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International Journal of Hydrogen Energy 31 (2006) 29–38
www.elsevier.com/locate/ijhydene
Dynamic modelling of a proton exchange membrane(PEM) electrolyzer
Haluk Görgün∗
Yildiz Technical University, Electrical-Electronics Faculty, Istanbul 80750, Turkey
Available online 26 May 2005
Abstract
This paper describes a dynamic model for PEM electrolyzer based on conservation of mole balance at the anode and
the cathode. A further feature of the model is it includes water phenomena, electro-osmotic drag and diffusion, through the
membrane. The model considers PEM electrolyzer to be composed of four ancillaries: anode, cathode, membrane and voltage
ancillary. Additionally, hydrogen storage dynamics is presented. The developed model is suitable for determining control
strategy that will ensure efficient and reliable operation of the electrolyzer. Moreover, the dynamic model can be integrated
with renewable energy systems models to design, analyze and optimize sustainable energy systems. The study illustrates the
dynamic interactions within a PEM electrolyzer and shows the necessity of the proposed approach of separate ancillaries.
2005 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.
1. Introduction
Electrolyzers are unique devices to produce pure hydro-
gen and oxygen. They could be widely distributed and rated
to meet the hydrogen and oxygen requirements of different
users such as units for individuals, renewable energy sys-
tems, fuelling stations and industrial applications. Among
the other types of electrolyzers PEM electrolyzers are very
simple and compact. Besides they ensure high purity and
efficiency at high current density levels. In PEM electrolyz-
ers, the bonds between the hydrogen and oxygen in the H2O
are broken by electromotive force and the catalytic action
of the platinum when dc voltage is supplied. The membrane
separates the H2 from the O2. The hydrogen protons, H +,migrates through the membrane and recombines at the cath-
ode with the returning electrons, e−, and form hydrogen,
H2. PEM electrolyzers offer the potential for low cost in
mass production, if inexpensive membranes are developed.
Last but not least, the other notable advantage of PEM elec-
trolyzers is that the PEM electrolyzer can be used as a fuel
∗ Tel.: +90212 25970 70 (2781); fax: +90212 2594967.
E-mail address: [email protected].
0360-3199/$30.00 2005 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijhydene.2005.04.001
cell to produce electricity from hydrogen and oxygen withsmall modifications.
In addition to the cell stack an electrolyzer must have a
dc power supply, a water pump, water–gas separators as il-
lustrated in Fig. 1. Although electrolyzers produce both H2
and O2 by splitting water electrochemically only few appli-
cations uses both products. Most of the time electrolyzer is
considered as a hydrogen generator. Electrolyzers are cat-
egorized as anode feed system or cathode feed system de-
pending on where the water enters the unit. When the elec-
trolyzer is used for just hydrogen generator, cathode feed
system could be a good option because the separator which
separates oxygen and water is eliminated at the anode andoxygen is ventilated with water. The penalty in this case is
that mass transfer limitations occurs and only low current
densities can be achieved. In this study, anode feed elec-
trolyzer modelling is studied since most of the commercial
electrolyzers and military units are anode feed electrolyzers.
However, it should be mentioned that modelling of cath-
ode feed electrolyzer can be accomplished with couple of
changes in water transport phenomena.
Applications of electrolyzers include: O2 for life sup-
port, fuel cells, sustainable energy systems, providing H2 for
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30 H. Görgün / International Journal of Hydrogen Energy 31 (2006) 29 – 38
DC Power
Supply
A C
+ - H2
O2
PEM Electrolyzer
Seperator
Seperator
H2O in
H2 Bottle
Water Pump
Fig. 1. PEM electrolyzer.
