electrical ieee

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 296 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 30, NO. 1, MARCH 2015 Development of Power Interface With FPGA-Based Adaptive Control for PEM-FC System Alben Cardenas  , Member , IEEE , Kodjo Agbossou  , Senior Member , IEEE , and Nilson Henao  , Student Member , IEEE  Abstract—This paper presents the development of a power in- terface for a fuel cell (FC) system supplying an ac load. The pro- posed system comprises a two stages conditioning system, includ- ing a switched capacitor dc–dc boost converter and a full bridge insul ated- gate bipol ar trans istor (IGBT) singl e-pha se inv erter (dc–ac converter). A fully digital control structure is proposed to manage both power converters using the same control device. The con tr ol str ategy tak es advant age of the par all eli sm of the el d pr o- grammablegate arra ys (FPGA) tech nologyto shar e in rea l-time the controller’s information addressing the common problem of low- frequency ripple of FC current when supplying ac loads. The con- trol system has been implemented and evaluated by co-simulation, and by experimentation with a proton exchange membrane fuel cell (PEM-FC) system. The results show that the proposed system allows a safe operation of the FC by limiting the current ripple under 3%. These results also conrm that the transient response of the conversion system permits to correctly supply the ac load.  Index T erms—Cur ren t rippl e, ener gy conversion, fuel cells (FCs ), neur al networks, powe r elec tro nics, prog ramma ble logic arrays. I. INTRODUCTION F UEL CELLS (FCs) are nowadays proposed as clean en- ergy sources for stationary and mobile power applications. Commonly stationary applications of FC are stand-alone and grid-tied power systems [1], [2]. Power conditioning systems (PCSs) are employed to interface FC voltage with ac loads. The PCS includes a dc–dc boost converter to adapt the FC dc output voltage, which is normally below 50 V, to a higher dc voltage, and a dc–ac converter in order to produce the ac voltage to supply the load. Low-frequency current ripple is a commonly related problem in the literature, which appears when FC systems are employed to supply ac loads. Several studies have proven that the cur- rent ripple affects the FC life duration, as well as the available output power and its efciency [3]–[6]. Those studies on one hand reveal that an energy-efcient operation of an FC system imposes that the current ripple must be limited to 20%. On the Manuscript received February 3, 2014; revised May 30, 2014 and August 11, 2014; accepted August 13, 2014. Date of publication September 4, 2014; date of current version February 16, 2015. This work was supported in part by the “Laboratoire des Technologies de l’ ´ Energie” LTE-Hydro-Qu´ ebec, the “Bureau de l’efcacit ´ e et de l’innovation  ´ energ´ etiques du Qu ´ ebec,” and the Natural Science and Engineering Research Council of Canada. Paper no. TEC- 00075-2014. The authors are with the D´ epa rte ment de enie ´ elect rique et G ´ eni e In- formati que, Hydroge n Research Institute, Universi ty of Quebe c at Troi s- Rivie res (UQTR), Troi s-Rivieres, QC G9A 5H7, Canada (e-mail: Alben. [email protected]; [email protected]; [email protected]). Color versions of one or more of the gures in this paper are available online at http://ieeexplore.ieee.org. Digital Object Identier 10.1109/TEC.2014.2349653 other hand, in order to reduce the impact of the current ripple on the FC conditions, the ripple must be controlled below 4%. Current ripple can be reduced by adding intermediary stor- age systems including capacitors, ultra capacitors or batteries. Howe ve r, thi s opt ion inc reases the ov era ll cost of the PCS. Alt er- natively , design strategies of voltage and current feedback loops and power electronics circuitry have been proposed to reduce the low-frequency ripple of FC current [7]–[14]. It is to remark, tha t mos t of the strate gie s, propos ed to red uce the cur ren t ripple , have been only analyzed on steady-state operation. Rec ent ly , pro gre ss in ve ry lar ge sca le int egrat ion (VLSI) tec h- nologies have permitted the introduction of eld programmable gate arrays (FPGAs) as new target devices for a wide variety of applications, including signal processing, information technol- ogy , telec ommun ication, and contro l. FPGAs are semic onduc tor devi ces with high density of progr ammab le resou rces, includ- ing memory and logic operators, arranged as congurable logic blocks (CLBs), which can be recongured allowing the parallel processing of different functions. The FPGA is considered a promising technology in control and signal processing applica- tions [15]–[18], mainly because it permits the implementation of several applications inside a single device, allowing multi- threats and multicore processing systems, eliminating the real- time communication constraints of multiple processors control systems. This paper presents the development and control of a power electronics interface for an FC power source supplying an ac load; the developed system includes the power electronics cir- cuits and the FPGA implementation of the control algorithms for the PCS. The proposed control algorithms, embedded in one FPGA device, offer good transient response and a signif- icant reduction of the FC current ripple. Hardware-in-the-loop (HIL) co-simulation and experimental results are provided to corroborate the validity of the proposed system. This paper is organized as follows. Section II presents the dev elope d power elect ronic s syste m. Secti on III describes the propos ed con trol alg ori thms. Sections IV and V pre sen t the HIL co-simulation and the experimental results. Section VI provides some concluding remarks. II . POWER ELECTRONICS I NTERFA CE FOR PROTON EXCHANGE MEMBRANE FUEL CELL (PEM-FC) Fi g. 1 il lust rates blocks di agram of the PCS us ed to interf ac e a PEM-FC with an ac load. As previously mentioned, FC systems present low output voltage, normally up to tens of volts, and the peak ac voltage of hundreds of volts. The out put volta ge of the FC system (Hy drogen ics HyPM XR 8 FC power module) used in this study varies between 20 and 0885-8969 © 2014 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications standards/publications/rights/index.html for more information.

