Problem Solving Tools INSY 3021 Auburn University Spring 2008.
Electrical Safety Adapted from Region IV - OSHA INSY 3020 2006.
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Transcript of Electrical Safety Adapted from Region IV - OSHA INSY 3020 2006.
Electrical Safety
Adapted from Region IV - OSHA
INSY 3020
2006
What is Electricity?What is Electricity?• Electricity is the movement of electrons.
• Fundamental quantities include:– Electrical Potential (Volts), V– Current (Amperes, or Amps), I– Resistance (Ohms, miliohms, microohms), R
• Main Relationship – OHM’s LAW
V = I R
What kinds of hazards are associated with Electricity?
•Hazards include: •Shocks, •Electrocution, •Arc Blast, •Burns, •Explosions.
Electricity and the Human BodyElectricity and the Human Body• ~1ma: Sensation on hands.• >3ma: Painful shock which can cause
indirect accidents.• >10ma: Muscle contraction, “no-let-go”
danger.• >30ma: Lung paralysis• >50ma: Possible ventricular fibrillation.• 100ma - 4A: Certain ventricular fibrillation
Protective TriangleProtective Triangle
Keep AwayKeep Away GroundingGrounding
GFCIGFCI
Electrocution TriangleElectrocution Triangle
ElectricityElectricity PathPath
TimeTime
FatalityFatality•An employee received a fatal electric shock while operating a high pressure water sprayer which was connected to a portable light with a receptacle built into the handle. •The portable light was being used as an extension cord, and was not approved for wet or damp locations. •The electrical cord had been spliced and the cord had been laying in water at the time of the accident.
FatalityFatality
Contact with bare conductorsLive overhead lines
7,200 Volts
Contact with bare conductorsLive overhead lines
Equipment Failure
OSHA Electrical Standard29CFR 1910 Subpart S
• Based in part on NFPA 70 E
Standard Includes… “Premises Wiring”
• Installations of electric conductors and equipment within or on buildings or other structures, and on other premises – yards, – parking, and other lots, – industrial substations;
…Equipment• A general term including
– material, – fittings, – devices, – appliances, – fixtures, – apparatus, and the like,
• used as a part of, or in connection with, an electrical installation.
1910.332Training
• Who needs to be trained in Electrical Safety?
• Employees who face a risk of electric shock that is not reduced to a safe level – electrical installation requirements of
1910.303 through 1910.308.
1910.333Working with Electricity
Live parts (50 Volts or more) shall be de-energized before working on them.Unless the employer can
demonstrate infeasibility or greater hazard.
1910.333Working with Electricity
Written procedure. De-energize equipment & release
stored energy. LOTO (will discuss in later lecture) Verify de-energization & test. Re-energize.
1910.333Working with Electricity
No conductive materials or equipment.
Nonconductive ladders. No conductive apparel. Housekeeping – no steel wool or
conductive liquids.
Tools
Non-Rated tool with cushioned grip.
Rated insulated tool . Tool should be marked with rating.
Insulated Tools
1910.334 Use of Portable Equipment
Includes cordsets (extension cords).
Cord & Plug connected equipment.
1910.334 Use of Portable Equipment
Don’t abuse, damage, or use for a rope.
Visually inspect before use. If damaged …
Shall be removed from service & not used until repaired.
1910.334 Use of Portable Equipment
Extension cords shall be grounded unless used with double insulated tools.
Don’t mess with the grounding pin. One of the most common violations
No 3-wire grounding adapters, unless the ground continuity is maintained.
1910.334 Use of Portable Equipment
Damp/Wet locations require approved equipment
Don’t plug in or unplug stuff with wet hands.
1910.334Test Equipment
Test instruments used only by qualified employees.
Visually inspected before use, including leads and probes.
Rating of equipment (voltage):Test leads rated for full voltage.Designed for environment.
1910.335Protective Equipment
Employees working in areas where there are potential electrical hazards shall use electrical PPE.
PPE – Separate Section (Subpart I)Personal Protective Equipment = PPEWill discuss in later lectureElectrical PPE– ASTM F Standards.