corrosion control, gas chromatograph sensors, metal form-
ing and welding. Electrolyzers are currently being studied
by several researchers from industry, academia and mili-tary and research results are being published at an increas-
ing rate. There are several studies to model electrolyzers
and renewable energy systems. Among them, Onda [1] has
developed a two dimensional mathematical model to ana-
lyze PEM electrolyzer. Ulleberg [2] has shown a model for
alkaline electrolyzers based on thermodynamics and heat
transfer theory. More recently on renewable energy systems,
Kélouwani et al. [3] have demonstrated stand alone renew-
able energy system with hydrogen storage. Khan et al. [4]
have presented modelling of a small wind–fuel cell hybrid
energy system. In an earlier study, Busquet et al. [5] have
established an empirical approach to model a electrolyzer or
a regenerative fuel cell. In general, electrolyzer, renewable
energy or regenerative fuel cell studies have been formulated
electrolyzers with just Faraday’s Law. There is a need for an
electrolyzer model which explains its dynamics in detail and
is suitable for dynamic simulation together with renewable
energy systems. This paper gives a detailed control oriented
model for a PEM electrolyzer based on mole balance in the
anode and the cathode subsystems. The model is capable of
characterizing PEM electrolyzer and essential for determin-
ing control strategy that will ensure efficient and reliable
operation of the electrolyzer. Besides, the PEM electrolyzer
dynamic model can be employed in the optimization of sus-
tainable energy systems. This paper is organized as follows:model details are presented in Section 2. Simulation studies
demonstrated in Section 3. Finally, conclusions are given in
Section 4.
2. Modelling
To clearly quantify the dynamic interactions, the PEM
electrolyzer is considered to have four ancillaries: anode,
cathode, membrane and voltage ancillary. Each ancillaries
dynamics and interaction between them are contemplated.
Voltage ancillary calculates electrolyzer applied voltage
level by using Nernst Equation, ohmic polarization and
activation polarization. Membrane ancillary computes
water content, electro-osmotic drag, water diffusion andconductivity of the membrane. The anode ancillary dy-
namically calculates oxygen and water flows and partial
pressures. Similarly, hydrogen and water partial pressures
and their flows are obtained in the cathode subsystem.
Storage ancillary shows storage dynamics of the generated
hydrogen in a bottle by taking account the initial hydro-
gen level in it and compressibility of the hydrogen. The
Simulink Model of the electrolyzer is shown in Fig. 2 and
in the following subsections, the model is explained in
detail.
2.1. Anode ancillary
Electrochemically, all electron transfer reactions are con-
sidered oxidation and reduction. The substance gaining elec-
trons is oxidizing the substance that is losing electrons. The
anode electrode is the electrode where the oxidation occurs
in electrolyzers by definition. In this side of the electrolyzer
the states are oxygen, and water molar hold-ups. The dy-
namics in the model are:
N O2 = F O2ai − F O2ao + O2g ,
N H2Oa = F H2Oai
− F H2Oao − F H2Oeod
− F H2Od , (1)
where, F O2ai , F O2ao , F H2Oai , F H2Oao (mol/s) are cathode
inlet and outlet molar flows of oxygen and water, respec-
tively. One should note that F O2ai is zero because only in-
put is the water, this term is written to show the general
complete mole balance dynamics. F H2Oeod and F H2Od are
electro-osmatic drag and diffusion flows. O2g is the rate of
oxygen generated at the anode.
The partial pressures of the oxygen and water at the anode
are
pO2 =
N O2RT el
V a
and pH2Oa =
N H2OaRT el
V a
, (2)
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H. Görgün / International Journal of Hydrogen Energy 31 (2006) 29 – 38 31
Storage Ancillary
Voltage Ancillary
Membrane Ancillary
Bottle Pressure
H2 Flow pb
Cathode Ancillary
FH20n
Faef
Tel
pelec
Ourrent
Cathode Ancillary
FH20n
Water in
Faref
Tel
pelec
Current
Curd
Current Density
Current
Cu
1/A5
t
t
1
L
Clock
101325
Electrolyzer pressure
TSTACK
1 Fef
Faraday Efficiency
C
P02
Fia Fia
Ph2
Fic Fic
VelVel
Fic
Fia
Tst
FH2
FH20mFH20m
lamn
lamn
Pb
landern
i
Tic
H2
px
Fig. 2. PEM electrolyzer simulink diagram.