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    296 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 30, NO. 1, MARCH 2015

    Development of Power Interface With FPGA-Based

    Adaptive Control for PEM-FC SystemAlben Cardenas, Member, IEEE, Kodjo Agbossou, Senior Member, IEEE, and Nilson Henao, Student Member, IEEE

    AbstractThis paper presents the development of a power in-terface for a fuel cell (FC) system supplying an ac load. The pro-posed system comprises a two stages conditioning system, includ-ing a switched capacitor dcdc boost converter and a full bridgeinsulated-gate bipolar transistor (IGBT) single-phase inverter(dcac converter). A fully digital control structure is proposed tomanage both power converters using the same control device. Thecontrol strategy takes advantage of the parallelism of the field pro-grammablegate arrays (FPGA) technologyto share in real-time thecontrollers information addressing the common problem of low-frequency ripple of FC current when supplying ac loads. The con-trol system has been implemented and evaluated by co-simulation,and by experimentation with a proton exchange membrane fuel

    cell (PEM-FC) system. The results show that the proposed systemallows a safe operation of the FC by limiting the current rippleunder 3%. These results also confirm that the transient responseof the conversion system permits to correctly supply the ac load.

    Index TermsCurrent ripple, energy conversion, fuel cells(FCs), neural networks, power electronics, programmable logicarrays.

    I. INTRODUCTION

    FUEL CELLS (FCs) are nowadays proposed as clean en-

    ergy sources for stationary and mobile power applications.

    Commonly stationary applications of FC are stand-alone and

    grid-tied power systems [1], [2]. Power conditioning systems

    (PCSs) are employed to interface FC voltage with ac loads. The

    PCS includes a dcdc boost converter to adapt the FC dc output

    voltage, which is normally below 50 V, to a higher dc voltage,

    and a dcac converter in order to produce the ac voltage to

    supply the load.

    Low-frequency current ripple is a commonly related problem

    in the literature, which appears when FC systems are employed

    to supply ac loads. Several studies have proven that the cur-

    rent ripple affects the FC life duration, as well as the available

    output power and its efficiency [3][6]. Those studies on one

    hand reveal that an energy-efficient operation of an FC system

    imposes that the current ripple must be limited to 20%. On the

    Manuscript received February 3, 2014; revised May 30, 2014 and August11, 2014; accepted August 13, 2014. Date of publication September 4, 2014;date of current version February 16, 2015. This work was supported in partby the Laboratoire des Technologies de lEnergie LTE-Hydro-Quebec, theBureau de lefficacite et de linnovation energetiques du Quebec, and theNatural Science and Engineering Research Council of Canada. Paper no. TEC-00075-2014.

    The authors are with the Departement de Genie electrique et Genie In-formatique, Hydrogen Research Institute, University of Quebec at Trois-

    Rivieres (UQTR), Trois-Rivieres, QC G9A 5H7, Canada (e-mail: [email protected]; [email protected]; [email protected]).

    Color versions of one or more of the figures in this paper are available onlineat http://ieeexplore.ieee.org.

    Digital Object Identifier 10.1109/TEC.2014.2349653

    other hand, in order to reduce the impact of the current ripple

    on the FC conditions, the ripple must be controlled below 4%.

    Current ripple can be reduced by adding intermediary stor-

    age systems including capacitors, ultra capacitors or batteries.

    However, this option increases the overall cost of the PCS. Alter-

    natively, design strategies of voltage and current feedback loops

    and power electronics circuitry have been proposed to reduce

    the low-frequency ripple of FC current [7][14]. It is to remark,

    that most of the strategies, proposed to reduce the current ripple,

    have been only analyzed on steady-state operation.

