Electroluminescence enhancement of the phosphor dispersed in a polymer matrix using the tandem...

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Electroluminescence enhancement of the phosphor dispersed in a polymer matrix using the tandem structure Jin-Young Kim a,1 , Min Jong Bae b,c,1 , Shang Hyeun Park b,, Taewon Jeong b , Sunjin Song b , Jeonghee Lee b , Intaek Han b , Ji Beom Yoo c , Donggeun Jung a , SeGi Yu d,a Department of Physics, BK 21 Physics Research Division, Sungkyunkwan University, Suwon 440-746, South Korea b Materials Research Lab, Samsung Advanced Institute of Technology, Yongin 446-712, South Korea c SKKU Advanced Institute of Nanotechnology (SAINT), Sungkyunkwan University, Suwon 440-746, South Korea d Department of Physics, Hankuk University of Foreign Studies, Yongin 449-791, South Korea article info Article history: Received 7 September 2010 Received in revised form 1 December 2010 Accepted 31 December 2010 Available online 13 January 2011 Keywords: Electroluminescence Inorganic Tandem structure ZnS abstract An alternating current driven electroluminescence (EL) device consisting of a phosphor dis- persed in a polymer matrix device was fabricated as a tandem structure. This structure can be formed by duplicating the emitting and conducting layers. The EL device with the tan- dem structure, particularly the device with the triple emitting layer, was six times brighter than (1460 cd/m 2 at an alternating voltage application of 50 V) the structure with a single emitting layer. This tandem structure plays important roles by increasing the chance of electron–hole tunneling into the phosphor with leading to an increase in brightness by combining the light emitted from several emitting layers in a device. In addition, the adop- tion of a spin-coating method for the deposition of an emitting layer can allow the produc- tion of a dielectric part on the lower-lying emitting phosphor powder particles. The implementation of a dielectric part and emitting part by one spin-coating procedure sim- plifies the overall fabrication process, particularly for the tandem structure. The significant increase in brightness with each additional emitting layer as well as a facile fabrication process would help to make the EL device a competitive candidate in future displays and lightings. Ó 2011 Elsevier B.V. All rights reserved. 1. Introduction Recently, considerable research effort has been poured into future potential flat panel displays [1–5] beyond liquid crystal displays and plasma display panels, which are both commercially available. Among these candidates, alternat- ing current (AC) thick-film powder electroluminescence (EL) devices have attracted interest owing to their low cost and a simple fabrication process with the ability for mass production [6–9]. This EL structure is composed of a top electrode, an emitting layer, a dielectric layer, and a trans- parent electrode. Since AC EL is light emission under a high electric field, a dielectric layer is needed to prevent cata- strophic dielectric breakdown in the device. Despite the merits of EL devices, such as an easy fabrication process and scalability to a large size for EL displays, the practical applications of AC thick-film EL devices are currently lim- ited to backlighting in cellular phones. This is mainly due to the insufficient brightness of EL devices compared to other types of flat panel displays. More research on mate- rials and structures for these devices will help overcome the key issues in EL, such as low brightness, relatively short lifetime and high operation voltages [10–13]. In this paper, we propose a tandem structure for an AC thick-film EL device with a multiple emitting layer. This tan- dem structure can help overcome one of the main weak 1566-1199/$ - see front matter Ó 2011 Elsevier B.V. All rights reserved. doi:10.1016/j.orgel.2010.12.020 Corresponding authors. Tel.: +82 31 280 8167 (S.H. Park), +82 31 330 4398 (S. Yu). E-mail addresses: [email protected] (S.H. Park), segiyu@ hufs.ac.kr (S. Yu). 1 These authors contributed equally to this work. Organic Electronics 12 (2011) 529–533 Contents lists available at ScienceDirect Organic Electronics journal homepage: www.elsevier.com/locate/orgel

Transcript of Electroluminescence enhancement of the phosphor dispersed in a polymer matrix using the tandem...

