Electrostatic Adhesives Rough Tile...Rough Tile Concrete ion Approximate Roughness Soft, Compliant,...

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Transcript of Electrostatic Adhesives Rough Tile...Rough Tile Concrete ion Approximate Roughness Soft, Compliant,...

Page 1: Electrostatic Adhesives Rough Tile...Rough Tile Concrete ion Approximate Roughness Soft, Compliant, Flat Adhesives Gecko-Like Fibrillar Adhesives Electrostatic Adhesives Microspines
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Glass Finished Wood

Painted Drywall

Rough Tile

Concrete

Po

ten

tial

Ad

hes

ion

Approximate Roughness

Soft, Compliant, Flat Adhesives

Gecko-Like Fibrillar Adhesives

Electrostatic Adhesives

Microspines

Hybrid Electrostatic / Gecko-Like Adhesive

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𝐹 =𝐴 𝜀𝑟 𝑉2

2 𝑑2

Electrostatic Force

Contact Area Dielectric Constant

Applied Voltage

Dielectric Thickness

*Monkman, G.J. “An analysis of astrictive prehension”. International Journal of Robotics Research, Vol. 16 No 1.

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Concentric Circles

Hilbert Curve

Interdigital or Comb

Square Spiral

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Shear force for different electrode configurations

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Electric Field measured at each node Node

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Fixed Electrode Width of 3 mm

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Fixed Gap distance between electrodes of 0.6 mm

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Varying Electrode Width – fixed gap (0.6 mm)

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Variables Optimal

(mm) Affects

Electric Field

Gap, c As small as possible Yes

Thickness, t N/A No

Width, w Varies Yes

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Concentric Circles Hilbert Curve

Comb

Square Spiral

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Adhesive

6 DOF Force/Torque

Sensor (Underneath)

HV DC/DC

Converter Variable Pressure

Regulator

Test

Sample

Applied

Force

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* Ruffatto, D., Shah, J., and Spenko, M., 2014. “Increasing the adhesion force of electrostatic adhesives using optimized electrode geometry and a novel manufacturing process”. Journal of Electrostatics, 72(2), pp. 147–155.

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Normal adhesion force – varying electrode width but fixed gap (0.6 mm) – Smooth

substrates

Normal adhesion force – varying electrode width but fixed gap (0.6 mm) – Rough

substrates

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Normal adhesion force – varying gap but fixed electrode width (3 mm) – Rough

substrates

Normal adhesion force – varying gap but fixed electrode width (3 mm) – Smooth

substrates

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Simulation Results Experimental Results

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Simulation

Pattern (V/mm) (%)

Circles 592 100

Square Spiral 530 89

Comb Pattern 534 90

Hilbert 474 80

Optimal Electrode Geometry

Normalized with Respect to the Concentric Circle Pattern

Experimental

Drywall (%)

100

88

94

70

Experimental

Cedar (%)

100

62

45

54

Experimental

Tile (%)

100

100

104

93

Experimental

Drywall (%) Cedar (%) Tile (%)

100 100 100

88 62 100

94 45 104

70 54 93

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Material Shear Pressure

(kPa) Previous

Work* (kPa) Improvement

Drywall 11.3 2.1 5.4x

Finished Wood

45.9 5.5 8.4x

Cedar 4.3 NA NA

Tile 3.1 NA NA

Glass 62.0 4.1 15.1x

Steel 36.0 14 2.6x

*Prahlad, H., Pelrine, R., Stanford, S., Marlow, J., and Kornbluh, R., 2008. “Electroadhesive Robots - Wall Climbing Robots Enabled by a Novel, Robust, and Electrically Controllable Adhesion Technology”. In IEEE International Conference on Robotics and Automation, pp. 3028–3033.

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* Murphy M, Aksak B, Sitti M., “Gecko inspired directional and controllable adhesion.” 2008, Small 5, 170–175.

* Anisotropic dry adhesive

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Embedded Electrodes

Directional Dry Adhesives

* D. Ruffatto, A. Parness, and M. Spenko, “Improving Controllable Adhesion on Both Rough and Smooth Surfaces with a Hybrid Electrostatic/Gecko-Like Adhesive,” The Royal Society Interface, vol. 11, 2014.

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Wafer or Mold

Layer 2 Layer 3

Layer 1

Polyester Mesh

Electrodes

Completed Adhesive Thickness: 500 µm

Area: 18 cm2

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* Parness A, Soto D, Esparza N, Gravish N, Wilkinson M, Autumn K, Cutkosky M.,“A microfabricated wedge-shaped adhesive array displaying gecko-like dynamic adhesion, directionality and long lifetime,” 2009, J. R. Soc. Interface 6, 1223–1232.

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Don Ruffatto

Jainam Shah

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Electroadhesive robot made by SRI

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Select initial widths, w1 of n

electrodes

Create a matrix Wk = [wk wk-ϵ wk+ϵ] ϵ is step size and k is

iteration number

Generate 3n vectors bk which consists of

different combinations of elements of Wk

Each bk vector consists of n

electrode widths

Obtain Electric Field E of all vectors bk

Vector that generates maximum E is the new

widths wk

k=1? E(bk+1)=E(bk)?

Maximum Electric Field = Optimal

Electrode Widths found

No

k=k+1

No Yes

Yes

Simulate

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Two Electrodes – only Gap varied

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Optimized widths for concentric circle

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Experimental Results – Shear pressure of different optimized concentric circle pattern as measured on unpainted

drywall

Simulation Results – Optimized widths for concentric circle found when electric field

was measured at certain depths in substrate

Page 45: Electrostatic Adhesives Rough Tile...Rough Tile Concrete ion Approximate Roughness Soft, Compliant, Flat Adhesives Gecko-Like Fibrillar Adhesives Electrostatic Adhesives Microspines

Experimental Results – Optimized concentric circle widths with varying gap

distance between the electrodes

Experimental Results – Shear pressure of concentric circle pattern with different end

electrode

Simulation Results with Fixed Electrode Width of 3 mm

Simulation Results – Optimized electrode widths for concentric circle