    Recently, progress in very large scale integration (VLSI) tech-

    nologies have permitted the introduction of field programmable

    gate arrays (FPGAs) as new target devices for a wide variety of

    applications, including signal processing, information technol-

    ogy, telecommunication, and control. FPGAs are semiconductor

    devices with high density of programmable resources, includ-

    ing memory and logic operators, arranged as configurable logic

    blocks (CLBs), which can be reconfigured allowing the parallel

    processing of different functions. The FPGA is considered a

    promising technology in control and signal processing applica-

    tions [15][18], mainly because it permits the implementation

    of several applications inside a single device, allowing multi-

    threats and multicore processing systems, eliminating the real-

    time communication constraints of multiple processors controlsystems.

    This paper presents the development and control of a power

    electronics interface for an FC power source supplying an ac

    load; the developed system includes the power electronics cir-

    cuits and the FPGA implementation of the control algorithms

    for the PCS. The proposed control algorithms, embedded in

    one FPGA device, offer good transient response and a signif-

    icant reduction of the FC current ripple. Hardware-in-the-loop

    (HIL) co-simulation and experimental results are provided to

    corroborate the validity of the proposed system.

    This paper is organized as follows. Section II presents the

    developed power electronics system. Section III describes theproposed control algorithms. Sections IV and V present the HIL

    co-simulation and the experimental results. Section VI provides

    some concluding remarks.

    II. POWERELECTRONICSINTERFACE FORPROTONEXCHANGE

    MEMBRANEFUELCELL(PEM-FC)

    Fig. 1 illustrates blocks diagram of the PCS used to interface a

    PEM-FC with an ac load. As previously mentioned, FC systems

    present low output voltage, normally up to tens of volts, and the

    peak ac voltage of hundreds of volts.

    The output voltage of the FC system (Hydrogenics HyPM XR

    8 FC power module) used in this study varies between 20 and

    0885-8969 2014 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See http://www.ieee.org/publications standards/publications/rights/index.html for more information.

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    Fig. 1. Block diagram of FC interface.

    Fig. 2. Minimal dcdc gain for different FC voltage.

    40 V according to its operational characteristics (output power,

    temperature, etc.) [19]. The development of high-gain boost

    dcdc converters is essential to integrate green power sources

    with low output voltage, like the renewables and FCs, into

    the utility grid or to directly supply high-voltage loads

    [20][28].

    The minimum input voltage Vdc for a the single-phaseinvertercan be defined by

    VDC L >

    2

    Vac

    |cos(R )

    | (1)

    where Vac is the root-mean-square (rms) ac voltage and R is therated phase angle. This relation must be satisfied to maintain the

    sinusoidal current waveform [29]. Normally, Vdc is set higherthan

    2 Vac , above 170 V for a 120-V single-phase inverter.

    So the minimum gain of the dcdc converter can vary according

    to the FC voltage as illustrated in Fig. 2.

    The dcdc converters without intermediary storage system

    employ a high-voltage capacitor (HVC). This capacitor must be

    well chosen to allow enough energy storage to ensure a proper

    operation of the inverter. The inverter input voltage is supplied

    by this capacitor and must be kept within the low and high

    operating limits VDC L and VDC H , respectively. The dischargingtime (D ) of the HVC from the high to the low dc voltage limitsVD CH andVDC L can be computed by

    D > (1/2)CHV C

    V2D CH V2DC L

    PFC Pac PL (2)

    wherePFC is the power coming from the FC,Pac is the powerof the ac load, and PL corresponds to the conversion losses. Thedifference between thePFC and the Pac + PL corresponds tothe discharging power.

    The discharging times computed for different discharging

    power, different VDC H values, VD CL = 180 V, and CHV C =2650F are plotted in Fig. 3. The results show that, ifVD CH

    is 195 V and the discharging power is higher than 500 W, the

    Fig. 3. Discharging time for different discharging power and different VD C H ,VD C L = 180 V andCH VC = 2650F.

    Fig. 4. Comparison of discharging time for CH VC = 2650F and CH VC =6000F. Different discharging power, differentVD C H , andVD C L = 180V.

    dc voltage falls below VD CL within one electric cycle. On theother hand, if VDC H is 220 V and the discharging power isthe same, the dc voltage falls below VDC L within 2.7 electriccycles.

    A comparison of the discharging times for CHV C = 2650 FandCHV C = 6000F is presented in Fig. 4. It is observed thatthe discharging times obtained using 2650 F at VDC H = 220 Vare similar to the ones using 6000F at VD CH = 200V.

    In this study, the PEM-FC is interfaced by means of a high-

    gain, low-ripple dcdc switched capacitor boost converter as

    proposed in [20][23] and a developed insulated-gate bipo-

    lar transistor (IGBT) inverter as illustrated in Fig. 5. The

    main characteristics of the conversion system are presented

    in Table I.

