential that the welder is familiar with the dangers and hazards that can be encountered during welding, which may impair his health. Ensuring safe working conditions greatly reduces the chance of welders injury.Welding produces harmful metal fumes and gases, and long-term exposure to them is one of the biggest problems. The hazard depends on:- the welding method,- type and dimension of welding consumable,- type of base metal,- paint or any other coating on the base metal,- ventilation.
In confined spaces welding fumes and gases are extremely dangerous and can be even deadly. Good ventilation is the most common way of controling exposure to harmful fumes and gases. Good general ventilation, local exhaust-ventilation and respirators should be an absolute "must have" in every working enviroment. Also it is necessary to wear protective mask to reduce as much as possible the amount of harmful fumes in the breathing area.
But one must not forget other hazards and ways of preventing injures.Skin protection is important to prevent burns and other injures. Welders should always wear helmets, boots, gloves, in general flame-retardand clothing. Suitable eye protection protects eyes from radiation (goggles or safety glasses).
Welders are often exposed to noise, so hearing protectors must be worn. Electric shock can be avoided by using proper welding technique, training welders in the electrical hazards and working with good quality equipment only. It is important to understand all hazards, read and understand safety data sheets and labels, read, understand and follow safety instructions.
118
ELEKTRODA Z AGREB d.d.
Packaging, storage and re-drying
Packaging
Welding consumables are packed as follows: - Electrodes for welding unalloyed steels (rutile electrodes) are packed in cardboard box - Electrodes for welding unalloyed and low-alloyed steels (basic electrodes) electrodes for welding of high-alloyed steels , electrodes for hardfacing, for gouging, welding cast iron and welding non-ferrous metals are packed in a cardboard box, which is afterward wrapped in plastic foil, - Wires for GMAW unalloyed and low alloyed steels are packed in plastic foil and then in cardboard box, - Wires for GMAW of high-alloy stainless steels and wires for GMAW of aluminum are packed in heat-treated PVC foil, and then in a cardboard box, - Rods for GTAW are packed in cardboard box, - Rod for oxy-acetylene welding is packed in PVC foil, - Flux cored wire for GMAW unalloyed and low alloyed steels is packed in a PVC vacuum foil and then in a cardboard box, - wire for SAW is packed in a cardboard box, - SAW flux is packed in a tin bucket (metal can).
Welding consumables must be in original and undamaged packaging until use.
Storage
Storage of welding consumables must be done in a proper and correct way. Storage area should be dry, ambient temperature between 17 and 25° C and relative humidity up to 60%. For ambient heating, it is recommended to use electric heaters or central heating in order to minimize humidity. Heating with solid fuels is not recommended due to contamination of the environment with flue gases, and increaseof humidity.It is not recommended to store welding consumables for period longer then three years. The issue of welding consumables from warehouse to job sites shall be carried out in a controlled manner and in accordance to the principle: "First in / First out" or: the goods that first entered the warehouse must first leave the warehouse.
Re-drying
Rutile-cellulosic type - no re-drying.Rutile type electrodes - re-drying usually not necessary.Basic coated electrodes - it is essential for this type of electrodes to be thoroughly dried before use, for the purpose of controling maximum hydrogen content at 5ml/100g weld metal, and avoidingporosity in weld metal deposit.Recommended redrying conditions are shown on labels on packaging and in our catalogue. The basic type electrodes and electrodes for welding of high alloy stainless steels should be kept in heated chambers (temp. between 70 - 120°C) to prevent moisture apsorption.
119
ELEKTRODA Z AGREB d.d.
Approvals
American Bureauof Shipping
Bureau Veritas Croatian Registerof Shipping
Det Norske Veritas Germanischer Lloyd Lloyd's Registerof Shipping
Registro ItalianoNavale
Russian MaritimeRegister of Shipping
TechnischerÜberwachungs Verein
Deutsche Bahn
120
ELEKTRODA Z AGREB d.d.
Approvals of the products
ABS BV CRS DNV GL LR RINA RS TÜV
ELECTRODES FOR WELDING MILD STEELS
ELECTRODES FOR WELDING MILD AND LOW-ALLOY STEELS
ELECTRODES FOR WELDING HIGH-ALLOYED STEELS
WIRES FOR GMAW OF MILD AND LOW-ALLOY STEELS
EZ - 11 F 2 2 2 2 2 2 +EZ - 130 2,2Y* 2Y 2Y 2 2Y 2,2Y 2Y
EZ - 180 R 2 2 2 2 2 2 2 2
EZ - 8 RC 2 2 2 2 2 2 2
EZ - 50 B 3H10,3Y 3,3YHH 3YHH 3YH10 3YH10 3Y,YH15 3YH10 3YHH +
EZ - KROM 10 R 308L-16 UP 308L 304L
EZ - KROM 30 R 316L-16 UP 316L 316L A-6
EZ - KROM 40 R 309MoL-16 UP 309MoL SS/CMn A-9sp
EZ - SG 2 3YSA SA 3Y M 3YS III YMS 3YS 3S,3YS 3YS +EZ - SG 3 +
KC - 28 (250kg) 3YSA SA3YM III YMS 3YS 3YS H15 3YS
T - 50 2YSA YMH15
KISWEL FILLER MATERIALS FOR WELDINGSOLID WIRE FOR GMAW OF MILD AND LOW-ALLOY STEELS
SOLID ROD GOR GTAW OF MILD AND LOW-ALLOY STEELS
K - 71 TLF 3YSAH10 3S3YSH10 III YMS(H10) 3YH10S 3Y10SH5
K - NGS11KX - 706 M 3YSA 3S3YS III YMS 3YS 3YS
K - 308 LT E308T1-1 UP 308L MS 304L S
K - 309 LT E309LT1-1 UP 309L MS SS/CMn S +K - 316 LT E316LT1-1 UP 316LMS 4435S 316LS +
FLUX CORED WIRES
WIRES AND FLUXES FOR SAW
K - 329 T E2209T1-1 +K - 800 HT
EF-200 x KD-40 3YTM A3YTM III YTM 3YTM 3YTM
EF-200K x KD-42 3YTM A3YTM III YTM 3YTM 3YTM
DB
+
+
++
EF-100S x KD-42 +
121
ELEKTRODA Z AGREB d.d.