Will use signage AND barriers where necessary to prevent contact with current
1910.335Protective Equipment
Maintain & periodically test according to 1910.137.
Protect the insulating capability against damage.
Nonconductive head protection. Face & Eye Protection for arc blast.
Electric Arc Hazards Electric Arcs can reach temperatures of
34,000oF The arcs can vaporize metal, burn skin,
and ignite clothing. Vaporized copper expands 67,000 times
in volume. High pressures can develop in enclosures,
causing covers and molten metal to fly.
Arc Hazards When clothing ignites, it can greatly
increase the amount of skin area burned, and the chance of a fatality.
Heat levels of 1.2 cal/cm2 per second for one second can cause second degree burns to exposed skin.
Most arc exposure times are less than 1 second.
Arc Hazards Regular cotton work
clothing will typically not ignite at heat levels up to 1-2 cal/cm2.
Heavy denim might work for about 5-10 cal/cm2.
Arc Heat Example 480 Volt arc in a box. 6 cycles, at a
12 inch distance.16,000A 8 - 11 cal/cm2
24,000A 9 – 14 cal/cm2
38,000A 17 – 24 cal/cm2
50,000A 32 – 38 cal/cm2
Commonly Cited Violations
• 1910.305(b)(1): Unused openings
• 1910.303(g)(2): Exposed live parts
• 1910.305(b)(2): Missing covers
• 1910.304(f): Defective Ground
• 1910.305(g)(1)(iii): Prohibited uses of flexible cords.
Commonly Cited Violations
• 1910.303(f): Unlabeled disconnects
• 1910.305(g)(2)(iii): Strain relief
• 1910.303(b)(2): Listed & labeled
• 1910.303(b)(1): General Duty Clause
• 1910.303(g)(1): Access & working space.
Blocked Electrical Panels
Strain on Conductors
Inadequate Strain Relief on Cord
Exposed Live Parts
Employee’s cap is hung on power strip energized to 120VAC
Exposed Live Parts
Exposed live parts
Missing breakers inside of circuit breaker panel
Ungrounded Cords
Ground pin missing on extension cord
Damaged Faceplate
Utility BoxesUtility boxes are not approved for usage as extension cords.
Receptacles in Wet LocationsReceptacles in Wet Locations
Receptacles in wet or damp locations need covers.
Receptacles in Wet LocationsReceptacles in Wet Locations
Receptacles in wet or damp locations need covers.
Damaged FaceplateDamaged Faceplate
Portable Electric ToolsPortable Electric Tools• Inspect before usage.• Remove from service tools
with damaged cords.• Use grounded or double
insulated tools.• Check continuity of tool.
Rubber GlovesRubber Gloves• Must be air tested daily
before usage.• Must be electrically tested
every 6 months or replaced.• Before issuance gloves may
be stored for up to 1 year without being tested.
Hazard Assessment
• Employers are required to assess the workplace to determine the hazards present – Must also determine whether hazards exist that
require the use of personal protective equipment
• Must look for hazards that are present or are likely to be present.
ELECTRICAL RELATED FATALITIES FY-02
OSHA – REGION IVAlabama | Florida | Georgia
Kentucky | Mississippi | North CarolinaSouth Carolina | Tennessee
46 workerskil l ed
by
electrocution
19 workerskilled
Working on
Power transmission lines
11 w or ker s k il l ed inst al l ing equipment
4w or ker s k i l l ed inst al l ingduct w or k
2 workerskilledwhen ladders
contactedpower lines
2 w o r k er s k i l l ed b y d ef ec t i v e el ec t r i c a l
eq u i p men t
2 w or ker s k i l l eddur ing maint enance/
r emoval of equipment
2 w or ker s k i l l eddur ing maint enance/
r emoval of equipment
2w or ker s k i l l ed w or k ing
on el ect r ic signs
1w or ker k i l l ed by under gr ound pow er
1worker killed standing in water
adjacent to disconnect
Would You Risk Your Life for a job like
this?
Questions & Comments????