    The basic operation of the switched capacitor boost converter

    (SCBC) has been discussed in detail in [23], where the authors

    demonstrate that this converter topology is well adapted whenrequiring low input current ripple, low output voltage ripple,

    and high voltage gain, as required in our case. The static gain of

    the SCBC can be computed using the duty cycle (D) by

    G= 2

    1 D . (3)

    The control of the dcdc and dcac power electronics con-

    verters when the system operates as autonomous power source

    must allow a good transient response and a steady-state behav-

    ior according to the standards [30]; moreover, as mentioned ear-

    lier, the low-frequency ripple of FC current must be controlled

    to be below 4%. In particular, the 120-Hz oscillation must be

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    Fig. 5. General diagram of the developed power electronics interface for PEM-FC system.

    TABLE I

    SYSTEMCHARACTERISTICS

    Description Value

    PEM-FC

    HydrogenicsHyPMXR8

    Rated power 8 kW

    DC output voltage 2035 V

    DCDC converter

    Type One-Stage Switched Capacitor Boost

    Converter

    Working input voltage range 2035 V

    Maximum output voltage 250 V

    Input capacitor (LVC) 1000 F

    Input inductors (L1,L2 ) 1.4 mH

    Switched capacitors (SC1, SC2) 1000 F

    Output capacitor (C3) 10 FFilter inductor (L3) 0.8 mH

    Filter capacitor (HVC) 2650 F

    Switching frequency 6 kHz

    Power switching devices: Ultrafast diode

    IGBT

    FFH60UP40S APT75GN120LG

    DCAC Converter

    Bridge Type IGBT Power Module (PS21A7A)

    Rated voltage/current 600 V/30 A

    Nominal dc-source voltage 200 V

    Operating voltage/frequency 120 V/60 Hz

    Switching frequency 10 kHz

    Filter and Line Impedance

    Filter inductor (L D 1 +L D 2) 1.6 mH

    Filter capacitor (Cf) 20 F

    Coupling Inductor(Lo) 1 mH

    Line impedance (L, R) 1.17 H, 17.6 m

    In this study, the output power of the FC system is limited to 3 kW. Line impedance corresponds to load connection cable.

    limited. This ripple limitation is necessary to prevent damage or

    premature degradation of the FC.

    III. PROPOSEDVOLTAGE ANDCURRENTCONTROL

    The control of power electronics interface is divided in two

    parts, the first one is the ac voltage control and the second one

    is the dc voltage and current control.

    Fig. 6. Simplified diagram of the control structure of dcac converter basedon VF-ADALINE with FLL [31].

    A. AC Voltage Control

    The ac voltage control implemented in this study is based

    on the ADALINE&FLL [31]. This control scheme offers good

    transient and steady-state behavior and has been previously eval-

    uated with linear and nonlinear loads. A simplified diagram of

    the control structure is presented in Fig. 6.

    In this voltage control structure, the instantaneous signal er-

    ror (S) is computed as the difference between the reference

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    and the measured signal (4), and compensated by means of a

    proportional controller with gainKPa c (5)

    S(k) = VRE F (k) VC(k) (4)CS(k) = KPa c S(k). (5)

    The error of the orthogonal components of voltage (W0 and

    W1 ) is compensated by means of a proportional and integral(PI) controller with gainsKPd c and KId c .

    CW0 (k) = KPd c W0 (k) + KId ck

    = 0

    W0 () (6)

    CW1 (k) = KPd c W1 (k) + KId ck

    = 0

    W1 (). (7)

    The compensation signal [see (8)] is then the result of the

    partial compensations of (5), (6), and (7)

    CT(k) =CS(k) +CW0 (k)

    sin(2

    f

    k

    TS)

    +CW1 (k)cos(2 f k TS) (8)where the sines and cosines signals are generated by the VF-

    DDS. The modulating signalVPW M can be obtained from thereference voltage and the signal compensation using the follow-

    ing:

    VPW M (k) =VRE F (k) + CT(k). (9)

    B. DC Voltage and Current Control

    This section focuses on the control stage, which is devoted to

    maintain the output voltage of the dcdc converter at a desired

    value (input voltage of the inverter) in order to guarantee a

    correct operation of whole system, even if the FC voltage and

    the load power change.

    The voltage control of the dcdc converter can be obtained

    by means of two modified PI controllers as illustrated in Fig. 7.