Designations of filler materials for weldingaccording to classifications
EZ - 12 RAEZ - 11 FEZ - 5 KSPEZ - 130EZ - GV 130EZ - 180 REZ - 8 RC
ELECTORDES FOR WELDING MILD STEELS
PRODUCT HRN EN ISO2560-A
AWS/ASMESFA-5.1
E 35 A RR 12E 38 0 RR 12E 35 0 RR 12E 42 0 RR 53E 42 0 RR 53E 42 0 RR 73E 35 0 RC 11 E 6013
E 7024E 7024E 7024E 6013E 6013
-
EZ - 50 B
EZ - 65 BEZ - 60 B
ELECTRODES FOR WELDING MILDAND LOW-ALLOY STEELS
PRODUCT HRN EN ISO2560-A
AWS/ASMESFA-5.1
E 42 4 B 42 H5
HRN EN ISO2560-A
E 50 4 B 42 H5E 50 6 1Ni B 42 H5 E 8018-G
E 8018-G
AWS/ASMESFA-5.5
E 7018-1
EZ - 11 F MoEZ - 55 B MoEZ - 70 BEZ - 80 B
ELECTRODES FOR WELDING CREEP RESISITNG STEELS
PRODUCT HRN EN ISO3580-A
AWS/ASMESFA-5.5
E Mo R 12E Mo B 42
E CrMo1 B 42E CrMo2 B 42 E 9018-B3
E 8018-B2E 7018-A1
-
EZ - 500 B E 46 4 B 42 H5 E 7018-1
ADRIA R E 35 0 RR 12 E 6013
122
EZ - KROM 6 MEZ - KROM 10 REZ - KROM 10 NbEZ - KROM 30 REZ - KROM 30 NbEZ - KROM 40 R
ELECTRODES FOR WELDING HIGH-ALLOY STAINLESS STEELS
PRODUCT HR EN ISO3581
AWS/ASMESFA-5.4
E 17 B 22E 19 9 LR 12
E 19 9 Nb R 12E 19 12 3 LR 12
E 19 12 3 Nb R 12E 23 12 2 LR 12 E 309 MoL-16
E 318-17E 316 L-16E 347-16
E 308 L-16E 430-15
EZ - KROM 8EZ - KROM 20EZ - KROM 70
E 29 9 R 12E 18 8 Mn B 22
E 25 20 B 22 E 310-15~ E 307-15E 312-16
EZ - BAKAR 1EZ - BAKAR 2
ELECTRODES FOR WELDING NON-FERROUS METALS
PRODUCT EN ISO AWS/ASMESFA-5.6
-- E Cu
-
EZ - 300 TNEZ - 400 TN
ELECTRODES FOR HARDFACING
PRODUCT EN14700
DIN8555
E Fe 1E Fe 1 E1-UM-400
E1-UM-300
EZ - 650 TN E Fe 2 E6-UM-60
EZ - ABRA 60 E Fe 14 E10-UM-60-GR
EZ - ABRA 65 E Fe 16 E10-UM-65-GRZ
EZ - NIKALJ 10EZ - FeL
ELECTRODES FOR WELDING CAST IRON
PRODUCT EN ISO1071
AWS/ASMESFA-5.15
E C Ni-ClE C FeC-21 -
E NI-Cl
ELEKTRODA Z AGREB d.d.
Designations of filler materials for weldingaccording to classifications
123
ELEKTRODA Z AGREB d.d.