where V a (m3) is the anode volume, and the total anode
pressure, P a , is
P a = pO2 + pH2Oa . (3)
Oxygen mole fraction at the anode outlet is as follows:
yO2 =
pO2
P a, (4)
and the flows are computed as
F ao = F O2ao + F H2Oao ,
F O2ao = yO2F ao ,
F H2Oao = (1 − yO2 )F ao , (5)
where the anode total out-flow, F co, is obtained by
F ao = kao (P a − P a0), (6)
where kco is the cathode outlet flow coefficient. Finally, the
rate of oxygen generated is
O2g =nI
4F
F
, (7)
where n is the number of the electrolyzer cells, I is the
electrolyzer current, F is the Faraday constant and F is
Faraday efficiency which is given as [6,7],
F =i − iLoss
i, (8)
where iLoss is internal current and hydrogen loss that could
be result of oxygen travel from anode to cathode or hydrogen
travel from cathode to anode in general iLoss is less than
1% of the operating current density.
2.2. Cathode ancillary
Cathode is the electrode where the reduction takes place
in electrolyzers by definition. The states of the cathode side
of the electrolyzer are hydrogen and water molar hold-ups,
N H2 and N H2Oc, respectively,
N H2 = F H2ci − F H2 co + H2g ,
N H2Oc = F H2Oci
− F H2Oco + F H2Oeod
+ F H2Od , (9)
where F H2ci and F H2Oci (mol/s) are cathode electrode hy-
drogen and water inlet molar flows and they are equal to
zero since there is no in flows. F H2co are F H2Oco (mol/s)
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32 H. Görgün / International Journal of Hydrogen Energy 31 (2006) 29 – 38
are cathode outlet molar flows of hydrogen and wa-
ter, respectively, F H2Oeod (mol/s) and F H2Od
(mol/s) are
electro-osmotic drag and diffusion from anode electrode
through the membrane, and H2g is the rate of hydrogen
generated.
The partial pressures of hydrogen and water in the cathode
are obtained from the ideal gas law as in the anode,
pH2Oc =
N H2OcRT el
V cand pH2
=N H2 RT el
V c, (10)
where V c(m3) is the cathode volume, and the total cathode
pressure is
P c = pH2 + pH2Oc . (11)
Similar to the anode, hydrogen and water molar flows at the
cathode are computed from cathode out total flow and mole
fractions.
yH2 =pH2
P c(12)
and the flows are
F co = F H2co + F H2Oco,
F H2co = yH2F co,
F H2Oco = (1 − yH2
)F co, (13)
where the cathode subsystem out-flow, F co, is
F co = kco(P c − P 0), (14)
0 200 400 600 800 1000 1200 14000
1
2
3
4
5
6
7
8
9
10
i (mA/cm2)
V o l t ( V o l t s )
Fig. 3. Electrolyzer polarization.
where kco is flow coefficient and P 0 is the cathode out
pressure. The rate of hydrogen reacted is calculated as
H2g =nI
2F F . (15)
2.3. Membrane ancillary
Membrane ancillary is of importance to understand the
water transport phenomena in electrolyzers. There are two
main water flows occurring through the membrane: Electro-
osmatic drag and diffusion. Both of them are function of the
water content of the membrane.