Page 1: Electroluminescence enhancement of the phosphor dispersed in a polymer matrix using the tandem structure

Organic Electronics 12 (2011) 529–533

Contents lists available at ScienceDirect

Organic Electronics

journal homepage: www.elsevier .com/locate /orgel

Electroluminescence enhancement of the phosphor dispersedin a polymer matrix using the tandem structure

Jin-Young Kim a,1, Min Jong Bae b,c,1, Shang Hyeun Park b,⇑, Taewon Jeong b, Sunjin Song b,Jeonghee Lee b, Intaek Han b, Ji Beom Yoo c, Donggeun Jung a, SeGi Yu d,⇑a Department of Physics, BK 21 Physics Research Division, Sungkyunkwan University, Suwon 440-746, South Koreab Materials Research Lab, Samsung Advanced Institute of Technology, Yongin 446-712, South Koreac SKKU Advanced Institute of Nanotechnology (SAINT), Sungkyunkwan University, Suwon 440-746, South Koread Department of Physics, Hankuk University of Foreign Studies, Yongin 449-791, South Korea

a r t i c l e i n f o

Article history:Received 7 September 2010Received in revised form 1 December 2010Accepted 31 December 2010Available online 13 January 2011

Keywords:ElectroluminescenceInorganicTandem structureZnS

1566-1199/$ - see front matter � 2011 Elsevier B.Vdoi:10.1016/j.orgel.2010.12.020

⇑ Corresponding authors. Tel.: +82 31 280 8167 (S4398 (S. Yu).

E-mail addresses: [email protected] (hufs.ac.kr (S. Yu).

1 These authors contributed equally to this work.

a b s t r a c t

An alternating current driven electroluminescence (EL) device consisting of a phosphor dis-persed in a polymer matrix device was fabricated as a tandem structure. This structure canbe formed by duplicating the emitting and conducting layers. The EL device with the tan-dem structure, particularly the device with the triple emitting layer, was six times brighterthan (1460 cd/m2 at an alternating voltage application of 50 V) the structure with a singleemitting layer. This tandem structure plays important roles by increasing the chance ofelectron–hole tunneling into the phosphor with leading to an increase in brightness bycombining the light emitted from several emitting layers in a device. In addition, the adop-tion of a spin-coating method for the deposition of an emitting layer can allow the produc-tion of a dielectric part on the lower-lying emitting phosphor powder particles. Theimplementation of a dielectric part and emitting part by one spin-coating procedure sim-plifies the overall fabrication process, particularly for the tandem structure. The significantincrease in brightness with each additional emitting layer as well as a facile fabricationprocess would help to make the EL device a competitive candidate in future displays andlightings.

� 2011 Elsevier B.V. All rights reserved.

1. Introduction

Recently, considerable research effort has been pouredinto future potential flat panel displays [1–5] beyond liquidcrystal displays and plasma display panels, which are bothcommercially available. Among these candidates, alternat-ing current (AC) thick-film powder electroluminescence(EL) devices have attracted interest owing to their low costand a simple fabrication process with the ability for massproduction [6–9]. This EL structure is composed of a top

. All rights reserved.

.H. Park), +82 31 330

S.H. Park), segiyu@

electrode, an emitting layer, a dielectric layer, and a trans-parent electrode. Since AC EL is light emission under a highelectric field, a dielectric layer is needed to prevent cata-strophic dielectric breakdown in the device. Despite themerits of EL devices, such as an easy fabrication processand scalability to a large size for EL displays, the practicalapplications of AC thick-film EL devices are currently lim-ited to backlighting in cellular phones. This is mainly dueto the insufficient brightness of EL devices compared toother types of flat panel displays. More research on mate-rials and structures for these devices will help overcomethe key issues in EL, such as low brightness, relatively shortlifetime and high operation voltages [10–13].

In this paper, we propose a tandem structure for an ACthick-film EL device with a multiple emitting layer. This tan-dem structure can help overcome one of the main weak

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530 J.-Y. Kim et al. / Organic Electronics 12 (2011) 529–533

points of the EL device, i.e., low brightness. This structure en-hances the brightness of an EL device by combining the lightemitted from several emitting layers (in this study up tothree layers), which is similar to semiconductor multiplequantum wells or tandem solar cells [14,15]. In addition,since the capacitance of a device is increased by the parallelconnection of the component emitting layers, the tandemstructure would increase the chance of electron–hole tun-neling in the phosphor leading to an increase in brightness.To simplify the fabrication process, a spin-coating methodwas also used to deposit the emitting layer. Since the dielec-tric part was formed on the phosphor powder particles dur-ing spin-coating, the spin-coating method can reduce thefabrication process to a single processing step instead ofthe two steps generally required [16].

