Electronic Soil Test Logging - Iowa State University...reports for distribution. •Terracon’s...

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1 Electronic Soil Test Logging Strategic Advantage or Unnecessary Headache?

Transcript of Electronic Soil Test Logging - Iowa State University...reports for distribution. •Terracon’s...

Page 1: Electronic Soil Test Logging - Iowa State University...reports for distribution. •Terracon’s Client Document Web Site allows for designated and approved members of the project

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Electronic Soil Test Logging

Strategic Advantage or

Unnecessary Headache?

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The Plan

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What is it?

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Digitally Recording Soil Test Data

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Why?

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Field

Sample Review

Digital Entry

Lab Assign

Traditional Work Flow

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Digital Field Logging Work Flow

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Lab Assign

Field

Timely Input

Analysis

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Why?

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Hardware Options

•Laptop

•Windows tablet

• iPad

•Panasonic ToughPad – Android

•PDA

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Hardware Factors

• Battery Life

• GPS

• Glare Resistance

• Ruggedness

• Camera

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Windows

Panasonic ToughPad

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Software Options

•gINT (Full or Simplified)

•Dataforensics pLog

•MS Excel / Access

• Internal Development

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Software Options – Correspondence File

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Software Factors

• Learning Curve / Entry Speed

• Customizable Database Structure (Yet Consistent)

• Longevity

• Syncing Procedure (Hardwire, Cloud, Direct Network Link)

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IH-35E

• $4.8B

• Dallas, TX

• Fast-paced DB

• Rebuild 28-mi corridor

• 481 borings

• 12 to 125 feet deep

• 16,600 LF

• 3 to 5 rigs day/night for 6+

months

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IH-35E

• 5 Panasonic ToughPads with pLog

• Cloud upload on daily basis

• Import via PC gINT

• Assign lab

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Dataforensic’s pLog

Core principals

1.Minimize text input

• buttons, checkboxes, and pull-down lists.

2.Customizable

3.Real-time data upload

4.Data entry validation

• cannot choose “very loose clay”

5.Integrate logging, digital photographs, and GPS

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Courtesy Dataforensics

Needed Before

Public Release

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Courtesy Dataforensics

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Courtesy Dataforensics

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Courtesy Dataforensics

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Courtesy Dataforensics

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Courtesy Dataforensics

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Courtesy Dataforensics

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Courtesy Dataforensics

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Pros

• Battery Life

• Standardization

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Cons

• Sun Glare

• Loss of Detail

• Software

Navigation

Costs

• $1.5k to $2.5k per unit (plus hardware)

• $500 to $1k one time setup

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Success Story

• Eliminates transcription errors

• Fast, accurate lab assignment

• Instant transmission of field logs to office or client

• Time saving

• QA/QC “Check Print” procedure

• “Saved 30 minutes per log”

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“Could not have met accelerated

schedule without it”

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Lessons Learned

• Train up front

• Accidental overwrite of final logs with field logs

• Intentional database management

• Full-time field engineer

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CONSTRUCTION MATERIALS

ENGINEERING AND LABORATORY

MANAGEMENT SYSTEM

(CMELMS™)

Real-Time Field and Laboratory Data

Management and Reporting

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What is CMELMS™?

• Field and laboratory testing data and results management system.

• Ease of reporting and documentation purposes.

• Real-time access to test results and reports.

• Internally developed.

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Project Scheduling

Dispatch Report is

created and saved in

CMELMS™

Contractors e-mail or call-in

request for services

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Project Scheduling

Dispatch/Schedule Report is sent to Field

Technicians and Project Managers via

Smartphone for acceptance

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Digital Field Data Collection and Mobile

Communication• Ability to collect and enter

field test results digitally

into CMELMSTM

• Provides instant

communications

• Expedites resolution of

non-conformance

issues

• Eases reporting and

clarifies site conditions

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Digital Field Data Collection and Mobile

Communication• Project specific or locally-

regulated inspection forms

and project design drawings

are stored on our servers

and are available for

engineers/inspectors in the

field.

• Field engineers/inspectors

fill out forms, create

sketches, and annotate

drawings and photos.

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Report Submittal

• CMELMSTM tracks all reports in the system, provides immediate availability of data, including summaries of all density tests or concrete tests performed on the project, and can produce digital or paper copies of reports for distribution.

• Terracon’s Client Document Web Site allows for designated and approved members of the project team to view, print or download our inspection and test reports as they are uploaded daily to expedite report submittals, save on postage costs, and reduce the use of paper.

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Electronic Logging

via

In-situ Testing

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From: Mayne 2013 SPT

Standard Penetration Test

CPT

Cone Penetration Test

DMT

Flat Plate Dilatometer Test

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Digital Field Logging Work Flow

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Lab Assign

Field

Timely Input

Analysis

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In-situ Testing

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PRIOR INFORMATION

SITE CHARACTERIZATION

• Geophysics

• Drilling & Coring

• Sampling

• In-Situ Testing

LABORATORY TESTING

THEORETICAL

EVALUATIONS

GEOTECHNICAL

MODEL PRIOR

EXPERIENCE

ANALYTICAL

METHODSENGINEERING

ANALYSIS

NUMERICAL

METHODS

GEOTECHNICAL SOLUTION

Why?