Designations of filler materials for weldingaccording to classifications
EZ - SG 2EZ - SG 3
SOLID WIRES FOR GMAW OF MILD AND LOW-ALLOY STEELS
PRODUCT EN ISO14341-A
AWS/ASMESFA-5.20
G 42 4 C1/M21 3Si1
DIN8559
G 46 4 C1/M21 4Si1~ ER 70 S-6~ ER 70 S-6
SG 2SG 3
K - 71 TLFK - NGS11
FLUX CORED WIRES
PRODUCT EN ISO AWS / ASME
T 46 2 P C/M 1 H5T 42 Z Y N 1 E 71T-11
E 71T-1C/-1M
EZ - MIG 307 SiEZ - MIG 308 LSiEZ - MIG 309 LSiEZ - MIG 310EZ - MIG 316 LSiEZ - MIG 318 Si
SOLID WIRES FOR GMAW OF HIGH-ALLOY STAINLESS STEELS
PRODUCT EN ISO14343-A
AWS/ASMESFA-5.9
G 18 8 MnG 19 9 L Si
G 23 12 L SiG 25 20
G 19 12 3 L SiG 19 23 3 Nb Si ER318Si
ER316LSiER310
ER309LSiER308LSi
ER307
EZ - TIG 307 SiEZ - TIG 308 LSiEZ - TIG 309 LSiEZ - TIG 310EZ - TIG 316 LSiEZ - TIG 318 Si
SOLID RODS FOR GTAW OF HIGH-ALLOY STAINLESS STEELS
PRODUCT EN ISO14343-A
AWS/ASMESFA-5.9
W 18 8 MnW 19 9 L Si
W 23 12 L SiW 25 20
W 19 12 3 L SiW 19 23 3 Nb Si ER318Si
ER316LSiER310
ER309LSiER308LSi
ER307
KX - 706 MK - 308 LT
T 46 2 M M 4 H5T 19 9 L P C/M 1 E 308LT1-1/4
E 70C-6M
K - 309 LTK - 316 LT
T 23 12 L P C/M 1T 19 12 3 L P C/M 1 E 316LT1-1/4
E 309LT1-1/4
K - 329 TK - 800 HT
T 22 9 3 N L P C/M 1- -
E 2209T1-1/4
124
ELEKTRODA Z AGREB d.d.
Designations of filler materials for weldingaccording to classifications
EZ - MIG Al99,7EZ - MIG AlSi5
SOLID WIRES FOR GMAW OF ALUMINUM AND ALUMINUM ALLOYS
PRODUCT EN ISO18273
AWS/ASMESFA-5.10
S Al 1070 / Al 99,7S Al 4043 / AlSi5 ER4043
~ER1100
EZ - TIG Al99,7EZ - TIG AlSi5
SOLID RODS FOR GTAW OF ALUMINUM AND ALUMINUM ALLOYS
PRODUCT EN ISO18273
AWS/ASMESFA-5.10
S Al 1070 / Al 99,7S Al 4043 / AlSi5 R4043
~ R1100
EZ - ZP 37
SOLID ROD FOR OXY-ACETYLENE WELDING
PRODUCT EN12536
AWS/ASMESFA-5.2
O I R 45
DIN8554G I
KISWEL EF-200 x KD-40
WIRES AND FLUXES FOR SAW
PRODUCT AWS/ASMESFA-5.17
F7A(P)4-EL8/12
KISWEL EF-200K x KD-42 F7A(P)6-EM12K
EZ - MIG AlMg3EZ - MIG AlMg5EZ - MIG AlMg4,5Mn
S Al 5754 / AlMg3S Al 5356 / AlMg5Cr(A)
S Al 5183 / AlMg4,5Mn0,7(A) ER5183ER5356ER5754
EZ - TIG AlMg3EZ - TIG AlMg5EZ - TIG AlMg4,5Mn
S Al 5754 / AlMg3S Al 5356 / AlMg5Cr(A)
S Al 5183 / AlMg4,5Mn0,7(A) R5183R5356R5754
KISWEL EF-100S x KD-42 F7A(P)2-EM12K
125
E 42 4 B 42 H5
SymbolTemperature [°C]impact properties
min. [47J]
ZA023456
no requirements+ 20
0- 20- 30- 40- 50- 60
Symbols for the temperatureof the impact properties (Charpy V)
SymbolChemical composition [%]¹
Mn
< 2,0
< 1,4
1,4 - 2,0
< 1,4
< 1,4
< 1,4
1,4 - 2,0
< 1,4
-
0,3 - 0,6
0,3 - 0,6
-
-
-
-
0,3 - 0,6
any other agreed analysis
-
-
-
0,6 - 1,2
1,8 - 2,6
2,6 - 3,8
0,6 - 1,2
0,6 - 1,2
No symbol
Mo
MnMo
1Ni
2Ni
3Ni
Mn1Ni
1NiMo
Z
Mo Ni
¹ If not specified Mo<0,2; Ni<0,3; Cr<0,2; V<0,05; Nb<0,05; Cu<0,3
Symbol
Symbols for diffusible hydrogen contentin all-weld metal
Hydrogen contentml H2/100g deposited all-weld
max.
H5H10H15
51015
Symbols for the welding position12
3
45
All positionsAll positions, except vertical downpositionFlat butt weld, flat fillet weld,horizontal/vertical weldFlat butt weld, flat fillet weldAll positions including vertical downposition
Symbols for recovery and type ofwelding current
SymbolWeld metal
recovery[%]
Type of curentAlternating current, AC (~)
Direct current, DC (=)
12345678
≤ 105≤ 105
105 - 125105 - 125125 - 160125 - 160
> 160> 160
AC and DCDC
AC and DCDC
AC and DCDC
AC and DCDC
Symbols for the type of electrode covering
Symbols for chemical compositionof the all-weld metal
ABCR
RARBRCRR
acidbasiccellulosicrutilerutile-acidrutile-basicrutile-cellulosicheavily coated rutile
E covered electrodes forMMA welding
Symbols for the tensile strength and elongation of the all-weld metal
example: EZ - 50 B
SymbolYield
strengthmin. [N/mm²]
Tensilestrength
min. [N/mm²]Elongation
[%]
3538424650
355380420460500
440 - 570470 - 600500 - 640530 - 680560 - 720
2220202018
ELEKTRODA Z AGREB d.d.