2. Experimental

Fig. 1 shows the structure of the tandem EL device. Theemitting layers are multiply stacked and the transparentconducting electrode layers are sandwiched between theadjacent emitting layers. The fabrication process for thetandem structure is as follows. An emitting layer wasspin-coated on an indium doped tin oxide (ITO)-coatedglass substrate at 1000 rpm for 40 s using the emittingpaste composed of ZnS:Cu,Cl EL green phosphor powder(Sylvania, GG44) and an organic binder (EL-Korea,ELPR530) as a polyvinylidene fluoride (PVDF) based poly-mer [17]. The phosphor to binder weight ratio is 1/2. Thespin-coated emitting layer was dried at 130 �C for30 min, which yielded two separate layers by gravitation.The organic-based dielectric part was positioned on theemitting part, which was composed of phosphor particles.This spin-coating process simplified the fabrication of atandem structure which will be explained later. An ITOtransparent conducting layer was sputtered on top of theemitting layer. For a tandem structure, the coating processfor the emitting and conducting layers was carried outrepetitively. In this study, three different tandem struc-tures were prepared – one, two, and three emittinglayer(s). After forming the multiple emitting layer, an alu-minum thin film as a top electrode was deposited on it byDC sputtering.

The light emission characteristics of the three differentstructured EL devices were measured under ambient con-ditions by varying the applied AC voltage and frequency.

Fig. 1. Schematic diagram of an EL device with a triple emitting layer. Thecomponent emitting layers were connected to a power supply in parallel.

Fig. 1 shows the measurement system providing the elec-trical power to the device. In the tandem structure, theelectrical wiring was connected in parallel to each emittinglayer. The middle transparent electrode was shared by theneighboring upper and lower emitting layers. A sinusoidalAC voltage generated by the combination of a conventionalfunction generator (Agilent, 33250A) and amplifier (Trek,P0610B-K) was applied to the device. An oscilloscope(Hewlett–Packard, 400D) was used to monitor the appliedvoltage. All AC readings are the peak-to-peak values. Theabsolute brightness was measured using a luminance col-orimeter (Topcon, BM-7). After measuring the light emis-sion, the morphology of the tandem structure of theemitting layers and intervening conducting layers wasexamined by field emission scanning electron microscopy(FE-SEM, Hitachi S-4200).

3. Results and discussion

The spin-coating method allows the deposition of twoparts (an emitting phosphor part and a dielectric part inan emitting layer) in only one spin-coating because thetandem structure inherently requires the deposition ofmany component layers compared to the conventional sin-gle emitting layered EL structure. After spin-coating andconsecutive drying of the emitting layer, most of theremaining organic binder, which would become anorganic-based dielectric part, was located on and besidethe phosphor powder particles due to the low viscosity ofthe emitting paste. However, virtually no organic binderwas located under the phosphor powder particles due tothe difference in density between the powder (4.1 g/cm3)and binder (1.8 g/cm3) during the spin-coating process.As shown in Fig. 2, this separation yielded the simulta-neous formation of a phosphor-based emitting layer partat the low region and an insulating dielectric layer partat the upper region. Therefore, the deposition of a dielectriclayer can be omitted when this spin-coating process isused. This omission is difficult to obtain using the screen-printing method because the high-viscosity nature of theemitting paste for printing results in incomplete coverageover the phosphor particles. This incompleteness in cover-age leads to the formation of pinholes in the emitting layer,which is a serious failure mechanism in EL devices [3]. Thiscan be explained by the fact that the paste for the spin-coating method is thinner, i.e., lower viscosity, than thatfor the screen-printing method due to the difference inthe film deposition mechanism. The screen-printing meth-od has practical problems for the fabrication of a tandemstructure because many deposition processes are neces-sary for the deposition of dielectric layers. Furthermore, atransparent electrode can be broken easily by the squeezepressure during the deposition of emitting and dielectriclayers in the screen-printing method. Consequently, thespin-coating is a suitable method for the tandem structureof an EL device.

