Electric Vehicle Revolution and Implications for the …...Nickel demand for the Battery Market (kt...
Transcript of Electric Vehicle Revolution and Implications for the …...Nickel demand for the Battery Market (kt...
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Electric Vehicle Revolution and
Implications for the Nickel Market
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“This presentation may include statements that present Vale's expectations
about future events or results. All statements, when based upon expectations
about the future and not on historical facts, involve various risks and
uncertainties. Vale cannot guarantee that such statements will prove correct.
These risks and uncertainties include factors related to the following: (a) the
countries where we operate, especially Brazil and Canada; (b) the global
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dependence on global industrial production, which is cyclical by nature; and
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information on factors that may lead to results different from those forecast by
Vale, please consult the reports Vale files with the U.S. Securities and
Exchange Commission (SEC), the Brazilian Comissão de Valores Mobiliários
(CVM), the French Autorité des Marchés Financiers (AMF) and in particular the
factors discussed under “Forward-Looking Statements” and “Risk Factors” in
Vale’s annual report on Form 20-F.”
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Government regulation is the key driver
towards electrification
2010 2015 2020 2025
180
200
160
140
120
100
0
g CO2 / km
EU
Japan
China
USA
Planned emission standards in select regions, total fleet average for new sales
Source: McKinsey, EU Commission
Current standards:
China: China 5 Canada/USA: Tier2
EU: Euro6 South Korea: Kor 3
Japan: JPN2009
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Battery electric vehicles are becoming
cheaper faster
Source: Bank of America Meryl Lynch “Global Electric Vehicle Primer: Fully Charged by 2050” October 4, 2017
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Electric vehicles are simpler and faster to build
compared to internal combustion engines
Source: Ford Motor Company ‘CEO Strategic Update”, October 3, 2017
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Market Share of Electric Passenger Vehicles (Battery Electric and Plug-in Hybrids only)
ICE
1%
99%
EV’s
+27%
48%
25%
2017 20352025
+13%
80%
7%
ICE EV’s conservative EV’s upside
considering "market news"
This enables electric vehicles to take a
commanding share of the personal vehicle
market
“Market News” refers to public commitments by various auto
manufacturers as well as governments (such as UK/France
committing to no ICE sales by 2040, California, China, etc.)
Source: Public Announcements, Media, Vale Analysis
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Implications
for the nickel
market
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Nickel and cobalt are key ingredients for the
manufacture of lithium-ion batteries
Lithium
Carbonate
Cobalt
Sulphate
Nickel
Sulphate
NCA Cathode
Material
Aluminum
Sulphate
An example of
a Nickel-Cobalt-
Aluminum
(NCA) battery
Cell(shell is nickel plated)
Pack
8 parts 1 part 1 part
Source: Vale Analysis
1 part
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Nickel based lithium-ion batteries offer the
highest energy densities on the market today
0
50
100
150
200
250
300
Lithium
Titanium
oxide
(LTO)
Nickel Metal
Hydride
(NMH)
Lead Acid Lithium Iron
Phosphate
(LFP)
Nickel-
Cadmium
(NiCd)
Nickel-Iron
(NiFe)
Lithium
Nickel
Cobalt
Aluminum
(NCA)
Lithium
Cobalt
Oxide
(LCO)
Lithium
Nickel
Cobalt
Manganese
(NCM)
Lithium
Manganese
Oxide
(LMO)
Nickel Containing
Non-Nickel Containing
Comparing Energy Density for a range of Battery Technologies (Wh/kg)
Source: batteryuniversity.com
increasing nickel
content in NCM
batteries increases
energy densityChina approves NCM
battery for use in
2016, abandoning LFP
technology
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The transition to higher nickel content batteries is
accelerating due to cost benefits as well as concerns
with securing cobalt
1,223
734
363
217
391
520
1,125
NCM811NCM622
883
1,440
NCM111
-39%
Nickel and Cobalt costs for a 60kWh battery
(USD at Q3 2017 average LME prices)
20kg Ni
20kg Co
37kg Ni
13kg Co
50kg Ni
6kg Co203020252015
100%
2020
NCM622
NCM811
NCM111
NCA
Distribution of Battery Chemistries (%)
Source: Vale Analysis
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Drive Range (km)
The size of the battery is increasing as well –
another large impact on commodity demand
Nissan Leaf 2019
60 kWh
Hyundai Ioniq
28 kWh
Ford Focus
23 kWh
OLD Pure EV NEW Pure EV
Old Nissan Leaf
30 kWh
Tesla Model 3
50-75 kWh
Chevrolet Bolt
60 kWh
150-200 km 350-400 km
Source: Public Announcements
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Nickel demand for the Battery Market (kt Ni)
As a result, the nickel demand for battery
manufacturing is expected to increase
0
500
1,000
1,500
2,000size of nickel
market today
2015 2017 2020 2025 2030
Ni Conservative Ni in non xEV batteries (kt)Ni EV’s Upside - considering "Market news"
“Market News” refers to public commitments by various auto manufacturers as well as
governments (such as UK/France committing to no ICE sales by 2040, California, China, etc.)