Marking of electrodes for weldingof mild and low-alloy steels (according to EN ISO 2560-A: 2009)
126
ELEKTRODA Z AGREB d.d.
Marking of electrodes for weldinghigh-alloy stainless steels (according to EN ISO 3581: 2012)
E 23 12 2 L R 1 2
Symbols for the welding positions12
3
45
All positionsAll positions, except vertical downpositionFlat position, horizontal vertical positionFlat positionAll positions except horizontal overheadposition and vertical up position
Symbols for recovery and type ofwelding current
SymbolWeld metal
recovery[%]
Type of currentAlternating current, AC (~)
Direct current, DC (=)
12345678
≤ 105≤ 105
105 - 125105 - 125125 - 160125 - 160
> 160> 160
AC and DCDC
AC and DCDC
AC and DCDC
AC and DCDC
Symbols for the type of electrode coveringRB
rutilebasic
E covered electrodes forMMA welding
example: EZ - KROM 40 R
Symbols classification bynominal
composition(ISO 3581-A)
(18 9 Mn Mo)
20 10 3
23 12 L
(23 12 L)
(22 12)
23 12 Nb
-
(23 12 Nb)
-
23 12 2 L
(23 12 2 L)
29 9
(29 9)
Symbols for chemical compositionof the all-weld metal
23 - Cr content 22,0 - 25,0%12 - Ni content 11,0 - 14,0%2 - Mn content 2,0 - 3,0 %L - low carbon content (C) ≤ 0,04%
Compulsory part of marking:EN ISO 3581- E 23 12 L R
alloy type(ISO 3581-B)
307
(308Mo)
(309L)
309L
309
(309Nb)
309LNb
309Nb
309Mo
(309LMo)
309LMo
(312)
312
127
E Fe 14
E covered electrode forMMA welding
Alloy symbols and chemical composition
example: EZ - ABRA 60
Allo
ysy
mbo
l1)
SuitabilityChemical composition, [%]
C Cr Ni Mn Mo W V Nb Other
Bal
ance
Fe 1 p ≤ 0,4 ≤ 3,5 - 0,5 - 3,0 ≤ 1,0 ≤ 1,0 ≤ 1,0 - - FeFe 2 p 0,4 - 1,2 ≤ 7,0 ≤ 1,0 0,5 - 3,0 ≤ 1,0 ≤ 1,0 ≤ 1,0 - - FeFe 3 s t 0,2 - 0,5 1,0 - 8,0 ≤ 5,0 ≤ 3,0 ≤ 4,5 ≤ 10,0 ≤ 1,5 - Co, Si FeFe 4 s t (p) 0,2 - 1,5 2,0 - 6,0 ≤ 4,0 ≤ 3,0 ≤10,0 ≤ 19,0 ≤ 4,0 - Co, Ti FeFe 5 c p s t w ≤ 0,5 ≤ 0,1 17,0 - 22,0 ≤ 1,0 3,0 - 5,0 - - - Co, Al FeFe 6 g p s ≤ 2,5 ≤ 10,0 - ≤ 3,0 ≤ 3,0 - - ≤ 10,0 Ti FeFe 7 c p t ≤ 0,2 4,0 - 30,0 ≤ 6 ≤ 3 ≤ 2,0 - ≤ 1,0 ≤ 1,0 Si FeFe 8 g p t 0,2 - 2,0 5,0 - 18,0 - 0,3 - 3,0 ≤ 4,5 ≤ 2,0 ≤ 2,0 ≤ 10,0 Si Ti FeFe 9 k (n) p 0,3 - 1,2 ≤ 19,0 ≤ 3,0 11,0 - 18,0 ≤ 2,0 - ≤ 1,0 - Ti Fe
Fe 10 c k (n) p z ≤ 0,25 17,0 - 22,0 7,0 - 11,0 3,0 - 8,0 ≤ 1,5 - - ≤ 1,5 Si FeFe 11 c n z ≤ 0,3 18,0 - 31,0 8,0 - 20,0 ≤ 3,0 ≤ 4,0 - - ≤ 1,5 Cu FeFe 12 c (n) z ≤ 0,08 17,0 - 26,0 9,0 - 26,0 0,5 - 3,0 ≤ 4,0 - - ≤ 1,5 - FeFe 13 g ≤ 1,5 ≤ 6,5 ≤ 4,0 0,5 - 3,0 ≤ 4,0 - - - B, Ti FeFe 14 g (c) 1,5 - 4,5 25,0 - 40,0 ≤ 4,0 0,5 - 3,0 ≤ 4,0 - - - - FeFe 15 g 4,5 - 5,5 20,0 - 40,0 ≤ 4,0 0,5 - 3,0 ≤ 2,0 - - ≤ 10,0 B FeFe 16 g z 4,5 - 7,5 10,0 - 40,0 - ≤ 3,0 ≤ 9,0 ≤ 8,0 ≤ 10,0 ≤ 10,0 B, Co FeFe 20 c g t z WCa - - - - - - - - FeNi 1 c p t ≤ 1,0 15,0 - 30,0 Balance 0,3 - 1,0 ≤ 6,0 ≤ 2,0 ≤ 1,0 - Si, Fe, B NiNi 2 c k p t z ≤ 0,1 15,0 - 30,0 Balance ≤ 1,5 ≤ 28,0 ≤ 8,0 ≤ 1,0 ≤ 4,0 Co, Si, Ti NiNi 3 c p t ≤ 1,0 1,0 - 15,0 Balance 0,3 - 1,0 ≤ 6,0 ≤ 2,0 ≤ 1,0 - Si, Fe, B NiNi 4 c k p t z ≤ 1,0 1,0 - 15,0 Balance ≤ 1,5 ≤ 28,0 ≤ 8,0 ≤ 1,0 ≤ 4,0 Co, Si, Ti Ni