In AC thick-film EL devices, the total thickness of theemitting and dielectric layers is important because itdetermines the intensity of the electric field for a givenvoltage. Since the brightness of an EL device is a function

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Fig. 2. SEM images of (a) single-, (b) double-, and (c) triple-layered structures on an ITO substrate by the spin-coating method. The scaling bars in the lowerpart of three SEM images correspond to 20 lm. The insets show optical images of light emission for the single-, double-, and triple-layered structure takenby a digital camera, where the Arabic numeral corresponds to the number of emitting layers. Although the emission colors of the EL device were taken by adigital camera, they have the same color (505 nm). This was caused by the automatic settings in the digital camera, which failed to match the precise color.

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of the applied electric field, the brightness can be stronglyaffected by the layer thickness [18,19]. This suggests thatusing small phosphor powder particles, i.e., reduced thick-ness of the emitting layer, would result in high brightness.For this reason, an emitting layer as thin as possible wasfabricated, i.e. one monolayer of phosphor particles.Fig. 2(a) shows a cross-sectional SEM image of the singleemitting layer structure, where the mean thickness of thelayer was approximately 15 lm. The average thickness ofthe two components in the emitting layer, i.e., the phos-phor particles part and dielectric part, which was formedmostly on and beside the phosphor particles, were approx-imately 13.5 and 1.5 lm, respectively (see Fig. 2). The sameAC voltage was applied to each emitting layer of the EL de-vice due to the parallel electrical wiring to the layers, asshown in Fig. 1, despite the serial geometric stacking ofthe layers. Therefore, the brightness of a tandem structurewas the combination of the similar brightness of eachemitting layer. The insets in Fig. 2 show emission imagesof a single, double and triple emitting layered structure ta-ken by a digital camera. The emission images of Arabicnumerals 1, 2 and 3 are for the single-layered, double-lay-ered (regions marked by the solid line in Fig. 2(b) and (c))and triple-layered structure (region marked by the dottedline in Fig. 2(c)), respectively. The brighter image comesout from the structure with an additional layer (see the in-sets in Fig. 2), which is explained quantitatively in Fig. 3.

Fig. 3 shows a plot of the brightness as a function of thevoltage (the frequency) at a fixed frequency (voltage) at

400 Hz (50 V) for the tandem structures. Although thebrightness of the single-layered structure was 100 cd/m2,that of the double- and triple-layered structures was 170and 230 cd/m2, respectively, at 150 V and 400 Hz, asshown in Fig. 3(a). This does not follow the increase inbrightness with increasing number of emitting layersprecisely. This may be caused by the fact that the lightwas absorbed or scattered by other components whenthe light passed through the other component layers. How-ever, when the operation of the tandem structures movedto a high frequency of 12 kHz, the brightness increasedsubstantially to 830 cd/m2 (1460) for the double- (triple-)layered structure, even at a low voltage of 50 V (seeFig. 3(b)). In contrast, the single-layered structure showeda brightness of only 230 cd/m2, indicating a more thanthreefold increase for the tandem structure. Since theemission mechanism in ZnS:Cu,Cl phosphor is different atlow and high frequencies [20–23], this might affect the dif-ferent multiple increases in brightness of the tandemstructure. At the low frequency, a green emission(520 nm) transition occurred from Cl on a S site (ClS) toCu on a Zn site (CuZn) [6]. However, at high frequency, ablue transition (440 nm) occurred from ClS to interstitialCu (Cui) [23].

All the devices in Fig. 4(a) showed a decrease in capac-itance, as measured using a LCR meter at 0.1 V, withincreasing frequency. The magnitude of the capacitanceat the actual driving voltage of the EL device ranged from30 to 150 V, which might be different from the measured

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Fig. 3. (a) Brightness vs. voltage and (b) brightness vs. frequency curvesof the tandem EL device using the emitting paste.

Fig. 4. (a) Capacitance vs. frequency curves of the tandem EL device at0.1 V. (b) The ratio of brightness enhancement vs. frequency curve usingthe single to double and single to triple ratios in the tandem EL device.