Source: Public Announcements, Media, Vale Analysis
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The nickel market is made up of two
very different classes of product
52%Class II48% Class I
FeNi
(15-30% nickel,
balance iron)
Nickel Pig Iron
(2-12% nickel,
balance iron)
99.98% nickel or higher
(also chemicals such as
nickel sulphate)
powdersbriquette
pellets
cathodeSource: Wood Mackenzie, CRU, Vale Analysis (statistics for 2017e)
Nickel Oxide
Sinters
(>70% nickel)
2Mt
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Stainless steel does not need the
high purity and if available
prefers using Class II due to iron,
while Class II due to iron and
impurities can only be
used in stainless steel (with few niche exceptions)
Stainless
Steel
Class IClass II
Non-ferrous
Alloys
Alloy
steels
Foundry
Plating
Batteries
Non-stainless steel
markets need high
purity nickel
Source: Wood Mackenzie, CRU, Vale Analysis (statistics for 2017e)
4%
10%
7%
5%
3%
71%
2Mt
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Roughly half of the global nickel production is
suitable for use to make batteries
Source: Vale Analysis
dissolving
metal
Class II products are too expensive
to purify and dissolve although
non-ferrous Class II a candidate
Not all Class I products are the
same – dissolvability and
impurities differentiate
suitability for battery market
refineries
optimizing
production
refining
intermediates(of acid leaching operations)
Class II
Class I
Shift existing production
from nickel cathode to
nickel sulphate
well suited although more
costly than dissolving
~50% of world
production is
suitable
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The nickel industry needs to grow in
suitable units
Source: Wood Mackenzie, CRU, Vale Analysis (takes into account Alloy, Plating, Foundry and minimum Stainless Steel Class I load against expected Class I supply with remainder less Battery demand shown as balance above)
Battery Suitable Nickel Market Balance (kt Ni)
-2,100
-1,800
-1,500
-1,200
-900
-600
-300
0
300
2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030
Conservative
Upside
"Market News"
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There are no easy ways to grow in battery
nickel
Source: Vale Analysis
dissolving
metal
supply ability
to respond
Class II products are too expensive
to purify and dissolve although
non-ferrous Class II a candidate
Not all Class I products are the
same – dissolvability and
impurities differentiate
suitability for
battery market
optimizing
production
refining
intermediates
Class II
Class I
Shift existing production
from nickel cathode to
nickel sulphate
well suited although more
costly than dissolving
All new nickel supply
growth is in Nickel Pig
Iron – not suitable for
battery use
Mines are closing, capital
is being deferred. Class I
is too expensive to
grow.
Very limited, cannibalizing
nickel cathodes (not
growth)
Very limited today while
this is the most likely
candidate for future
supply growth
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The nickel industry is likely to turn to Limonite
deposits in order to meet battery demand
Source: SNL, Vale Analysis
1.31%
29%
20% 64%
10% 16%
17%
41%
Global nickel mine production
4%
Undeveloped
Resources* (outside
existing mining camps)
High Grade SulphidesSaprolite
Limonite Low Grade Sulphide
World nickel production and undeveloped resources
largely untapped limonite
deposits are accessible via
acid leaching to produce
nickel intermediates
these deposits also contain
large amounts of cobalt to
help offset production costs
makes Class I
makes Class II
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However, it will be costly to increase
production of suitable nickel units
Recent capital cost to bring nickel into production – comparing Class I vs. Intermediate vs. Class II
(USD/t Ni installed capacity)
Source: Wood Mackenzie, Vale Analysis
Class I Nickel and suitable intermediate
120.000
90.000
60.000
30.000
0
Indonesian Nickel Pig IronTaganitoRamuAmbatovy
Additional capital is required for
refining the intermediate to remove
impurities and make nickel sulphate
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o Electric vehicles will usher in a new age for nickel
o A more balanced nickel consumption profile between
stainless and non-stainless applications
o Batteries need high purity nickel sulphate, cannot
readily use Class II such as nickel pig iron or
ferronickel units – today, only ~50% of global
production is suitable
o Nickel industry needs to grow significantly in suitable
units to meet demand for battery manufacture
o Growing in suitable nickel units is expensive
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