Ni 20 c g t z WCa - - - - - - - - NiCo 1 c k t z ≤ 0,6 20,0 - 35,0 ≤ 10,0 0,1 - 2,0 ≤ 10,0 ≤ 15,0 - ≤ 1,0 Fe CoCo 2 t z (c) (s) 0,6 - 3,0 20,0 - 35,0 ≤ 4,0 0,1 - 2,0 - 4,0 - 10,0 - - Fe CoCo 3 t z (c) (s) 1,0 - 3,0 20,0 - 35,0 ≤ 4,0 ≤ 2,0 ≤ 1,0 6,0 - 14,0 - - Fe CoCu 1 c (n) - - ≤ 6,0 ≤ 15,0 - - - - Al, Fe, Sn CuAl 1 c n - - 10,0 - 35,0 ≤ 0,5 - - - - Cu, Si AlCr g n 1,0 - 5,0 Balance - ≤ 1,0 - - 15,0 - 35,0 - Fe, B, Si, Zr Cr
2)
2)
c - resistance to rustingg - resistance to abrasionk - work hardenable
(.) - may not apply to all alloys of this type
n - cannot be magnetisedp - impact resistances - edge retention
t - heat resistancez - scaling resistancew - precipitation hardened
Alloys which are not included in this table are analogies signified, but letter “Z” shall be put in front.
Tungsten fused carbide or tungsten carbide broken or spherical.
1)
2)
ELEKTRODA Z AGREB d.d.
Marking of electrodes for hardfacing(according to EN ISO 14700: 2005)
128
ELEKTRODA Z AGREB d.d.
Marking of solid wires for GMAWof mild and low alloy steels
in shielding atmosphere (according to EN ISO 14341-A: 2011)
Symbols for strength and elongation of all-weld metal
example: EZ - SG 2
G solid wire forGMAW
SymbolYield
strengthmin. [N/mm²]
Tensilestrength[N/mm²]
Elongationmin.(%)
3538424650
G 42 4 C1/M21 3Si1
355380420460500
2220202018
440 - 570470 - 600500 - 640530 - 680560 - 720
Symbols for shielding gasSymbol Shielding gas
M
C
symbols for gasses according to ISO 14175:2008
M21 to be used for classif. performed with gas ISO 14175-M21, without He
C1 to be used for cassif. performed with gas ISO 14175-C1, CO2
SymbolTemperature [°C]
for minimumaverage impact energy of 47J
ZAa or Yb
023456
no requirements+ 20
0- 20- 30- 40- 50- 60
Symbols for impact propertiesof all-weld metal
Ti + Zr
≤ 0,15
≤ 0,15
≤ 0,15
≤ 0,15
0,05 - 0,25
≤ 0,15
≤ 0,15
≤ 0,15
≤ 0,15
≤ 0,15
Al
≤ 0,02
≤ 0,02
≤ 0,02
≤ 0,02
0,05 - 0,20
≤ 0,02
≤ 0,02
≤ 0,02
≤ 0,02
0,35 - 0,75
Mo
≤ 0,15
≤ 0,15
≤ 0,15
≤ 0,15
≤ 0,15
≤ 0,15
≤ 0,15
0,40 - 0,60
0,40 - 0,60
≤ 0,15
Ni
≤ 0,15
≤ 0,15
≤ 0,15
≤ 0,15
≤ 0,15
0,80 - 1,50
2,10 - 2,70
≤ 0,15
≤ 0,15
≤ 0,15
Chemical composition, [%]S
Any other agreed composition≤ 0,025
≤ 0,025
≤ 0,025
≤ 0,025
≤ 0,025
≤ 0,020
≤ 0,020
≤ 0,020
≤ 0,025
≤ 0.025
P
≤ 0,025
≤ 0,025
≤ 0,025
≤ 0,025
≤ 0,025
≤ 0,020
≤ 0,020
≤ 0,020
≤ 0,025
≤ 0,025
Mn
0,90 - 1,30
1,30 - 1,60
1,60 - 1,90
1,30 - 1,60
0,90 - 1,40
1,00 - 1,60
0,80 - 1,40
0,90 - 1,30
1,70 - 2,10
0,90 - 1,30
Si
0,50 - 0,80
0,70 - 1,00
0,80 - 1,20
1,00 - 1,30
0,40 - 0,80
0,50 - 0,90
0,40 - 0,80
0,30 - 0,70
0,50 - 0,80
0,30 - 0,50
C
0,06 - 0,14
0,06 - 0,14
0,06 - 0,14
0,06 - 0,14
0,04 - 0,14
0,06 - 0,14
0,06 - 0,14
0,08 - 0,12
0,06 - 0,14
0,08 - 0,14
Symbol
Zb
2Si13Si14Si13Si22Ti
3Ni12Ni22Mo4Mo2Al
Symbols for chemical composition of the wirea) b) c)
If not specified, Cr ≤ 0,15; Cu ≤ 0,35; V ≤ 0,03 %. Residual copper content in the steel plus any coating shal notexceed 0,35 % by mass,
Consumables for which the chemical composition is not listed in this table shall be symbolized similarly and prefixed by letter Z. The chemical composition ranges are not specified and therefore two electrodes with the same Z classification may not be interchangeable.