    The first one acts as a voltage controller (10), and the second

    one as current controller (11). The rms current absorbed by the

    ac load Irm s is estimated by means of the VF-ADALINE&FLL,and it is fed back and used to anticipate the current set point for

    the dcdc converter

    IFC R = (VD CR VD CM )

    KPV +KIV

    s

    + Irm s Gdc

    (10)

    D= (IFC R IFC M )

    KPI +KII

    s

    (11)

    whereGdc is the actual dc gain of system computed by usingthe actual FC and dc-link voltages using

    Gdc = VDC M

    VFC. (12)

    As illustrated in Fig. 7, the feedback variables, like the dc-

    link voltage (Vdc ), the load current (Irm s ), and the FC currentand voltage (IFC ,VFC ), are filtered by means of the auxiliaryADALINE low-pass filter bank (ADALINE-LPF). This filter

    bank is synchronized with the ac load frequency by means

    Fig. 7. Proposed control structure of dcdc and dcac converters for the acvoltage control of an FC system.

    of the ADALINE&FLL permitting to eliminate the harmonic

    components present on the measured signals and improving the

    transient and the steady-state controller behavior. The estimatedsignal using the ADALINE-LPF can be represented by

    y(k) =W(k)T X(k) (13)where Xis the input pattern vector considering a numberNof

    harmonics and defined by

    X(k) =

    1sin(2 f k TS)cos(2 f k TS)

    .

    .sin(2

    N

    f

    k

    TS)

    cos(2 N f k TS)

    (14)

    whereTs is the sampling period of the direct digital synthesisblock (DDS);Wis the weight vector, which is updated consid-

    ering the estimation errore(k) and the learning factor using

    W(k+ 1) =W(k) +

    N e(k) X(k) . (15)

    The mean or dc signal can be the computed by

    ydc (k) =W(0, k) X(0, k) (16)eliminating the ac components present on the measured signal,

    which are directly related with the harmonics of the ac load

    current.

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    The proposed method, as other proposed techniques, permits

    to reduce the ripple of the FC current by subtracting the low-

    frequency components of the feedback voltage signal; however,

    the accurate load frequency tracking and the harmonics de-

    composition are special characteristics of the ADALINE-LPF

    allowing a much better reduction of the ripple present on the

    feedback signals and without negative impact on the dynamic

    performance of the controller. In contrast to classic solutions as

    using proportional-resonant (PR) controllers or bandpass filters

    (BPFs), tuned at a fixed frequency [7], [11], the adaptive prop-

    erty of the method proposed in this study permits to operate

    the system at a fixed load frequency or at a variable frequency;

    consequently, it can be widely used for a stand-alone microgrid

    or connected to the main grid mode.

    It is to highlightthat classic solutionsonly consider the120 Hz

    (or 100 Hz) as the component to be attenuated or eliminated.

    Some techniques permit to eliminate the 120 Hz component but

    generate otherharmonic components[13]. Additionally, modern

    ac loads may introduce other non-negligible harmonic compo-

    nents which must be also eliminated of the feedback signals.

    C. DC Voltage Droop Scheme

    As illustrated in Figs. 3 and 4, the HVC discharging and

    charging times are mainly dependent on two parameters: the

    capacity and the voltage. Hence, if low-capacity and fixed

    Vdc are employed, the capacitor voltage regulation can belargely affected by the load fluctuations if the FC transient re-

    sponse is not fast enough. A dc voltage droop scheme is pro-

    posed to improve the transient response of converter without

    increasing the capacity of HVC. This voltage droop scheme

    can be defined by

    VD CR =VDC N + mdc (PNO M Pac ) (17)where VD CR isthesetpointofVdc ; VDC N is the nominal value ofVdc ; Pac is the measured load ac power; PNO M is the rated powerof the FC (or dcac converter); and mdc is the droop coefficient(in volts per watt). In the dc-droop scheme, the operating voltage

    at the rated power corresponds to the nominal value, and higher

    operating voltages are set for operating powers under the rated

    power. In other words,if thesystem is working at very low power

    the dc-link voltage is set at its highest value; consequently, if

    the power demand increases the dc-link voltage naturally falls

    down. Otherwise, when the system is working at its maximum

    power the dc-link voltage is set at its lowest value; thus, if thepower demand falls down the dc-link voltage naturally rises.

    The controllers gains can be obtained offline from the trans-

    fer function of the system by means of the SISO design or

    PID tuner graphical user interfaces (GUIs) of MATLAB soft-

    ware (MATLAB-SISOTool or MATLAB-PIDTool); tuning of

    PI controller can be also obtained online by automatic tuning

    techniques [32].

