Electromobility:Battery and power train production

From battery cells and battery modules to installation in electric vehicles, we have the ideal automation solution for every production situation. See for yourself!

From battery cells to electric vehicles

Are you looking for the right automation partner for the production of battery cells, modules and systems as well as for final assembly in electric vehicles?

Festo offers you everything from a single source: a comprehensive portfolio of copper-free products that are suitable for dry rooms as well as complete, customised systems that will speed up your production processes and save energy at the same time. Our electric and pneumatic handling systems bring speed and precision to your production system. With our engineering tools, you save valuable time in project planning and engineering design. In addition, Festo’s considerable experience with Industry 4.0 will help you to implement a future-ready production system straight away.

Linear gantries: for example for stacking battery cells quickly and extremely precisely

Planar surface gantries: high-speed automated assembly of battery modules

Battery cells

Battery modules

End-of-arm tools for transporting and handling battery modules and systems

• Gripper systems for robots for final assembly of battery systems in electric vehicles

• Installation plates for central, standardised media supply, including safety functions

Three-dimensional gantries for assembling and mounting modules of up to 150 kg in battery systems

Battery systems

Final assembly

Products from Festo at a glance

Our comprehensive standard product portfolio is expanded by application-specific solutions: pneumatics for end-of-arm tools on robots, custom installation plates and complete, cost-effective positioning systems such as those from our Optimised Motion Series. You can also take advantage of wour many attractively priced copper-free series products that are suitable for dry rooms. We are your partner for one-stop shopping wherever you are in the world.

Pneumatic drives Electromechanical drives

GrippersMotors and controllers

Toothed belt axes ELGA-TB

Electric cylinders EPCO

Electric cylinders ESBF

Toothed belt axes ELGR

Spindle axes EGC-BS

Mini slides EGSL

Toothed belt axes EGC-TB

Electric slides EGSK

Linear drives, heavy duty EGC-HD

Rotary drives ERMO

Servo motors EMME-AS

Servo motors EMMS-AS

Stepper motors EMMS-ST

Servo motor EMMB-AS*

Controllers CECC

Parallel grippers DHPS

Three-point grippers DHDS

Angle grippers DHWS

Radial grippers DHRS

Parallel grippers HGPL

Bellows grippers DHEB

Standards-based cylinders DSBC

Linear drives DGC

Semi-rotary drives DRRD

Standards-based cylinders DSBG

Mini slides SLT

Semi-rotary drives DRVS

Round cylinders DSNUF

Guided drives DFM-KF

Rotary indexing tables DHTG

Hinge cylinders DFAW

Multimount cylinders DPDM

Clamping modules EV

Compact cylinders ADN-F

Swivel modules DSM

Short-stroke cylinders ADVC

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Motor controllers CMMB-AS*

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Spindle axes ELGC-BS

Toothed belt axes ELGC-TB ELGA-TB

Mini slides EGSCStopper cylinders DFST

Gear unitsEMGA

Motor controllers CMMO-ST

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Rotary modules ERMB

Motor controllers CMMP-AS

Modular control system CPX-E

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* Only available in Asia

Valves/valve terminalsVacuum technologyHandling systems

Sensors Air preparation Pneumatic connection technology

Planar surface gantry EXCM

Compact planar surface gantry EXCH

Linear gantries EXCT

Optimised Motion Series

Compact handling system YXMx

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Vacuum generator OVEM

Vacuum generator OVEL

Suction grippers ESG

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Proximity sensors SMT/SME

Inductive sensors SIEH and SIEN

Position transmitters SDAT

Pressure sensors SPAN

Flow sensors SFAW

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Energy efficiency module MS6-E2M

Service units MSB

Filter regulators MS-LFR

Filters MS-LF Pressure regulators MS-LR

Precision pressure regulator LRP

Safety valve MS6-SV

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Plastic tubing PUN

Plastic tubing PAN

Media-resistant push-in fittings NPQP

Push-in fittings CRQS, stainless steel

Quick connectors NPCK

Quick connectors ACK

Click fittings NPKA

Push-in fittings QS

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Solenoid valves VUVG/VUVG-…-S

Universal directional control valve VUVS

Valve terminals VTUG

VTSA with CPX terminal

Proportional pressure regulators VPPE

Proportional pressure regulators VPPX

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Vacuum generator VN

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Servo press kit YJKP

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Engineering tools from Festo save time in project planning and engineering design

The design phase is one of the biggest cost pools in machine and plant construction with the costs accounting for around 25 – 30% of the overall service life costs. You can significantly reduce this cost pool using our tools and programs.

Find the right standard handling system in just 20 minutes and five easy steps.

• Select type of handling system• Enter application data• Select suitable handling

system• Download CAD model and data

sheet• Order handling system

The reliable way to design electric drive solutions.

• Enter application data• Suitable combinations of

electric linear axes, motors, gear units and controllers are calculated

• Select the optimal drive package from the results list

Create electrical and pneumatic circuit diagrams easily and reliably.

• Simple planning of complete systems

• Symbol library to DIN 1219• Interface to the electronic

product catalogue• Import product data from your

own databases

Documentation made easy for you: no tedious downloading and piecing together of individual components.

• Order the EPLAN project by entering the ID code

• Automated solution in just a few minutes

• Error-free, standardised documentation

• As EPLAN file in ZW1 format and as PDF file

Handling Guide Online PositioningDrives FluidDraw P5 Professional Schematic Solution for EPLAN

Training and Consulting

Productivity

Make contact

ConceptualiseModernise

Operate

Commission

Assemble

Procure

Design

PositioningDrives

FluidDraw P5 Professional

Handling Guide Online

Schematic Solution for EPLAN

Order your Festo products even more quickly and conveniently with our Online Shop. Its functions such as order tracking, downloading of order documents, a product key, a spare parts catalogue and many other features are truly impressive.

Online Shop

Our project engineers design ready-to-install solutions which are individually configured for your application. You receive system solutions which can be installed straightaway in your machines.

Ready-to-install solutions

FCT makes commissioning axis systems extremely efficient It makes configuring your drives, proportional valves and cameras, whether for standard or individu-alised parameters, like child’s play.

The Festo Field Device Tool comprises a variety of services for all Festo Ethernet-based field devices. It supports, amongst other functions, the installation of firmware files.

Festo Configuration Tool (FCT)

awww.festo.com/support

Festo Field Device Tool

Tap into unimagined production reserves and increase productivity throughout the entire value chain: our services and software tools will help you do this. A great variety of useful tools will be available to you during every phase of the project.

You are looking to automate battery production.You want expertise all the way through to final assembly.We get your batteries up and running.

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Safety@Festo: Reduce risks – think ahead!Our safety-oriented automation technology, such as our interlinked valve terminals with PROFIsafe, reliably provides the safety you need. We make sure your systems comply with the safety directive, for example with suction units, protection against unexpected startup or an emergency off function (STO).

www.festo.com/safety

12 ways to save energyOur energy experts do everything to make sure you save as much energy as possible: from energy-efficient product design to special tools and energy-saving products, as well as services that save energy and avoid waste. This also includes staff training.

www.festo.com/energyefficiency

Intelligent production of the futureGet ready for Industry 4.0. With our intelligent automation solutions, you can have highly flexible, reliable production today.

www.festo.com/IoT

Safe, efficient and ready for the future