From Paul W. Mayne, PhD, P.E.,

Professor, Civil Engineering, GT.

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Why?

GEOTECHNICAL SOLUTION

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Pros and Cons

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Method Advantages Disadvantages

SPT Rigs & operators in place

Many correlations

Obtain sample

Highly variable

Crude number for

analysis

5-ft intervals

CPT

Fast and continuous

Operator independent

3+ measurements

Strong basis for correlations

High capital investment

Requires skilled

operator

Electronics

No soil samples

DMT Operator independent

Direct lateral measurement

Strong basis for correlations

Difficult to push in

dense materials

Calibration for local

soils

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CPT Analysis Reliability

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After Table 8 Robertson, P.K., Cabal, K.L. (2012). “Guide to Cone

Penetration Testing for Geotechnical Engineering.”

*Improves with shear wave

measurements

Pile Design

BearingCapacity

Settlement*

Liquefaction

Clay

Sand

Low Moderat

e

High

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Terracon’s CPT Program

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Terracon’s CPT Program

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eToolbox

Field Test

Process

Data &

Correlations

Engineering Analysis

Print Logs(Standard & Correlative)

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Terracon’s CPT Program

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Terracon’s CPT Program48

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CPT Log

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CPT Log

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Only display

if have data

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Correlated Parameters CPT Log

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1. Tip Resistance

2. Skin Friction

3. Friction Ratio

4. Pore Pressure

5. Shear Wave Velocities

6. Adjacent Boring Description

7. Unit Weight

8. Vertical Stress

9. N60 Value

10. Push Rate

11. Shear Strength

12. Sensitivity

13. OCR

14. Effective Friction Angle

15. Hydraulic Conductivity

16. Small Strain Modulus

17. Elastic Modulus

18. Constrained Modulus

19. Tilt Angles

20. Relative Density

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Other

CPT

Features

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Strata

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Other

CPT

Features

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Other CPT Features

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Automated Fence

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DMT Log

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DMT Log

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Only display if

have data

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Rig TypeTorque

(ft-K)

Push

(tons)

Pull

(tons)

Cost (K$) Hrly.

Chg.

Daily

Prod.WU

Purch. Annual

CME

550X11.3 9 14 $390 $90 $54 130 -

GP

66220.56 20 23 $200 $52 $32 275 75%

GP

78224.0 16 24 $300 $72 $44 200 18%

GP

80406.0 30 40 $450 $102 $61 200 8%

CPT

Truck/

ATV

n/a 30 40 $500 $111 $67 350 80%

Pagani

/Truckn/a 15 +/- 20 $100 $33 20 250 72%

Comparison of Exploration Equipment

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Recent Project – LSU Foundation

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4 Soil Borings to 70 ft (280 lf)

5 CPT to 70 ft & 1 SCPT to 100 ft (450 lf)

3 days to complete (90 lf/day)

2 days to complete (225 lf/day)

The Business Case

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Recent Project – Sundrop Energy

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5 Soil Borings to 100 ft (500 lf)

5 CPT to 100 ft & 7 SCPT to 100 ft (1,200 lf)

6 days to complete (83 lf/day)

4 days to complete (300 lf/day)

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Status Quo

Commoditization

& Low Bid Procurement

Ethical?

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?

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16%

45%

27%

11%2%

During construction, I rarely, if ever, encounter soil, rock and/or groundwater

conditions that are significantly different from those expected.

so

74112

-40

10

60

110

160

Agree Disagree

Somewhat Agree

Strongly Agree

Agree

Disagree

Strongly Disagree

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During construction, I rarely, if ever, encounter soil, rock and/or groundwater

conditions that are significantly different from those expected.

so

Agree Disagree

60%

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2%10%

40%36%

11%

I find that inadequate use of technological innovation creates projects that

require overdesign of deep foundations.

so

160

23

-40

10

60

110

160

Agree Disagree

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I find that inadequate use of technological innovation creates projects that

require overdesign of deep foundations.

so

Agree Disagree

47%

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No Changed

Conditions

Appropriate

Foundations

Inadequate

Innovation

60%

47%

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2%3%13%

56%

26%

Based upon my own project experience, I believe that geotechnical

engineers adequately maintain their ethical responsibility to hold paramount

the safety, health and welfare of the public.

175

9-20

30

80

130

180

AgreeDisagree

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Based upon my own project experience, I believe that geotechnical

engineers adequately maintain their ethical responsibility to hold paramount

the safety, health and welfare of the public.

so

Agree Disagree

82%

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Provide ValueSafer

More Efficient

6. Conduct themselves honorably, responsibly, ethically, and lawfully so as to

enhance the honor, reputation, and usefulness of the profession.

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“My passion has been to build an enduring company whose people were motivated

to make great products. Everything else was secondary. Sure it was great to make a

profit, because that was what allowed you to make great products. But the products,

not the profits were the motivation.”

$46.3 Billion Revenue

$13.1 Billion Profit

(28% of Revenue)

Inexplicable