When the H + protons moves through the membrane, wa-
ter molecules accompany them. This phenomenon is well-
known as electro-osmotic drag and this water transportation
is expressed by
F H2Oeod =
nd
i
F M H2OAn, (16)
where M H2O is molecular weight of water, A is the area of
the cell and nd is the electro-osmotic drag coefficient which
is given as
nd = 0.00292m + 0.05m − 3.4 × 10−19, (17)
where m is the arithmetic mean of both ’s for the anode
and the cathode which are calculated by their own water
activities by (18). Membrane water content, is given as
in [8]
= 0.43 + 17.81aa − 39.85a2a + 36a
3a , 0 < aa1,
= 14 + 1.4(aa − 1), 1 < aa3. (18)
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H. Görgün / International Journal of Hydrogen Energy 31 (2006) 29 – 38 33
The water diffusion coefficient is computed as
Dw = D exp
2416
1
303 −
1
T f c
, (19)
where
D = 10−10, < 2;
D = 10−10(1 + 2(m − 2)), 2m3;
D = 10−10(3 − 1.67(m − 3)), 3m4.5;
D = 1.25 × 10−10, m4.5. (20)
Water diffusion through the membrane is given from Fick’s
first law of diffusion as follows:
F H2Od = Dw
(Cwc − Cwa )
t mM H2OAn, (21)
where t m is the thickness of the membrane and Cwc and Cwa
are water concentration for the cathode and anode surfaceof the membrane, respectively, and they are expressed as
Cwa =m,dry
M m,drya , Cwc =
m,dry
M m,dryc. (22)
2.4. Voltage ancillary
Electrolyzers operates in either current mode or voltage
mode. When they are run in voltage mode, voltage is applied
to the electrolyzer and depending on the operating conditions
the electrolyzer draws the current from the source and after
a couple of transient cycles it has its steady state value. This
mode is suitable for when photovoltaic source is used for anelectrolyzer. However, most of the commercially available
electrolyzers run in current mode and operating voltage of
an electrolyzer is given as
V el = E + V act + V ohm, (23)
where E is open circuit voltage, V act is activation polariza-
tion, V ohm is ohmic polarization. Open circuit voltage, E , is
defined as Nernst Equation [9]
E = E0 +RT el
2F
ln
pH2 p
1/2O2
aH2O
, (24)
where E0 is the standard potential, R is the universal gas
constant, T el is the cell temperature and aH2O is water ac-
tivity between anode and electrolyte for simplicity it is as-
sumed here to be 1. Standard voltage E0 is
E0 =Gf
2F , (25)
where Gf is Gibbs free energy of formation. The activa-
tion polarization is obtained by
V act =RT el
2F ln
i
i0 , (26)
0 500 1000 15000
0.2
0.4
0.6
0.8
1
i (mA/cm2)
E f f i c i e n c y
Fig. 4. Electrolyzer efficiency.
where is charge transfer coefficient, i is the current density
and i0 is the exchange current density.
The ohmic polarization is calculated by
V ohm = iRohm, (27)
where the membrane resistance, Rohm, is
Rohm =t m
m, (28)
where m is the conductivity of the membrane which is
calculated from water content of the membrane, m, and the
electrolyzer temperature, T el, as follows [10]:
m = (0.00514m − 0.00326) exp
1268
1
303 −
1
T el
.
(29)
2.5. Storage ancillary
Produced H2 by electrolyzer is stored in H2 bottle. Con-stant H2 flow fills up the bottle until its pressure reaches
up the electrolyzer cathode pressure. The dynamics of the
storage is obtained as follows:
P b−P bi = zN H2 RT b
M H2V b
, (30)
where P bi is the initial H2 pressure in the bottle, z is the
compressibility factor of the hydrogen. The compressibility
factor is a function of temperature and pressure, it is equal
to 1 when the pressure is below 2000psi at room temper-
ature but it is higher than 1 when the pressure is above
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H. Görgün / International Journal of Hydrogen Energy 31 (2006) 29 – 38 35
FH2Oa0
FO2a0x
x
+−
+
++
−
+
−
Fao
Fia
1
2
1
Peleo
0.95
yo2
Psata
Pa
pH2Oa
×
×
××
÷
pO2
pO2
1s
1s
3
5
6
4
1
Tel
FH2Om
Water in
faref
CurrentNO2
O2g
R
n*u[1]/(4*F)
Fig. 7. PEM electrolyzer anode ancillary simulink diagram.
FH2Oco
FH2Cox
x
+−
+
++
−
+
−
+
−
Fco
Fic
1
2
1
P elec
0.45
yh2
P satc
(u[1]/u[2])
Pc
pH2OcNH2Oc
×
×
××
÷
pH2
ph2
f(u)
1s
3
5
4
1
Tel
faref
CurrentNH2
H2g
R
n*u[1]/(2*F)
u[2]*u[1]
1/Vc
3
FH2
2
1s
FH2Om
Fig. 8. PEM electrolyzer cathode ancillary simulink diagram.