Single values shown in the table are maximum values,
a)
b)
c)
789
- 70- 80- 90- 10010
129
W 19 12 3 L Si
Higher silicon content (Si) 0,65 - 1,20%W rod for GTAW
Symbol of alloy designation
example: EZ - TIG 316 LSi
Alloy symbolMartensitic / ferritic type 13 13 L 13 4 17
Austenitic type 19 9 19 9 Nb 19 12 3 L 19 12 3 Nb
Ferritic / austenitic type 22 9 3 N L 25 7 2 L 25 9 3 Cu N L 25 9 4 N L
Fully austenitic type 18 15 3 L 18 16 5 N L 19 13 4 L 20 25 5 Cu L 20 16 3 Mn L 25 22 2 N L 27 31 4 Cu LSpecial types 18 8 Mn 20 10 3 23 12 L 23 12 Nb 23 12 2 L 29 9 Heat resisting types 16 8 2 19 9 H 19 12 3 H 22 12 H 25 4 25 20 25 20 Mn 25 20 H 18 36 H
Explanation of chemical compositionof the rod
19 - chromium content (Cr) 18,0 - 20,0%12 - nickel content (Ni) 11,0 - 14,0%3 - molybdenum content (Mn) 2,5 - 3,0 %L - low carbon content (C) ≤ 0,03%
Note- wire electrodes, wires and rods can also be used for other welding methods and then, instead of W, are following marks: G - for GMAW P - for plasma arc welding S - for SAW
ELEKTRODA Z AGREB d.d.
Marking of wire electrodes, wires and rods forfusion welding of stainless steels
(according to EN ISO 14343: 2009)
130
T 46 2 P C/M 1 H5
SymbolTemperature [°C]
for minimumaverage impact energy of 47J
ZA023456
no requirements+ 20
0- 20- 30- 40- 50- 60
Symbols for impact propertiesof all-weld metal (Charpy V)
SymbolChemical composition [%]¹
Mn
< 2,0
< 1,4
1,4 - 2,0
< 1,4
< 1,4
< 1,4
1,4 - 2,0
< 1,4
-
0,3 - 0,6
0,3 - 0,6
-
-
-
-
0,3 - 0,6
any other agreed composition
-
-
-
0,6 - 1,2
1,8 - 2,6
2,6 - 3,8
0,6 - 1,2
0,6 - 1,2
No symbol
Mo
MnMo
1Ni
2Ni
3Ni
Mn1Ni
1NiMo
Z
Mo Ni
¹ If not specified Mo<0,2; Ni<0,3; Cr<0,2; V<0,05; Nb<0,05; Cu<0,3
Symbol
Symbols for diffusable hydrogencontent in all-weld metal
Hydrogen contentml H2/100g deposited all-weld
max.
H5H10H15
51015
Symbols for the welding positions12
3
45
All positionsAll positions except vertical downpositionFlat butt weld, flat fillet weldhorizontal/vertical fillet weldFlat butt weld, flat fillet weldAll positions including vertical downposition
Symbols for shielding gasSymbol Shielding gas
Symbols for type of flux
Symbols for chemical compositionof all-weld metal
T flux cored wire
Symbols for the strength and elongationof the all-weld metal (MULTI-PASS WELDING)
example: KISWEL K-71 TLF
SymbolYield
strengthmin. [N/mm²]
Tensilestrength
min. [N/mm²]Elongation
[%]
3538424650
355380420460500
440 - 570470 - 600500 - 640530 - 680560 - 720
2220202018
1,5Ni < 1,6 - 1,2 - 1,8
Symbols for the strength of theall-weld metal (SINGLE-PASS WELDING)
SymbolYield
strengthmin. [N/mm²]
Tensilestrength
min. [N/mm²]
3T4T5T
355420500
470520600
M
C
N
shielding gas mixture of M groupaccordin to EN 439, without helium
shielding gas of C group according to EN ISO 14175, carbon dioxide (CO2)
symbol for self-shielded flux cored wireswithout shielding gas
Symbol Flag properties Type of welding Shieldinggas
R Rutileslow freezing slag
Single andmultilayer Yes
P Rutile,fast freezing slag
Single andmultilayer Yes
B Basic Single andmultilayer Yes
M Metal powder fluxtype
Single andmultilayer Yes
V Rutile orbasic / flouride Single layer No
Basic / flouride,slow freezing slagtype
W Single andmultilayer No
Basic / flouride,fast freezing slagtype
Y Single andmultilayer No
Z Other types - -
ELEKTRODA Z AGREB d.d.
