Electro Alfa CM - europages.com · • CNC EUROMAC MULTITOOL punching machine with manual tools...

Electro Alfa CM

Company profile

Electroalfa Group – key facts

www.electroalfa.r0 5/23/2016 2

Conținut textName and structure

Location Headquarters and factories:

Assembly:Sales subsidiaries :

Sector and industry

Electro Alfa stands today for:Experience:Production:Annual sales:Professionals:

Electroalfa Group

Botosani City, RomaniaConnection to Pan-European

Corridor IX

6 cities in Romania9 cities in Romania

Manufacture of electrical

equipment , steel fabricated parts. Various turnkey projects.

25 years

3 modern factories

380 employees (2015)

EUR 30 million (2015)

Electroalfa Group products and services map


ELECTRO -ALFA INTERNATIONAL

(EAI)

ELECTRO -ALFA CM

(EACM)

DESIGNPRODUCTIONINTEGRATIONASSEMBLY &

COMMISSIONING

DESIGNPRODUCTION

SERVICES

SERVICES

Complex industrial metallic cabinets, panels and

furniture

Turn key solutionsfor energy projects

Technical AssistanceMaintenance

After Sales - Services

Projects for production and supply of

Renewable Energy

Medium Voltage ElectricalEquipment

Low Voltage Electrical Equipment

Power supply Equipment

Electrochemical Zn / Ni Plating

Powder Coating

Electroalfa - company milestones


EU co - financed project aiming atmodernization and extension of the metalworking workshop. –EUR 4.6 million project

New production plantfor compact transformerssubstations in concrete prefabricated housings

2009

2011

20 years jubilee

2012 - 2013

EU co – financed project aiming at the development of a R&D center EUR 4 million project

2012 - 2014

1991

Company is set up by one Romanian private person 1995

New administrative headquarters

1998

2001

2003

2005

2007

- New technologies,CNC machine-tools- Extension of the manufacturing area

Automated electrochemical

plating line

- Automated welding machine - Company re-branding

CNC gasketingrobot

-Automated electrostaticcoating line- New metalworkingworkshop

Electro Alfa CM (Confectii Metalice = steel fabricated parts)


Began operating as a distinct Business Unit in 2011

Mechanical design, fabrication, logistics

Production surface in excess of 6000 sqm

Complete line of technologies for sheet metal fabrication

148 employees

Technologies and processes - summary


Engineering / Design

Steel sheet parts production

Electrochemical PlatingElectrostatic Painting

Specialized software

CuttingRolling

Punching & Laser WeldingStampingDrilling

Threading Bending

Gasketing

Process Equipment


Technologies and processes – details(the underlined machine are the ones bought in end 2013)

1. Cutting technology

• Steel sheet cutting: straightening and cutting machine

• Coil sheet cutting: guillotine shears FGH 420

• Plasma cutting for profiles with plasma (up to 6 mm thick sheets)

• CNC machine for cutting sheets format, SHEAR GENIUS SGe6, PRIMAPOWER

2. Laser & Punching technology

• Laser cutting machine for sheets & profiles, LT COMBO FIBER, 3000 W

• Combined punch & laser machine TRUMATIC 6000

• CNC punching centers TRUMATIC 2000R, TRUMATIC 200R with automatic tool management

• CNC EUROMAC MULTITOOL punching machine with manual tools changer

• Linear stamping and closed contour cutting - punching press type BOSCHERT EL 750.

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Technologies and processes - details

3. Break press punching technology

• 1 hydraulic press, 500 tones, stroke 1000 mm, motor 45 kw, working pressure 250 bar

• 9 excentric presses, working force between 20 ÷ 63 (force-tones)

• 2 hydraulic presses for tube deformations


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4. Bending technology:

• Automatic bending center type WEINBRENNER B12

• Sheet bending center - FastBend FBe4 2.00, PRIMAPOWER

• GASPARINI PBS 85, TRUMABEND VS 65 S/2500, VS 85S. CNC bending machines

• CNC tube bending machine, E-TURN 52, BLM

5. Rolling technology

Steel sheets rolling technology for tube of diameters up to 50 mm and total lenght to 1000 mm, sheet thickness until 2 mm

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6. Steel joining technologies

• Protective gas welding type: active (MAG),Trans Puls Synergic 2700,Merkle M 285k,Eurofil 300,Filcard 203

• Inert gas welding (Argon)with fusible electron (MIG),tungsten electrod, type Magic Wavw 2200,Merkle PU 250k,Mos 2000T

• Pressure welding type NKLP 36/ 46, PCP 28 Telwin,Telwin Spoter 6000

• Point welding,cooper table,soldering plier,manufacturer TECNA.