    IV. HIL CO-SIMULATIONRESULTS

    The proposed control system of FC power electronic inter-

    face has been implemented and evaluated by HIL co-simulation

    using the Xilinx Virtex-5 XC5VLX110T FPGA as target device

    TABLE I IMAINCHARACTERISTICS OFMEASUREMENTSYSTEM

    Description (Units) Value

    Measurement and Control System

    Sample time of measurement system ( s) 10

    FPGA clock period (ns) 10

    ADALINE-FLLNumber of analyzed harmonics 32

    DDS sample time T0 ( s) 1

    Number of implemented WVU T0 3

    WVU T0 learning factor 0.1

    FLL gainG F L L 3.5

    FLL sampling period TF L L ( s) 10 s

    FLL error threshold M I N 0.1

    FLL sliding window period TS W (ms) 20

    Fig. 8. HIL co-simulation results of (a) current and (b) voltage ripple whenthe mean FC current is 90 A. Controllers use tuning 1.

    [33]. The main characteristics of the measurement system and

    the implemented ADALINE-FLL are presented in Table II.

    The operation of the FC system has been evaluated for dif-

    ferent loading conditions. Fig. 8 shows the plot of FC cur-

    rent and dc-link voltage waveforms when the system supply a

    3-kW ac load with 120 V/60 Hz voltage. In order to analyze theperformance of the proposed control structure, the ripple factor

    of the FC currentis computed by using

    =IRipplerm s

    IFCmean100% (18)

    where IFCme an is the mean value of the FC current andIRipplerm s is the rms value of the FC current ripple. In thesame way, the dc-link voltage ripple factor is also computed.

    Two different tunings of the integral gain for the current con-

    troller (KI I) have been used. Using the characteristics presentedin Table III, tuning 1 offers faster response than tuning 2. The

    HIL co-simulation results of Fig. 8 are obtained using tuning 1,

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    TABLE I IISETUP OFCONTROLLERSUSED IN THEHIL CO-SIMULATION

    Description Tunning 1 Tunning 2

    DC Voltage Controller

    DC current controller (KP I,KI I) 0.005,5 0.005,1

    DC voltage controller (KP V,KI V ) 1, 0.01 1, 0.01

    Vd c nominal 200 V 200 VOperatingVd c (Vm i n Vm a x) 170240 V 170240 V

    DC voltage droop (m d c ) 3.3 mV/W 3.3 mV/W

    Controller sample time 10 s 10 s

    AC Voltage Controller

    Signal error controller (KP a c ) 1 1

    Orthogonal components controller (KP d c ,KId c ) 0.0432, 42.35 0.0432, 42.35

    Controller sample time 250 s 250 s

    Switching frequency 6 kHz 6 kHz

    Fig. 9. HIL co-simulation results of (a) current and (b) voltage for differentpower of ac load. Controllers use tuning 2.

    the ripple factor of FC current and voltage are 2.95% and 2.1%,

    respectively.

    Fig. 9 shows the results for the transient response of the

    FC system using tuning 2; in this test, the inverter is started

    at t= 100 ms with an initial ac load of 100 W; also at thetimest = 300ms,t = 800ms, andt = 1.3s, the load power isincreased each time of 500 W. Fig. 9(a) shows the FC current,

    and Fig. 9(b) shows the dc-link voltage (at HVC). The effect of

    the voltage droop scheme on the dc-link voltage, following the

    variations of the output power of the system, is well illustrated in

    this figure. These results show a good behavior of the controller.

    Fig. 10 shows the results of the ripple factor of the FC current for

    different load power and considering the two different tunings

    of the integral gain of current controller (KI I). According to

    these results, the ripple factor is always under 3% and meet

    Fig. 10. HILco-simulation results of currentripple fordifferent ac load power.

    TABLE IVCOMPARISON OFFC CURRENTRIPPLE ANDCAPACITORSIZE

    Description References [8], [9] This study

    Low vol tage capacitor (LVC) 6600 F 1000 F

    Switching capacitors (SC1+SC2)

    2000 F

    HVC 2200 F 2650 FRated power (staticconverters)

    1.20 kW 3 kW

    LVC+ SC capacitor/power 5.5 F/W 1 F/W

    HVC capacitor/power 1.83 F/W 0.88 F/W

    Steady-state current ripple 2.0% 2.95% (Tuning 1) 2.05%

    (Tuning 2)

    the recommended ripple limits (

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    TABLE VSUMMARY OFRECENTLYPROPOSEDCURRENTRIPPLEMITIGATION

    TECHNIQUES

    Year Technique Characteristics

    2010 Dual-loop dcdc converter control

    with BPF [11]

    Experiments show that the technique

    permits to reduce the current ripple to

    4%. The dcdc converter used in thisstudy consists of a current fed

    pushpull converter with auxiliary

    circuit (flyback converter).

    2010 DC-active filter with a center tap

    [12].

    With this technique, the ripple current

    can be decreased to 20% compared to

    the conventional circuit (without

    compensation). Experiments show an

    input current total harmonic distortion

    (THD) over 10%, depending on the

    output power.