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36 H. Görgün / International Journal of Hydrogen Energy 31 (2006) 29 – 38
lama
larnc
aen lama
aca lamc
Gain
5
3
2
Fic
Fia
u[1]*romd/Mmd
u[1]*romd/Mmd
u[1]*(u[2]-u[3])tm
u[1]*expt(2416*((1/303)-(1/u[2])))
CVa
CVC
am
am
4
2
Tst
lamm
lamm
lamm Diamm Dlam
FH2Od
DW
nd0029*u[1]∧
2+0.05*u[1]-3.4e-19
1
i (u[1]*u[2])F FH20eod
FH2Om+
+
1
FH20m
u[1]*MH2O*A*n
Fig. 9. PEM electrolyzer membrane ancillary simulink diagram.
2000psi [11]: At higher pressure values it affects the bottle
pressure dynamics remarkably. T b and V b are the bottle
temperature and volume, respectively. It is assumed that the
bottle temperature is constant through the storing process
since the process is slow.
3. Simulation results
This section presents simulation results for a PEM elec-
trolyzer. For the simulations we implement the model de-rived in Section 2 in Matlab-Simulink. Simulation studies
are pursued assuming PEM electrolyzer stack consists of
n=3 cells, with Am=50cm2 active area each, and with t m=
0.0051cm thickness. Electrolyzer operating temperature and
pressure are chosen as T =300 K and P =101325 Pa. Figs. 3
and 4 shows polarization and efficiency of the stack, respec-
tively. Fig. 5 illustrates hydrogen bottle pressure changes.
The bottle pressure can be set one value so that when it
is reached, current flow is stopped. In Fig. 6, current tran-
sients are introduced and responding hydrogen partial pres-
sure are presented. At t = 300 s operating current is stepped
up from 20 to 50A, and at t = 500 s the current is stepped
down from 50 to 10A, and again it is increased to 70A
at t = 300 s. These figures exhibit that the model can cap-
ture the transient dynamic behavior of the PEM electrolyzer
(Figs. 7–11).
4. Conclusion
A dynamic PEM electrolyzer model has been developed
by exploiting conservation of mole balance. Special atten-
tion has been given to the modelling of subsystems to clearlyquantify the dynamic interactions of a PEM electrolyzer. The
integrated model is implemented by using Matlab-Simulink.
Simulation studies demonstrated that the model can capture
the transient dynamic behavior of the PEM electrolyzer. This
model is essential for determining control strategy that will
ensure efficient and reliable operation of the electrolyzer.
Furthermore, the PEM electrolyzer dynamic model can be
integrated with renewable energy systems models to de-
sign, analyze and optimize sustainable energy systems. The
extension of this study will be to fully validate the model
with PEM electrolyzers in Connecticut Global Fuel Cell
Center.
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H. Görgün / International Journal of Hydrogen Energy 31 (2006) 29 – 38 37
0.3
+
−
×
×
×
×
÷
÷
+
+
+
Va2
Elf
1
Vel
1.482
i
io
Tfc
Vohm
lam
Tfc
i
dam
Vohm
RmohmRmohm
n
number of stack2
Ε
v32
10
5
4
i
lamdam
Limiting Current1
3
1
2 0.00001
0.00001
Tfc
pO2
pH2
pH2
pO2
Stack Tem p
OCV
Fig. 10. PEM electrolyzer voltage ancillary simulink diagram.
1+
−
1
S
-c-
Bottle intial pressure-c-
-c-
1
300
Room Temp
Ideal Gas Constant
Bottle Volume
Compresibility Factor
MH2
H2 Flow
H2 Molecular Mass
R
×
×
×
×
÷
÷
pb
Fig. 11. PEM electrolyzer storage ancillary simulink diagram.
Acknowledgements
The author would like to acknowledge Dr. Frano Barbir
and Mr. Trent Molter of Connecticut Global Fuel Cell Center
for very useful discussions and suggestions that contributed
this paper.
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