• Welding robot type QIROX QRC 350, manufacturer CARL CLOOS

• Bolts pressing machine and sheet joints pressing, HAEGER 618-PLUS-H AUTO


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7. Drilling technology

Drilling and threading machines for up to 102 mm diameters: driller G13, driller GVM 6A, threader type MFIV 16,pneumatic threader type ROSCAMAT

8. Burrs removal

De-burring machine, G11 3RRB, GECAM

9.Gasketing technology

• CNC polyurethane gasket pouring machine with 2 operating tables which allows the fabrication of enclosures with protection degrees up to IP66, RAMPF


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10. Electrochemical zinc plating

• Automated line capable of providing various electrochemical plating: Zn, Ni, Ag

• Currently used for electrochemical zinc plating on frames and inside drums

• Plating capability of large parts (up to L=2100, W=400, H=1000, mm)


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11. Powder Painting

• Automated powder painting line, running on a nano-croceramic pre-treatment process

• Cyclotron automated powder painting cabin (fast color shift system), NORDSON

• Theoretical painting capacity: 1,000,000 sqm/year

• Tested solutions for C4 corrosion resistance class


Certifications

Quality certifications

1996

2014

ISO 9001

2005

2014

ISO 14001

2007

2014

OHSAS 18001


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Range of products

Steel furniture

Custom made sheet metal welded structures

Steel boxes and enclosure for electricalapplications

Special solutions for electricalequipment


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Steel enclosures for electrical applications

• Steel boxes for electrical equipment.

Made of galvanized steel sheet 1-2 mm

Standard color: RAL 7035 (powder paint)

Door fitted with locks and polyurethane gasket

Door opening angle: 120°

Protection degree up to IP66 IEC60529


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• ‘Alfa System’ welded frame cabinets

Frame made of special steel profile, welded together

Standard color: RAL7035 (powder paint)

Removable back wall and side covers

Door fitted with sliding handle and polyurethane gasket

Protection degree up to IP54 acc. IEC60529

60 standardized sizes available


Company profile2016


• ‘Alfa System’ dismountable cabinets

Can be delivered as flatpack solution

Assembled from front and back frame (1)

Removable back wall and side covers (3,6)

Door fitted with sliding handle and polyurethane gasket (5)

Protection degree up to IP55 acc. IEC60529

58 standardized sizes available


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Steel furniture

• Furnishing in various industrial sectors

• Corrosion protection,durability

• High quality raw materials and state of the art finishing


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Custom made products

• We are able to offer complete solutions developed in-house or based on the customer specifications


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Special solutions for electrical equipment

• LV Motor Control Centers

Electroalfa owns a type tested solution developed in-house with In=5000A, able to supports the efforts of an internal electrical arc


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Personalized electrical solutions

• Medium voltage cells

Electroalfa designs and manufactures type tested solution of Medium Voltage switchgears up to 24 KV able to support the internal electrical arc

We also produce Medium Voltage busbars for interconnecting the MV switchgears


Key references – Electroalfa CM

Cxxxx automotive France

Piroux Industrie automotive Romania

ElectroalfaGroup electrical panel building Romania

Wxxxx electrical panel building Germany

Hxxxx electrical panel building Romania

Exxxx electrical panel building Finland

Emerson electrical panel building EU

Exxxx enclosures for electrical application Romania

ITU industrial refrigeration equipment Romania

Buyck Displays merchendise display system Belgium

Vxxxx shipbuilding Norway

Exxxx shipbuilding Romania

Lxxxx steel furniture Switzerland

xxxx - customers under NDA


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Competitive advantages

• Extensive experience into steel sheet fabrication

• Full Control over production and sales – ERP & MRP solutions (ORACLE)

• High Standards of Quality Assurance Certifications – ISO certifications

• Premium Portfolios of suppliers and customers

• Speed And Versatility in meeting customer demand / requirements

• Competitive price / quality ratio

• Experience in participation in domestic and international competitive bids

Thank you !

Electro Alfa CM - europages.com · • CNC EUROMAC MULTITOOL punching machine with manual tools...

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