    2013 Waveform contr ol [ 13]. Exper im ents show a 100 Hz curr ent

    ripple of 11.9% for a dc current of

    1.84 A. A 200 Hz current ripple of

    8.9% appears. THD of ac voltage is

    slightly increased. Ripple of dc-link

    voltage (or FC voltage) is not

    presented.

    2014 Feed-forward control scheme[14]. The 120 Hz component of inputcurrent is reduced to 0.3%.

    Peak-to-peak ripple current is 1.32 A

    (3.2% of 14.4 A). DC-link voltage

    ripple is 27 V (7.63% of 250 V).

    Fig. 11. Real view of the implemented SCBC.

    voltage gain (G) for different duty cycle (D). The experimen-tal results of the static gain of the dcdc converter are plotted

    in Fig. 13 for the open-loop operation, and in Fig. 14, for the

    closed loop. The obtained experimental values are close to those

    of the theory obtained by using (3). The experimental gain is

    lower than the theoretical value, which can be explained by the

    converter losses.

    B. Inverter Load Operation

    The operation of the FC system has been validated with dif-

    ferent ac load conditions. The first test has been carried out by

    using optimal tuning of classic PI controllers for the current and

    voltage loops obtained by the classic ZieglerNichols rule with

    Fig. 12. Real view of the implemented test bench of FC power system.

    Fig. 13. Experimental dcdc static gain of converter prototype operating inopen loop.

    Fig. 14. Experimental results of static gain of the dcdc converter working inclosed loop at two different operation points, Vdc = 180V andVdc = 200 V.

    MATLAB-SISOTool. Fig. 15 presents the results of FC and ac

    load currents; it is observed that the current ripple is over 4%

    even if, in that case, the power is low (Iac rm s = 4.2A).The proposed controller, illustrated in Fig. 7, has been also

    evaluated for different operating powers; the current ripple has

    been computed for each case by postprocessing using MATLAB

    software from data collected by means of the user interface

    (Windows-MATLAB-Xilinx). Fig. 16 presents a summary of

    the experimental results of FC current ripple for different ac

    load power corresponding to different mean FC current (limited

    to 40 A). It is to remark that the ripple factor remains well

    under 4% and near to 2% confirming the results obtained by

    co-simulation.

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    Fig. 15. Experimental results of inverter load operation at low load power(Iac rm s = 4.2 A) (classic control withoptimal controller tuningusing Ziegler-Nichols rule with MATLAB SISOTool).

    Fig. 16. Experimental results of current ripple for different ac load power (theproposed control scheme using tuning 2).

    Fig. 17 provides the plots of the measured voltages (dc link,

    FC, and ac load) and currents (dcdc converter, FC, and ac

    load), when the mean FC current is 25.6 A (corresponding to a

    sinusoidal load current of 7 A rms); in this case, the computed

    FC current ripple is 1.85%. The plots of the measured voltagesand currents when the mean FC current is 39.9 A (corresponding

    to a sinusoidal load current of 11 A rms) are shown in Fig. 18;

    in this case, the computed FC current ripple is 1.99%.

    C. Evaluation of the Conversion Efficiency

    The efficiency of the power electronics converter has been

    experimentally evaluated for different operating powers; the re-

    sults, plotted in Fig. 19, show a mean efficiency of over 94%.

    D. Evaluation of Dynamic Performance

    The dynamic performance of the proposed strategy has been

    experimentally verified confirming that the transient response

    of the voltage controller is kept fast enough to maintain the dc-

    link voltage and to warrant a correct ac load supply. Figs. 20

    and 21 show the experimental results applying a transient load

    power by switching ON (see Fig. 20) and OFF (see Fig. 21) a

    commercial light bulb. The reference of dc-link voltage was in-

    tentionally set to 196 V (

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    Fig. 18. Experimental results of inverter load operation at low load power(IFC m e a n = 39.9A). (a) Voltage waveforms and (b) current waveforms withthe proposed control scheme using tuning 2.

    Fig. 19. Experimental results of converters efficiency (the proposed controlscheme using tuning 2).

    function; the obtained result is 96 ms, which corresponds to a

    time constant of 24.6 ms (considering a first-order approxima-

    tion and a tacking error of 2%). In the results, it is important to

    remark that the system presents a time constant lower than two

    electric cycles.

    Also, it must be highlighted that in this study the bandwidth

    of the voltage control loop was set to 5 Hz, which permits a

    good tracking of the reference voltage; most of literature works

    use bandwidths lower than 10 Hz (much lower than 120 Hz) for

    the voltage control loop, e.g., the strategy of ripple reduction

    proposed in [8] and [9] has been evaluated with a bandwidth of

    voltage control loop of 1.2, 2, and 4 Hz, and the best results were

    obtained when 1.2 Hz was employed. In this study, a higher

    bandwidth is possible due to the use of the ADALINE low-

    pass filter bank, which permits to reduce the 120 Hz ripple of

    the voltage feedback signal without important delay improving

    Fig. 20. Experimental results of transient response (a) dc-link voltage regula-tion, and (b) FC current and voltage. Power transient of150 W by switchingOFF a commercial light bulb.