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capacitance at 0.1 V. However, it is reasonable to assumethat the tendency of the measured capacitance reflectsthe qualitative behavior of the actual capacitance amongthe devices operated at 30–150 V. The capacitance of thesingle, double and triple emitting layer at a frequency of12 kHz was 1.7, 4.7 and 9.8 nF, respectively. This can be ex-plained by considering the capacitive characteristics of theemitting layer in the EL device. The capacitance was in-creased by the emitting layer due to their parallel connec-tion in the electrical wiring. Fig. 4(b) presents thebrightness enhancement ratios of the double-layered (cir-cular line) and triple-layered (square line) structures tothe single-layered structure. At frequencies <1 kHz, theenhancement ratio was decreased slightly, where therange of brightness enhancement of the single-layered todouble- (triple-) layered structures was 1.5–1.7 (2.1–2.6).The ratios of the brightness enhancement increased at fre-quencies >1 kHz (the range of double to single: 2.1–3.7 andtriple to single: 3.2–6.3). The brightness enhancement ofthe tandem structured EL device at the high capacitanceand frequency can be interpreted as follows. In theZnS:Cu,Cl phosphor, CuxS conducting needles are formedby the Cu concentration exceeding the solubility limit inZnS. Electrons and holes are injected into the host lattice(ZnS) at opposite ends of each CuxS needle in the ZnS–CuxSinterface by the high local electric field [24,25]. Electrons

are trapped in the shallow ClS donor site, whereas holesare trapped by the Cu recombination centers. When theelectric field is reversed, the emitted electrons recombinewith the trapped holes to produce light. Therefore, the in-crease in capacitance of the tandem EL device led to a highprobability of tunneling charge carriers at the interface be-tween the ZnS–CuxS interface. This large charge densitydue to the increased capacitance based on the equationof charge, Q = CV, would increase the brightness of an ELdevice. Furthermore, the high frequency applied to an ELdevice would increase the chance of electron–hole pairrecombination because light emission from an EL devicenormally occurs at the moment of the field reversal [3].As a result, the brightness of the tandem EL devices is pro-portional to the capacitance by the increased electron–holetunneling and recombination at a high frequency of12 kHz. This would lead to large increase in the brightnessof the tandem EL devices. The ratio of the incrementbrightness of single-layered to double- (triple-) layeredstructure was 3.6 (6.3) at a frequency of 12 kHz. At thesame frequency, the ratio of the increment capacitance ofthe single-layered to double- (triple-) layered structurewas 2.8 (5.7).

The capacitive reactance, XC, was calculated to furtherexamine the dependency of the brightness on the

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Fig. 5. Capacitive reactance vs. frequency curve with the y-log scale forthe tandem EL device.

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capacitance and frequency in the tandem structure. XC canbe written as XC ¼ 1=ð2pfCÞ½X�, where f is the frequency ofan applied voltage and C is the capacitance of an EL device.This XC value has a strong influence on the brightness of anEL device [10]. A decrease in XC (high capacitance and fre-quency) can lead to an increase in the tunneling chargecarriers at the ZnS–CuxS contact. Fig. 5 shows the capaci-tive reactance as a function of the various frequencies ata fixed voltage of 50 V. XC for the single, double, and tripleemitting layer was found to be 7:8� 103, 2:8� 103, and1:7� 103 X, respectively, at a frequency of 12 kHz. Figs.3(b) and 5 show that the brightness increased rapidly witha substantial decrease in XC. Similar results were reportedin Ref. [10]. The EL device suggests that a low XC value gen-erally results in high brightness. The enhancement in thebrightness of the double and triple emitting layer alongwith the simple lamination process of the spin-coatinghas potential for EL devices in flat panel displays.

4. Conclusion

A tandem structure for powder EL devices was fabri-cated by spin-coating an emitting paste composed ofZnS:Cu,Cl green phosphor powder particles and a PVDFbased organic binder. Three different structures were pre-pared with one, two, and three emitting layer(s). Thecapacitance of the tandem EL device increased due to theirparallel connection in the electrical wiring. This tandemstructure EL device increases the probability of electron–hole tunneling into ZnS lattice and recombination elec-tron–hole, and combines the light emission from eachemitting layer. An approximately six fold increase inbrightness for triple emitting layer was obtained at thehigh frequency regime. In addition, the tandem EL device

was fabricated using a fast and simple process becausethe emitting phosphor part and dielectric part in the emit-ting layer were deposited by a single spin-coating process.This tandem structure can be a potential candidate for flatpanel EL displays.

Acknowledgements

This work was supported in part by the NationalResearch Foundation of Korea [NRF 2010-0011894] andin part by Hankuk University of Foreign Studies ResearchFund of 2010. D. Jung was supported by the Priority Re-search Centers Program under Grant NRF-20090094025.J.-Y.K. is a recipient of the Seoul Science Fellowships ofthe Seoul Metropolitan Government.

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