Marking of flux cored wires for GMAWwith or without shielding gas
(according to EN ISO 17632-A: 2008)
131
BU
TT W
ELD
S P
LATE
TO
PLA
TEFI
LLE
T W
ELD
S P
LATE
TO
PLA
TE
Horizontal Transverse
EN ISO 6947PA
ASME1G
EN ISO 6947PC
ASME2G
Overhead
EN ISO 6947PE
ASME4G
Vertical up
EN ISO 6947PF
ASME3F
Vertical down
EN ISO 6947PG
ASME3G
Horizontal (downhead)
EN ISO 6947PB
Horizontal
EN ISO 6947PA
ASME1F
ASME2F
Overhead
EN ISO 6947PD
ASME4F
Vertical up
EN ISO 6947PF
ASME3G
Vertical down
EN ISO 6947PG
ASME3F
ELEKTRODA Z AGREB d.d.
Welding positionsaccording to EN ISO 6947 and ASME
132
ELEKTRODA Z AGREB d.d.
Welding positionsaccording to EN ISO 6947 and ASME
BU
TT W
ELD
S P
IPE
TO
PIP
EFI
LLE
T W
ELD
S P
IPE
TO
PLA
TE
Pipe rotated; pipe axis horizontal Pipe fixed; pipe axis vertical
EN ISO 6947PA
ASME1G
EN ISO 6947PC
ASME2G
Pipe fixed; pipe axis angle (e.g. 45°)
EN ISO 6947H-LO45
(ascending welding)J-LO45
(descending welding)
ASME6G
Pipe fixed; pipe axis horizontal
EN ISO 6947PF
ASME5G
Pipe fixed; pipe axis horizontal
EN ISO 6947PG
ASME5G
Pipe rotated; pipe axis horizontal
EN ISO 6947PB
Pipe fixed; pipe axis vertical
EN ISO 6947PB
ASME2F
ASME2F
Pipe fixed; pipe axis vertical
EN ISO 6947PD
ASME4F
Pipe fixed; pipe axis horizontal
EN ISO 6947PF
ASME5F
Pipe fixed; pipe axis horizontal
EN ISO 6947PG
ASME5F
α
133
= horizontal welding of butt welds and fillet welds in flat position (PA)
= horizontal welding of fillet welds (downhead position) (PB)
= vertical up position (PF)
= vertical down position (PG)
= overhead position (PD) horizontal overhead position (PD)
= transverse position (PC)
= horizontal-vertical position (conditionally) (PC)
= vertical down position (conditionally) (PG)
Taking into account the base material, welding conditions and type ofelectrode covering, welding can be performed in all positions or onlysome positions.
In this catalogue welding positions are indicated with symbols consistingof the arrows.Recommended welding positions are represented with full line arrow.Limited welding positions are represented with dashed line arrow.
ELEKTRODA Z AGREB d.d.
Welding positions
134
To obtain quality welding job it is very important to use correct typeof welding current (AC or DC), and corresponding polarity whenwelding with DC (+ or -).
In this catalogue welding current type and polarities are indicated withfollowing symbols.
~= += −= ±= + ~= − ~= ± ~= + (~)
= alternating current AC
= direct current DC, electrode positive (DCEP)
= direct current DC, electrode negative (DCEN)
= direct current DC, electrode positive or negative (DCEP or DCEN)
= direct current DC, electrode positive (DCEP) or alternating current AC
= direct current DC, electrode negative (DCEN) or alternating current AC
= direct current DC, electrode positive or negative (DCEP or DCEN) or alternating current AC
= direct current DC, electrode positive (DCEP) or alternating current AC but conditionally
ELEKTRODA Z AGREB d.d.
Welding current type and polarity
135
ELEKTRODA Z AGREB d.d.