    Fig. 21. Experimental results of transient response (a) dc-link voltage regula-tion, and (b) FC current and voltage. Power transient of+150 W by switchingON a commercial light bulb.

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    Fig. 22. Experimental results of voltage controller response face to steps onthe reference voltage: (a) dc-link voltage response; and (b) FC current andvoltage.

    the transient response and mitigating the steady-state ripple of

    the FC current.

    VI. CONCLUSIONThe development of a power interface for an FC system sup-

    plying an ac load has been presented. The proposed system

    includes a prototype of dcdc and dcac converters, and all the

    control is implemented in FPGA. The proposed control includes

    the ADALINE&FLL structure implemented in hardware, which

    is used to control in parallel both the inverter and the SCBC.

    Additionally, a dc voltage droop scheme is adopted to improve

    the response of the dcdc converter even with the low size of

    the HVC.

    The proposed system has been experimentally validated

    showing manyadvantages compared with classic solutions some

    of them are the low current ripple, the fast transient response,and a reduced dc-link capacitor compared to the classic and

    recently proposed alternative solutions.

    All control blocks have been embedded in a single FPGA

    device, working in parallel and sharing in real time the main

    variables information. This fact demonstrates the validity and

    potential of the proposed system by using modern digital control

    systems.

    ACKNOWLEDGMENT

    The authors would like to thank the Xilinx University Pro-

    gram for the hardware, software, and technical support.

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    Alben Cardenas (S09M12) received the B.S.degree in electronic engineering from the AntonioNarino University, Villavicencio, Colombia, in 2003,and the M.S. and PhD. degrees in electrical engineer-

    ing from the Universite du Quebec a Trois-Rivieres(UQTR), Trois-Rivieres, QC, Canada, in 2008 and2012, respectively.

    He is currently a Researcher at the Hydrogen Re-search Institute (HRI), and a Lecturer in the Electri-cal and Computer Engineering Department, UQTR.His current research interests include renewable en-

    ergy, distributed generation, power electronics, and very large scale integration(VLSI) technologies for energy conversion and power quality applications.

    Dr. Cardenas is a Member of the Ordre des Ingenieurs du Quebec, and a

    Member of the IEEE Power and Energy Society and the IEEE Industrial Elec-tronics Society.

    Kodjo Agbossou (M98SM01) received the B.S.,M.S., and Ph.D. degrees in electronic measurements

    from the Universite de Nancy I, Nancy, France, in1987, 1989, and 1992, respectively.

    He is currently the Head of the Engineer-ing School, Universite du Quebec a Trois-Rivieres(UQTR), Trois-Rivieres, QC, Canada. Hewasa Post-doctoral Research Fellow in the Electrical Engineer-ing Department, UQTR (19931994), where he wasa Lecturer (19971998). Since 1998, he has been anAssociate Professor, and since 2004, he has been a

    Full Professor in the Electrical and Computer Engineering Department, UQTR.He was the Head of the Electrical and Computer Engineering Department. Hewas also the Director of Graduate Studies in Electrical Engineering. He is theauthor or coauthor of more than 180 publications and has 4 patents. His current

    research include in the areas of renewable energy, smart grid, integration ofhydrogen production, storage and electrical energy generation system, hybridelectrical vehicle, control, and measurements. He is a member of the HydrogenResearch Institute and Research group Group de reserche en electronique in-dustrielle (GREI), UQTR.

    Dr. Agbossou is a Member of the IEEE Power and Energy Society, the In-dustry Applications Societies, the Communications Society, and the IndustrialElectronics Society Technical Committee on Renewable Energy Systems. Hewas the Chair of the IEEE Section Saint Maurice, QC, Canada. He is a Profes-sional Engineer and joined the Ordre des Ingenieurs du Quebec in 1998.

    Nilson Henao (S14) received the B.S. degree inelectronics engineering from the Universidad de losLlanos, Villavicencio, Colombia, in 2010, and theM.Sc. degree in electrical engineering from the Uni-

    versity of Quebec at Trois-Rivieres (UQTR), Trois-Rivieres, QC, Canada in 2013, where he is currentlyworking toward the Ph.D. degree with the Depart-ment of Electrical and Computer Engineering.

    Hiscurrent research interestsinclude fuelcellcon-trol andoptimization, andenergy management forhy-brid electric vehicles. He is currently involved in ma-

    chine learning techniques for nonintrusive appliance load monitoring (NIALM)to disaggregate and track device electrical signatures.