Schäeffler diagram
1. E
Z - K
RO
M 6
M
2. E
Z - K
RO
M 1
0 R
3. E
Z - K
RO
M 1
0 N
b
5. E
Z - K
RO
M 3
0 N
b
4. E
Z - K
RO
M 3
0 R
6. E
Z - K
RO
M 4
0 R
7. E
Z - K
RO
M 8
8. E
Z - K
RO
M 2
0
9. E
Z - K
RO
M 7
0
10. E
Z - M
IG 3
07 S
i
11. E
Z - M
IG 3
08 L
Si
12. E
Z - M
IG 3
09 L
Si
13. E
Z - M
IG 3
10
14. E
Z - M
IG 3
16 L
Si
15. E
Z - M
IG 3
18 S
i15
. EZ
- TIG
307
Si
16. E
Z - T
IG 3
08 L
Si
17. E
Z - T
IG 3
09 L
Si
18. E
Z - T
IG 3
10
19. E
Z - T
IG 3
16 L
Si
20. E
Z - T
IG 3
18 S
i
rods
for G
TAW
Sol
id w
ires
for G
MAW
Cov
ered
ele
ctro
des
for M
MA
wel
ding
Niequivalent = %Ni + 30 x %C + 0,5 x %Mn
Cre
quiv
alen
t = %
Cr +
%M
o +
1,5
x %
Si +
0,5
x %
Nb
F + M
Mar
tens
ite
A +
M
M +
F
A +
M +
F
Aus
teni
te
A +
F
Ferit
e
0% F
erite
5% F
erite
10%
Fer
ite
20%
Fer
ite
40%
Fer
ite
80%
Fer
ite
100%
Fer
ite
024681012141618202224262830
02
46
810
1214
1618
2022
2426
2830
3234
3638
40
1
23
4 5
67
8
9
1015
11,1
6
12,1
713 18
14 1915 20
136
ELEKTRODA Z AGREB d.d.
Comparative table of hardness valuesof various measures
95 95 52 - -97 97 54 - -99 99 56 - -
101 101 58 - -103 103 59 - -105 105 61 - -107 107 62 - -109 109 64 - -111 111 65 - -114 114 67 - -116 116 68 - -118 118 69 - -121 121 71 - -123 123 72 - -126 126 73 - -128 128 74 - 20131 131 75 - 20133 133 76 - 21137 137 77 - 21140 140 78 - 21143 143 79 - 22146 146 80 - 22149 149 81 - 23152 152 82 - 23156 156 83 - 24159 159 84 - 24163 163 85 - 25167 167 86 - 25170 170 87 - 26174 174 88 - 26179 179 89 - 27183 183 90 - 27187 187 91 - 28192 192 92 14 28197 197 93 15 29201 201 94 16 30207 207 95 17 30212 212 96 18 31217 217 97 19 31223 223 98 20 32
BrinellHB
VickersHV
229 229 99 21 33235 235 100 22 34241 241 101 23 35248 248 102 24 36255 256 103 25 37262 263 104 26 37269 270 105 28 38277 279 106 29 39285 287 107 30 40293 296 107 31 42302 305 108 32 43311 316 109 33 44321 327 110 34 45330 339 111 35 46341 350 111 36 48352 363 112 37 49363 375 113 38 51375 389 113 40 52388 404 114 41 54
(401) 420 114 42 55(415) 437 115 44 57(429) 454 - 45 59(444) 473 - 46 61(461) 496 - 47 63(477) 520 - 49 65(495) 546 - 50 67(514) 575 - 52 70(534) 608 - 53 72(555) 645 - 55 75(578) 692 - 57 78(601) 735 - 58 81(627) 790 - 60 84(653) 845 - 62 87(682) 930 - 64 91(712) 1000 - 66 95(745) 1085 - 68 100(780) 1175 - 70 106
RockwellHRB HRC
ShoreHS
BrinellHB
VickersHV
RockwellHRB HRC
ShoreHS
223 223 98 20 32
137
ELEKTRODA Z AGREB d.d.
Maintanace service, special weldingand allied procesess
In our workshop we are able to provide you with services: - repair of parts and machine elements subjected to impact, abrasion, erosion, cavitation or parts that are subjected to wear, - repair of parts and components for the transmision of motion (gears, sprockets, shafts), - repair of engine blocks, housing etc., - welding parts of aluminum, copper, cast iron, cast steel, low alloy steel, stainless steel etc., - training and certification of welders (according to EN, ASME, UIC, API etc.), - certification of welding processes (WPAR, WPS according to EN, ASME, UIC, API etc.), - mechanical and chemical examinations.
Informations:Tel.: +385 1 3477 417 +385 1 3477 450 +385 1 3477 463Fax.: +385 1 3477 451 +385 1 3477 494Mob.: +385 99 3300 311 +385 99 7383 637 +385 91 5792 132E-mail: [email protected]
138
Repair of housing forbiological water treatment Hardfacing of axle and gear
Repair of church bell
ELEKTRODA Z AGREB d.d.
Maintanace service, special weldingand allied procesess
139
ELEKTRODA Z AGREB d.d.
References
140
ELEKTRODA Z AGREB d.d.
References
141
ELEKTRODA Z AGREB d.d.
Where are we
Republic of Croatia is situated in Central Europe,bordering the Adratic sea.
Zapresic is only few kilometers from the Croatian capital city Zagreb.
142
ELEKTRODA Z AGREB d.d.
Where are we
ELEKTRODA ZAGREB d.d. Rusevje 7, 10290 ZAPRESIC, Republic of Croatia
KRAPINA
ZAGREBKARLOVAC
SLAVONSKI BRODZAGREB
PODSUSED
ELEKTRODA ZAGREB d.d.Rusevje 710290 ZapresicRepublic of CroatiaTel.: +385 1 3477 444Fax.: +385 1 3477 492E-mail.: [email protected].: www.elektroda-zagreb.hr